(19)
(11)EP 1 439 475 B1

(12)EUROPEAN PATENT SPECIFICATION

(45)Mention of the grant of the patent:
18.11.2020 Bulletin 2020/47

(21)Application number: 03029087.8

(22)Date of filing:  17.12.2003
(51)International Patent Classification (IPC): 
G06F 30/18(2020.01)
G06F 113/16(2020.01)

(54)

Wire harness design aiding apparatus, method and computer readable recording medium storing program

Hilfsvorrichtung zum Kabelbaumentwurf, Verfahren und rechnerlesbares Speichermedium für das Programm

Dispositif d'aide à la conception de faisceau de câbles, méthode et support d'enregistrement lisible par ordinateur stockant le programme


(84)Designated Contracting States:
DE FR IT

(30)Priority: 18.12.2002 JP 2002366826
13.11.2003 JP 2003383433

(43)Date of publication of application:
21.07.2004 Bulletin 2004/30

(73)Proprietor: YAZAKI CORPORATION
Minato-ku Tokyo 108-8333 (JP)

(72)Inventors:
  • Tsuchiya, Shinji
    Kosai-shi Shizuoka (JP)
  • Nagakura, Kohki
    Kosai-shi Shizuoka (JP)
  • Haseagawa, Takeshi
    Kosai-shi Shizuoka (JP)

(74)Representative: Grünecker Patent- und Rechtsanwälte PartG mbB 
Leopoldstraße 4
80802 München
80802 München (DE)


(56)References cited: : 
EP-A- 1 130 527
US-A- 5 506 950
  
  • DRUMHELLER MICHAEL: "Constraint-based design of optimal transport elements" PROC SYMP SOLID MODEL APPL; PROCEEDINGS OF THE SYMPOSIUM ON SOLID MODELING AND APPLICATIONS 2002, 17 June 2002 (2002-06-17), pages 401-412, XP002358269
  
Note: Within nine months from the publication of the mention of the grant of the European patent, any person may give notice to the European Patent Office of opposition to the European patent granted. Notice of opposition shall be filed in a written reasoned statement. It shall not be deemed to have been filed until the opposition fee has been paid. (Art. 99(1) European Patent Convention).


Description

BACKGROUND OF THE INVENTION



[0001] The present invention relates to a wire harness design aiding apparatus for designing a wire harness including a main wire harness and a branch wire harness, to a computer-implemented method of aiding designing such a wire harness, and to computer readable recording method storing a program which causes a computer to function as a wire harness design aiding apparatus which aids designing such a wire harness. More particularly, the invention relates to a wire harness design aiding apparatus and a method for making it easy to determine, for example, directions and angles of branch wire harnesses branched out from the main wire harness of the wire harness.

[0002] In various types of electronic devices of vehicles and home-use electronic appliances, line members, such as wire harnesses, are used for interconnecting electric components or packages.

[0003] Such a wire harness is constructed such that a plurality of electric wires or communication wires are coupled together into a bundle by use of an appropriate protecting member, such as a tape, and connectors are attached to both ends or predetermined positions of the wire harness.

[0004] In the design works of the wire harnesses, a CAD (computer aided design) has been widely used from an early stage as to the design of the electric components and electronic packages itself.

[0005] By the way, the following document is known for an apparatus for aiding designing line members such as wire harnesses (see, for example, JP-A-2001-250438).

[0006] The publication discloses an object to provide an apparatus and method for assisting wiring design of line members, which computes a realistic configuration of a wire harness by using simple setting items, and reports information on it, and computer readable storage medium. Further, to achieve the object, the publication discloses "A wire harness wiring design assisting apparatus having computing means for computing, based on a plurality of fixing positions and a deformation factor of line members which are input, a wiring configuration of a wire harness, which satisfies the fixing positions of the wire harness, and for providing information on the computation result, in which the computing means computes a bending rigid E of a target wire harness by a prescribed biquadratic function of a curvature p of the wire harness based on a diameter ϕ of the wire harness, and computes a wiring configuration of the wire harness by using the computed bending rigid E."

[0007] By the way, generally, a wire harness wired inside a vehicle body of such as an automobile is directly or indirectly laid along a flat wiring jig plate and is manufactured so that a branch wire harness is branched from a main wire harness.

[0008] In manufacturing the wire harness for the automobile, it is necessary to set a length of the main wire harness to a length suitable for a wiring path of the main wire harness, and to branch out branch wire harnesses from a number of positions on the main wire harness since the body of the automobile takes a complicated three-dimensional structure.

[0009] When the wire harness is manufactured on the wiring jig plate, in view of efficiency of manufacturing, there is a demand of restricting branching directions of the branch wire harnesses to two directions which are parallel to the main wire harness and the wiring jig plate.

[0010] In the wire harness for the automobile, bending forces, twisting forces and the like are applied to the main wire harness according to the three dimensional structure of the vehicle body. Accordingly, if the branch wire harness is designed so as to be branched out with the shortest path from the main wire harness to the auxiliary device on a CAD display(3D), the branch wire harnesses are branched out from the main wire harness in many directions when the wire harness is manufactured on the wiring jig plate.

[0011] Accordingly, in manufacturing the wire harness, it is required that the branch wire harnesses are branched out in proper directions and the branching angle of each branch wire harness is determined in light of the bending and twisting of the main wire harness so as to branch out the branch wire harnesses in two different directions along the wiring jig plate.

[0012] Note that the branch wire harness is not always branched out so as to have the shortest distance. When the branch wire harness is branched out in two different directions along the wiring jig plate in light of positional relation to the auxiliary device, the branch wire harness may be somewhat detoured.

[0013] The term "branching angle of the branch wire harness" means an angle between a virtual plane that is parallel to a plane direction of the wiring jig plate and passes an axial line of the main wire harness, and an axial line of a branch wire harness branched out from the outer surface of the main wire harness, when a branch wire harness is branched out from the main wire harness on the flat wiring jig plate.

[0014] In the general manufacturing procedure, the orientation and the branching angle of the branch wire harness branched out from the main wire harness of the wire harness are determined based on designer's intuition and experience, and trial manufacturing is repeated. Accordingly, the product quality depends on designer's skill.

[0015] Where the related wiring path design aiding apparatus is used, it is impossible to design the branch wire harness so as to be branched out in an appropriate direction, while taking the bending and twisting of the main wire harness into consideration. As a result, a wire harness is manufactured in which a branching angle of a branch wire harness branched out from the main wire harness is not proper, and the wire harness does not conform in configuration to the complicated three-dimensional structure of the vehicle body.

[0016] Specifically, the following problem will occur. The branch wire harness is too short to reach the auxiliary component or the branch wire harness is too long to be sagged, and possibly interferes with the vehicle body and auxiliary component located therearound.

[0017] Thus, in manufacturing the wire harness for the automobile, when the related wiring path design aiding apparatus is used, it is difficult to determine a branching angle of the branch wire harness suitable for the three-dimensional structure of the vehicle body.

[0018] According to document EP 1 130 527 A2 the flexural rigidity E of a target wire harness (to be referred to as a WH hereinafter) is calculated by a predetermined bi-quadratic function associated with a curvature p on the basis of a diameter Φ of the WH, and the wiring shape of the WH which satisfies fixing positions is calculated on the basis of torsional rigidity C and the weight per unit length which are supplied from a storage device in accordance with the diameter Φ of the target WH. The bi-quadratic function is set such that the calculated flexural rigidity E decreases as the curvature p of the WH increases.

[0019] Document US 5 506 950 A discloses a computer implemented method for producing a two dimensional computer representation of a three dimensional wire harness which can be used to assemble the wire harness in two dimensions, where a harness is designed for a particular cabinet, and where said harness is physically coupled to the cabinet with clips.

SUMMARY OF THE INVENTION



[0020] The invention is defined by the appended independent claims.

BRIEF DESCRIPTION OF THE DRAWINGS



[0021] 

Fig. 1 is a diagram showing a state that a main wire harness 1 is three dimensionally fixed to a vehicle body containing stepped parts at two positions by means of clamps on a CAD display.

Figs. 2A and 2B are model diagrams showing a relationship among a wiring jig plate, a main wire harness of a wire harness, guide plane, guide lines, and clamps.

Figs. 3A and 3B are model diagrams showing a relationship among a main wire harness of a wire harness, guide plane, guide lines, and clamps at a clamping position in Fig. 1.

Fig. 4 is a diagram showing acceptable (OK) and unacceptable (NG) branch wire harnesses to the guide plane, which are formed to the main wire harness on the CAD display.

Fig. 5 is a flow chart showing a branching-out procedure of a wire harness which is executed using a CAD apparatus.

Fig. 6 is a flow chart showing the details of steps S7 and S8 in the wire harness branching-out procedure.

Fig. 7 is a flow chart showing the details of step S8 in the wire harness branching-out procedure.

Figs. 8A to 8C are diagrams showing a correcting operation of a branching angle of a branch wire harness with respect to the guide plane as is indicated on the CAD display.


DETAILED DESCRIPTION OF PREFERRED EXAMPLES



[0022] Now, an example according to the present invention will be described with reference to the accompanying drawings.

[0023] A wire harness 11 wired between two points and laid along a body 10 of an automobile is displayed on a CAD display shown in Fig. 1.

[0024] On the CAD display, a main wire harness 12 forming the wire harness 11 is arranged along a flat surface 10a of the vehicle body 10, and clamped to the vehicle body 10 by clamps 33 at two points spaced from each other by a predetermined distance in a longitudinal direction of the main wire harness 12. Further, a first branch wire harness 21 and a second branch wire harness 22 are branched from the main wire harness between those two points at which the wire harness is clamped by the clamps 33.

[0025] In the instant example the clamp is used for clamping the main wire harness 12. If required, any other appropriate means other than the clamp may be used if it is capable of clamping the main wire harness 12 in some way. An example of such is a connector.

[0026] A first branch wire harness 21 is connected to a first electric component 23 located on a protruded part 10b protruded from the flat surface 10a of the vehicle body 10, through a connector (not shown). A second branch wire harness 22 is connected to a second electric component 24 located on the flat surface 10a of the vehicle body 10, through a connector (not shown).

[0027] Further, two guide lines 30 are displayed which longitudinally extend along the peripheral surface of the main wire harness 12, as shown in Fig. 1.

[0028] As shown in Fig. 2A, the guide lines 30 are lines which connect, in a longitudinal direction of the main wire harness 12, intersection points of a virtual guide plane 32 which is parallel to a wiring jig plate 31 used when the wire harness 11 is actually manufactured and extends passing the axial line of the main wire harness 12, and the peripheral surface of the main wire harness. Two guide lines, indicated by, for example, dotted lines, are displayed on the peripheral surface of the main wire harness 12 on the CAD display (see Fig. 1).

[0029] As shown in Fig. 2B, when the wire harness 11 is actually manufactured, in view of mainly workability on the wiring jig plate 31, the clamp 33 which is clamped to a predetermine position of the main wire harness 12 is attached to the main wire harness 12 at a position which is selected from a total of four positions; two positions as viewed in a direction along the guide plane 32 and two positions as viewed in a direction perpendicular to the guide plane 32.

[0030] Accordingly, the two guide lines 30 on the CAD display are set on the basis of the positions of the clamps 33, viz., the clamping directions of the main wire harness 12 with respect to the vehicle body 10.

[0031] Figs. 3A and 3B show relationships between the first branch wire harness 21 and the second branch wire harness 22 which are branched out from the guide plane 32, and the first electric component 23 and the second electric component 24 to which the first and second branch wire harnesses 21 and 22 are connected through connectors (not shown).

[0032] In Figs. 3A and 3B, the first and second electric components 23 and 24 and the first and second branch wire harnesses 21 and 22, which are indicated by dotted lines, are located on the inner side than the clamps 33 in the drawing.

[0033] As shown in Fig. 3A, in the vicinity of a position where the first branch wire harness 21 is branched out, the clamp 33 is attached in a direction along the guide plane 32, and the first branch wire harness 21 is branched out in a direction along the guide plane 32.

[0034] As shown in Fig. 3B, in the vicinity of a position where the second branch wire harness 22 is branched out, the clamp 33 is mounted in a direction perpendicular to the guide plane 32, and the second branch wire harness 22 is branched out in a direction along the guide plane 32.

[0035] Thus, in the wire harness design aiding apparatus constructed according to the invention, it is required to branch out the first branch wire harness 21 and the second branch wire harness 22 along the guide plane 32 from the main wire harness 12. However, in actual devices, some tolerable inclination of each branch wire harness to the guide plane is permitted in its branching out.

[0036] Specifically, under the assumption that when the first branch wire harness 21 and the second branch wire harness 22 are branched out from the main wire harness 12 in a state that those branch wire harnesses extend along the guide plane 32, an angle between each branch wire harness and the guide plane is 0°, when an inclination angle as an angle between the axial line of the first branch wire harness 21 or the second branch wire harness 22 and the guide plane 32 exceeds a predetermined angle, it is determined that the branching state is no good and a warning is given. When the inclination angle is within the predetermined angle, it is judged that the inclination angle is within the tolerable range, and the inclination of the branch wire harness is permitted (OK).

[0037] Specifically, in the case of Fig. 4, an inclination of the first branch wire harness 21 to the guide plane 32 is permitted, but an inclination of the second branch wire harness 22 is not permitted, and the warning is given.

[0038] As seen from Fig. 1, the guide lines 30 that are set with respect to the positions of the clamps 33 are set spirally and along the peripheral surface of the main wire harness 12.

[0039] As a result, if the first and second branch wire harnesses 21 and 22 are branched out so as to extend along the guide plane 32 within the tolerable inclination angle, when the first branch wire harness 21 and the second branch wire harness 22 are actually branched out from the main wire harness 12 on the wiring jig plate 31, the first and second branch wire harnesses 21 and 22 can be branched out in two different directions that are parallel to the wiring jig plate 31 without deteriorating the workability. Further, when the manufactured wire harness 11 is arranged on an actual vehicle body 10, the following problems do not arise: a problem that the first branch wire harness 21 and/or the second branch wire harness 22 is short to reach the first electric component 23 and/or the second electric component 24; and another problem that the first branch wire harness 21 and/or the second branch wire harness 22 is too long and sagged, and possibly interferes with another electric component located therearound.

[0040] A procedure of branching out the first branch wire harness 21 and the second branch wire harness 22 from the main wire harness 12 on the CAD display will be described by using a flow chart of Fig. 5.

[0041] To start, necessary data is read out, and a desired part of a vehicle body 10 on which a wire harness 11 is to be arranged is displayed on the CAD display according to an instruction by an operator. Then, a layout of, for example, a first electric component 23 and a second electric component 24 which relate to the displayed part of the vehicle body is three dimensionally displayed on the screen (step S1).

[0042] Connectors (not shown) for connecting the wire harness 11 to positions of the auxiliary components displayed on the screen are located at necessary positions (step S2).

[0043] A main wire harness 12 of the wire harness 11 is formed by connecting one connector to another connector which are arranged in the step S2 (step S3).

[0044] At this time, an operation of forming a wiring path of the main wire harness 12 and an operation of forming wiring paths of the first and second branch wire harnesses 21 and 22 are separately performed.

[0045] Specifically, two positions of the main wire harness 12 formed in the step S3, which are longitudinally spaced apart from each other, are fixed to the vehicle body 10 by clamps 33 (step S4).

[0046] The clamps 33 and the connectors may be of the type in which the positions of the main wire harness 12 at which the main wire harness is clamped are rotatable or not rotatable, and other suitable types of them may be used.

[0047] To prevent that the main wire harness 12 of the wire harness 11 is vibrated to swing and interfere with the vehicle body 10, the main wire harness 12 of the wire harness 11 is fixed to the vehicle body 10 by the clamps 33.

[0048] Subsequently, the first branch wire harness 21 and the second branch wire harness 22 are branched out from the guide lines 30 between the two points on the main wire harness 12 formed in the steps S3 and S4 at which the main wire harness 12 is clamped by the clamps 33. A layout of the first branch wire harness 21 and the second branch wire harness 22 are edited so that the wiring paths of those branch wire harnesses arranged to the first electric component 23 and the second electric component 24 do not interfere with the auxiliary components and the vehicle body, located therearound (step S5).

[0049] Those steps S3 to S5 thus ordered in execution may be executed in another order, if required, and executions of those steps substantially concurrently progress.

[0050] A covering (tape, tube, sheet, or the like) is formed in order to protect the wires that are contained in the main wire harness of the wire harness and the first and second branch wire harnesses 21 and 22 (step S6).

[0051] Next, after the step S6 is executed, the computer checks if the first branch wire harness 21 and the second branch wire harness 22 are valid with respect to the main wire harness 12 (step S7).

[0052] In the branch wire harness validity check of the step S7, it is mainly checked whether the axial line of the first branch wire harness 21 and the second branch wire harness 22 are branched out along the guide plane 32, viz., whether or not an inclination angle as an angle between the axial line of the first branch wire harness 21 or the axial line of the second branch wire harness 22 and the guide plane 32 is within the tolerable angle.

[0053] The step of checking the branch wire harness validity may additionally check as to if the formed wire harness 11 interferes with the vehicle body 10 and the auxiliary components located therearound and if other manufacturing requirements are satisfied.

[0054] The manufacturing requirement check contains the following check items:
  • to check as to if a clamp is present within a predetermined range of distance longitudinally measured from the branched part, on the main wire harness.
  • check as to if a clamp-to-clamp distance is within a predetermined distance.
  • check as to if a distance between the adjacent branching parts is within a predetermined distance.
  • check as to if the number of branching parts is selected to be within a predetermined number of branching parts.


[0055] If the answer to the step S7 is YES, viz., the inclination angle is within the tolerable range, the formed CAD data is output (step S9).

[0056] If the answer to the step S7 is NO, viz., the inclination angle is not within the tolerable range, the computer automatically corrects it in a step S8 and then advances to the step S9 or automatically corrects it in the step S8 and then returns to the step S4 where the position of, for example, the clamp is changed to another position and a wiring path is formed anew, and the branch wire harness validity check is made again.

[0057] A decision procedure in the step S7 in Fig. 5 will be described with reference to Fig. 6.

[0058] To begin with, two guide lines 33 based on the guide plane 32 arranged parallel to the wiring jig plate 31 are set on the peripheral surface of the main wire harness 12 (step S71).

[0059] Subsequently, it is checked whether or not the first branch wire harness 21 and the second branch wire harness 22 are branched out along the guide plane 32 or whether or not those are branched out at within a predetermined angle with respect to the guide plane 32, viz., whether or not the inclination angle is acceptable (step S72).

[0060] If the answer to the step S72 is YES (no error is present), viz., the inclination angle is within the tolerable range, the computer advances to the step S9.

[0061] If the answer is NO (error is present), the inclination angle is out of the tolerable range, an error part is displayed on the CAD display (step S81), and then the error part is corrected so as to satisfy the condition (step S82), and the step S9 is executed.

[0062] Next, a decision procedure in the step S8 in Fig. 6 and the contents of a CAD display will be described with reference to Figs. 7 to 8C.

[0063] As shown in Fig. 7, in the step S82, the computer urges an operator to select one of the guide lines from which the first branch wire harness 21 or the second branch wire harness 22 is to be branched out (step S821).

[0064] The content of a CAD display in this situation is shown in Fig. 8A.

[0065] Then, the computer urges the operator to set a branching angle of the branch wire harness, viz., an angle between the axial line of the main wire harness 12 and the first branch wire harness 21 or the second branch wire harness 22 that extends along the guide plane 32 (step S822).

[0066] The content of the CAD display in this situation is shown in Fig. 8B.

[0067] And, the computer automatically corrects the branching out of the first branch wire harness 21 or the second branch wire harness 22 so as to satisfy the conditions of the steps S821 and S822 (step S823), and advances to the step S9.

[0068] The content of the CAD display in this situation is shown in Fig. 8C. In Fig. 8C, the first branch wire harness 21 or the second branch wire harness 22 that is error is indicated by dotted lines, and the first branch wire harness 21 or the second branch wire harness 22 that is automatically corrected is indicated by solid lines.

[0069] In the invention, there is no need of time sequentially executing the steps S3 to S5 separately from the flow chart in Fig. 5, but those steps may be executed concurrently. Further, for example, the check of the branching direction of the branch wire harness may also be executed concurrently with the executions of the steps S3 to S5, and the final check may be omitted.

[0070] Further, the present invention is not limited to the above described wire design aiding apparatus and the wire design aiding apparatus and the present invention can be realized by a computer readable recording medium which stores a program which causes a computer to function as the wire design aiding apparatus when the program is installed in the computer.

[0071] The present invention provides a wire harness design aiding apparatus for executing a design of branching out branch wire harnesses from a main wire harness of a wire harness. In the wire harness design aiding apparatus, a display unit for displaying the main wire harness on a CAD display on which an object on which the wire harness is to be arranged is three dimensionally displayed comprises: means for clamping the main wire harness at two points; guide line setting means for displaying, on the surface of the main wire harness, intersection points of a guide plane which is parallel to a wiring jig plate used for manufacturing the wire harness and extends passing the axial line of the main wire harness, and the surface of the main wire harness in the form of guide lines, and for setting the guide lines on the basis of the clamping directions with respect to the vehicle body; and branch wire harness setting means for branching out the branch wire harness from a position on the main wire harness as is designated in a direction along the guide plane. With such an arrangement, the wire harness design aiding apparatus is able to branch out a branch wire harness conforming with a configuration of the vehicle body even when the main wire harness of the wire harness is, for example, twisted.

[0072] In the wire harness design aiding apparatus, the branch wire harness setting means is able to setting a branch wire harness angle between an axial line of the main wire harness and an axial line of the branch wire harness extending along the guide plane. Therefore, design freedom is enhanced.

[0073] The wire harness design aiding apparatus further comprises warning means for giving a warning when an inclination angle as an angle between the axial line of the branch wire harness and the guide plane exceeds a predetermined angle. This feature enables a tolerable range in design to be kept constant.

[0074] The wire harness design aiding apparatus further comprises inclination angle correcting means for correcting the inclination angle to the predetermined angle or smaller when the inclination angle exceeds the predetermined angle. This feature enhances an accuracy of design.

[0075] The invention further provides a wire harness design aiding method comprising the steps of: arranging a main wire harness of the wire harness on a CAD display on which an object on which the wire harness is to be arranged is three dimensionally displayed, corresponding to the object; clamping predetermined two positions on the main wire harness to corresponding three-dimensional positions on the object; displaying intersection points of a guide plane which is parallel to a wiring jig plate used for manufacturing the wire harness and extends passing an axial line of the main wire harness, and the surface of the main wire harness in the form of guide lines on the surface of the main wire harness, and setting the guide lines on the basis of the clamping directions with respect to the object; designating a desired position at which a branch wire harness is branched out from the main wire harness in a direction along the guide plane; setting a branching angle as an angle between the axial line of the main wire harness and the axial line of the branch wire harness along the guide plane; and setting an inclination angle as an angle between the axial line of the branch wire harness and the guide plane to a predetermined angle or smaller. This unique feature enables a designer to design a wire harness in which a branch wire harness conforming with a configuration of the vehicle body may be branched out even when the main wire harness of the wire harness is, for example, twisted.

[0076] The wire harness design aiding method further comprises: checking as to if the inclination angle is equal to the predetermined angle or smaller; and correcting the inclination angle to the predetermined angle or smaller when the inclination angle exceeds the predetermined angle. This feature enhances reliability of design aiding.

[0077] The wire harness design aiding method further comprises: requiring selection of one of the guide lines from which the branch wire harness is to be branched out when the inclination angle exceeds the predetermined angle; setting the branching angle to the predetermined angle or smaller; and correcting the branching angle so as to satisfy the guide line selection and the branching angle setting condition. This feature enhances an accuracy of design.


Claims

1. A wire harness design aiding apparatus for designing a wire harness (11), said wire harness (11) including a main line (12) and at least one branch line (21, 22), and said wire harness (11) being manufactured by using a wiring jig plate (31), the apparatus comprising:

a display unit with a CAD display for three dimensionally displaying an object on which the wire harness (11) is to be arranged and displaying the wire harness (11) on the CAD display in a state that two points of the wire harness (11) are constrained;

a guide line setting unit for automatically setting guide lines (30) which connect, in a longitudinal direction of the main line (12), intersection points of a virtual guide plane (32), which is parallel to the wiring jig plate (31) and extends passing an axial line of the main line (12), and an outer surface of the main line (12), and displaying the guide lines (30) on the CAD display;

a branch line setting unit for branching out the branch line (21, 22) from a position on the main line (12) and setting a branching angle between the axial line of the main line (12) and an axial line of the branch line (21, 22);

an inclination angle setting unit for setting an inclination angle between the axial line of the branch line (21, 22) and the virtual guide plane (32); and

an inclination angle correcting unit for automatically checking as to if the inclination angle is equal to a predetermined angle or smaller, automatically correcting the inclination angle to the predetermined angle or smaller when the inclination angle exceeds the predetermined angle, and automatically correcting the branching out of the branch line so as to satisfy that the branch line is to be branched out from one of the guide lines and that the branching angle is set to the predetermined angle or smaller.


 
2. The apparatus according to claim 1, further comprising a warning unit for giving a warning when the inclination angle between the axial line of the branch line (21, 22) and the virtual guide plane (32) exceeds the predetermined angle.
 
3. A computer-based method of aiding designing a wire harness (11), said wire harness (11) including a main line (12) and at least one branch line (21, 22), and said wire harness (11) being manufactured by using a wiring jig plate (31), the method comprising the steps of:

three dimensionally displaying, on a CAD display, an object on which the wire harness (11) is to be arranged;

arranging the main line (12) to the object on the CAD display;

constraining two points of the wire harness (11) to the object;.

setting, by the computer, guide lines (30) which connect, in a longitudinal direction of the main line (12), intersection points of a virtual guide plane (32), which is parallel to the wiring jig plate (31) and extends passing an axial line of the main line (12), and an outer surface of the main line (12);

displaying, by the computer, the guide lines (30) on the CAD display;

designating a desired position at which the branch line (21, 22) is branched out from a position on the main line (12);

setting a branching angle between the axial line of the main line (12) and an axial line of the branch line (21, 22);

setting an inclination angle between the axial line of the branch line (21, 22) and the virtual guide plane (32);

checking, by the computer, as to if the inclination angle is equal to a predetermined angle or smaller;

correcting, by the computer, the inclination angle to the predetermined angle or smaller when the inclination angle exceeds the predetermined angle; and

correcting, by the computer, the branching out of the branch line (21, 22) so as to satisfy that the branch line (21,22) is to be branched out from one of the guide lines (30) and that the branching angle is set to the predetermined angle or smaller.


 
4. A computer readable recording medium storing a program which causes a computer to function as a wire harness design aiding apparatus which aids designing a wire harness (11), said wire harness including a main line (12) and at least one branch line (21, 22), and said wire harness (11) being manufactured by using a wiring jig plate (31), the program executing the steps of:

three dimensionally displaying, on a CAD display, an object on which the wire harness (11) is to be arranged;

arranging the main line (12) to the object on the CAD display;

constraining two points of the wire harness (11) to the object;

setting, by the computer, guide lines (30) which connect, in a longitudinal direction of the main line (12), intersection points of a virtual guide plane (32), which is parallel to the wiring jig plate (31) and extends passing an axial line of the main line (12), and an outer surface of the main line (12);

displaying, by the computer, the guide lines (30) on the CAD display;

designating a desired position at which the branch line (21, 22) is branched out from a position on the main line (12);

setting a branching angle between the axial line of the main line (12) and an axial line of the branch line (21, 22);

setting an inclination angle between the axial line of the branch line (21, 22) and the virtual guide plane (32); and

checking, by the computer, as to if the inclination angle is equal to a predetermined angle or smaller;

correcting, by the computer, the inclination angle to the predetermined angle or smaller when the inclination angle exceeds the predetermined angle; and

correcting, by the computer, the branching out of the branch line so as to satisfy that the branch line is to be branched out from one of the guide lines and that the branching angle is set to the predetermined angle or smaller.


 


Ansprüche

1. Kabelbaumentwurf-Hilfsvorrichtung für das Entwerfen eines Kabelbaums (11), wobei der Kabelbaum (11) eine Hauptleitung (12) und wenigstens eine Verzweigungsleitung (21, 22) umfasst und wobei der Kabelbaum (11) unter Verwendung einer Verdrahtungshilfsmittelplatte (31) hergestellt wird, wobei die Vorrichtung umfasst:

eine Anzeigeeinheit mit einer CAD-Anzeige für das dreidimensionale Anzeigen eines Objekts, an dem der Kabelbaum (11) anzuordnen ist, und zum Anzeigen des Kabelbaums (11) an der CAD-Anzeige in einem Zustand, in dem zwei Punkte des Kabelbaums (11) gehalten werden.

eine Führungslinien-Setzeinheit zum automatischen Setzen von Führungslinien (30), die in einer Längsrichtung der Hauptleitung (12) Kreuzungspunkte einer virtuellen Führungsebene (32), die parallel zu der Verdrahtungshilfsmittelplatte (31) ist und sich durch eine Axiallinie der Hauptleitung (12) hindurch erstreckt, mit einer Außenfläche der Hauptleitung (12) verbinden, und zum Anzeigen der Führungslinien (30) an der CAD-Anzeige,

eine Verzweigungsleitung-Setzeinheit zum Verzweigen der Verzweigungsleitung (21, 22) von einer Position an der Hauptleitung (12) nach außen und zum Setzen eines Verzweigungswinkels zwischen der Axiallinie der Hauptleitung (12) und einer Axiallinie der Verzweigungsleitung (21, 22),

eine Neigungswinkel-Setzeinheit zum Setzen eines Neigungswinkels zwischen der Axiallinie der Verzweigungsleitung (21, 22) und der virtuellen Führungsebene (32), und

eine Neigungswinkel-Korrektureinheit zum automatischen Prüfen, ob der Neigungswinkel gleich einem vorbestimmten Winkel oder kleiner ist, zum automatischen Korrigieren des Neigungswinkels zu dem vorbestimmten Winkel oder kleiner, wenn der Neigungswinkel den vorbestimmten Winkel überschreitet, und zum automatischen Korrigieren des Verzweigens der Verzweigungsleitung nach außen, damit die Verzweigungsleitung von einer der Führungslinien nach außen verzweigt und der Verzweigungswinkel zu dem vorbestimmten Winkel oder kleiner gesetzt ist.


 
2. Vorrichtung nach Anspruch 1, die weiterhin eine Warneinheit zum Ausgeben einer Warnung, wenn der Neigungswinkel zwischen der Axiallinie der Verzweigungsleitung (21, 22) und der virtuellen Führungsebene (32) den vorbestimmten Winkel überschreitet, umfasst.
 
3. Computergestütztes Verfahren zum Helfen beim Entwerfen eines Kabelbaums (11), wobei der Kabelbaum (11) eine Hauptleitung (12) und wenigstens eine Verzweigungsleitung (21, 22) umfasst und wobei der Kabelbaum (11) unter Verwendung einer Verdrahtungshilfsmittelplatte (31) hergestellt wird, wobei das Verfahren die folgenden Schritte umfasst:

dreidimensionales Anzeigen, an einer CAD-Anzeige, eines Objekts, an dem der Kabelbaum (11) anzuordnen ist,

Anordnen der Hauptleitung (12) an dem Objekt an der CAD-Anzeige,

Halten von zwei Punkten des Kabelbaums (11) an dem Objekt,

Setzen, durch den Computer, von Führungslinien (30), die in einer Längsrichtung der Hauptleitung (12) Kreuzungspunkte einer virtuellen Führungsebene (32), die parallel zu der Verdrahtungshilfsmittelplatte (31) ist und sich durch eine Axiallinie der Hauptleitung (12) hindurch erstreckt, mit einer Außenfläche der Hauptleitung (12) verbinden,

Anzeigen, durch den Computer, der Führungslinien (30) an der CAD-Anzeige,

Angeben einer gewünschten Position, an welcher die Verzweigungsleitung (21, 22) von einer Position an der Hauptleitung (12) nach außen verzweigt,

Setzen eines Verzweigungswinkels zwischen der Axiallinie der Hauptleitung (12) und einer Axiallinie der Verzweigungsleitung (21, 22),

Setzen eines Neigungswinkels zwischen der Axiallinie der Verzweigungsleitung (21, 22) und der virtuellen Führungsebene (32),

Prüfen, durch den Computer, ob der Neigungswinkel gleich einem vorbestimmten Winkel oder kleiner ist,

Korrigieren, durch den Computer, des Neigungswinkels zu dem vorbestimmten Winkel oder kleiner, wenn der Neigungswinkel den vorbestimmten Winkel überschreitet, und

Korrigieren, durch den Computer, des Verzweigens der Verzweigungsleitung (21, 22) nach außen, damit die Verzweigungsleitung (21, 22) von einer der Führungslinien (30) nach außen verzweigt und der Verzweigungswinkel zu dem vorbestimmten Winkel oder kleiner gesetzt ist.


 
4. Computerlesbares Aufzeichnungsmedium, auf dem ein Programm gespeichert ist, das einen Computer veranlasst, als eine Kabelbaumentwurf-Hilfsvorrichtung zu funktionieren, die beim Entwerfen eines Kabelbaums (11) hilft, wobei der Kabelbaum eine Hauptleitung (12) und wenigstens eine Verzweigungsleitung (21, 22) umfasst und wobei der Kabelbaum (11) unter Verwendung einer Verdrahtungshilfsmittelplatte (31) hergestellt wird, wobei das Programm die folgenden Schritte ausführt:

dreidimensionales Anzeigen, an einer CAD-Anzeige, eines Objekts, an dem der Kabelbaum (11) anzuordnen ist,

Anordnen der Hauptleitung (12) an dem Objekt an der CAD-Anzeige,

Halten von zwei Punkten des Kabelbaums (11) an dem Objekt,

Setzen, durch den Computer, von Führungslinien (30), die in einer Längsrichtung der Hauptleitung (12) Kreuzungspunkte einer virtuellen Führungsebene (32), die parallel zu der Verdrahtungshilfsmittelplatte (31) ist und sich durch eine Axiallinie der Hauptleitung (12) hindurch erstreckt, mit einer Außenfläche der Hauptleitung (12) verbinden,

Anzeigen, durch den Computer, der Führungslinien (30) an der CAD-Anzeige,

Angeben einer gewünschten Position, an welcher die Verzweigungsleitung (21, 22) von einer Position an der Hauptleitung (12) nach außen verzweigt,

Setzen eines Verzweigungswinkels zwischen der Axiallinie der Hauptleitung (12) und einer Axiallinie der Verzweigungsleitung (21, 22),

Setzen eines Neigungswinkels zwischen der Axiallinie der Verzweigungsleitung (21, 22) und der virtuellen Führungsebene (32),

Prüfen, durch den Computer, ob der Neigungswinkel gleich einem vorbestimmten Winkel oder kleiner ist,

Korrigieren, durch den Computer, des Neigungswinkels zu dem vorbestimmten Winkel oder kleiner, wenn der Neigungswinkel den vorbestimmten Winkel überschreitet, und

Korrigieren, durch den Computer, des Verzweigens der Verzweigungsleitung nach außen, damit die Verzweigungsleitung von einer der Führungslinien nach außen verzweigt und der Verzweigungswinkel zu dem vorbestimmten Winkel oder kleiner gesetzt ist.


 


Revendications

1. Appareil d'aide à la conception de faisceaux de fils destiné à la conception d'un faisceau de fils (11), ledit faisceau de fils (11) comprenant une branche principale (12) et au moins une ramification (21, 22), et ledit faisceau de fils (11) étant fabriqué en utilisant une plaque formant gabarit de câblage (31), l'appareil comprenant :

une unité d'affichage comprenant un écran de CAO pour l'affichage tridimensionnel d'un objet sur lequel le faisceau de fils (11) doit être agencé et l'affichage du faisceau de fils (11) sur l'écran de CAO dans un état dans lequel deux points du faisceau de fils (11) sont maintenus ;

une unité de réglage de lignes guides permettant un réglage automatique de lignes guides (30) qui relient, dans une direction longitudinale de la branche principale (12), des points d'intersection d'un plan guide virtuel (32), qui est parallèle à la plaque formant gabarit de câblage (31) et passe par un axe de la branche principale (12), et d'une surface extérieure de la branche principale (12), et un affichage des lignes guides (30) sur l'écran de CAO ;

une unité de réglage de ramification permettant de créer l'embranchement de la ramification (21, 22) à partir d'une position sur la branche principale (12) et de régler un angle de ramification entre l'axe de la branche principale (12) et un axe de la ramification (21, 22) ;

une unité de réglage d'angle d'inclinaison permettant de régler un angle d'inclinaison entre l'axe de la ramification (21, 22) et le plan guide virtuel (32) ; et

une unité de correction d'angle d'inclinaison permettant de vérifier automatiquement si l'angle d'inclinaison est égal à un angle prédéterminé ou inférieur, de corriger automatiquement l'angle d'inclinaison à l'angle prédéterminé ou inférieur lorsque l'angle d'inclinaison dépasse l'angle prédéterminé, et de corriger automatiquement l'embranchement de la ramification de façon à garantir que l'embranchement de la ramification part de l'une des lignes guides et que l'angle de ramification est réglé à l'angle prédéterminé ou inférieur.


 
2. Appareil selon la revendication 1, comprenant en outre une unité d'avertissement destinée à émettre un avertissement lorsque l'angle d'inclinaison entre l'axe de la ramification (21, 22) et le plan guide virtuel (32) dépasse l'angle prédéterminé.
 
3. Procédé, basé sur ordinateur, d'aide à la conception d'un faisceau de fils (11), ledit faisceau de fils (11) comprenant une branche principale (12) et au moins une ramification (21, 22), et ledit faisceau de fils (11) étant fabriqué en utilisant une plaque formant gabarit de câblage (31), le procédé comprenant les étapes de :

affichage tridimensionnel, sur un écran de CAO, d'un objet sur lequel le faisceau de fils (11) doit être agencé ;

agencement de la branche principale (12) par rapport à l'objet sur l'écran de CAO ;

maintien de deux points du faisceau de fils (11) par rapport à l'objet ;

réglage, par l'ordinateur, de lignes guides (30) qui relient, dans une direction longitudinale de la branche principale (12), des points d'intersection d'un plan guide virtuel (32), qui est parallèle à la plaque formant gabarit de câblage (31) et passe par un axe de la branche principale (12), et d'une surface extérieure de la branche principale (12) ;

affichage, par l'ordinateur, des lignes guides (30) sur l'écran de CAO ;

désignation d'une position souhaitée d'embranchement de la ramification (21, 22) à partir d'une position sur la branche principale (12) ;

réglage d'un angle de ramification entre l'axe de la branche principale (12) et un axe de la ramification (21, 22) ;

réglage d'un angle d'inclinaison entre l'axe de la ramification (21, 22) et le plan guide virtuel (32) ;

vérification, par l'ordinateur, pour s'assurer que l'angle d'inclinaison est égal à un angle prédéterminé ou inférieur ;

correction, par l'ordinateur, de l'angle d'inclinaison à l'angle prédéterminé ou inférieur lorsque l'angle d'inclinaison dépasse l'angle prédéterminé ; et

correction, par l'ordinateur, de l'embranchement de la ramification (21, 22) de façon à garantir que l'embranchement de la ramification (21, 22) part de l'une des lignes guides (30) et que l'angle de ramification est réglé à l'angle prédéterminé ou inférieur.


 
4. Support d'enregistrement lisible par ordinateur, stockant un programme qui fait fonctionner un ordinateur en tant qu'appareil d'aide à la conception de faisceaux de fils qui aide à la conception d'un faisceau de fils (11), ledit faisceau de fils comprenant une branche principale (12) et au moins une ramification (21, 22), et ledit faisceau de fils (11) étant fabriqué en utilisant une plaque formant gabarit de câblage (31), le programme exécutant les étapes de :

affichage tridimensionnel, sur un écran de CAO, d'un objet sur lequel le faisceau de fils (11) doit être agencé ;

agencement de la branche principale (12) par rapport à l'objet sur l'écran de CAO ;

maintien de deux points du faisceau de fils (11) par rapport à l'objet ;

réglage, par l'ordinateur, de lignes guides (30) qui relient, dans une direction longitudinale de la branche principale (12), des points d'intersection d'un plan guide virtuel (32), qui est parallèle à la plaque formant gabarit de câblage (31) et passe par un axe de la branche principale (12), et d'une surface extérieure de la branche principale (12) ;

affichage, par l'ordinateur, des lignes guides (30) sur l'écran de CAO ;

désignation d'une position souhaitée d'embranchement de la ramification (21, 22) à partir d'une position sur la branche principale (12) ;

réglage d'un angle de ramification entre l'axe de la branche principale (12) et un axe de la ramification (21, 22) ;

réglage d'un angle d'inclinaison entre l'axe de la ramification (21, 22) et le plan guide virtuel (32) ; et

vérification, par l'ordinateur, pour s'assurer que l'angle d'inclinaison est égal à un angle prédéterminé ou inférieur ;

correction, par l'ordinateur, de l'angle d'inclinaison à l'angle prédéterminé ou inférieur lorsque l'angle d'inclinaison dépasse l'angle prédéterminé ; et

correction, par l'ordinateur, de l'embranchement de la ramification de façon à garantir que l'embranchement de la ramification part de l'une des lignes guides et que l'angle de ramification est réglé à l'angle prédéterminé ou inférieur.


 




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Cited references

REFERENCES CITED IN THE DESCRIPTION



This list of references cited by the applicant is for the reader's convenience only. It does not form part of the European patent document. Even though great care has been taken in compiling the references, errors or omissions cannot be excluded and the EPO disclaims all liability in this regard.

Patent documents cited in the description