(19)
(11)EP 2 481 058 B1

(12)EUROPEAN PATENT SPECIFICATION

(45)Mention of the grant of the patent:
20.05.2020 Bulletin 2020/21

(21)Application number: 10819601.5

(22)Date of filing:  27.09.2010
(51)Int. Cl.: 
G21F 5/14  (2006.01)
G21C 19/32  (2006.01)
B62D 7/14  (2006.01)
G21C 19/18  (2006.01)
G21C 19/00  (2006.01)
(86)International application number:
PCT/US2010/050397
(87)International publication number:
WO 2011/038342 (31.03.2011 Gazette  2011/13)

(54)

CASK HANDLING SYSTEM AND METHOD

BEHÄLTERHANDHABUNGSSYSTEM UND -VERFAHREN

SYSTÈME ET PROCÉDÉ DE MANUTENTION D'EMBALLAGE DE TRANSPORT


(84)Designated Contracting States:
AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO SE SI SK SM TR

(30)Priority: 25.09.2009 US 245881 P

(43)Date of publication of application:
01.08.2012 Bulletin 2012/31

(73)Proprietor: MHE Technologies, Inc.
Wilmington, DE 19803 (US)

(72)Inventors:
  • WAISANEN, Steven, K.
    Big Bend, WI 53101 (US)
  • YUSTUS, Joe
    Hartford, WI 53027 (US)

(74)Representative: FRKelly 
27 Clyde Road
Dublin D04 F838
Dublin D04 F838 (IE)


(56)References cited: : 
FR-A1- 2 918 649
JP-A- H05 100 082
JP-U- S62 117 597
US-A- 3 667 190
US-A- 4 053 067
US-A- 5 448 604
US-A- 5 719 762
US-A1- 2008 076 953
US-A1- 2009 123 255
GB-A- 2 097 733
JP-A- 2005 331 359
US-A- 1 736 391
US-A- 3 910 006
US-A- 4 704 539
US-A- 5 546 436
US-A- 5 841 147
US-A1- 2008 076 953
US-B1- 6 761 234
  
  • LE COURTOIS ET AL: "Interim storage facility for spent fuel assemblies coming from an EPR plant", INTERNET CITATION, 1 December 2008 (2008-12-01), pages 1-61, XP008161136, Retrieved from the Internet: URL:http://www.epr-reactor.co.uk/ssmod/lib local/docs/Supporting%20Documents/Interim% 20storage%20facility%20for%20spent%20fuel. pdf [retrieved on 2013-04-02]
  • LE COURTOIS ET AL.: 'Interim storage facility for spent fuel assemblies coming from an EPR plant' EDF, [Online] December 2008, pages 28 - 32, XP008161136 Retrieved from the Internet: <URL:http://www.epr- reactor.co.uk/ssmod/liblocal/docs/Supportin g%20Documents/Interim%20storage%20facility% 20 for%20spent%20fuel.odf> [retrieved on 2010-11-22]
  • 'Design of Fuel Handling and Storage Systems for Nuclear Power Plants' IAEA SAFETY STANDARDS SERIES, [Online] August 2003, XP008161567 Retrieved from the Internet: <URL:http://www-pub.iaea.org/MTCD/publicati ons/PDF/Pub1156 web.pdf> [retrieved on 2010-11-22]
  
Note: Within nine months from the publication of the mention of the grant of the European patent, any person may give notice to the European Patent Office of opposition to the European patent granted. Notice of opposition shall be filed in a written reasoned statement. It shall not be deemed to have been filed until the opposition fee has been paid. (Art. 99(1) European Patent Convention).


Description

FIELD OF THE INVENTION



[0001] The present invention generally relates to systems and methods for handling massive containers and, more particularly, handling storage casks for nuclear waste material.

BACKGROUND OF THE INVENTION



[0002] Nuclear power plants are required to have systems and methods for removing spent nuclear fuel from the plants so that it can be stored and/or processed. The spent nuclear fuel is typically stored in casks. While the current systems and methods may handle the casks, they have a number of problems. Existing systems have little documentation, require significant man hours, and use out-dated technology. These current methods also require a relatively large number of single use components that makes these systems expensive and difficult to maintain. Accordingly, there is a need in the art for improved systems and methods for handling casks containing nuclear waste material.

[0003] FR2918649 Describes a long-term storage package (1) for receiving a case (3) containing radioactive materials, the package comprising a lateral body (2) delimiting a cavity (4) for receiving the case, the packaging body being closed at its upper end (2a) and at its lower end (2b) respectively by a removable head cover (6), and by a packing bottom. The bottom of packaging takes the form of a removable bottom cover (8), allowing the introduction of the case (3) by the lower end (2b) of the body (2). The invention also relates to a method of transferring such a case.

[0004] US2008076953 (A1) describes a method, apparatus and system for the transferring a container for receiving high level radioactive waste into and/or out of a pool. The instant invention utilizes a specially designed container in order to make effective use of a stand placed within the pool. In one embodiment, the invention is a system for transferring high level radioactive waste comprising: a container for receiving high level radioactive waste, the container having a support structure; a stand comprising a cavity for receiving the container and an opening forming a passageway into the cavity; wherein the support structure is sized, shaped and/or arranged so that; (i) when the container is substantially vertically oriented in a first rotational position, the support structure can not pass through the opening due to contact between the support structure and the stand; and (ii) when the substantially vertically oriented container is rotated an angle about a vertical axis to a second rotational position, the support structure can pass through the opening in an unobstructed manner.

[0005] US2009123255 (A1) describes a transfer system for spent fuel canisters including a carrier, a shielded bell trolley movable along the carrier and carrying a shielded bell, and a canister trolley movable along the carrier and carrying a lifting mechanism for raising and lowering the spent fuel canister into and out of the shielded bell. The canister trolley can move along the carrier independent of the shielded bell trolley and the shielded bell trolley can move along the carrier independent of the canister trolley. The shielded bell trolley and the canister trolley can be selectively interlocked for selected transfer operations.

[0006] US4704539 (A) describes an apparatus for transportation, positioning and sealing a container used for receiving irradiated fuel from beneath a loading and unloading pit of a nuclear installation including a cart which is successively brought through a hall underneath a loading preparation station, underneath a removal station for removing the plug from the container, and underneath a penetration shaft providing the connection between the loading and unloading pit and the hall where the cart travels. The cart includes a framework placed on a rolling platform with a sliding and rolling support therebetween, and guided between side rails on the walls of the hall. The container is placed within the framework and on a plate provided with a mechanism adjusting the height and levelness of the upper face of the container, the positioning of the container with respect to transverse and longitudinal axes taken in a horizontal plane passing through the framework and the container being obtained with the assistance of the jig fixed on the container frame and cooperating with reference axes located on the top of the cart. Armored protection plates are provided on the framework of the cart for reducing the radiations during the container loading operations, and fluid tightness between the loading and unloading pit and the container is maintained by a metallic bellows.

[0007] JPS62117597 discloses pivoting paddles with keyholes in relation to apparatus for transportation and handling.

[0008] JP2005331359 (A) discloses a system to solve the problem that an acceptance building is required for storage facilities because it is necessary to transfer radioactive substance canisters after loading them into a trailer for a while when they are transferred between a reactor building and the storage facilities for storing the radioactive substance canisters in a site of a nuclear power plant, that the site is effectively unavailable as storage facilities in on-site storage facilities whose site areas are limited and that it is difficult to streamline installations because an acceptance building is required every time additional storage facilities are built. This invention makes it possible to eliminate the necessity of the acceptance building in the storage facilities and makes the site effectively available as a storage area by adapting the attitude of the radioactive substance canisters to that during the storage in the reactor building and conveying them directly to a place where the storage facilities are located with a full self-advancing conveyor. Even if additional storage facilities are built, moreover, the necessity of an acceptance building can be eliminated.

[0009] JPH05100082 (A) provides a spent fuel storage facility which easily shrinks a nuclear reactor building and increases the capacity of spent fuel storage pools without restricting the plane size of the nuclear reactor building by installing separate spent fuel storage pools in a building adjacent to the nuclear reactor building in addition to spent fuel storage pools in the existing nuclear reactor building, and connecting both spent fuel storage pools with an indoor transportation path of the spent fuel. A spent fuel storage facility installed in a nuclear power plant and storing and cooling the spent fuel has spent fuel storage pools 25, 26 and a spent fuel conveying facility installed outside a nuclear reactor storage container 2 in a nuclear reactor building 1 storing a nuclear reactor, a building installed adjacently to the nuclear reactor building 1 and provided with spent fuel storage pools 25, 26 and a spent fuel conveying facility, and spent fuel indoor transportation paths of both buildings inside and outside this building and the nuclear reactor building 1.

[0010] US3910006 (A) describes an arrangement and method are disclosed for canistering fuel elements from a nuclear reactor. The canister or shipping container, is positioned in a space provided under a fluid-filled, fuel storage structure. Lift means vertically lifts the canister into sealing relationship with a port in the underside of the structure. Removal of port and canister closures exposes the interior of the structure to the interior of the canister. Fuel elements are then transferred from the structure into the canister. Replacement of the closures followed by lowering and sealing of the canister completes the canistering operation.

[0011] US6761234 (B1) discloses a skid steer vehicle with steerable suspension has hydraulic motors coupled to four steerable wheels. The wheels are turned by hydraulic actuators and the vehicle is steered either by turning the wheels or by driving the wheels on opposite sides of the vehicle in opposite directions and skid steering the vehicle.

[0012] GB2097733 (A) discloses a multi-wheel low ground pressure vehicle for agricultural and other off-the-road use has four axles each provided with a pair of wheels (11), and all of the wheels are driven from the engine (12) via a longitudinal shaft (15) extending along the length of the vehicle and a counter shaft (16) individually connected to the axles by belt and pulley mechanisms (21, 22, 23). All of the wheels are steerable by interconnected rack and pinion mechanisms (24), or by rod and lever mechanisms.

[0013] LE COURTOIS ET AL, "Interim storage facility for spent fuel assemblies coming from an EPR plant", INTERNET CITATION, (20081201), pages 1-61 discloses the design, construction, and operation of a proposed pool-based interim storage facility for spent fuel assemblies coming from an EPR plant. The nuclear safety principles whose application is proposed are described and an outline of the safety provisions and functions is presented.

SUMMARY OF THE INVENTION



[0014] The present disclosure provides a method as detailed in claim 1. Advantageous features are provided in dependent claims.

[0015] The present invention provides a system and method that overcomes at least some of the issues of the related art. Disclosed is a method for removing spent nuclear fuel comprising the steps of moving a cask below a penetration using a transporter, raising the cask from the transporter using a handling mechanism engaging only upper trunnions of the cask so that the cask self-aligns with the penetration using gravity, securing the cask to the penetration, inserting the spent fuel into the cask, unsecuring the cask from the penetration, and lowering the cask onto the transporter using the handling mechanism.

[0016] Also disclosed is an upper handling mechanism for handling a sent nuclear fuel cask having pairs of upper and lower trunnions. The mechanism comprises, in combination, a fixed position frame, a tool movable in the vertical direction relative to the frame, a plurality of hydraulic cylinders for vertically moving the tool relative to the frame, and a pair of paddles pivotably attached to the tool for selectively engaging the upper trunnions of the cask.

[0017] Also disclosed is a method for removing spent nuclear fuel comprising the steps of moving a cask below an opening at a first station using a self-powered transporter, rotating the cask from a horizontal orientation to a vertical orientation at the first station, moving the cask below hoist at a second station using the self-powered transporter, moving the cask below a penetration at a second station using the self-powered transporter, raising the cask from the self-powered transporter to the penetration, securing the cask to the penetration, inserting the spent fuel into the cask, unsecuring the cask from the penetration, and lowering the cask onto the self-powered transporter.

[0018] Further disclosed is a self-powered vehicle for transporting a spent nuclear fuel cask having pairs of upper and lower trunnions. The vehicle comprises, in combination, a body, an upender secured to the body for holding the cask and moving the cask between vertical and horizontal orientations, and a plurality of independently driven and independently steered wheels on each lateral side of the body.

[0019] From the foregoing disclosure and the following more detailed description of various preferred embodiments it will be apparent to those skilled in the art that the present invention provides a significant advance in the technology of systems and methods for spent nuclear fuel removal. Particularly significant in this regard is the potential the invention affords for providing an, reliable and effective system and method for handling spent nuclear fuel casks. Additional features and advantages of various preferred embodiments will be better understood in view of the detailed description provided below.

BRIEF DESCRIPTION OF THE DRAWINGS



[0020] These and further features of the present invention will be apparent with reference to the following description and drawings, wherein:

FIG. 1 is a perspective view of fuel building or facility having a cast transfer system according to the present invention;

FIG. 2 is a plan view of the cask transfer assembly of FIG.1;

FIG. 3 is a sectional view taken along line 3-3 of FIG. 2;

FIG. 3A is an enlarged, fragment view showing a portion of FIG. 3;

FIG. 4 is a sectional view taken along line 4-4 of FIG. 2;

FIG. 4A is an enlarged, fragment view showing a portion of FIG. 4;

FIG. 5 is a sectional view taken along line 5-5 of FIG. 4;

FIG. 6 is a perspective view of a cask transporter of the cask handling system of FIGS. 1 to 5, wherein the cask is held in a horizontal orientation;

FIG. 7 is a perspective view of the cask transporter of FIG. 6, wherein the cask is held in a vertical orientation;

FIG.8 is a perspective view of the cask transporter of FIGS. 6 and 7, wherein an upender is in a horizontal orientation without holding a cask;

FIG. 9 is perspective view of a tire propulsion/support system of the cask transporter of FIGS. 6 to 8;

FIG 10 is a perspective view of a rotary actuator of the tire propulsion/support system of FIG. 9;

FIG 11 is a perspective view of a hydraulic motor of the tire propulsion/support system of FIG. 9;

FIG 12 is a perspective view of a tire assembly of the tire propulsion/support system of FIG. 9;

FIGS. 13A to 13D are bottom plan views of the cask transporter of FIGS. 6 to 8, wherein different turning conditions are illustrated;

FIG. 14 is a perspective view of a diesel powered generator set of the cask transporter of FIGS. 6 to 8;

FIG. 15 is a perspective view of a safety catcher of a hydraulic lift system of the cask transporter of FIGS. 6 to 8;

FIG. 16 is a perspective view of an upper cask handling station of the cask handling system of FIGS. 1 to 5;

FIG. 17 is a perspective view of a lower seismic restraint of the cask handling system of FIGS. 1 to 5;

FIG. 18 is a perspective view of a penetration upper hatch of the cask handling system of FIGS. 1 to 5, wherein a hatch cover is closed;

FIG. 19 is a perspective view of a penetration upper hatch of FIG. 18, wherein the hatch cover is partially open;

FIG. 20 is an enlarged fragmented view of a portion of the penetration upper hatch of FIGS. 18 and 19;

FIG. 21 is a schematic view of piping in a cask handling room of the cask handling system of FIGS. 1 to 5; and

FIG. 22 is an electrical schematic view of a control system of the cask handling system of FIGS. 1 to 5.



[0021] It should be understood that the appended drawings are not necessarily to scale, presenting a somewhat simplified representation of various preferred features illustrative of the basic principles of the invention. The specific design features of the cask handling system as disclosed herein, including, for example, specific dimensions, orientations, locations, and shapes will be determined in part by the particular intended application and use environment. Certain features of the illustrated embodiments have been enlarged or distorted relative to others to facilitate visualization and clear understanding. In particular, thin features may be thickened, for example, for clarity or illustration. All references to direction and position, unless otherwise indicated, refer to the orientation of the cask handling system illustrated in the drawings. In general, up or upward refers to an upward direction within the plane of the paper in FIG. 3 and down or downward refers to a downward direction within the plane of the paper in FIG. 3.

DETAILED DESCRIPTION OF CERTAIN PREFERRED EMBODIMENTS



[0022] It will be apparent to those skilled in the art, that is, to those who have knowledge or experience in this area of technology, that many uses and design variations are possible for the improved systems and methods disclosed herein. The following detailed discussion of various alternative and preferred embodiments will illustrate the general principles of the invention with reference to preferred embodiments. Other embodiments suitable for other applications will be apparent to those skilled in the art given the benefit of this disclosure.

[0023] Referring now to the drawings, FIGS. 1 to 5 illustrate a fuel building 10 having a fuel transfer or cask handling system according to the present invention 12. The illustrated cask handling system 12 handles a spent fuel storage cask 14 through the process of removing spent nuclear fuel from the fuel building 10 including providing an unloaded cask 14, preparing and opening the cask 14, loading spent fuel into the cask 14, sealing the cask 14, and removing the loaded cask 14 from the fuel building 10. The cask handling system 12 includes a self-powered mobile cask handling vehicle or cask transporter 16, an upper handling mechanism 18, a penetration cover 20, a seismic restraint 22, and a valve system 24.

[0024] A preferred method according to the present invention for removing spent fuel assemblies from a fuel building 10 and transporting them to on-site facilities for the next stage of disposal is as follows. First, a complete empty cask 14 is placed onto the cask transporter 16 in the horizontal or vertical orientation by an overhead gantry crane. The cask 14 is securely attached to an upender structure 26 of the cask transporter 16 which can pivot the cask 14 about a horizontal and laterally extending pivot axis 28 so that the cask 14 can be moved between horizontal and vertical positions. Precise positioning of the cask 14 onto the cask transporter 16 is not necessary because locating the cask 14 with respect to a fuel pool 30 and penetration 32 in the building 10 is accomplished by the other equipment as described hereinafter. With the cask 14 positioned in its horizontal position, the cask transporter 16 drives to the fuel building 10. The cask transporter 16 has the ability to drive anywhere on site and can be operated by an on-board driver or by radio remote control. The cask transporter 16 has a hydraulic power system that is powered by a self-contained motor and generator 36 (no external tractor or tugger is required). When inside the cask transfer facility 10, the cask transporter 16 has the ability to run on remote power via an umbilical cord. The cask transporter 16 enters a cask loading hall or fuel hall 34 of the fuel building 10 and aligns itself with a pair of parallel, embedded floor rails 40. When the cask transport 16 is aligned with the imbedded floor rails 40 and completely with the cask loading hall 34, isolation doors are shut and temporary power is connected to the cask transporter 16 via the umbilical cord. Because the cask transporter 16 is aligned with the rails 40, side-to-side or lateral positioning of the cask transporter 16 is automatically accomplished and precise positioning from front to back in a linear direction within the cask loading hall 34 can be obtained.

[0025] The upender 26 on the cask transporter 16 repositions the cask from its traveling horizontal position to its vertical position, engages upper seismic constraints, and positions the cask 14 under a first processing station which is the cask prep station 42. At the first station 42, a shock absorbing cover, protection lid, and fixing flange of the cask 14 are each manually removed using an auxiliary crane located in the fuel building 10. Personnel are located above the fuel hall 34 and access the cask 14 through a hole 44 in the floor. This provides a controlled and safe work area for removing the covers and lids from the cask 14. The cask components are stored on sliding shelves located adjacent the hole 44. Once bolts for the biological lid of the cask 14 have been removed, the cask transporter 16 is moved by radio control to the second station which is the biological lid station 46.

[0026] At the second station 46, a hoist 48 with a grapple device is manually operated, aided with cameras, to maneuver the grapple to engage and remove the biological lid of the cask 14. With the biological lid moved out of the way, a thorough visual inspection of all seals and sealing surfaces of the cask 14 is conducted by an operator using cameras. Redundant piping and hosing is connected into ports of the cask 14 at this time. The cask transporter 16 is then moved by radio control to the third station which is the cask loading station 50.

[0027] At the third station 50, the cask transporter 16 locates the cask 14 under the penetration 32 of the fuel pool 30 and personnel disconnect the cask 14 from the cask transporter 16. In this position, the cask is located under the upper handling mechanism 18. Hydraulically powered paddles 52 of the upper handling mechanism 18 have key slots 54 which are extended and slide over upper trunnions 56 of the cask 14 to lock the cask 14 to the upper handling mechanism 18. With the cask 14 securely held by the paddles 52, the cask transporter 16 is backed away and a vertical guide system or seismic restraint 22 rises from the floor and engages lower trunnions 58 of the cask 14. As the cask 14 is raised by the upper handling mechanism 18 from the cask transporter 16, the lower trunnions 58 engage a keyed structure 60 in the vertical guide system 22, preventing a swinging pendulum motion in a seismic event. The cask 14 is lifted up by the upper handling mechanism 18 and proper alignment of mating surfaces is visually verified using cameras. A multi-stage redundant bladder system engages an inner face of the cask opening. Mechanical locking means engage and the paddles 52 locate the cask 14 in alignment (similar to a plumb bob) using gravity. The redundant bladder system is then inflated to secure the seal. After successful docking of the cask 14, the penetration 32 is filled with borated or de-mineralized water. Using vent and drain valves, the cask 14 is filled with water and pressure is equalized on the two sides of the penetration upper cover 20. At this time, all personnel are exited from the loading hall 34.

[0028] The penetration upper cover 20 is opened and remains opened and monitored by cameras as spent fuel is loaded into the cask 14. As the cask has been loaded with spent fuel and the cameras verify that the spent fuel bundles are located properly, the penetration upper cover 20 is closed. The area below the penetration upper cover 20 is drained, rinsed with de-mineralized water and allowed to dry. The water in the cask is lowered to the necessary level for the biological lid. The cask transporter 16 is then moved back to the cask loading station, the bladder seals are depressurized and the cask 16 is lowered from the seal and onto the cask transporter 16. The paddles 52 retract from the cask 14 and mechanical means secure the cask to the cask transporter 16. The cask transporter 16 then moves the cask 14 back to the biological lid station 46 where the biological lid is placed back onto the cask 14 and the remaining cask restraints are secured. Personnel are then allowed back into the loading hall 34.

[0029] Redundant piping and hosing is disconnected from the cask ports and all ports are properly sealed. The cask transporter 16 then moves the cask 14 back to the cask prep station 42. Remaining cask components are reassembled and properly engaged on the cask 14. Remaining cask constraints are secured and the cask 14 is down ended to its horizontal orientation. Radiological tests are performed and decontamination is performed as necessary. The doors in the loading hall 34 are opened and temporary power to the cask transporter is removed, that is, the umbilical cord is removed. The cask transporter 16 then drives out of the fuel building 10 under its own power. The cask transporter 16 takes the cask 14 to a handling area for final disposal.

[0030] As best shown in FIGS. 6 to 8, the illustrated cask transporter 16 is a diesel/electric, self-propelled, wheeled vehicle that transports the storage cask 14 which weighs 125 tons. The illustrated cask transporter 16 includes sixteen wheels 62 which are driven by industrial hydraulic motors 64 with integral brakes for total control and greater flexibility. The illustrated cask transport 16 has four pairs of wheels 62 on each lateral side of the cask transporter 16. A diesel powered electric generator 36 provides power to operate the cask transporter 16. The cask transporter 16 preferably is designed to safely hold a TN32 cask 14 during a seismic event. A dynamic multiplier of 1.15 is preferably considered for impact loading during normal operations. Hydraulic fluids are preferably suitable for outdoor operation at -17.8 degrees celsius or 0 degree Fahrenheit and are preferably non-flammable with a flashpoint > or = 37.8 degrees Celsius or 100 degrees Fahrenheit. High pressure hydraulic lines are preferably secured and protected to prevent whipping in the unlikely event of failure. Hydraulic systems preferably carry the rated load, including a 15% hoist factor. Calculated safety margins for cylinder buckling and hoop stress are preferably a minimum of 2:1 versus the buckling load limit and the material yield strength respectively.
The cask transporter 16 is sized and shaped so that it is stable to ensure that an upset will not occur during normal or off normal events.

[0031] The illustrated cask transporter 16 can shuttle loaded and unloaded storage casks 14 between the fuel handling hall 34 and any other accessible location at the site. The illustrated cask transporter 16 has a unique turning mechanism and wheel design allows significantly more maneuverability over prior systems. The cask transporter 16 preferably includes the following features: twenty year design life; all weather design; OSHA compliant design; auto-rotating, fully loaded on concrete or other hard surface; key start switch; switch type speed control; diesel fuel tank of about forty to fifty gallons; heaters (sump pump, fuel tank, and hydraulic reservoir); dead man controls (brakes applied upon release of control, loss of fluid pressure, or loss of power); traverse speed of 0.6 km/h +/- 0.08 km/h or 0.4 mph +/- 0.05 mph on level ground; manual lowering capability without power; warning lights and audible alarm (9.1m or 30 foot range); provisions to prevent uncontrolled lowering; portable fire extinguisher; float battery charger; access ladders and fall protection; control panel capacity nameplate (rated load, empty weight, temperature limitations); ability to traverse 5 cm or two inch lip of obstructions at the site; durable outdoor paint system; and non-slip walkway surfaces.

[0032] The illustrated cask transporter 16 includes a body 66 which is the main weldment vehicle frame. The body 66 is the center structure that ties the entire machine together. It is constructed from welded plates and structural shapes. The body 66 serves as the mounting point for all other systems of the cask transporter 16 and also serves to support the cask 14. The body 66 is preferably a weldment constructed primarily from mild steel and structural shapes (ASTM A572 and A500C with yield strengths of 50,000 psi and welded per AWS D1.1). Welding complies with AWS D1.1. The structure is evaluated for both static and seismic load requirements.

[0033] As best shown in FIGS. 9 to 13, rubber tire propulsion/support systems of the illustrated cask transporter 16 include the wheels 62, rotation mechanisms 68, and hydraulic drive units 70. The illustrated eight pairs of dual-rubber wheels 62 (four pairs on each side and sixteen total wheels) are mounted on the underside of the body 66. The wheels 62 are preferably foam-filled aircraft tires such as those available from Michelin or equivalents that are designed for high capacities and high speeds. Because the cask transporter 16 is traveling at very low speeds, these wheels 62 are conservatively designed for this function. The foam-filled tires ensure that there is never a flat tire that could challenge the safety of the fuel assembly with a transported cask 14. Each dual tire set is driven by the hydraulic motor 64. Based on a dirt surface, a rotational speed of 3.056 rpm and 5% grade, each hydraulic motor 64 is approximately 5HP and is independently controlled by the PLC. Each dual wheel set is independently steered using commercially available rotary actuators 72. The rotary actuators 72 are used to pivot a joint where a conventional mounting proves impractical due to space, weight, or motion restrictions. These rack and pinion actuators 72 provide high torque output, zero leakage drift-free positioning, and excellent shock load resistance. These types of wheel sets are highly reliable. A control system provides the signals to drive, turn and rotate the wheels 62. Using a PLC that independently controls each of the dual wheel assemblies, the cask transporter 16 can turn as needed and drive around the entire site. The steering system provides the operator with the capacity to rotate the cask transporter 16 on itself, that is pivoting about its center (best shown in 13D).

[0034] As best shown in FIG. 14, the illustrated cask transporter 16 includes the diesel powered generator 36 located at the rear of the body 66 to provide electrical power. The generator 16 includes a diesel engine, generator, diesel fuel tank, and all of the equipment to support the operation of the engine and generator and are all contained within a frame of a module 74. The engine and generator are sized to manage the most demanding function as limited by the control system. The diesel engine drives the generator, which is selected to provide 460V/3-phase/60 Hertz power to the cask transporter. This electricity powers and electric motor/hydraulic pump module for the lift function of the upender 26 and either another electric motor/hydraulic pump module for the propel function of the wheels 62 or two electric propel motors. Noise suppression systems are included with the system to reduce the dba levels workers are exposed to below OSHA limits. Operation of the cask transporter 16 requires that each function (propulsion, upending, etc.) be operated separately to maximize safety.

[0035] As best shown in FIG. 15, the illustrated cask transporter 16 employs automatic drop protection to prevent uncontrolled lowering of the cask 14 during any system failure, such as loss of pressure to the cylinders or other catastrophic failure of the lifting system 26. The cask transporter 16 preferably is equipped with a separate safety system. This safety system holds the cask 14 in a safe condition in the unlikely event that a hydraulic cylinder fails or other structural parts of the lifting system 26 fail to function. Separately mounted from the hydraulic cylinder, the safety system employs two commercially available SITEMA safety catchers 76. Conventional locking devices fitted to the hydraulic presses (such as locking bolts or latches) often operate at the top, or a few more positions. Form fitting systems have a gap in safety between where power is disrupted and the hole slide hits a locking point. These obvious disadvantages are avoided by using SITEMA safety catchers76. These safety catchers 76 prevent the cask 14 from crashing down at any stage of ascent or descent, are mechanically safe and reliable, and do not have a ratchet. A high safety standard, along with improvements in productivity, is achieved through: the load is supported on a holding shaft separate from the cylinder; the SITEMA safety catcher clamps without a ratchet, so that a safe clamping condition is attained throughout the entire stroke and a productively increase is offered as the actual stroke can be limited to the length that is absolutely necessary; the clamping system is held open by hydraulic or pneumatic means so that when pressure drops, the cask 14 is immediately secured; the energy of a falling or sinking load is used to generate the clamping force which only happens if the load starts to move downward from the secured position (when the safety catcher is without pressure). In this case, the cask 14 is securely stopped almost instantly with help of the self-intensifying clamp movement; and SITEMA braking operations are fully operational at all cylinder speeds and usually a deceleration of 1 to 3 g (acceleration due to gravity) is achieved and the resulting braking distance is not more than a few centimeters.

[0036] The illustrated cask transport 16 includes operator control system 78 including control panels and a generator module console. The operator control system is ergonomically mounted on the top deck 18 of the cask transporter 16 to provide user friendly operation from a swiveling operator's chair 82, in a location providing an unobstructed view of cask handling operations. Next to the operator's chair 82 is a stationary control console that has auxiliary indications. The operator's chair 82 can rotate approximately 270 degrees and automatically reverses the joy stick controls based on the orientation of the chair 82. The operator's control is provided with a protective cover to prevent weather damage. Hydraulics are operated by manipulation of solenoid valves that port fluid to extend and retract from commercially available hydraulic cylinders, such as those available from Parker. Counter-balance and pressure compensated flow valves ensure that the hydraulic system only operates when commanded, and is fail safe on the loss of pressure from leaks or pump failure. Operating pressure will be displayed on the stationary console plus additional warning lights for low hydraulic level and other fault conditions. The speed of the cask transporter 16 is controlled by a joy stick that is located on the operator's chair 82. Based on the position of the joystick, a 0-10 VDC signal is sent to a proportional valve that drives the eight hydraulic motors 64 either in forward or reverse. The joystick is spring-returned to neutral (0 position) to act as a deadman switch. Steering is controlled by a multi-axis joystick that feeds a proportional signal though a PLC, such as those available from Allen Bradley, or equivalent that separately steers the eight pairs of wheels 62. The PLC program individually controls the wheels 62 so that they are rotated correctly based on their position on the cask transporter 16. Hydraulic fluid drives the eight rotary actuators 72, such as Parker HTR series hydraulic rotary actuators, with electronic feedback to properly position the wheels 62. A separate 75 HP motor drives a 106 liter or 28 gallon piston pump that is connected to a 303 liter or 80 gallon HPU reservoir for steering and propulsion. The tank comes with heat exchanger and heaters to accommodate any environmental extreme. Strainers and filters are preferably provided.

[0037] Controls for the cask transporter 16 are designed to be fail-safe, so that loss of power will shut down the system and prevent an uncontrolled movement of the cask 14. All safety interlocks and controls of the cask transporter 16 are hard wired between the specific relays, drives, circuit breakers, and other electrical equipment. The control system is designed per NEC standards and mounted within a minimum of NEMA 4 enclosures. Wiring is mounted in rigid conduit except for necessary flexible connections and at the interface between the conduit and the equipment. The cask transporter 16 is also grounded for personnel and equipment protection.

[0038] The upender 26 is powered by dual hydraulic brake-motors coupled top a planetary gear set to drive a pinion/bull gear ensemble. Encoders are integrated into each drive and set up as a master/slave configuration to ensure the upending is done in unison. Rotation is about a point approximately within three inches or about 7.6 centimeters of the center of gravity, therefore necessary power is kept to a minimum. In case of failure of one drive system, the other brake motor can hold the cask 14 by itself and can be driven to lower the cask 14 back down to a safe position. In addition, the fuel building crane can also be used to lower the cask 14 in case of a catastrophic failure. To prevent shock to the fuel assembly and cask 14, shock absorbers have been incorporated into the bed for safety. The upender 26 can be extended approximately forty inches or about one meter so that the cask 14 can be raised to the upper elevation at the cask preparation station 42. Dual 20 cm or eight inch double acting cylinders lift the cask 14 using non-flammable hydraulic fluid at a pressure of greater than 80% of the maximum operating pressure. Safety catchers 76 are incorporated into the cylinders so that a failure of a cylinder rod will not be catastrophic. On loss of power, the cylinders can be manually lowered to put the cask 14 in a safe condition. When the cask 14 is on the upender 26, it is captivated in several locations. On the bottom of the cask 14, an "L" shaped platform 84 is hydraulically operated to latch the lower portion of the cask 14. This prevents the cask 14 from sliding and keeps the trunnions 56, 58 in their respective pockets in the bed. A second hydraulic assembly latches the rear upper trunnion 56 and prevents the cask 14 from tipping forward under even the worst anticipated seismic event. The locks fail safely in case of loss of power or loss of hydraulic fluid. On the bottom of the upender carriage is an alignment or guide tool or assembly. This hydraulically activated alignment assembly lowers onto the rails 40 that are embedded in the floor of the fuel hall 34 to guide the cask transporter 16 in precise alignment. This assembly is only a guide and does not have driven wheels. A single hydraulic cylinder is used to raise (store) and lower (engage) the assembly.

[0039] At the first or cask prep station 42, the cask 14 is moved to the vertical position. The cask transporter 16 aligns the cask 14 with the hole 44 in the ceiling of the fuel hall 34 and the fuel building crane is used to perform cask component removal/replacement work. The cask 14 is positioned so that the crane can take each lid out of the cask 14, bring it up through the hole 44 and place it on a rolling shelf. Operators can easily access the top of the cask 14 to remove bolts and prepare the cask for insertion of the fuel assemblies.

[0040] After the biological lid's bolts are removed, the cask 14 proceeds to the second or biological lid station 46 to have the biological lid removed and the seals inspected. Using the Hevi-Lift Hoist 48 or the equivalent mounted onto a bridge and trolley assembly, a grapple can be maneuvered to attach to the biological lid and remove it from the cask 14. The Hevi-Lift Hoist 48 is a 7.5 to 10 ton unit that has multiple single failure proof components in order that the lid cannot be dropped onto spent fuel. The hoist 48 has multiple brakes (CD brake, load brake and regenerative braking) coupled with a duel rope system to ensure that the breakage of rope will not drop the load. The hoist 48 is operated with a variable frequency drive, such as a Smartorque drive, or equivalent for precise positioning. The bridge and trolley are very short spans providing approximately one foot (or about 0.3 meters) of travel in the X and Y plane. The bridge and trolley are over sized to allow for a 10:1 design factor based on ultimate strength and are operated using a standard starter and relay rather than VFD. The grapple is designed to meet the requirements of ASME N14.6-1993, "Special Lifting Devices for Shipping Containers Weighing 10,000 pounds or More" and ASME BTH-1, "Design of Below the Hook Lifting Devices". The grapple is designed to interface with the round lug on the top of the geological shield. The device has jaws that meet the standard configuration profile. The jaws of the grapple pass through the opening (ID) in the canister lifting lug and come to rest on the top of the lid. As the weight of the grapple shifts from being held by the hoist due to being carried by the lid, the linkage of the system of the grapple moves downward and disengages the mechanical latch. The mechanical latch works by using a T-shaped rod and cam profile that has the ability to move up and down, and to rotate. Similar to operating a ball point pen, the cam mechanism in the latch alternates from extending and retracting the T-shaped rod. When the grapple travels downward, it activates the latch to move the wedge configuration to drive the jaws outward until full stroke is obtained (approximately 5 cm or 2 inches). Once the grapple is attached to the lug, it is mechanically locked and cannot open as a result of operator error. This is efficient because the mechanical principle of wedges (incline planes) gives a mechanical advantage based on the weight of the load lifted. The jaws cannot disengage while lifting the load. When disengaging the cask, the reverse sequence occurs. On the downward motion of the grapple, the weight of the unit applies a vertical force on a linage series which in turn applies a horizontal force to retract the jaws. This all occurs simultaneously leaving the jaws retracted and the grapple in the unlatched position. The grapple can then be lifted free of the lid.

[0041] Once the biological lid has been removed, the cask transporter 16 moves the cask 14 to the third or upper cask handling station 50 where the cask 14 is positioned against a penetration seal. As best shown in FIG. 16, the upper cask handling station 18 includes a weldment 86 that has four hydraulic cylinders 88 that raise and lower the cask engagement tool 90. The cask engagement tool 90 includes the two pivoting paddles 52 with the key slots 54 that fit over the upper trunnions 56 on the side of the cask 14. With the cask 14 aligned under the upper cask handling station 18, the 25.4 cm or ten inch diameter cylinders 88 lower the paddles 52, and an electro-mechanical actuator pivots the paddles 52 down about their horizontal pivot axes and over the trunnions 56. The cylinders 88 then rise slightly to ensure proper fit and take some initial cask load. The cask 14 is disengaged from the cask transporter 16, which backs away from the cask 14. With the entire cask 14 suspended from the upper cask handling station 18, the cylinders 88 raise the cask 14 into the penetration seal. The cylinders 88 rise together based on a linear encoder in each rod that feeds back to the control system to ensure proper alignment. In addition to the linear encoders, the upper cask handling system 18 ensures proper alignment with guide tubes that are positioned at each of the four corners. Gravity ensures the cask 14 hangs straight down since the round trunnions 56 seated in the round key slots 54. As the cask 14 is raised, it interfaces with a stainless steel penetration lower flange that has a multi-level seal system. Once the cask 14 is seated, the seals are filled with air to seal the interface between the penetration lower flange and the cask 14 so that there is no leakage even with the pressure resulting from a significant water column. In between the seals are leak detection sensors that provide assurance that the main and backup seals are tight. With the cask 14 properly seated, tapered shear pins are inserted between the stationary structure and the lift frame 18 to lock the cask 14 in place. This provides assurance that even during a seismic event, the cask 14 will not become disengaged from the penetration seal.

[0042] Once the cask 14 has been raised and seated on the penetration seal, the lower seismic restraint 22 engages the lower trunnions 58 of the cask 14 to securely hold the assembly. This carbon steel weldment 92 is mounted permanently to the floor in the fuel hall 34 below the penetration 32. As best shown in FIG. 17, the seismic restraint 22 includes two horizontally moving arms 94 that extend out at the height of the trunnions 58. The cask transporter 16 straddles the lower seismic restraint 22 when it delivers the cask 14. After the cask transporter 16 has released the cask 14 and backed out of the way, the restraint 22 actuates to engage the trunnions 58 using an ACME screw to bring the arms 94 over the trunnions 58. A separate locking plate operated by a mechanical-electrical actuator locks both arms to the cask 14 so the unit can handle seismic forces in all three planes. Once the cask 14 is filled with fuel assemblies, the lower seismic restraint 22 releases the cask 14 by shifting locks and retracting the arms 94 from the cask 14. The cask 14 can then be lowered onto the cask transporter 16 and the loaded cask 14 can be removed from the fuel hall 34.

[0043] As best shown in FIGS. 18 to 20, the penetration upper hatch or cover 20 includes a rim 96, a cover 98 with latches 100, o-rings 102, latch cylinders 104, a hatch cylinder 106, a hydraulic power unit 108, piping 110, and leak sensors 112. The rim 96 is a stainless steel weldment sized to fit the hole at the upper penetration 32. It houses the o-ring seals 102, provides a base for installation of the hatch cylinder 106 and the latch cylinders 104, and offers a pivot for the cover 98. The cover 98 is a stainless steel weldment. It mates with the rim 96 at the pivot points, through the hatch cylinder 106, through the latch cylinders 104, and at the o-ring seals 102 where it provides sealing. The o-rings 102 are fabricated o-rings of about a 25.4 mm or 1.0 inch cross section. The o-rings 102 are fabricated to three different diameters to provide three concentric sealing surfaces. Material is compatible with the water of the spent fuel building and a high radiation application. The latch cylinders 104 are stainless steel water hydraulic cylinders of 82.6 mm or 3.25 inch bore and 88.9 mm or 3.5 inch active stroke. They are front flange mounted and rear flange retrained to decrease deflection when operating. The rod is 50.8 mm or 2.0 inches in diameter with a ¾ X 15 degree end taper. This taper forces the cover tight against the o-ring seals providing a positive seal. The hatch cylinder 106 is a stainless steel water hydraulic cylinder of 101.6 mm or 4.0 inch bore, 406,4 mm or 16.0 inch active stroke, and 38,1 mm or 1.5 inch diameter rod. It is mounted to the rim 96 at its base end and to the cover 98 at its rod end providing the force to open and close the cover 98. The hydraulic power unit (HPU) 108 is a motor driven water hydraulic pump which provides flow and pressure to operate the cylinders 104, 106. It incorporates water hydraulic valves to operate the latch cylinders 104 or the hatch cylinder 106. Piping 110 to the cylinders 104, 106 is stainless steel tubing fabricated to the dimensions of the SFB transferring flow and pressure from the HPU 108 to the cylinders 104, 106. The leak sensors 112 are switches which provide a signal to the system when sensing a leak through the o-rings 102.

[0044] Operation of the penetration upper hatch cover 20 begins with the cover 98 closed and locked. When it is desired to open the cover 98, the operator activates the valve operating the latch cylinders 104. These cylinders 104 retract, pulling their rods (pins) from the cover latches 100. Sensors confirm when the cover is unlatched. The operator then activates the hatch cylinder 106. This cylinder 106 pulls on the cover lever and opens the cover 98. The cover rotates from zero degrees through about 105 degrees at full open. Sensors confirm that the cover is fully open and the penetration 20 is ready for passage of the fuel assemblies. Fuel is passed through the penetration 20 until the spent fuel cask 14 is full, and must be removed. To close the penetration 20, the operator activates the hatch cylinder 106 to close the cover 98.
The cylinder 106 moves the lid 98 until the CG is past center and then restrains the lid 98 as it lowers down onto the o-ring seals 102 of the rim 96. A hatch cylinder pin may be manually pulled to allow the cover 98 to close in an emergency. The illustrated embodiment has three o-rings 102 arranged circumferentially about the hatch opening. These o-rings 102 seal on their tops and bottoms against the cover 98 and the rim 96. The operator activates the latch cylinders 104 which drive their tapered rods (pins) into the latches 100 of the cover 98. This taper further forces the lid 98 tight against the o-rings 102 ensuring their complete seal. Sensors indicate when the latches 100 are fully engaged. Since there is no residual force attempting to release the latch cylinders 104, the lid 98 will remain closed and sealed during any unforeseen conditions. Hand pumps can release the latches 100 during emergency situations.

[0045] FIG. 21 illustrates piping of the cask handling room 50. The piping system includes valves for filling the cask 14 including venting, valves to spray down the annulus and cask 14 with de-mineralized water, and a pressure gauge and level indicator for the cask 14. Double valves are provided so that a failed unit can be isolated. Most of the valves are manual and located outside the fuel hall 34. Those valves and gauges inside the fuel hall 34 that are not accessible when personnel are not allowed in the vicinity are electrically operated.

[0046] FIG. 22 is an electrical schematic of the control system of the cask handling system 12. The cask handling system control is housed in a floor mounted NEMA 12 enclosure/main control console. The enclosure/main control console contains two PLCs, an operator interface and all video camera controls with LED flat screen monitors. The control system employs two independent PLCs. The first PLC is an Allan Bradley ControLogix PLC or the equivalent and is dedicated to the control and operation of the cask handling system 12. The second PLC is an Alan Bradley dual processor GuardLogic PLC or the equivalent and is used for monitoring all safety related devices and functions. This PLC, when used with safety I/O blocks is safety certified SIL-3 per IEC 61508. Both PLC processors will communicate over an Ethernet/IP network. The operator interface consists of an Allan Bradley Panelview Plus LED touch screen monitor or the equivalent that is in direct communication with the operational PLC over an Ethernet/IP network. This interface is programmed with various operator control screens as well as screens for operational interlocks, fault messages, and troubleshooting aids. All motion is interlocked in the PLC program to assure all operations are performed in the proper sequence. A hard wired safety emergency stop pushbutton is located at each of the three working stations as well as at the remote main control console. When any of the emergency stop buttons are pressed, all motion relating to the cask handling system will stop. The camera system will consist of several strategically placed video cameras for monitoring various cask loading operations and overall cask handling status. Where necessary, cameras will be radiation hardened and incorporate a pan/tilt/zoom feature. Camera joystick controls along with the associated flat panel color viewing monitors are located at the remote man control console. Once inside the fuel hall, the cask transporter is powered via a plugged in power cable and control and control of the cask transporter will be accomplished by means of a control chief radio remote control box. In addition, the main control console PLC will monitor various functions of the on board cask transporter PLC over a connected network communication cable.

[0047] It is apparent from the above disclosure that the improved cask handling system 12 utilizes a number of innovations to reduce the time to perform the task and significantly reduces the number of components. The sealing process where the cask 12 is interfaced to the spent fuel pool is simplified to allow gravity to help align the system to prevent any leakage. The self-powered mobile cask handling vehicle 16 handles the cask 14 at a number of stations and transports the casks 14 throughout the site.

[0048] From the foregoing disclosure and detailed description of certain preferred embodiments, it will be apparent that various modifications, additions and other alternative embodiments are possible without departing from the true scope of the present invention. The embodiments discussed were chosen and described to provide the best illustration of the principles of the present invention and its practical application to thereby enable one of ordinary skill in the art to utilize the invention in various embodiments and with various modifications as are suited to the particular use contemplated. All such modifications and variations are within the scope of the present invention as determined by the appended claims when interpreted in accordance with the benefit to which they are fairly, legally, and equitably entitled.


Claims

1. A method for removing spent nuclear fuel from a fuel pool (30) comprising the steps of:

moving a cask (14) below a penetration (32) of the fuel pool using a transporter (16) while a cover (20) of the penetration is closed;

raising the cask off of the transporter using a handling mechanism (18) engaging only upper trunnions (56) of the cask so that the cask self-aligns with the penetration using gravity while the cover of the penetration is closed;

wherein the handling mechanism is located at a fixed position below the fuel pool;

moving the transporter away from the cask after the cask is raised off of the transporter by the handling mechanism;

engaging and sealing the cask to the penetration while the cask is off of the transporter and supported by the handling mechanism;

while the cask is sealed to the penetration, opening the cover of the penetration and inserting the spent fuel into the cask;

after the spent fuel is inserted into the cask, unsealing the cask from the penetration;

and

moving the transporter back below the cask and lowering the cask onto the transporter using the handling mechanism.


 
2. The method according to claim 1, wherein the step of raising the cask from the transporter includes the steps of engaging the upper trunnions of the cask with pivoting paddles (52).
 
3. The method according to claim 2, wherein the pivoting paddles have key-holes (54) receiving the upper trunnions.
 
4. The method according to claim 1, wherein the transporter is a_self-powered vehicle.
 
5. The method according to claim 1, wherein the cask having pairs of upper and lower trunnions (56, 58), and the handling mechanism comprises:

a fixed position frame (86);

a cask engagement tool (90) movable in the vertical direction relative to the fixed position frame;

a plurality of hydraulic cylinders (88) extending between the fixed position frame and the cask engagement tool for vertically moving the cask engagement tool relative to the frame;

a pair of paddles (52) carried by the cask engagement tool and pivotably attached to the cask engagement tool for selectively engaging the upper trunnions of the cask; and

an actuator for selectively pivoting the pair of paddles into and out of engagement with the upper trunnions of the cask.


 
6. The method according to claim 5, wherein the paddles have keyholes (54) for receiving the upper trunnions.
 
7. The method according to claim 5, wherein the fixed position frame is secured at a fixed position below the penetration of a fuel pool.
 
8. The method according to claim 5, wherein the fixed position frame is secured above a floor an adequate distance to permit the transporter to travel therebelow.
 
9. The method according to claim 1, further comprising the steps of:

moving the cask below an opening (44) at a first station (42) in a fuel hall (34) using the transporter, wherein the transporter is a self-powered transporter;

rotating the cask from a horizontal orientation to a vertical orientation at the first station using the transporter;

removing lids of the cask with a crane extending through the opening while the cask is in the vertical orientation;

after the step of removing the lids from the cask, moving the cask below another opening at a second station (46) using the self-powered transporter while the cask is in the vertical orientation;

removing a biological lid from the cask with a hoist (48) extending through the another opening while the cask is in the vertical orientation;

after removing a biological lid from the cask, performing the step of moving the cask below a the penetration of the fuel pool, wherein the penetration is at a third station (50), and wherein the cask is moved to the third station using the self-powered transporter while the cask is in the vertical orientation.


 
10. The method according to claim 9, wherein the self-powered transporter is guided between the first, second, and third stations by rails (40).
 
11. The method according to claim 9, wherein the self-powered transporter has a plurality of independently driven and independently steered wheels (62) on each lateral side of the self-powered transporter.
 
12. The method according to claim 1, wherein the transporter is a self-powered vehicle and the transporter comprises:

a body (66);

an upender structure (26) secured to the body for holding the cask;

wherein the upender structure is selectively pivotable relative to the body with the cask held thereto between the vertical and horizontal orientations by hydraulic motors coupling the upender structure and is selectively movable in a vertical direction relative to the body with the cask held thereto by hydraulic cylinders; and

a plurality of independently driven and independently steered wheels (62) on each lateral side of the body.


 
13. The method according to claim 12, further comprising a plurality of hydraulic motors (64) for driving the wheels.
 
14. The method according to claim 12, further comprising a plurality of rotating actuators (72) for steering the wheels.
 
15. The method according to claim 12, wherein the plurality of wheels includes four pairs of independently driven and independently steered wheels on each lateral side of the body.
 


Ansprüche

1. Verfahren zum Entfernen von verbrauchtem Kernbrennstoff aus einem Brennstoffbecken (30), wobei das Verfahren die folgenden Schritte umfasst:

Bewegen eines Behälters (14) unter einem Einstich (32) des Brennstoffbeckens unter Verwendung eines Transporters (16), während eine Abdeckung (20) der Eindringung geschlossen ist;

Anheben des Behälters weg von dem Transporter unter Verwendung eines Handhabungsmechanismus (18), der nur mit oberen Zapfen (56) des Behälters einrastet, sodass der Behälter sich selbst mit der Eindringung unter Verwendung der Schwerkraft ausrichtet, während die Abdeckung der Eindringung geschlossen ist;

wobei der Handhabungsmechanismus an einer festen Position unter dem Brennstoffbecken angeordnet ist;

Bewegen des Transporters weg von dem Behälter, nachdem der Behälter durch den Handhabungsmechanismus weg von dem Transporter angehoben wurde;

Einrasten und Versiegeln des Behälters an die Eindringung, während der Behälter weg von dem Transporter ist und durch den Handhabungsmechanismus getragen wird;

während der Behälter an der Eindringung versiegelt ist, Öffnen der Abdeckung der Eindringung und Einführen des verbrauchten Brennstoffs in den Behälter;

nachdem der verbrauchte Brennstoff in den Behälter eingeführt wurde, Entsiegeln des Behälters von der Eindringung; und

Bewegen des Transporters zurück unter den Behälter und Absenken des Behälters auf den Transporter unter Verwendung des Handhabungsmechanismus.


 
2. Verfahren nach Anspruch 1, wobei der Schritt des Anhebens des Behälters von dem Transporter den Schritt des Einrastens der oberen Zapfen des Behälters mit schwenkbaren Schaufeln (52) beinhaltet.
 
3. Verfahren nach Anspruch 2, wobei die schwenkbaren Schaufeln Schlüssellöcher (54) aufweisen, die die oberen Zapfen aufnehmen.
 
4. Verfahren nach Anspruch 1, wobei der Transporter ein selbstbetriebenes Fahrzeug ist.
 
5. Verfahren nach Anspruch 1, wobei der Behälter Paare von oberen und unteren Zapfen (56, 58) aufweist und der Handhabungsmechanismus Folgendes umfasst:

einen festen Positionsrahmen (86);

ein Behälter-Einrastwerkzeug (90), das in der vertikalen Richtung relativ zu dem festen Positionsrahmen bewegbar ist;

eine Vielzahl von Hydraulikzylindern (88), die sich zwischen dem festen Positionsrahmen und dem Behälter-Einrastwerkzeug erstreckt, um das Behälter-Einrastwerkzeug relativ zu dem Rahmen vertikal zu bewegen;

ein Paar von Schaufeln (52), die durch das Behälter-Einrastwerkzeug getragen und schwenkbar an dem Behälter-Einrastwerkzeug angebracht sind, um die oberen Zapfen des Behälters selektiv einzurasten; und

ein Betätigungselement, um das Paar von Schaufeln selektiv in die bzw. aus der Einrastung mit den oberen Zapfen des Behälters zu schwenken.


 
6. Verfahren nach Anspruch 5, wobei die Schaufeln Schlüssellöcher (54) aufweisen, um die oberen Zapfen aufzunehmen.
 
7. Verfahren nach Anspruch 5, wobei der feste Positionsrahmen an einer festen Position unter der Eindringung eines Brennstoffbeckens befestigt ist.
 
8. Verfahren nach Anspruch 5, wobei der feste Positionsrahmen über einem Boden in einem ausreichenden Abstand befestigt ist, um dem Transporter das Fahren darunter zu ermöglichen.
 
9. Verfahren nach Anspruch 1, ferner die folgenden Schritte umfassend:

Bewegen des Behälters unter eine Öffnung (44) an einer ersten Station (42) in einer Brennstoffhalle (34) unter Verwendung des Transporters, wobei der Transporter ein selbstbetriebener Transporter ist;

Drehen des Behälters von einer horizontalen Ausrichtung zu einer vertikalen Ausrichtung an der ersten Station unter Verwendung des Transporters;

Entfernen von Deckeln des Behälters mit einem Kran, der sich durch die Öffnung erstreckt, während der Behälter in der vertikalen Ausrichtung ist;

nach dem Schritt des Entfernens des Deckels von dem Behälter,

Bewegen des Behälters unter eine andere Öffnung an einer zweiten Station (46) unter Verwendung des selbstbetriebenen Transporters, während der Behälter in der vertikalen Ausrichtung ist;

Entfernen eines biologischen Deckels von dem Behälter mit einem Hubwerk (48), das sich durch die andere Öffnung erstreckt, während der Behälter in der vertikalen Ausrichtung ist;

nach dem Entfernen eines biologischen Deckels von dem Behälter, Durchführen des Schritts des Bewegens des Behälters unter die Eindringung des Brennstoffbeckens, wobei die Eindringung an einer dritten Station (50) ist und wobei der Behälter zu der dritten Station unter Verwendung des selbstbetriebenen Transporters bewegt wird, während der Behälter in der vertikalen Ausrichtung ist.


 
10. Verfahren nach Anspruch 9, wobei der selbstbetriebene Transporter zwischen der ersten, zweiten und dritten Station durch Schienen (40) geführt wird.
 
11. Verfahren nach Anspruch 9, wobei der selbstbetriebene Transporter eine Vielzahl von unabhängig angetriebenen und unabhängig gelenkten Rädern (62) auf jeder lateralen Seite des selbstbetriebenen Transporters aufweist.
 
12. Verfahren nach Anspruch 1, wobei der Transporter ein selbstbetriebenes Fahrzeug ist und der Transporter Folgendes umfasst:

einen Körper (66);

eine Kippstuhlstruktur (26), die an dem Körper zum Halten des Behälters befestigt ist;

wobei die Kippstuhlstruktur relativ zu dem Körper, während der Behälter daran gehalten ist, zwischen der vertikalen und horizontalen Ausrichtung durch Hydraulikmotoren, die die Kippstuhlstruktur koppeln, selektiv schwenkbar ist und in einer vertikalen Richtung relativ zu dem Körper, während der Behälter daran gehalten ist, durch Hydraulikzylinder selektiv bewegbar ist; und

eine Vielzahl von unabhängig angetriebenen und unabhängig gelenkten Rädern (62) auf jeder lateralen Seite des Körpers.


 
13. Verfahren nach Anspruch 12, ferner eine Vielzahl von Hydraulikmotoren (64) zum Antreiben der Räder umfassend.
 
14. Verfahren nach Anspruch 12, ferner eine Vielzahl von sich drehenden Betätigungselementen (72) zum Lenken der Räder umfassend.
 
15. Verfahren nach Anspruch 12, wobei die Vielzahl von Rädern vier Paare von unabhängig angetriebenen und unabhängig gelenkten Rädern auf jeder lateralen Seite des Körpers beinhaltet.
 


Revendications

1. Procédé d'élimination du combustible nucléaire irradié d'une piscine de combustible (30) comprenant les étapes :

de déplacement d'un château de transport (14) sous une pénétration (32) de la piscine de combustible à l'aide d'un transporteur (16) pendant la fermeture d'un couvercle (20) de la pénétration ;

de levage du château de transport hors du transporteur à l'aide d'un mécanisme de manutention (18) viennent en prise uniquement avec les tourillons supérieurs (56) du château de transport de sorte que le château de transport s'aligne automatiquement avec la pénétration à l'aide de la gravité pendant la fermeture du couvercle de la pénétration ;

dans lequel le mécanisme de manutention est situé à une position fixe sous la piscine de combustible ;

d'éloignement du transporteur du château de transport après que le château de transport a été soulevé du transporteur par le mécanisme de manutention ;

de mise en prise et de scellement de manière étanche du château de transport à la pénétration pendant que le château de transport est hors du transporteur et soutenu par le mécanisme de manutention ;

pendant que le château de transport est scellé de façon étanche à la pénétration, d'ouverture du couvercle de la pénétration et d'insertion du combustible irradié dans le château de transport ;

après avoir inséré le combustible irradié dans le château de transport, de descellement du château de transport de la pénétration et

de recul du transporteur sous le château de transport et d'abaissement du château de transport sur le transporteur à l'aide du mécanisme de manutention.


 
2. Procédé selon la revendication 1, dans lequel l'étape de levage du château de transport du transporteur comprend les étapes de mise en prise des tourillons supérieurs du château de transport avec des aubes pivotantes (52).
 
3. Procédé selon la revendication 2, dans lequel les aubes pivotantes présentent des trous de serrure (54) recevant les tourillons supérieurs.
 
4. Procédé selon la revendication 1, dans lequel le transporteur est un véhicule auto-alimenté.
 
5. Procédé selon la revendication 1, dans lequel le château de transport présente des paires de tourillons supérieur et inférieur (56, 58), et le mécanisme de manutention comprend :

un cadre à position fixe (86) ;

un outil de mise en contact de château de transport (90) mobile dans la direction verticale par rapport au cadre à position fixe ;

une pluralité de vérins hydrauliques (88) s'étendant entre le cadre à position fixe et l'outil de mise en contact de château de transport pour déplacer verticalement l'outil de mise en contact de château de transport par rapport au cadre ;

une paire d'aubes (52) portées par l'outil de mise en contact de château de transport et fixées de manière pivotante à l'outil de mise en contact de château de transport pour venir en prise sélectivement avec les tourillons supérieurs du château de transport ; et

un actionneur pour faire pivoter sélectivement la paire d'aubes en prise et hors prise avec les tourillons supérieurs du château de transport.


 
6. Procédé selon la revendication 5, dans lequel les aubes pivotantes présentent des trous de serrure (54) pour recevoir les tourillons supérieurs.
 
7. Procédé selon la revendication 5, dans lequel le cadre à position fixe est fixé à une position fixe au-dessous de la pénétration d'une piscine de combustible.
 
8. Procédé selon la revendication 5, dans lequel le cadre à position fixe est fixé au-dessus d'un plancher à une distance adéquate pour permettre au transporteur de se déplacer en dessous.
 
9. Procédé selon la revendication 1, comprenant en outre les étapes :

de déplacement du château de transport sous une ouverture (44) au niveau d'une première station (42) dans une salle de combustible (34) à l'aide du transporteur, dans lequel le transporteur est un transporteur auto-alimenté ;

de rotation du château de transport d'une orientation horizontale à une orientation verticale au niveau de la première station à l'aide du transporteur ;

de retrait des couvercles du château de transport avec une grue s'étendant à travers l'ouverture pendant que le château de transport est dans l'orientation verticale ;

après l'étape de retrait des couvercles du château de transport, de déplacement du château de transport sous une autre ouverture au niveau d'une deuxième station (46) à l'aide du transporteur auto-alimenté pendant que le château de transport est dans l'orientation verticale ;

de retrait d'un couvercle biologique du château de transport avec un palan (48) s'étendant à travers l'autre ouverture pendant que le château de transport est dans l'orientation verticale ;

après le retrait d'un couvercle biologique du château de transport, l'exécution de l'étape de déplacement du château de transport sous la pénétration de la piscine de combustible, dans lequel la pénétration se fait au niveau d'une troisième station (50), et dans lequel le château de transport est déplacé jusqu'à la troisième station à l'aide du transporteur auto-alimenté pendant que le château de transport est dans l'orientation verticale.


 
10. Procédé selon la revendication 9, dans lequel le transporteur auto-alimenté est guidé entre les première, deuxième et troisième stations par des rails (40).
 
11. Procédé selon la revendication 9, dans lequel le transporteur auto-alimenté présente une pluralité de roues (62) entraînées et dirigées indépendamment sur chaque côté latéral du transporteur auto-alimenté.
 
12. Procédé selon la revendication 1, dans lequel le transporteur est un véhicule auto-alimenté et le transporteur comprend :

un corps (66) ;

une structure de basculement à la verticale (26) fixée au corps pour maintenir le château de transport ;

dans lequel la structure de basculement à la verticale peut pivoter sélectivement par rapport au corps, le château de transport étant maintenu à celle-ci entre les orientations verticale et horizontale par des moteurs hydrauliques couplant la structure de basculement à la verticale et est sélectivement mobile dans une direction verticale par rapport au corps, le château de transport étant maintenu à celle-ci par des vérins hydrauliques ; et

une pluralité de roues (62) entraînées et dirigées indépendamment sur chaque côté latéral du corps.


 
13. Procédé selon la revendication 12, comprenant en outre une pluralité de moteurs hydrauliques (64) pour entraîner les roues.
 
14. Procédé selon la revendication 12, comprenant en outre une pluralité d'actionneurs rotatifs (72) pour diriger les roues.
 
15. Procédé selon la revendication 12, dans lequel la pluralité de roues comprend quatre paires de roues entraînées et dirigées indépendamment sur chaque côté latéral du corps.
 




Drawing






















































REFERENCES CITED IN THE DESCRIPTION



This list of references cited by the applicant is for the reader's convenience only. It does not form part of the European patent document. Even though great care has been taken in compiling the references, errors or omissions cannot be excluded and the EPO disclaims all liability in this regard.

Patent documents cited in the description




Non-patent literature cited in the description