(19)
(11)EP 1 740 105 B1

(12)EUROPEAN PATENT SPECIFICATION

(45)Mention of the grant of the patent:
29.07.2020 Bulletin 2020/31

(21)Application number: 05733012.8

(22)Date of filing:  21.03.2005
(51)International Patent Classification (IPC): 
A61B 17/22(2006.01)
A61M 25/10(2013.01)
A61B 17/3207(2006.01)
A61B 17/00(2006.01)
(86)International application number:
PCT/US2005/009571
(87)International publication number:
WO 2005/094477 (13.10.2005 Gazette  2005/41)

(54)

APPARATUS FOR TREATING HARDENED VASCULAR LESIONS

GERÄT ZUR BEHANDLUNG VON VERHÄRTETEN GEFÄSSLÄSIONEN

DISPOSITIFS POUR LE TRAITEMENT DE LESIONS VASCULAIRES DURCIES


(84)Designated Contracting States:
AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HU IE IS IT LI LT LU MC NL PL PT RO SE SI SK TR

(30)Priority: 25.03.2004 US 810330
13.08.2004 US 917917

(43)Date of publication of application:
10.01.2007 Bulletin 2007/02

(73)Proprietor: Angioscore Inc.
Fremont, CA 94538 (US)

(72)Inventors:
  • KONSTANTINO, Eitan
    Orinda, California 94563 (US)
  • FELD, Tanhum
    19105 Israel (IL)
  • TZORI, Nimrod
    Sunnyvale, California 94087 (US)

(74)Representative: de Haan, Poul Erik 
Philips International B.V. Philips Intellectual Property & Standards High Tech Campus 5
5656 AE Eindhoven
5656 AE Eindhoven (NL)


(56)References cited: : 
US-A- 5 196 024
US-A- 5 423 745
US-A1- 2004 034 384
US-A- 5 320 634
US-A- 5 868 779
US-B1- 6 626 861
  
      
    Note: Within nine months from the publication of the mention of the grant of the European patent, any person may give notice to the European Patent Office of opposition to the European patent granted. Notice of opposition shall be filed in a written reasoned statement. It shall not be deemed to have been filed until the opposition fee has been paid. (Art. 99(1) European Patent Convention).


    Description

    BACKGROUND OF THE INVENTION


    1. Field of the Invention.



    [0001] The present invention relates to the field of medical devices, more specifically medical to devices intended to treat stenoses in the vascular system.

    [0002] Balloon dilatation (angioplasty) is a common medical procedure mainly directed at revascularization of stenotic vessels by inserting a catheter having a dilatation balloon through the vascular system. The balloon is inflated inside a stenosed region in a blood vessel in order to apply radial pressure to the inner wall of the vessel and widen the stenosed region to enable better blood flow.

    [0003] In many cases, the balloon dilatation procedure is immediately followed by a stenting procedure where a stent is placed to maintain vessel patency following the angioplasty. Failure of the angioplasty balloon to properly widen the stenotic vessel, however, may result in improper positioning of the stent in the blood vessel. If a drug-eluting stent is used, its effectiveness may be impaired by such improper positioning and the resulting restenosis rate may be higher. This is a result of several factors, including the presence of gaps between the stent and the vessel wall, calcified areas that were not treated properly by the balloon, and others.

    [0004] Conventional balloon angioplasty suffers from a number of other shortcomings as well. In some cases the balloon dilatation procedure causes damage to the blood vessel due to aggressive balloon inflation that may stretch the diseased vessel beyond its elastic limits. Such over inflation may damage the vessel wall and lead to restenosis of the section that was stretched by the balloon. In other cases, slippage of the balloon during the dilatation procedure may occur. This may result in injury to the vessel wall surrounding the treated lesion. One procedure in which slippage is likely to happen is during treatment of in-stent restenosis, which at present is difficult to treat by angioplasty balloons. Fibrotic lesions are also hard to treat with conventional balloons, and elastic recoil is usually observed after treatment ot these lesions. Many long lesions have fibrotic sections that are difficult to treat using angioplasty balloons.

    [0005] An additional problem associated with balloon angioplasty treatment has been the "watermelon seed effect." Angioplasty is carried out at very high pressures, typically up to twenty atmospheres or higher, and the radially outward pressure of the balloon can cause axial displacement of the balloon in a manner similar to squeezing a watermelon seed with the fingers. Such axial displacement, of course, reduces the effectiveness of balloon dilatation. Another problem with conventional angioplasty balloon design has been deflation of the balloon. Even after the inflation medium is removed from a balloon, the deflated configuration will have a width greater than the original folded configuration which was introduced to the vasculature. Such an increase in profile can make removal of the balloon difficult.

    [0006] Atherectomy/Thrombectomy devices intended to remove plaque/thrombus material may also include a structure that expands in a lesion while the plaque/thrombus removal mechanism is within this structure. The removed material is either being stacked in the catheter or sucked out thru the catheter. When the procedure is done, the expandable structure is collapsed and the catheter removed. Foreign object removal devices usually include a basket structure that needs to be expanded to collect the object and then collapse for retrieval. Distal protection devices usually include a basket structure that support a mesh that needs to be expanded distal to the treated lesion to collect the loose objects and then collapse for retrieval.

    [0007] These devices usually include an elastic metallic material that needs to be expanded in the vascular system to fulfill its task and afterwards collapse to a small diameter to facilitate retrieval. The transition between the collapsed (closed) configuration to the expanded (open) configuration can be done in two ways: the structure can be at a normally closed (collapsed) configuration in which force is applied to cause the structure to expand. In this case, the elastic recoil of the structure will cause it to collapse back to closed configuration when the expanding force ceases. The structure may also be at a normally open (expanded) configuration in which a constraining element is forced over it to hold it dawn for the collapsed configuration (for example a constraining tube). When this constraining element is removed the structure is free to expand to the expanded (open) configuration. The structure material may also be non elastic. In this case, the structure will need to be forced to transit between both collapsed and expanded configuration.

    [0008] One problem associated with conventional angioplasty expansion systems is that the transition between the collapsed and expanded configurations involves significant rotational and axial reaction forces. These reaction forces are applied by the structure on the catheter as a result of the force applied by the catheter to expand or close the structure. Axial reaction forces are created due the foreshortening of the structure during expansion. Rotational reaction forces (torques) are created when a non longitudinal element is forced to expand/collapse. Since the catheters are usually less stiff the structure, these reaction forces may cause that the structure will not expand or collapse properly, or cause undesired deformation to the catheter itself.

    [0009] To overcome at least some of these problems these problems, US Patent 5,320,634 describes the addition of cutting blades to the balloon. The blades can cut the lesions as the balloon is inflated. US Patent 5,616,149 describes a similar method of attaching sharp cutting edges to the balloon. U.S. Patent Publication 2003/0032973 describes a stent-like structure having non-axial grips for securing an angioplasty balloon during inflation. US Patent 6,129,706 describes a balloon catheter having bumps on its outer surface. US Patent 6,394,995 describes a method of reducing the balloon profile to allow crossing of tight lesions. U.S. Patent Publication 2003/0153870 describes a balloon angioplasty catheter having a flexible elongate elements that create longitudinal channels in a lesion or stenosis.

    [0010] While the use of angioplasty balloons having cutting blades has proved to be a significant advantage under many circumstances, the present cutting balloon designs and methods for their use continue to suffer from shortcomings. Most commercial cutting balloon designs, including those available from INTERVENTIONAL TECHNOLOGIES, INC., of San Diego, California, now owned by BOSTON SCIENTIFIC, of Natick, Massachusetts, have relatively long, axially aligned blades carried on the outer surface of an angioplasty balloon. Typically, the blades are carried on a relatively rigid base directly attached to the outer balloon surface. The addition of such rigid, elongated blade structures makes the balloon itself quite stiff and limits the ability to introduce the balloon through torturous regions of the vasculature, particularly the smaller vessels within the coronary vasculature. Moreover, the cutting balloons can be difficult to deflate and collapse, making removal of the balloons from the vasculature more difficult than with corresponding angioplasty balloons which do not include cutting blades. Additionally, the axially oriented cuts imparted by such conventional cutting balloons do not always provide the improved dilatation and treatment of fibrotic lesions which would be desired.

    [0011] For these reasons, it would be desirable to provide improved cutting balloon designs and methods for their use. In particular, it would be desirable to provide cutting balloons which are highly flexible over the length of the balloon structure, which readily permit deflation and facilitate removal from the vasculature, and which are effective in treating all forms of vascular stenoses, including but not limited to treatment of highly calcified plaque regions of diseased arteries, treatment of small vessels and/or vessel bifurcations that will not be stented, treatment of ostial lesions, and treatment of in-stent restenosis (ISR). Moreover, it would be desirable if such balloon structures and methods for their use could provide for improved anchoring of the balloon during dilatation of the stenosed region.

    [0012] It would further be desirable to minimize the reaction forces applied by the external structure to the catheter, and at the same time be able to control the expansion of the expandable structure. It would also be desirable to adjust the compliance of the system in a predictable way without changing the materials or geometry of the expandable structure. At least some of these objectives will be met with the inventions described hereinafter.

    [0013] 2. Description of the Background Art. The following U.S. patents and printed publication relate to cutting balloons and balloon structures: 6,450,988; 6,425,882; 6,394,995; 6,355,013; 6,245,040; 6,210,392; 6,190,356; 6,129,706; 6,123,718; 5,891,090; 5,797,935; 5,779,698; 5,735,816; 5,624,433; 5,616,149; 5,545,132; 5,470,314; 5,320,634; 5,221,261; 5,196,024; and Published U.S. Pat. App. 2003/0032973. Other U.S. patents of interest include 6,454,775; 5,100,423,4,998,539; 4,969,458; and 4,921,984.
    US-A-5,868,779 describes a catheter having a balloon element within a sheath having an expandable but non-compliant mesh region.
    US-A1-2004/0034384 describes an expansion catheter in which it is possible to freely control the expandable characteristics of the expandable body.
    US-B1-6,626,861 describes a balloon catheter with an independently operable outer woven sleeve which surrounds a radially expandable and contractible balloon.

    SUMMARY OF THE INVENTION



    [0014] The present invention provides improved apparatus for the dilatation of stenosed regions in the vasculature, as disclosed in claim 1. Preferred embodiments are listed in the dependent claims. The stenosed regions will often include areas of fibrotic, calcified, or otherwise hardened plaque or other stenotic material of the type which can be difficult to dilatate using conventional angioplasty balloons. The apparatus will often find their greatest use in treatment of the arterial vasculature, including 30 but not limited to the coronary arterial vasculature, but may also find use in treatment of the venous and/or peripheral vasculature, treatment of small vessels and/or vessel bifurcations that will not be stented, treatment of ostial lesions, and treatment of ISR.

    [0015] In a first aspect of the present disclosure, a scoring catheter comprises a catheter body having a proximal end and a distal end, a radially expandable shell (typically an angioplasty balloon) near the distal end of the catheter body, and a non-axial scoring structure carried over the shell. By "non-axial scoring structure," it is meant that the structure will be able to score or cut stenotic material within a treated blood vessel along lines which are generally in a non-axial direction. For example, the scoring lines may be helical, serpentine, zig-zag, or may combine some axial components together with such non-axial components. Usually, the non-axial scoring pattern which is imparted will include scoring segments which, when taken in total, circumscribe at least a majority of and usually the entire inside wall of the blood vessel up to one time, preferably more than one time, usually more than two times, often at least three times, more often at least four, five, six, or more times. It is believed that the resulting scoring patterns which circumscribes the inner wall of the vessel will provide improved results during subsequent balloon dilatation.

    [0016] Usually the scoring structure will comprise at least one continuous, i.e., non-broken, scoring element having a length of at least 0.5 cm, more usually at least 1 cm, often at least 2 cm, usually at least 3 cm, and sometimes at least 4 cm or more. Alternatively, the scoring structure may comprise a plurality of much smaller segments which may be arranged in a helical or other pattern over the balloon, typically having a length in the range from 0.1 cm to 2 cm, often being 0.5 cm or less, sometimes being 0.3 cm or less.

    [0017] In order to promote scoring of the blood vessel wall when the underlying expandable shell is expanded, the scoring structure will usually have a vessel contact area which is 20% or less of the area of the expandable shell, usually being below 10%, and often being in the range from 1% to 5% of the area of the expandable shell. The use of a shell having such a relatively small contact area increases the amount of force applied to the vascular wall through the structure by expansion of the underlying expandable shell. The scoring structure can have a variety of particular configurations, often being in the form of a wire or slotted tube having a circular, square, or other cross-sectional geometry. Preferably, the components of the scoring structure will comprise a scoring edge, either in the form of a honed blade, a square shoulder, or the like. A presently preferred scoring edge is electropolished and relatively small.

    [0018] In a preferred embodiment, the scoring structure may be formed as a separate expandable cage which is positioned over the expandable shell of the catheter. The cage will usually have a collar or other attachment structure at each end for placement on the catheter body on either side of the expandable shell. A collar may be a simple tube, and other attachment structures will usually be crimpable or otherwise mechanically attachable to the catheter body, such as a serpentine or other ring structure. The attachment structures on the cage may be attached at both ends to the catheter body, but will more usually be attached at only a single end with the other end being allowed to float freely. Such freedom allows the scoring structure to shorten as the structure is expanded on the expandable shell. In certain embodiments, both ends of the scoring structure will be fixed to the catheter body, but at least one of the attachment structures will have a spring or other compliant attachment component which provides an axial extension as the center of the scoring structure foreshortens.

    [0019] In many cases, since the scoring elements are non-axial, there are torques induced during the expansion of the balloon and the shortening of the scoring structure. These torques may be high, and if one end of the scoring structure is constrained from rotation, the scoring element will not expand properly. The final expanded configuration of the scoring element is achieved via shortening and rotation.

    [0020] In a preferred embodiment, both sides of the scoring element are fixed to the catheter, but at least one side will have a compliant structure which will provide axial tension and at the same time will allow the scoring element to rotate to its final configuration.

    [0021] In some cases both ends of the scoring element are fixed and the shortening is achieved by deformation of the wire. For example, the wire can have a secondary structure which permits elongation (e.g., it may be a coiled filament) or can be formed from a material which permits elongation, e.g., nitinol. The scoring element can be attached in both ends, in a way that will allow rotation. In the case were the torques are low (depending on the design of the scoring element) there is no need for rotation and the torque can be absorbed either be the scoring element of by the catheter.

    [0022] In all cases, the scoring structure is preferably composed of an elastic material, more preferably a super elastic material, such as nitinol. The scoring structure is thus elastically expanded over the expandable shell, typically an inflatable balloon similar to a conventional angioplasty balloon. Upon deflation, the scoring structure will elastically close to its original non-expanded configuration, thus helping to close and contain the balloon or other expandable shell.

    [0023] In some cases the scoring element will be a combination of more than one material. In one case the scoring element can be made from nitinol and parts of it can be made from stainless steel. In other cases the scoring element can be made of stainless steel or nitinol and part of it can be made from polymer to allow high deformations.

    [0024] In other preferred embodiments, the assembly of the shell and the scoring structure will be sufficiently flexible to permit passage through tortuous regions of the vasculature, e.g., being capable of bending at radius of 10 mm or below when advanced through 45°, 90° or higher bends in the coronary vasculature. Usually, the scoring structure will comprise one or more scoring elements, wherein less than 70% of the cumulative length of the scoring element is aligned axially on the shell when expanded, preferably being less than 50% of the cumulative length, and more preferably being less than 25% of the cumulative length. In other instances, the scoring structure may comprise one or more scoring elements, wherein the cumulative length of the scoring element includes a non-axial component of at least 10 mm, preferably at least 12 mm, and more preferably 36 mm. Preferably, at least some of the scoring elements will have scoring edges which are oriented radially outwardly along at least a major portion of their lengths at all times during inflation and deflation and while inflated. By "radially outward," it is meant that a sharp edge or shoulder of the element will be oriented to score or cut into the stenotic material or the interior wall of the treated vessel, particularly as the shell is being inflated.

    [0025] The scoring elements will usually, but not necessarily, have a scoring edge formed over at least a portion of their lengths. A "scoring edge" may comprise a sharpened or honed region, like a knife blade, or a square shoulder as in scissors or other shearing elements. Alternatively, the scoring elements may be free from defined scoring edges, e.g., having circular or the other non-cutting profiles. Such circular scoring elements will concentrate the radially outward force of the balloon to cause scoring or other disruption of the plaque or other stenotic material being treated.

    [0026] In a second aspect of the present disclosure, the scoring catheter comprises a catheter body and a radially expandable shell, generally as set forth above. The scoring structure will be composed of elements which circumscribe the radially expandable shell. By "circumscribing the radially expandable shell," it is meant that at least some scoring elements of the scoring structure will form a continuous peripheral path about the exterior of the expandable shell during expansion. An example of such a fully circumscribing structure is a helical structure which completes up to one 360° path about the balloon before, during and after expansion, usually completing two complete revolutions, and frequently completing three, four, or more complete revolutions. Exemplary helical structures may include two, three, four, or more separate elements, each of which is helically arranged around the radially expandable shell.

    [0027] In a third aspect of the present disclosure, a scoring catheter comprises a catheter body and a radially expandable shell, generally as set forth above. An elongated scoring structure is carried over the shell, and the assembly of the shell and the scoring structure will be highly flexible to facilitate introduction over a guide wire, preferably being sufficiently flexible when unexpanded so that it can be bent at an angle of at least 90°, preferably 180°, at a radius of 1 cm without kinking or otherwise being damaged. Such flexibility can be determined, for example, by providing a solid cylinder having a radius of 1 cm and conforming the assembly of the scoring structure and expandable shell over the cylinder. Alternatively, the assembly can be advanced over a guide wire or similar element having a 180° one centimeter radius bend. In either case, if assembly bends without kinking or other damage, it meets the requirement described above. Other specific features in this further embodiment of the catheters of the present disclosure are as described above in connection with the prior embodiments.

    [0028] In a fourth aspect of the present disclosure, a plaque scoring catheter comprises a catheter body and a radially expandable balloon, generally as set forth above. A plurality of scoring elements are distributed over the balloon, typically being attached directly to an outer surface of the balloon. The scoring elements will be relatively short, typically having lengths below about 25% of the balloon length, preferably having lengths in the range from 2% to 10% of the balloon length. The relatively short, segmented scoring elements will permit highly flexible assemblies of balloon and scoring elements, generally meeting the flexibility requirement set forth above. The scoring elements may be arranged randomly over the balloon but will more usually be distributed uniformly over the balloon. In specific embodiments, the scoring elements may be arranged in helical, serpentine, or other regular patterns which circumscribe the balloon. As the balloon expands, such short segments will generally move apart from each other, but will still impart the desired scoring patterns into the vascular wall as the balloon is inflated.

    [0029] In a fifth embodiment, the scoring catheter according to the present disclosure, comprises a catheter body and a radially expandable balloon generally as set forth above. The balloon has a plurality of lobes extending between ends of the balloons, and at least one scoring element will be formed on at least one of the lobes in a manner arranged to score stenotic material as the balloon is expanded. The lobe will usually be in a helical pattern, and typically two, three, or more lobes will be provided. In the case of helical lobes, the scoring element(s) will usually be disposed along a helical peak defined by the helical lobe when the balloon is inflated. Such helical scoring elements will be arranged to accommodate balloon inflation, typically being stretchable, segmented, or the like.

    [0030] In still another aspect of the apparatus of the present disclosure, an expandable scoring cage is adapted to be carried over a balloon of a balloon catheter. The scoring cage comprises an assembly of one or more elongate elastic scoring elements arranged in a non-axial pattern. As defined above, the non-axial pattern may comprise both axial and non-axial segments. The assembly is normally in a radially collapsed configuration and is expandable over a balloon to a radially expanded configuration. After the balloon is deflated, the assembly returns to a radially collapsed configuration, preferably being assisted by the elastic nature of the scoring cage. Advantageously, the scoring cage will enhance uniform expansion of the underlying balloon or other expandable shell and will inhibit "dog boning" where an angioplasty balloon tends to over inflate at each end, increasing the risk of vessel dissection. The scoring elements will be adapted to score hardened stenotic material, such as plaque or fibrotic material, when expanded by the balloon in a blood vessel lumen. The scoring cage may be adapted to mount over the balloon with either or both ends affixed to the balloon, generally as described above in connection with prior embodiments. Preferred geometries for the scoring elements include those which circumscribe the balloon, those which are arranged helically over the balloon, those which are arranged in a serpentine pattern over balloon and the like.

    [0031] In yet another aspect of the present disclosure, an exemplary method for dilatating a stenosed region in a blood vessel comprises radially expanding a shell which carries a scoring structure. The scoring structure scores and dilates the stenosed region and includes one or more non-axial scoring elements arranged to impart a circumscribing score pattern about the inner wall of the blood vessel as the shell is expanded. The stenosed region is typically characterized by the presence of calcified plaque, fibrotic plaque, or other hardened stenotic material which is preferably scored prior to dilatation. Preferably, the scoring structure will not be moved in axial direction while engaged against the stenosed region, and the scoring structure may optionally be free from axially scoring elements.

    [0032] In still another aspect of the present disclosure, an angioplasty catheter comprises a catheter body and a radially expandable shell near the distal end of the catheter body. An external structure, such as a scoring structure or cutting structure, is carried over but unattached to the shell. The catheter further comprises an attachment structure having a proximal end and a distal end attached to the scoring structure, wherein the attachment structure is sufficiently sized and compliant to accommodate reaction forces or geometrical changes produced by the scoring structure as it is expanded by the shell. Generally, at least a portion of said scoring structure is arranged helically over the shell. However, the scoring structure may comprise numerous different configurations as described above.

    [0033] In one aspect of the present disclosure, the proximal end of the attachment structure is fixed to the catheter body and the distal end of the attachment structure is secured to the proximal end of the scoring structure. In all cases, the attachment structure is capable axially and rotationally extending to accommodate foreshortening of the scoring structure as the shell is expanded.

    [0034] According to the invention, the attachment structure comprises a compliance tube having an outer diameter and an inner diameter that extends over the catheter body. The inner diameter of the compliance tube is generally larger than an outer diameter of the catheter body so that the compliance tube freely extends and/or rotates with respect to the catheter body as the scoring structure foreshortens.

    [0035] The compliance tube may also be sized to control the compliance of the scoring structure and expandable shell. Generally, the compliance tube has wall thickness ranging from 0.0254 mm (0.001 inches) to 2.54 mm (0.1 inches) preferably 0.127 mm (0.005 inches) to 1.27 mm (0.05 inches). The wall thickness may be increased to lessen the compliance of the system, or decreased to create a greater compliance. The length of the compliance tube may also be adjusted to control the compliance of the system. Generally, compliance tube has a length ranging from 1cm to 10 cm, but may range up to 30cm or more for embodiments wherein the tube extends across the length of the catheter body.

    [0036] In most cases, the material of the compliance tube may also be selected to control the compliance of the scoring structure and expandable shell. Generally, the compliance tube comprises an elastic material, preferably a polymer such as nylon or Pebax™. Alternatively, the compliance tube may comprise a braided material, metal or wire mesh.

    [0037] In some aspects of the present invention, the compliance tube may have one or more perforations to control the compliance of the scoring structure and expandable shell. Generally, the perforations comprise one or more slots extending along the outside circumference of the compliance tube. The slots may form a pattern along the outside circumference of the compliance tube. The slots may be parallel to each other, and/or extend helically or radially across the circumference of the compliance tube. The slots themselves may be formed of a variety of shapes, such as circular or rectangular.

    [0038] Preferably, compliance tube has an outer diameter that tapers from its distal end to its proximal end so that the outside diameter at the proximal end is slightly larger than the inner diameter, and the outside diameter at the distal end is sized to approximate the diameter of the scoring structure when in a collapsed configuration. This allows for the catheter to be readily removed from a vessel without catching or snagging on the vessel wall. For the tapered configuration, the outer diameter of the compliance tube will vary depending on the size of the catheter body and the expansion cage, but the diameter generally tapers down in the range of 0.1016 mm (0.004 inches) to 0.254 mm (0.010 inches) from the distal end to the proximal end.

    [0039] In another aspect of the disclosure, the attachment structure is connected at its distal end to the scoring structure and at its proximal end to a manipulator. Typically, the manipulator is positioned at the proximal end of the catheter body and the attachment structure extends from the scoring structure across the length of the catheter body. In all cases, the attachment structure is capable of axially and rotationally extending to accommodate foreshortening of the scoring structure as the shell is expanded.

    [0040] In a preferred embodiment, the attachment structure comprises a compliance tube having an outer diameter and an inner diameter that extends over the catheter body. Typically, the inner diameter of the compliance tube is larger than an outer diameter of the catheter body so that the compliance tube freely extends and rotates with respect to the catheter body as the scoring structure foreshortens. The compliance of the scoring structure and expandable shell may be controlled by adjusting the thickness, length, or material selection of the compliance tube.

    [0041] In some embodiments, the compliance of the scoring structure is controlled by actuating the manipulator during expansion or contraction of the radially expandable shell. Specifically, the attachment structure may be axially advanced with respect to the catheter body as the balloon is being inflated or deflated. For example, the attachment structure may be pulled away from the distal end of the catheter body while the balloon is being expanded to constrain the compliance of balloon . Alternatively, the manipulator may be used to rotate the attachment structure with respect to the catheter body to control the compliance of the balloon during transition.

    [0042] In another embodiment of the present disclosure, an exemplary method of dilatating a stenosed region in a blood vessel comprises introducing a scoring structure carried over an expandable shell that is connected to a catheter body by an attachment structure, and expanding the scoring structure within a stenosed region within the blood vessel. In this method, the attachment structure axially and/or rotationally extends to accommodate foreshortening of the scoring structure as the shell is expanded. The attachment structure generally comprisesa compliance tube having an outer diameter and an inner diameter that extends over the catheter body, wherein the inner diameter of the compliance tube is larger than an outer diameter of the catheter body so that the compliance tube freely extends and rotates with respect to the catheter body as the scoring structure foreshortens. The thickness, length, and material of the compliance tube may be selected to control the compliance of the scoring structure and expandable shell.

    [0043] In some embodiments, the method further comprises the step of fixing the proximal end of the attachment structure to the catheter body. Alternatively, the method may comprise the step of fixing the proximal end of the attachment structure to a manipulator. In such an embodiment, manipulator is positioned at the proximal end of the catheter body and the attachment structure extends from the scoring structure across the length of the catheter body. This allows for the compliance of the scoring structure and balloon to be controlled by actuating the manipulator during expansion or contraction of the radially expandable shell. Actuation of the manipulator may occur by axially advancing, pulling or rotating the attachment structure with respect to the catheter body.

    BRIEF DESCRIPTION OF THE DRAWINGS



    [0044] 

    Figures 1, 1A, 1B and 1C are schematic illustrations of the balloon scoring structure embodiment in accordance with an embodiment of the disclosure.

    Figure 2 is a schematic illustration of an exemplary helical scoring structure embodiment in accordance with embodiments of the disclosure.

    Figure 3 is a schematic illustration of an expanded angioplasty balloon carrying a helical scoring structure in accordance with embodiments of the disclosure.

    Figure 4 illustrates a scoring structure comprising an alternating serpentine pattern of intermediate scoring elements between a pair of end collars.

    Figure 5 illustrates the serpentine scoring elements of the embodiment of Figure 4 showed in a rolled-out configuration.

    Figure 6 illustrates a scoring structure comprising alternating C-shaped scoring elements between a pair of end collars.

    Figure 7 illustrates the C-shaped scoring elements of the embodiment of Figure 6 shown in a rolled-out configuration.

    Figure 8 is a view of one of the C-shaped scoring elements taken along line 8-8 of Figure 6.

    Figure 9 illustrates an alternative double C-shaped scoring element which could be utilized on a scoring structure similar to that illustrated in Figure 6.

    Figure 10 illustrates an alternative embodiment of a helical scoring structure comprising serpentine and zigzag structures for mounting onto a balloon catheter.

    Figure 11 illustrates a first of the serpentine mounting elements of the scoring structure of Figure 10.

    Figure 12 illustrates a second of the serpentine mounting elements of the scoring structure of Figure 10.

    Figure 13 illustrates an alternative mounting structure for a helical or other scoring structure.

    Figure 14 illustrates the mounting structure of Figure 13 shown in a rolled-out configuration.

    Figure 15 shows yet another embodiment of a mounting element for the scoring structures of the present disclosure.

    Figure 16 illustrates the mounting structure of Figure 15 shown in a rolled-out configuration.

    Figure 17a illustrates a catheter constructed in accordance with the present invention, where an attachment structure is disposed between the scoring structure and the catheter body.

    Figure 17b illustrates the structure of Figure 17a shown without the balloon.

    Figures 18a-c illustrate a catheter constructed in accordance with the principles of the present invention having an attachment structure with various patterned perforations.

    Figure 19 illustrates another embodiment of a catheter constructed in accordance with the principles of the present invention having a tapered attachment structure.

    Figure 20 illustrates yet another alternative embodiment of a catheter constructed in accordance with the principles of the present invention, where an attachment structure is connected to a manipulator.

    Figure 21 illustrates an embodiment of the invention having a laminated section at the distal end of the compliance tube.

    Figure 22 illustrates another view of the embodiment of Figure 21.

    Figure 23 illustrates the embodiment of Figure 21 with an expandable balloon inserted within the scoring structure.

    Figure 24 illustrates an embodiment with a sleeve over the distal end of the scoring structure.

    Figure 25 illustrates an exemplary method utilizing an insertion tube to mount the scoring structure over the expandable balloon.

    Figure 26 illustrates shows the insertion tube inserted over the expandable balloon.

    Figure 27 illustrates a scoring catheter of the present disclosure with the insertion tube removed.


    DETAILED DESCRIPTION OF THE INVENTION



    [0045] In the following description, various aspects of the present invention will be described. For purposes of explanation, specific configurations and details are set forth in order to provide a thorough understanding of the present invention. However, it will also be apparent to one skilled in the art that the present invention may be practiced without the specific details presented herein. Furthermore, well-known features may be omitted or simplified in order not to obscure the present invention.

    [0046] Embodiments of the present invention relate to device for revascularization of stenotic vessels and specifically to a balloon catheter having external elements. The dilatation device comprises a conventional dilatation balloon such as a polymeric balloon and a spiral, or external elements with other configurations mounted on the balloon catheter.

    [0047] Reference is now made to Figures 1, 1A and 1B, which are schematic illustrations of a dilatation device 10 in accordance with embodiments of the disclosure. The dilatation device 10 includes a dilatation balloon 12, which may be any conventional angioplasty balloon such as commonly used by interventional cardiologists or radiologists, and a helical or spiral unit 14 mounted over or attached to dilatation balloon 12. The compliance of the balloon and the scoring element(s) should be chosen to assure uniform expansion of the balloon substantially free from "dog-boning" as the combined structure expands within a lesion. If a compliant or a semi-compliant balloon is used and the compliance of the scoring element was not matched to comply with the properties of the balloon, the expansion of the balloon-scoring element system will not be uniform. This non-uniformity may impair the efficacy of the scoring catheter and, in some cases, may result in poor performance. For example, under given pressure, certain parts of the balloon will be able to expand while other parts will be constrained by excessive resistance of the scoring elements.

    [0048] Helical unit 14 typically made of nitinol. Helical unit 14 may be made of other metals such stainless steel, cobalt-chromium alloy, titanium, and the like. Alternatively, spiral unit 14 may be a polymeric spiral, or made of another elastic material. Helical unit 14 may be attached at its proximal and distal ends to the proximal end 17 and distal end 18 of dilatation balloon 12. Alternatively, spiral unit 14 may be attached to the distal end and/or the proximal end of dilatation balloon 12 by collar-like attachment elements 15 and 16. Spring or other compliant elements may be alternatively or additionally provided as part of the attachment elements to accommodate shortening of the helical unit as it is expanded.

    [0049] Dilatation device 10 is inserted into the vascular system, for example, using a conventional catheter procedure, to a region of stenotic material 22 of blood vessel 20. (The term "stenotic" is used herein to refer to the vascular lesion, e.g., the narrowed portion of the vessel that the balloon is meant to open.) At the stenotic area, the dilatation balloon 12 is inflated, for example, by liquid flow into the balloon. Helical unit 14 widens on the inflated dilatation balloon 12. On inflation, the dilatation balloon 12 together with the helical unit 14 is pressed against the walls of blood vessel 20 as shown in Figure IB.

    [0050] Reference is now made to Figure 1C, illustrating blood vessel 20 after the deflation of dilatation balloon 12. Helical unit 14 narrows when deflating the dilatation balloon 12, thus the dilatation device 10 is narrowed and may be readily retrieved from blood vessel 20. The deflation profile of the balloon 10 is low and mainly circular. The stenotic material 22 in blood vessel 20 is pressed against blood vessel 20 walls to widen the available lumen and enhance blood flow. The pressing of helical unit 14 against the walls of blood vessel 20 causes scoring 23 in the stenotic area.

    [0051] Reference is now made to Figure 3 that shows a scoring structure in the form of a single wire 24 wrapped around a dilatation balloon 12 in a helical configuration.

    [0052] In other embodiments, the scoring structure of the present disclosure can have a non-helical configuration. Any design of scoring structure that can accommodate an increase in the diameter of the balloon 12 upon inflation, and return to its configuration when the balloon is deflated, is an appropriate design useful in the disclosure. At least a portion of the scoring elements will not be parallel to the longitudinal axis of the balloon catheter to enhance flexibility and improve scoring.

    [0053] Referring again to Figures 1A-1C, helical unit 14 is pushed outwardly by the inflation of the balloon 12, and is stretched by the inflation of the balloon. When the balloon is deflated, helical unit 14 assists in the deflation by its elastic recoil. This active deflation is faster and also leads to a low profile of the deflated balloon. The balloon 12 is disposed within the helical unit 14, which returns to its pre-inflated shape and forces the balloon to gain a low radial profile.

    [0054] In another embodiment of the disclosure, dilatation device 10 may carry a stent. The stent can be crimped over the helical unit 14. In this way, the helical unit 14 can push the stent against hard areas of the lesion, enabling proper positioning of the stent against the vessel wall, even in hard-calcified lesions without pre-dilation.

    [0055] Reference is now made to Figure 2, illustrating the helical unit 14 in accordance with embodiments of the disclosure. Helical unit 14 is typically made of nitinol. Helical unit 14 includes three wires 19 that are attached to collars 15 and 16 at the proximal end and distal end, respectively. Alternatively the scoring structure may be formed as a metallic cage, which can be made from a slotted tube, or polymeric cage or polymeric external elements. Alternatively the scoring structure may comprise wires of other elements attached directly to the balloon material or close to the balloon ends.

    [0056] Wires 19 (Figure 2) are attached between collars 14 and 15. The diameter of the wires is typically in the range of 0.05 mm to 0.5 mm. Alternatively, a cage (for example a metallic cage made of a slotted tube) can be used in several configurations that allow local stress concentrations. The size and shape of the cross section of the cage elements or the cross section of the wires can vary. The cross section can be a circle, rectangle, triangle, or other shape.

    [0057] In alternative embodiments, the wires 19 may comprise short segments that are attached to the balloon 12.

    [0058] In further alternative embodiments of the disclosure, the helical unit 14 may be glued, thermally bonded, fused or mechanically attached at one or both ends to dilatation balloon 12.

    [0059] In yet another embodiment, a scoring structure may comprise wires that are attached to the dilatation balloon 12 in helical configuration or other configuration. The wires may be thermally attached to the balloon 12, glued, mechanically attached, or the like.

    [0060] In still another embodiment, a scoring structure comprises wire or cage elements that are not parallel to the longitudinal axis of the balloon 12 so that the combination of the scoring structure 19 and the balloon 12 remains flexible.

    [0061] In additional embodiments, the combination of dilatation balloon 12 and scoring structure scores the lesion and provides better vessel preparation for drug eluting stents by allowing better positioning of the stent against the vessel wall and diffusion of the drug through the scores in the lesion.

    [0062] In these embodiments, the balloon can be used as a platform to carry drugs to the lesion where scoring of the lesion can enhance delivery of the drug to the vessel wall.

    [0063] In these embodiments, the balloon can be used for a local drug delivery by embedding drug capsules, drug containing polymer, and the like, through the stenotic material and into the vessel wall.

    [0064] From the above, it can be seen that the disclosure comprises catheters and scoring structures, where the scoring structures are positioned over the balloons or other expandable shells of the catheter. The scoring structures may be attached directly to the balloons or other shells, in some cases being embedded in the balloon material, but will more usually be formed as separate cage structures which are positioned over the balloon and attached to the catheter through attachment elements on either side of the balloon. The expandable cages may be formed using conventional medical device fabrication techniques, such as those used for fabricating stents, such as laser cutting of hypotube and other tubular structures, EDM forming of hypotubes and tubes, welding of wires and other components and the like.

    [0065] Typically, such expandable shell structures will comprise the attachment elements and an intermediate scoring section between the attachment elements. As illustrated in the embodiments above, the attachment elements may be simple cylindrical or tube structures which circumscribe the catheter body on either side of the balloon or other expandable shell. The simple tube structures may float over the catheter body, i.e., be unattached, or may be fixed to the catheter body. A number of alternative embodiments for the attachment elements will be described in connections with the embodiments below.

    [0066] The intermediate scoring sections may also have a variety of configurations where at least some of the scoring elements will typically be disposed in a non-axial configuration, i.e., in a direction which is not parallel to the axial direction of the expandable cage. A preferred configuration for the intermediate scoring section comprises one or more helical elements, generally as illustrated in the prior embodiments. Other exemplary configurations are set forth in the embodiments described below.

    [0067] Referring now in particular to Figures. 4 and 5, an expandable scoring cage 100 comprises first and second attachment elements 102 and 104, respectively, and an intermediate scoring section 106 comprising a plurality of curved serpentine members 110. The serpentine members 110 extend circumferentially in opposite directions in an alternating manner. This can be understood by observing a "rolled-out" view of the serpentine elements as illustrated in Figure 5. A second alternative scoring cage structure 120 is illustrated in Figures 6-8. The scoring cage 120 comprises first and second attachment elements 122 and 124 joined by a spine 126. Plurality of C-shaped scoring elements 128 and 130 are attached to the spine and extend in opposite circumferential directions. The shape of the element can be observed in Figure 8. The opposite directions may be observed in the rolled-out view of Figure 7.

    [0068] It will be appreciated that a variety of different circumferential structures may be used in place of the C-shaped structures of Figures 6-8. For example, a pair of opposed C-shaped partial ring structures may be utilized, as illustrated in Figure 9. The C-shaped structures of Figure 6 or the double C-shaped structures of Figure 9 can also be extended so that they wrap around a balloon more than one time, either over or under the spine structure 126.

    [0069] The expandable cage structures 100 and 120 will each be mounted over a dilatation balloon, such as the balloon of Figures 1-3, with the attachment elements secured to the catheter body on either side of the dilatation balloon. The tube or cylindrical attachment elements 102, 104, 122, and 124 may simply float over the catheter body. In other embodiments, however, it may be desirable to use an adhesive or other means for affixing either one or both of the attachment elements to the catheter body. Having at least one floating attachment element, however, is often desirable since it can accommodate shortening of the intermediate scoring section as that section radially expands. In other cases, however, the individual scoring elements may possess sufficient elasticity to accommodate such shortening. For example, nitinol and other shape memory alloys possess significant stretchability, typically on the order of 8% which in some instances will be sufficient to accommodate any tension applied on the intermediate scoring section by radial expansion of the balloon.

    [0070] Referring now to Figures 10-12, alternative attachment elements are shown on an embodiment of an expandable scoring cage 140 comprising three helical scoring elements 142 which make up the intermediate scoring section. A first attachment element 146 comprises a single serpentine ring, as best illustrated in Figure 11 while a second attachment element 148 comprises a pair of tandem serpentine rings 150 and 152, as best illustrated in Figure 12. The use of such serpentine attachment structures is beneficial since it permits crimping of either or both of the structures onto the catheter body in order to fix either or both ends of the structure thereto. Usually, the single serpentine attachment structure 48 will be affixed to the catheter body while the double serpentine structure will be left free to allow movement of that end of the scoring cage to accommodate radial expansion of the underlying balloon.

    [0071] Referring now to Figures 13 and 14, a further alternative embodiment of an attachment element useful in the scoring cages of the present disclosure is illustrated. Attachment element 180 includes a pair of serpentine rings 182 and 184, generally as shown in Figure 12, in combination with a coil spring structure 186 located between said rings 182 and 184. The coil spring structure 186 includes three nested coil springs 190, each joining one of the bend structures 192 and 194 on the serpentine rings 182 and 184, respectively. The structure of the spring structure and adjacent serpentine rings can be understood with reference to the rolled-out configuration shown in Figure 14.

    [0072] The attachment structure 180 is advantageous since it permits a fixed attachment of the outermost ring 182 to the underlying catheter body while the inner ring 184 remains floating and expansion and contraction of the intermediate scoring section, comprising helical elements 196, is accommodated by the coil spring structure 186. Since the scoring cage is fixed to the catheter, any risk of loss or slippage from the balloon is reduced while sufficient compliance is provided to easily accommodate radial expansion of the intermediate scoring section. By attaching the structures 180 at at least one, and preferably both ends of the scoring cage, the risk of interference with a stent is reduced.

    [0073] In some embodiments, collars, such as those shown in Figures 1 and 2, or attachment elements, such as those shown in Figures 10-12, may comprise a flexible material that allows the collar or attachment element to expand while being mounted over the balloon catheter and then be collapsed to the diameter of the catheter. The expandability of the collars and/or attachment elements may be achieved by a compliant memory material such as nitinol or a polymer, or by use of a flexible serpentine design as shown in Figures 10-12. Where collars are used, the collar may be shaped or have a slit down the circumference (not shown) so that the collar may be expanded during mounting over the balloon. Alternatively, the collar may be oversized to accommodate the balloon diameter mounting, and then crimped down to secure the secure the scoring structure to the catheter body.

    [0074] Yet another embodiment of the attachment element of the present disclosure includes an axial spring as shown in Figures 15 and 16. The attachment element 200 includes a terminal serpentine ring 202 and an intermediate spring structure 204 including a number of axial serpentine spring elements 206. The nature of the serpentine ring elements 206 can be observed in the rolled-out configuration of Figure 16. Optionally, a second serpentine ring 210 may be provided between the attachment structure 200 and the helical scoring elements of the intermediate scoring section 212.

    [0075] The embodiments of Figures 13-16 comprise spring-like elements 186 and 204 to accommodate axial shortening of the scoring structure upon radial expansion. It will be appreciated that other metal and non-metal axially extensible structures could also be used in such attachment structures. For example, elastic polymeric tubes could be attached at one end to the scoring structures and at another end to the catheter body (or to a ring, collar or other structure which in turn is fixed to the catheter body).

    [0076] Referring now to Figures 17a and 17b, an embodiment according to the invention of an angioplasty catheter 250 having an axially extensible attachment structure 258 is illustrated. External structure 252 is held over expandable dilatation balloon 254 and is fixed at one end to the distal end 260 of catheter body 256. The external structure may comprise any structure typically used for removal of plaque/thrombus from a vessel wall such as a scoring structure, cutting structure or crushing structure. The proximal end 262 of external structure 252 is connected to the distal end 264 of attachment structure 258. The proximal end 266 of attachment structure 258 is fixed to the catheter body 256. As described below, the attachment structure 258 may be configured to reduce forces applied on the external structure 252 and the catheter body 256 during expansion and contraction of balloon 254.

    [0077] In a preferred embodiment, attachment structure 258 comprises a cylindrical over-tube, or compliance tube, made of an elastic material. Over-tube 258 generally has an inner diameter that is slightly greater than the outer diameter of the catheter body 256. Because only a small section of the proximal end of the attachment structure 258 is fixed to the catheter body, the distal end 264 attached to external structure 252 is free floating, and is free to slide axially and rotationally with respect to catheter body 256. Attachment structure 258 may be fixed, for example by adhesion, directly to the catheter body 256 and external structure 252, or to a collar or other intermediate attachment means.

    [0078] As balloon 254 is expanded, external structure 252 expands in circumference and contracts axially along the catheter body 256, creating axial force A on attachment structure 258. Attachment structure 258, fixed to the catheter at its end 266, axially stretches to accommodate the axial movement of the external structure 252. External structure 252 also tends to rotate about the catheter body 256, causing a torsional force T. The distal end 264 of attachment structure 258 rotates through the full range of motion of scoring structure 252 to accommodate torsional force T, while proximal end 266 remains stationary with respect to catheter body 256.

    [0079] The configuration illustrated in Figures 17a and 17b allows the compliance of the expandable system to be controlled. Generally, where one end of the scoring structure is free, the compliance of the expandable system will be a combination of the compliance of the balloon and the scoring structure. However, because the ends of the expandable system shown in Figure 17 are fixed at distal end 260 and proximal end 266, the attachment structure controls the compliance of the expandable system.

    [0080] The compliance of the system may be varied by any combination of material selection, wall thickness, or length of the over-tube 258. Over-tube 258 may comprise any elastomer, such as elastic polymer like Nylon, Pebax, or PET. Typically, compliance tube 258 is formed from extruded tubing, but is may also comprise braided polymeric or metallic fibers, or wire mesh. A high memory metal such as nitinol or stainless steel may also be used. Where the compliance tube comprises an extruded polymeric tube, the wall thickness can vary in the ranges set forth above, and the length of the tube can range from 1 cm to 10 cm. For the same material, the thinner-walled and longer the tube, the more compliant the system.

    [0081] Referring to Figures 18a-c, the compliance of a angioplasty catheter 300 may also be varied by creating one or more perforations in compliance tube 258. The perforations may comprise one or more slots in the circumference of the tubing. The slots may comprise one continuous slot spiraling across the length of compliance tube 258, or may be a number of slots aligned in any number of patterns, such as helical 312, or radial 314. The slots may also be any number of shapes, such as circular or rectangular, and may have a discreet length or be contiguous across the surface of the compliance tube.

    [0082] Referring to Figure 19, the outside diameter of compliance tube 258 may be tapered to facilitate delivery and retrieval of the scoring catheter 320 from the treatment site within the lumen. Generally, the outer diameter will be larger at the distal end 264 of the compliance tube 258 and smaller at the proximal end 266 of the compliance tube. The outside diameter D1 at the distal end will vary depending on the profile of the scoring structure and balloon when collapsed but typically range from 0.1016 mm (0.004 inches) to 0.254 mm (0.01 inches) larger than the outside diameter D2 at the proximal end. The outside diameter D2 at the proximal end is generally as close as possible to the outside diameter of the catheter body to create a smooth transition between the compliance tube and the catheter. As an example, for a catheter body having an outside diameter of. 0.8382 mm (0.033 inches), outside diameter D1 at the distal end may be. 1.0668 mm (0.042 inches) with an inner diameter of. 0.9652 mm (0.038 inches), the inner diameter providing clearance between the catheter body so that the distal end of the compliance tube can move relative to the catheter body. Correspondingly, the outside diameter D2 at the proximal end may taper down to 0.8763 mm (0.0345 inches), with an inner diameter of 0.8636 mm (0.034 inches) to closely match the catheter body having outside diameter with enough clearance to be bonded to the catheter body by an adhesive.

    [0083] The taper may run across the whole length of the compliance tube, or alternatively be only tapered at a section of the length of the compliance tube. The tapered compliance tube 258 smoothes the transition between the scoring structure and catheter body, and minimizes the likelihood of the outer tube or scoring structure snagging or catching on a portion of the luminal wall during delivery or retrieval of the catheter.

    [0084] Now referring to Figure 20, an alternative embodiment of a scoring catheter 350 is shown having a manipulator 360. The attachment structure 258 is connected at its distal end 264 to the scoring structure 252. Instead of being secured directly to the catheter body 256, the proximal end 266 is attached to manipulator 360. Typically, the manipulator 360 is positioned at the proximal end of the catheter body 256 and the attachment structure 258 extends from the scoring structure across the length of the catheter body. Like the above embodiments, the attachment structure is capable of axially and rotationally extending to accommodate foreshortening of the scoring structure as the shell is expanded.

    [0085] In some embodiments, the compliance of the scoring structure 252 and balloon 254 is controlled by actuating the manipulator during expansion or contraction of the radially expandable shell. In one aspect, the attachment structure 258 may be axially advanced with respect to the catheter body 256 as the balloon is being inflated or deflated. For example, the attachment structure 258 may be pulled away from the distal end of the catheter body 256 while the balloon 254 is being expanded to constrain the compliance of balloon. The attachment structure 258 may also be pulled away from the distal end of the catheter body 256 during or after the balloon 254 is being deflated to minimize the profile of the balloon and scoring structure. Alternatively, the manipulator 360 may be used to rotate the attachment structure 258 with respect to the catheter body 256 to control the compliance of the balloon and scoring structure during transition from a collapsed to expanded state and back to a collapsed state.

    [0086] Now referring to Figures 21 and 22, a scoring cage structure 400 is illustrated having a two-layer laminated compliance tube 402. As shown in Figure 22, the compliance tube 402 has a laminated structure 404 at at least its distal end 410. The laminated structure holds the proximal ends 408 of the scoring elements 406 as shown in broken line in Figure 22. The scoring elements 406 may be sized to fit over the outside of the compliance tube 402, as illustrated in Figure 22, with the lamination covering the elements. Alternatively, the compliance sleeve tube 402 may be sized to fit inside of the scoring structure 406, with the laminating layer(s) formed over the elements 406 (not shown).

    [0087] The laminating structure may be composed of a polymer similar to the compliance tube 402, and may be heat shrunk or melted to thermally bond the compliance sleeve to the compliance tube and sandwich the scoring structure 406. Alternatively, an adhesive or other bonding method such as ultrasonic or RF energy may be used to laminate the structure. The laminated structure as shown in Figures 21 and 22, provides a smoothed transition and strengthened bond between the scoring cage and the attachment structure. Such a smooth transition is a particular advantage when withdrawing the scoring cage from the vasculature.

    [0088] Figures 23 and 24 illustrate scoring cage 400 positioned over an expandable dilation balloon 412. As shown in Figure 24, distal end 418, of the scoring structure may be coupled to the distal tip 414 of the catheter body by an end cap 416. The end cap 416 may be composed of a compatible polymer and thermally bonded with the catheter body to fix distal end 418 of the scoring structure to the catheter body.

    [0089] Now referring to Figures 25-27, a method is illustrated for mounting an expandable scoring cage 406 over a balloon catheter. The scoring cage 406 is pre-expanded by loading it over an insertion tube 422 that has an inner diameter slightly larger than the outer diameter of the balloon 412. A catheter body 420 having a balloon 412 is then inserted into the inner diameter of the insertion tube 422 and advanced until the balloon 412 is appropriately positioned with respect to the scoring structure 406, as illustrated in Figure 26. The insertion tube 422 is then pulled back to allow the expanded scoring structure to collapse over the balloon 412 and the catheter body 420, as shown in Figure 27. The scoring structure 406 may then be secured at its distal end 418 to the distal tip 414 of the catheter body 420 and the proximal end 424 of the scoring structure/attachment structure assembly to a medial location on the catheter body 420.


    Claims

    1. An angioplasty catheter (250) comprising:

    a catheter body (256) having a proximal end and a distal end (260) and a longitudinal axis;

    a radially expandable shell near the distal end (260) of the catheter body (256);

    an external structure (252) carried over but unattached to the shell, which shares the longitudinal axis of the catheter body (256) and which expands radially and contracts axially when the expandable shell is caused to expand; and

    an attachment structure (258)having a proximal end (266) and a distal end (264), wherein the distal end (264) is attached to the external structure (252), wherein the attachment structure (258) comprises a compliance tube comprising an elastomeric material and having an outer diameter and an inner diameter that extends over and shares the longitudinal axis of the catheter body (256) and is sufficiently sized and compliant to stretch axially to accommodate geometrical changes and reaction forces produced by the axial contraction of the external structure (252) as it is radially expanded by the shell.


     
    2. A catheter (250) as in claim 1, wherein the external structure (252) comprises a scoring or cutting structure.
     
    3. A catheter (250) as in claim 1 or 2, wherein at least a portion of the external structure (252) is arranged helically over the shell.
     
    4. A catheter (250) as in any of claims 1 to 3, wherein the external structure (252) has a proximal end (262) and a distal end, and wherein the proximal end of the attachment structure (258) is fixed to the catheter body (256) and the distal end (264) of the attachment structure (258) is secured to the proximal end (262) of the external structure (252).
     
    5. A catheter (250) as in claim 4, wherein the distal end of the external structure (252) is fixed to the catheter body (256), and wherein the attachment structure (258) axially extends to accommodate foreshortening of the external structure (252) as the shell is expanded.
     
    6. A catheter (250) as in claim 5, wherein the attachment structure (258) rotationally torques to accommodate rotation of the external structure (252) as the shell is expanded.
     
    7. A catheter (250) as in claim 1, wherein the inner diameter of the compliance tube is larger than an outer diameter of the catheter body (256) so that the compliance tube is free to lengthen with respect to the catheter body (256) as the external structure (252) foreshortens.
     
    8. A catheter (250) as in any of claims 1 to 7, wherein the material and dimensions of compliance tube are selected to control the compliance of the external structure (252) and expandable shell.
     
    9. A catheter (250) as in claim 1, wherein the compliance tube comprises a polymer.
     
    10. A catheter (250) as in claim 9, wherein a polymer is selected from the group consisting of nylon orPebax.
     
    11. A catheter (250) as in any of claims 1 to 10, wherein the compliance tube has a wall thickness ranging from 0.0254 mm (0.001 inches) to 2.54 mm (0.1 inches)
     
    12. A catheter (250) as in any of claims 1 to 11, wherein the compliance tube has a length ranging from 1 cm to 10 cm.
     
    13. A catheter (250) as in any of claims 1 to 12, wherein the compliance tube comprises a braided material.
     
    14. A catheter (250) as in claim 8, wherein the compliance tube comprises a metal.
     
    15. A catheter (250) as in claim 14, wherein the compliance tube comprises a wire mesh.
     
    16. A catheter (250) as in any of claims 1 to 15, wherein a distal end of the compliance tube is laminated over a proximal end of the external structure (252).
     
    17. A catheter (250) as in claim 16, wherein the sleeve is laminated to the compliance tube using a thermal bond.
     
    18. A catheter (250) as in any of claims 1 to 17, wherein the compliance tube has one or more perforations to control the compliance of the external structure (252) and expandable shell.
     
    19. A catheter (250) as in claim 18, wherein the one or more perforations comprise one or more slots extending along the outside circumference of the compliance tube.
     
    20. A catheter (250) as in claim 19, wherein the slots are parallel to each other.
     
    21. A catheter (250) as in claim 20, wherein the slots extend helically across the compliance tube.
     
    22. A catheter (250) as in claim 20, wherein the slots extend radially across the compliance tube.
     
    23. A catheter (250) as in any of claims 1 to 22, wherein the compliance tube has an outer diameter that tapers from its distal end to its proximal end.
     
    24. A catheter (250) as in claim 23, wherein the outer diameter of the compliance tube tapers down from in the range of 0.1016 mm (0.004 inches) to 0.254 mm (0.010 inches) from the distal end and to the proximal end.
     
    25. A catheter (350) as in any of claims 1 to 24, wherein the attachment structure (258) is connected at its distal end (264) to the external structure (252) and at its proximal end (266) to a manipulator (360).
     
    26. A catheter as in claim 25, wherein the manipulator (360) is positioned at the proximal end of the catheter body (256) and the attachment structure (258) extends from the external structure (252) across the length of the catheter body (256).
     


    Ansprüche

    1. Ein Angioplastie-Katheter (250), der Folgendes umfasst:

    einen Katheterschaft (256) mit einem proximalen und

    einem distalen Ende (260) sowie einer Längsachse;

    eine radial dehnbare Hülle in der Nähre des distalen Endes (260) des Katheterschafts (256);

    eine nicht mit der Hülle verbundene äußere Struktur (252), die über dieselbe Längsachse wie der Katheterschaft (256) verfügt, und die sich radial ausdehnt, während sie sich axial zusammenzieht, wenn die dehnbare Hülle zur Ausdehnung veranlasst wird; und

    eine Befestigungskonstruktion (258) mit einem proximalen (266) und einem distalen Ende (264), wobei das distale Ende (264) an der äußeren Struktur (252) angebracht ist, und wobei die Befestigungskonstruktion (258) über eine passende Röhre aus einem Elastomermaterial sowie einen Außen- und Innendurchmesser verfügt, der sich über die gemeinsame Längsachse des Katheterschafts (256) ausdehnt. Zudem verfügt sie über eine ausreichende und passende Größe, um sich axial ausdehnen und an geometrische Veränderungen sowie die Reaktionskräfte des axialen Zusammenziehens der äußeren Struktur (252) anpassen zu können, wenn diese von der Hülle radial gedehnt wird.


     
    2. Ein Katheter (250) gemäß Anspruch 1, wobei die äußere Struktur (252) eine Ritz- oder Schnittstruktur umfasst.
     
    3. Ein Katheter (250) gemäß Anspruch 1 oder 2, wobei mindestens ein Teil der äußeren Struktur (252) spiralförmig über der Hülle angeordnet ist.
     
    4. Ein Katheter (250) gemäß einer der Ansprüche 1 bis 3, wobei die äußere Struktur (252) über ein proximales (262) und ein distales Ende verfügt, und wobei das proximale Ende der Befestigungskonstruktion (258) am Katheterschaft (256) und das distale Ende (264) der Befestigungskonstruktion (258) proximale Ende (262) der äußeren Struktur (252) angebracht ist.
     
    5. Ein Katheter (250) gemäß Anspruch 4, wobei das distale Ende der äußeren Struktur (252) am Katheterschaft (256) angebracht ist, und wobei sich die Befestigungskonstruktion (258) axial dehnt, um sich an das Zusammenziehen der äußeren Struktur (252) beim Ausdehnen der Hülle anzupassen.
     
    6. Ein Katheter (250) gemäß Anspruch 5, wobei sich die Befestigungskonstruktion (258) dreht, um sich an das Drehen der äußeren Struktur (252) beim Ausdehnen der Hülle anzupassen.
     
    7. Ein Katheter (250) gemäß Anspruch 1, wobei der Innendurchmesser der passenden Röhre größer als der Außendurchmesser des Katheterschafts (256) ist, sodass die passende Röhre sich in Bezug auf den Katheterschaft (256) verlängern kann, wenn sich die äußere Struktur (252) zusammenzieht.
     
    8. Ein Katheter (250) gemäß einer der Ansprüche 1 bis 7, wobei das Material und die Abmessungen der passenden Röhre in Übereinstimmung mit der äußeren Struktur (252) und der dehnbaren Hülle ausgewählt werden.
     
    9. Ein Katheter (250) gemäß Anspruch 1, wobei die passende Röhre ein Polymer enthält.
     
    10. Ein Katheter (250) gemäß Anspruch 9, wobei es sich beim Polymer um Nylon oder Pebax handelt.
     
    11. Ein Katheter (250) gemäß einer der Ansprüche 1 bis 10, wobei die passende Röhre über eine Wanddicke zwischen 0,0254 mm (0,001 Zoll) und 2,54 mm (0,1 Zoll) verfügt.
     
    12. Ein Katheter (250) gemäß einer der Ansprüche 1 bis 11, wobei die passende Röhre über eine Länge zwischen 1 cm und 10 cm verfügt.
     
    13. Ein Katheter (250) gemäß einer der Ansprüche 1 bis 12, wobei die passende Röhre ein geflochtenes Material enthält.
     
    14. Ein Katheter (250) gemäß Anspruch 8, wobei die passende Röhre ein Metall enthält.
     
    15. Ein Katheter (250) gemäß Anspruch 14, wobei die passende Röhre ein Drahtgeflecht enthält.
     
    16. Ein Katheter (250) gemäß einer der Ansprüche 1 bis 15, wobei das distale Ende der passenden Röhre über dem proximalen Ende der äußeren Struktur (252) laminiert wird.
     
    17. Ein Katheter (250) gemäß Anspruch 16, wobei die Hülse mithilfe einer thermischen Bindung an die passende Röhre laminiert wird.
     
    18. Ein Katheter (250) gemäß einer der Ansprüche 1 bis 17, wobei die passende Röhre über mindestens eine Perforation verfügt, die mit der äußeren Struktur (252) und der dehnbaren Hülle übereinstimmt.
     
    19. Ein Katheter (250) gemäß Anspruch 18, wobei die mindestens eine Perforation über mindestens einen Schlitz entlang des Außenumfangs der passenden Röhre verfügt.
     
    20. Ein Katheter (250) gemäß Anspruch 19, wobei die Schlitze parallel zueinander verlaufen.
     
    21. Ein Katheter (250) gemäß Anspruch 20, wobei sich die Schlitze spiralförmig über die passende Röhre ausdehnen.
     
    22. Ein Katheter (250) gemäß Anspruch 20, wobei sich die Schlitze radial über die passende Röhre ausdehnen.
     
    23. Ein Katheter (250) gemäß einer der Ansprüche 1 bis 22, wobei die passende Röhre über einen Außendurchmesser verfügt, der sich vom distalen zum proximalen Ende verjüngt.
     
    24. Ein Katheter (250) gemäß Anspruch 23, wobei die passende Röhre über einen Außendurchmesser verfügt, der sich vom distalen zum proximalen Ende in einem Bereich von 0,1016 mm (0,004 Zoll) bis 0,254 mm (0,010 Zoll) verjüngt.
     
    25. Ein Katheter (350) gemäß einer der Ansprüche 1 bis 24, wobei die Befestigungskonstruktion (258) mit dem distalen Ende (264) an der äußeren Struktur (252) und mit dem proximalen Ende (266) an einem Manipulator (360) angebracht ist.
     
    26. Ein Katheter gemäß Anspruch 25, wobei sich der Manipulator (360) am proximalen Ende des Katheterschafts (256) befindet, und wobei sich die Befestigungskonstruktion (258) von der äußeren Struktur (252) über die Länge des Katheterschafts (256) ausdehnt.
     


    Revendications

    1. Cathéter pour angioplastie (250) comprenant :

    un corps de cathéter (256) ayant une extrémité proximale et une extrémité distale (260) et un axe longitudinal ;

    une coque radialement expansible à proximité de l'extrémité distale (260) du corps de cathéter (256) ;

    une structure externe (252) placée sur la coque mais non fixée, partageant l'axe longitudinal du corps de cathéter (256) et qui s'étend radialement et se contracte axialement lorsque la coque expansible est amenée à s'étendre ; et

    une structure de fixation (258) ayant une extrémité proximale (266) et une extrémité distale (264), dans laquelle l'extrémité distale (264) est fixée à la structure externe (252), dans laquelle la structure de fixation (258) comprend un tube d'adaptabilité comprenant un matériau élastomère et ayant un diamètre externe et un diamètre interne qui s'étend sur et partage l'axe longitudinal du corps de cathéter (256) et est suffisamment dimensionné et souple pour s'étendre axialement afin de s'adapter aux modifications géométriques et aux forces de réaction produites par la contraction axiale de la structure externe (252) lorsqu'il est radialement soumis à une expansion par la coque.


     
    2. Cathéter (250) selon la revendication 1, dans lequel la structure externe (252) comprend une structure de rainage ou de coupe.
     
    3. Cathéter (250) selon la revendication 1 ou 2, dans lequel au moins une partie de la structure externe (252) est agencée de façon hélicoïdale sur la coque.
     
    4. Cathéter (250) selon l'une quelconque des revendications 1 à 3, dans lequel la structure externe (252) a une extrémité proximale (262) et une extrémité distale, et dans lequel l'extrémité proximale de la structure de fixation (258) est fixée au corps du cathéter (256) et l'extrémité distale (264) de la structure de fixation (258) est fixée à l'extrémité proximale (262) de la structure externe (252).
     
    5. Cathéter (250) selon la revendication 4, dans lequel l'extrémité distale de la structure externe (252) est fixée au corps du cathéter (256), et dans lequel la structure de fixation (258) s'étend axialement pour s'adapter au raccourcissement de la structure externe (252) lors de l'expansion de la coque.
     
    6. Cathéter (250) selon la revendication 5, dans lequel la structure de fixation (258) est serrée de façon rotative pour s'adapter à la rotation de la structure externe (252) lors de l'expansion de la coque.
     
    7. Cathéter (250) selon la revendication 1, dans lequel le diamètre interne du tube d'adaptabilité est supérieur au diamètre externe du corps de cathéter (256) de sorte que le tube d'adaptabilité puisse s'agrandir par rapport au corps de cathéter (256) lorsque la structure externe (252) se raccourcit.
     
    8. Cathéter (250) selon l'une quelconque des revendications 1 à 7, dans lequel le matériau et les dimensions du tube d'adaptabilité sont choisis pour contrôler l'adaptabilité de la structure externe (252) et de la coque expansible.
     
    9. Cathéter (250) selon la revendication 1, dans lequel le tube d'adaptabilité comprend un polymère.
     
    10. Cathéter (250) selon la revendication 9, dans lequel un polymère est choisi parmi le groupe composé de nylon ou de Pebax.
     
    11. Cathéter (250) selon l'une quelconque des revendications 1 à 10, dans lequel le tube d'adaptabilité a une épaisseur de paroi s'échelonnant de 0,0254 mm (0.001 pouces) à 2,54 mm (0.1 pouces).
     
    12. Cathéter (250) selon l'une quelconque des revendications 1 à 11, dans lequel le tube d'adaptabilité a une longueur s'échelonnant de 1 cm à 10 cm.
     
    13. Cathéter (250) selon l'une quelconque des revendications 1 à 12, dans lequel le tube d'adaptabilité comprend un matériau tressé.
     
    14. Cathéter (250) selon la revendication 8, dans lequel le tube d'adaptabilité comprend un métal.
     
    15. Cathéter (250) selon la revendication 14, dans lequel le tube d'adaptabilité comprend un treillis métallique.
     
    16. Cathéter (250) selon l'une quelconque des revendications 1 à 15, dans lequel une extrémité distale du tube d'adaptabilité est laminée sur une extrémité proximale de la structure externe (252).
     
    17. Cathéter (250) selon la revendication 16, dans lequel la gaine est laminée au tube d'adaptabilité par une liaison thermique.
     
    18. Cathéter (250) selon l'une quelconque des revendications 1 à 17, dans lequel le tube d'adaptabilité a une ou plusieurs perforations pour contrôler la conformité de la structure externe (252) et de la coque expansible.
     
    19. Cathéter (250) selon la revendication 18, dans lequel une ou plusieurs perforations comprennent une ou plusieurs fentes s'étendant le long du pourtour du tube d'adaptabilité.
     
    20. Cathéter (250) selon la revendication 19, dans lequel les fentes sont parallèles l'une à l'autre.
     
    21. Cathéter (250) selon la revendication 20, dans lequel les fentes s'étendent de façon hélicoïdale à travers le tube d'adaptabilité.
     
    22. Cathéter (250) selon la revendication 20, dans lequel les fentes s'étendent radialement à travers le tube d'adaptabilité.
     
    23. Cathéter (250) selon l'une quelconque des revendications 1 à 22, dans lequel le tube d'adaptabilité a un diamètre externe qui se rétrécit de son extrémité distale à son extrémité proximale.
     
    24. Cathéter (250) selon la revendication 23, dans lequel le diamètre externe du tube d'adaptabilité se rétrécit dans la plage de 0,1016 mm (0.004 pouces) à 0,254 mm (0.010 pouces) depuis l'extrémité distale jusqu'à l'extrémité proximale.
     
    25. Cathéter (350) selon l'une quelconque des revendications 1 à 24, dans lequel la structure de fixation (258) est reliée depuis son extrémité distale (264) à sa structure externe (252) et depuis son extrémité proximale (266) à un manipulateur (360).
     
    26. Cathéter selon la revendication 25, dans lequel le manipulateur (360) est positionné à l'extrémité proximale du corps de cathéter (256) et la structure de fixation (258) s'étend depuis la structure externe (252) sur la longueur du corps de cathéter (256).
     




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    Cited references

    REFERENCES CITED IN THE DESCRIPTION



    This list of references cited by the applicant is for the reader's convenience only. It does not form part of the European patent document. Even though great care has been taken in compiling the references, errors or omissions cannot be excluded and the EPO disclaims all liability in this regard.

    Patent documents cited in the description