(19)
(11)EP 3 196 608 B1

(12)EUROPEAN PATENT SPECIFICATION

(45)Mention of the grant of the patent:
30.03.2022 Bulletin 2022/13

(21)Application number: 15841664.4

(22)Date of filing:  17.09.2015
(51)International Patent Classification (IPC): 
G01G 3/14(2006.01)
G01G 23/00(2006.01)
B25J 9/00(2006.01)
B65G 47/90(2006.01)
G01G 23/01(2006.01)
G01G 19/18(2006.01)
B25J 15/06(2006.01)
B65B 61/28(2006.01)
B65G 47/91(2006.01)
G01L 1/22(2006.01)
(52)Cooperative Patent Classification (CPC):
G01G 19/18; G01G 23/00; G01G 23/01
(86)International application number:
PCT/JP2015/076378
(87)International publication number:
WO 2016/043250 (24.03.2016 Gazette  2016/12)

(54)

MASS MEASUREMENT DEVICE

MASSEMESSVORRICHTUNG

DISPOSITIF DE MESURE DE MASSE


(84)Designated Contracting States:
AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR

(30)Priority: 19.09.2014 JP 2014191638

(43)Date of publication of application:
26.07.2017 Bulletin 2017/30

(73)Proprietor: Ishida Co., Ltd.
Kyoto-shi, Kyoto 606-8392 (JP)

(72)Inventors:
  • SUZUKI, Akihito
    Ritto-shi Shiga 520-3026 (JP)
  • NAKATANI, Makoto
    Ritto-shi Shiga 520-3026 (JP)
  • MINAMINO, Shizuo
    Ritto-shi Shiga 520-3026 (JP)

(74)Representative: Global IP Europe Patentanwaltskanzlei 
Pfarrstraße 14
80538 München
80538 München (DE)


(56)References cited: : 
EP-A1- 2 759 815
JP-A- H0 894 424
JP-A- H09 262 786
JP-A- 2013 181 948
US-A1- 2013 025 946
WO-A1-2013/042667
JP-A- H09 262 786
JP-A- 2011 038 852
JP-B1- 5 129 371
  
      
    Note: Within nine months from the publication of the mention of the grant of the European patent, any person may give notice to the European Patent Office of opposition to the European patent granted. Notice of opposition shall be filed in a written reasoned statement. It shall not be deemed to have been filed until the opposition fee has been paid. (Art. 99(1) European Patent Convention).


    Description

    TECHNICAL FIELD



    [0001] The present invention relates to a mass measurement device.

    BACKGROUND ART



    [0002] Various devices have been envisioned which measure the mass of an article by using an article-holding part that vacuum-retains the article by suctioning air. A mass measurement device disclosed in Patent Literature 1 (JP 2013-79931 A) uses an article-holding part referred to as a "robot hand" that suctions air. The weight of the article held by the robot hand is computed from an output signal of a sensor installed in proximity to the robot hand.

    [0003] US 2013/025946 A1 discloses a mass measurement device comprising: a force sensor having a fixed end and a free end, and configured to output a sensing signal in accordance with a magnitude of a force in a sensitivity direction; a suction channel configured to pass suctioned air therethrough; a base part to which said fixed end is fixed; an article-holding part fixed to said free end, and configured to hold an article due to said suctioned air; and a computation unit configured to compute a mass of said article based on said sensing signal; wherein said force sensor and said suction channel are disposed such that, among an x-axis directional component, a y-axis directional component, and a z-axis directional component of a force exerted on said article-holding part by said suction channel, said x-axis directional component is the smallest, where said sensitivity direction is an x-axis direction, a direction orthogonal to said x-axis direction is a y-axis direction, and a direction orthogonal to both said x-axis direction and said y-axis direction is a z-axis direction.

    [0004] EP 2 759 815 A1 discloses using three different pairs of a force sensor and an acceleration sensor to detect forces and accelerations in x, y, z directions.

    [0005] JP H09 262786 A discloses a hand device for transporting a workpiece such as bags filled with rice or grain. The hand device detects a moment in each of x and y directions by strain gauges when the workpiece is not located at a position corresponding to a center of a suction pad. An air hose is connected to the suction pad.

    SUMMARY OF THE INVENTION


    <Technical Problem>



    [0006] To suction air, for example, a vacuum pump and a suction channel via which the vacuum pump and an article-holding part communicate are presumably needed. However, when the suction channel is constituted of a flexible hose, it is likely that the suction channel pulsates during the air-suctioning action, or move the instant that the air-suctioning action begins or ends. Such suction channel movement could have an adverse effect on the sensing action of a sensor that measures the mass of an article. When the suction channel is constituted of a rigid pipe, by contrast, the movement of a movable part provided to the mass measurement device to be used in the sensing action could be hindered.

    [0007] An object of the present invention is to reduce measurement error caused by an air-suctioning action in a mass measurement device.

    <Solution to Problem>



    [0008] A mass measurement device according to a first aspect of the present invention comprises a force sensor, a suction channel, a base part, an article-holding part, and a computation unit. The force sensor has a fixed end and a free end, and is configured to output a sensing signal in accordance with a magnitude of a force in a sensitivity direction. The suction channel is configured to pass suctioned air therethrough. The fixed end is fixed to the base part. The article-holding part is fixed to the free end, one end of the suction channel is connected to the article-holding part, and the article-holding part holds an article due to the suctioned air. The computation unit is configured to compute a mass of the article based on the sensing signal. The force sensor and the suction channel are disposed such that, among an x-axis directional component, a y-axis directional component, and a z-axis directional component of a force exerted on the article-holding part by the suction channel, the x-axis directional component is the smallest. The sensitivity direction is an x-axis direction, a direction orthogonal to the x-axis direction is a y-axis direction, and a direction orthogonal to both the x-axis direction and the y-axis direction is a z-axis direction.

    [0009] According to the aspect described above, because the x-axis directional component of the force exerted on the article-holding part by the suction channel is smaller than both the y-axis directional component and the z-axis directional component thereof, the component in the sensitivity direction of the force is reduced. As a result, measurement error caused by the air-suctioning action is reduced.

    [0010] According to the mass measurement device according to the first aspect above, the suction channel is disposed so as to pass through the base part.

    [0011] According to the first aspect described above, the suction channel is supported at two points: at the article-holding part and at the base part. As a result, movement of the suction channel during air suction is further restrained.

    [0012] According to a mass measurement device according to a preferable embodiment of the present invention, the suction channel has a hose disposed in a y-z plane which extends in the y-axis direction and the z-axis direction.

    [0013] According to the aspect described above, the hose of the suction channel does not extend in the x-axis direction. As a result, movement of the suction channel in the x-axis direction during air suction is further restrained.

    [0014] According to a mass measurement device according to another preferable embodiment of the present invention, the suction channel has a rigid pipe disposed in a y-z plane which extends in the y-axis direction and the z-axis direction.

    [0015] According to the aspect described above, the suction channel has rigidity and does not extend in the x-axis direction. As a result, movement of the suction channel in the x-axis direction during air suction is further restrained.

    [0016] According to a mass measurement device according to another preferable embodiment of the present invention, the suction channel has a pair of rigid pipes separated by a gap.

    [0017] According to the aspect described above, the pair of rigid pipes can move relative to each other due to the presence of the gap. As a result, movement of the movable part used in the sensing action is unlikely to be hindered.

    [0018] According to a mass measurement device according to another preferable embodiment of the present invention, the suction channel has a pair of rigid pipes having different diameter sizes, one pipe being inserted into the other pipe.

    [0019] According to the aspect described above, because there is a difference in the diameter sizes, the pair of rigid pipes can move by a predetermined distance relative to each other. As a result, the movement of the movable part used in the sensing action is unlikely to be hindered.

    [0020] According to a mass measurement device according to another preferable embodiment of the present invention, the force exerted on the article-holding part by the suction channel is generated by pulsation of the suction channel during air suction, or by movement of the suction channel caused by start or end of air suction.

    [0021] According to the aspect described above, it is possible to restrain measurement error from being induced by pulsation of the suction channel during air suction or by movement of the suction channel caused by the start or end of air suction.

    [0022] A mass measurement device according to another preferable embodiment of the present invention further comprises a robot configured to cause the base part to move.

    [0023] According to the aspect described above, the article, which is the object of the mass measurement, can be moved.

    [0024] A mass measurement device according to another preferable embodiment of the present invention further comprises an acceleration sensor configured to output an acceleration signal in accordance with a magnitude of an acceleration of the article-holding part in the sensitivity direction. The computation unit is configured to compute the mass of the article based on the sensing signal outputted by the force sensor when the base part moves in the sensitivity direction, and the acceleration signal outputted by the acceleration sensor when the base part moves in the sensitivity direction.

    [0025] According to the aspect described above, the acceleration signal can be used for the mass computation in addition to the sensing signal of the force sensor. As a result, the mass of the article can be measured while the article is moving.

    [0026] According to a mass measurement device according to another preferable embodiment of the present invention, the sensitivity direction is a horizontal direction.

    [0027] With this configuration, measurements can be taken by detecting a force in a horizontal direction. As a result, it is possible to measure the mass of an article moving horizontally, for example.

    [0028] According to a mass measurement device according to another preferable embodiment of the present invention, the sensitivity direction is a vertical direction.

    [0029] According to the aspect described above, measurements can be taken by detecting a force in a vertical direction. As a result, the mass of an article moving vertically can be measured. Another possibility is that the mass of an article remaining stationary can be measured by detecting the gravitational force acting on the article.

    [0030] According to a mass measurement device according to another preferable embodiment of the present invention, the force sensor is a strain gauge-type load cell.

    [0031] According to the aspect described above, it is possible to configure a mass measurement device that has high accuracy and is not readily affected by temperature changes.

    [0032] A mass measurement device according to another preferable embodiment of the present invention further comprises a vacuum pump in communication with the suction channel.

    [0033] According to the aspect described above, a suction force for an article can be produced by the vacuum pump.

    <Advantageous Effects of Invention>



    [0034] Provided that the mass measurement device according to the present invention is used, measurement error caused by the air-suctioning action is reduced.

    BRIEF DESCRIPTION OF THE DRAWINGS



    [0035] 

    FIG. 1 is a side view of a boxing apparatus equipped with a mass measurement device according to the first reference example of the present invention;

    FIG. 2 shows the internal configuration of the boxing apparatus shown in FIG. 1;

    FIG. 3 is a plan view of the boxing apparatus shown in FIG. 1;

    FIG. 4 shows an air suction mechanism used in the boxing apparatus shown in FIG. 1;

    FIG. 5 is a perspective view showing the mass measurement device according to the first reference example of the present invention;

    FIG. 6 is a perspective view showing the mass measurement device according to the first reference example of the present invention;

    FIG. 7 is an enlarged view showing a force sensor installed in the mass measurement device according to the first reference example of the present invention;

    FIG. 8 is a block diagram of a signal processing circuit of the mass measurement device according to the first reference example of the present invention;

    FIG. 9 shows the internal configuration of a boxing apparatus equipped with a mass measurement device according to a first embodiment of the present invention;

    FIG. 10 is a perspective view showing the mass measurement device according to the first embodiment of the present invention;

    FIG. 11 is a perspective view showing the mass measurement device according to the first embodiment of the present invention;

    FIG. 12 is a perspective view showing a mass measurement device according to a first modification 2A of the first embodiment of the present invention;

    FIG. 13 is an enlarged view showing a force sensor installed in the mass measurement device according to the first modification 2A of the first embodiment of the present invention;

    FIG. 14 is a perspective view showing a mass measurement device according to a second modification 2B of the first embodiment of the present invention;

    FIG. 15 is a perspective view showing a mass measurement device according to a second embodiment of the present invention;

    FIG. 16 is a perspective view showing a mass measurement device according to a third embodiment of the present invention; and

    FIG. 17 is a perspective view showing a mass measurement device according to a fourth embodiment of the present invention.


    DESCRIPTION OF EMBODIMENTS


    <First reference example>



    [0036] Firstly, a first reference example is explained for better understanding of preferred embodiments of the present invention which are explained later.

    (1) Boxing apparatus


    (1-1) Configuration and action of boxing apparatus



    [0037] FIG. 1 shows an external view of a boxing apparatus 1 equipped with a mass measurement device according to a first reference example of the present invention. This boxing apparatus 1 is used for filling a packing box 6 with multiple articles 5.

    [0038] A frame 10 of the boxing apparatus 1 is provided with an entry area 11 for receiving articles 5, and an exit area 12 for ejecting a packing box 6 that has finished being filled with multiple articles 5. Furthermore, a parallel link robot 3 and a boxing robot 4 are installed to the frame 10.

    [0039] FIG. 2 shows the internal configuration of the boxing apparatus 1.

    [0040] Articles 5 are inserted through the entry area 11. The articles 5 are conveyed a predetermined distance by a first conveyor 21, and are then raised up by the parallel link robot 3. Tubular vacuum-retaining tools 32 are provided to a head 31 of the parallel link robot 3, and the head 31 can hold an article 5 due to air being suctioned through the vacuum-retaining tools 32. The parallel link robot 3 moves and rotates an article 5 and places the article on a second conveyor 22, creating an article group 50 composed of a predetermined number of articles 5. The article group 50 is conveyed by the second conveyor 22 into proximity of the boxing robot 4, and stands by in that location.

    [0041] An empty packing box 6 is loaded into the boxing apparatus 1 from either a first packing box entry area 15 or a second packing box entry area 16. The packing box 6 then moves over conveyor rollers 81 to be pushed toward a third conveyor 23 by a box-moving mechanism 71. The third conveyor 23 is disposed beneath the first conveyor 21. The end part of the third conveyor 23 that is downstream in the conveying direction extends further downstream than the end part of the first conveyor that is downstream in the conveying direction. The packing box 6 is conveyed by the third conveyor 23 to a packing box waiting section 24 positioned beneath the boxing robot 4, and stand by in that location.

    [0042] Tubular vacuum-retaining tools 42 are provided to a head 41 of the boxing robot 4 as well, and the head 41 can hold an article group 50 at a time due to air being suctioned in through the vacuum-retaining tools 42. First, the boxing robot 4 raises an article group 50 up from the second conveyor 22, moves the article group horizontally, and carries the article group to above an empty packing box 6 that is standing by in the standing-by packing box section 24. Next, the boxing robot 4 lowers the article group 50 to put it in the packing box 6. The boxing robot 4 repeats this operation to stack a predetermined number of article groups 50 inside the packing box 6.

    [0043] Finally, the packing box 6, which has finished being filled with a predetermined number of articles 5, is conveyed by the third conveyor 23 and ejected from the exit area 12.

    [0044] FIG. 3 is a plan view of the boxing apparatus 1. This view shows how articles 5 and/or article groups 50 are conveyed by the parallel link robot 3 and/or the boxing robot 4.

    (1-2) Air suction mechanism



    [0045] As shown in FIG. 2, the vacuum-retaining tools 32 of the parallel link robot 3 communicate with a hose 35 connected to the head 31, and the vacuum-retaining tools 42 of the boxing robot 4 communicate with a hose 46 connected to the head 41.

    [0046] As shown in FIG. 4, the hose 35 and the hose 46 communicate with a vacuum pump VP. The vacuum pump VP generates suction force for holding the articles 5 and/or the article groups 50.

    (2) Configuration of mass measurement device



    [0047] The mass measurement device according to the first reference example of the present invention is constituted of the head 41 of the boxing robot 4, the hose 46, the vacuum pump VP, a detection unit DT (FIG. 8) and computation unit COM (FIG. 8) described hereinafter, and other components.

    (3) Configuration of head 41


    (3-1) Overall configuration



    [0048] FIG. 5 shows an external view of the head 41. The head 41 is attached to a mast 43 of the boxing robot 4. The head 41 has a cover 47 that covers an internal mechanism. The internal dimensions of the cover 47 are greater than the external dimensions of a base part 401 and movable part 402 described hereinafter, so as not to hinder changes in the relative positioning of the base part and movable part. The cover 47 may not be provided.

    [0049] FIG. 6 shows the head 41 with the cover 47 removed. The head 41 has the base part 401, an article-holding part 405, a force sensor FS, and an acceleration sensor AS.

    (3-2) Base part 401



    [0050] The base part 401 is composed of a rigid member made of, e.g., a metal or the like, and is fixed to the distal end of the mast 43 of the boxing robot 4, as shown in FIG. 6. The base part 401 has a base-extending part 403.

    (3-3) Article-holding part 405



    [0051] The article-holding part 405 includes the vacuum-retaining tools 42, a vacuum-retaining tool support part 48, and the movable part 402.

    [0052] The vacuum-retaining tools 42 are elastic, tubular members. Internal spaces in the vacuum-retaining tools 42 are used as air flow channels. The vacuum-retaining tools 42 deform and adhere firmly to the articles 5 when pressed thereon.

    [0053] The vacuum-retaining tool support part 48 is a hollow member to which a plurality of vacuum-retaining tools 42 are fixed. An internal space in the vacuum-retaining tool support part 48 communicates with the internal space of each of the vacuum-retaining tools 42.

    [0054] The movable part 402 is composed of a rigid member made of, e.g., a metal or the like, and is fixed to the vacuum-retaining tool support part 48 and the hose 46. The movable part 402 has an unillustrated air passage via which the internal space in the vacuum-retaining tool support part 48 and the hose 46 communicate. Furthermore, the movable part 402 has a movable extending part 404.

    (3-4) Force sensor FS



    [0055] FIG. 7 is an enlarged view of the force sensor FS and the surrounding structure. The force sensor FS is an element that can measure force exerted in a sensitivity direction S.

    [0056] In the present embodiment, the force sensor FS is constituted of a strain gauge-type load cell. Therefore, a physical characteristics such as a resistance value of the force sensor FS changes in accordance with the extent of the strain on the force sensor FS in the sensitivity direction S. This physical characteristic is used as a sensing signal.

    [0057] As shown in FIG. 7, the force sensor FS has a fixed end EFX and a free end EFR. The fixed end EFX is fixed to the base-extending part 403. The free end EFR is fixed to the movable extending part 404.

    [0058] Among a mutually orthogonal x-axis direction, y-axis direction, and z-axis direction, which are shown in FIG. 7, it is the x-axis direction with which the sensitivity direction S of the force sensor FS coincides. In the present embodiment, the x-axis direction coinciding with the sensitivity direction S is a horizontal direction, and the z-axis direction is a vertical direction.

    (3-5) Acceleration sensor AS



    [0059] Returning to FIG. 6, the acceleration sensor AS is installed on the movable part 402, and outputs acceleration signals corresponding to the acceleration of the movable part 402 in the x-axis direction, i.e. in the sensitivity direction S of the force sensor FS. The acceleration sensor AS can be constituted of a strain gauge-type load cell provided with a weight at its free end, a MEMS-type small acceleration sensor, an ordinary commercial acceleration sensor, or the like.

    (4) Action of Mass Measurement Device



    [0060] When the head 41 shown in FIG. 6 moves in the x-axis direction while holding an article group 50, the movable extending part 404 moves in the x-axis direction relative to the base-extending part 403. Strain in the sensitivity direction S coinciding with the x-axis direction thereby occurs in the force sensor FS. The force sensor FS outputs a sensing signal corresponding to the extent of the strain.

    [0061] The extent of the strain on the force sensor FS corresponds to force F (FIG. 7) thought to be applied to the movable extending part 404. This force F increases and decreases in accordance with the mass of the held article group 50 and the acceleration of the head 41 in the x-axis direction. Therefore, the sensing signal outputted by the force sensor FS depends on the extent of the force F.

    [0062] FIG. 8 is a block diagram of a signal processing circuit of the mass measurement device according to the first reference example of the present invention. The sensing signal outputted by the force sensor FS and the acceleration signal outputted by the acceleration sensor AS are detected by the detection unit DT and sent to the computation unit COM. From the sensing signal or from the sensing signal and the acceleration signal, the computation unit COM computes the mass of the article group 50 held by the head 41 and outputs this mass.

    (5) Characteristics



    [0063] As shown in FIG. 6, the hose 46 travels in the y-z plane, and is disposed so as to not change position in the x-axis direction by any appreciable degree. The y-z plane is orthogonal to the sensitivity direction S of the force sensor FS.

    [0064] While air-suctioning action is being performed by the operation of the vacuum pump VP, the flexible hose 46 might pulsate. At the instant when the air-suctioning action begins or ends due to the vacuum pump VP being controlled, the hose 46 might move. There could be cases in which movements of the hose 46 such as these result in the hose 46 exerting force on the article-holding part 405.

    [0065] When this force is broken down into the x-axis direction, the y-axis direction, and the z-axis direction, because the hose is traveling through the y-z plane, the x-axis directional component, which of these three components is equivalent to the force in the sensitivity direction S, is considered the smallest. Therefore, the effect that the movement of the hose 46 caused by the air-suctioning action has on the measurement of the force sensor FS and/or the acceleration sensor AS is restrained.

    <First embodiment>


    (1) Boxing Apparatus



    [0066] FIG. 9 shows the internal configuration of a boxing apparatus 1 equipped with a mass measurement device according to a first embodiment of the present invention. The first embodiment has the same elements as the first reference example aside from the structure of the head 41a of the boxing robot 4 being different from the structure of the head 41 of the first reference example. Specifically, in the first embodiment, air suctioned through the vacuum-retaining tools 42 of the head 41a of the boxing robot 4 first comes out of the head 41a to pass through the hose 46, then returns to the head 41a, and thereafter passes through the internal space in the mast 43 and heads toward the vacuum pump VP (FIG. 3).

    (2) Configuration of Mass Measurement Device



    [0067] The mass measurement device according to the first embodiment of the present invention is also constituted of a head 41a of the boxing robot 4, a hose 46, a vacuum pump VP, a detection unit DT, a computation unit COM, and other components.

    (3) Configuration of head 41a


    (3-1) Overall configuration



    [0068] FIG. 10 shows an external view of the head 41a. The head 41a is attached to a mast 43 of the boxing robot 4. The head 41a has a cover 47 that covers an internal mechanism. The internal dimensions of the cover 47 are greater than the external dimensions of a base part 401 and movable part 402 described hereinafter, so as not to hinder changes in the relative positioning of the base part and movable part. The cover 47 may not be provided.

    [0069] FIG. 11 shows the head 41a with the cover 47 removed. The head 41a has the base part 401, an article-holding part 405, a force sensor FS, and an acceleration sensor AS. Two hoses 46 link the base part 401 and the movable part 402.

    (3-2) Base part 401



    [0070] The base part 401 is composed of a rigid member made of, e.g., a metal or the like, and is fixed to the distal end of the mast 43 of the boxing robot 4, as shown in FIG. 11. Furthermore, the base part 401 has a base-extending part 403. The base part 401 of the head 41a has an unillustrated air passage via which the internal space in the mast 43 and one end of each of the hoses 46 communicate.

    (3-3) Article-holding part 405



    [0071] The article-holding part 405 includes vacuum-retaining tools 42, a vacuum-retaining tool support part 48, and the movable part 402.

    [0072] The vacuum-retaining tools 42 are elastic, tubular members. Internal spaces in the vacuum-retaining tools 42 are used as air flow channels. The vacuum-retaining tools 42 deform and adhere firmly to the articles 5 when pressed against the articles 5.

    [0073] The vacuum-retaining tool support part 48 is a hollow member to which multiple vacuum-retaining tools 42 are fixed. An internal space in the vacuum-retaining tool support part 48 communicates with each of the internal spaces of the vacuum-retaining tools 42.

    [0074] The movable part 402 is composed of a rigid member made of, e.g., a metal or the like, and is fixed to the vacuum-retaining tool support part 48 and the hoses 46. The movable part 402 has an unillustrated air passage via which the internal space in the vacuum-retaining tool support part 48 and the hoses 46 communicate. Furthermore, the movable part 402 has a movable extending part 404.

    (3-4) Force sensor FS



    [0075] The force sensor FS is installed according to the structure shown in FIG. 7, similarly with respect to the first reference example. Specifically, a fixed end EFX and a free end EFR of the force sensor FS are fixed to the base-extending part 403 and to the movable extending part 404, respectively. The sensitivity direction S of the force sensor FS is the x-axis direction, which is the horizontal direction.

    (3-5) Acceleration sensor AS



    [0076] Returning to FIG. 11, the acceleration sensor AS is installed on the movable part 402, similarly with respect to the first reference example. The acceleration sensor AS outputs acceleration signals that correspond to the acceleration of the movable part 402 in the x-axis direction, i.e., in the sensitivity direction S of the force sensor FS.

    (4) Action of Mass Measurement Device



    [0077] The operating principle of the mass measurement device according to the first embodiment is the same as in the first reference example.

    (5) Characteristics



    [0078] Similarly, with respect to the first reference example, the hoses 46 are disposed so as to travel through the y-z plane and not change by any appreciable degree in terms of x-axis directional position, as shown in FIG. 11. The y-z plane is orthogonal to the sensitivity direction S of the force sensor FS.

    [0079] Additionally, in the first embodiment, each hose 46 is supported at two points: on the base part 401 and on the movable part 402.

    [0080] Therefore, the effect that the movement of the hoses 46 caused by the air-suctioning action has on the measurement of the force sensor FS and/or the acceleration sensor AS is further restrained.

    (6) Modifications


    (6-1) First modification 2A



    [0081] FIG. 12 shows a head 41b of a mass measurement device according to a first modification 2A of the first embodiment of the present invention. In this drawing, the x-axis, y-axis, and z-axis directions differ from those in FIG. 11, and it should be noted that the x-axis direction is the vertical direction. With the mass measurement device according to the first modification 2A of the first embodiment, the sensitivity direction S of the force sensor FS, which coincides with the x-axis, is the vertical direction, unlike in the first embodiment (FIG. 11).

    [0082] FIG. 13 is an enlarged view of the force sensor FS and the surrounding structure in the first modification 2A of the first embodiment. The movable extending part 404 moves in the x-axis direction relative to the base-extending part 403. At this time, the force sensor FS receives strain in the sensitivity direction S, which coincides with the x-axis direction, in accordance with vertical-direction force F, and outputs a sensing signal corresponding to the magnitude of this strain.

    [0083] Returning to FIG. 12, the acceleration sensor AS also detects acceleration in the x-axis direction, which is the vertical direction.

    [0084] Two hoses 46 travel through the horizontal y-z plane, which is orthogonal to the sensitivity direction S, so as to not affect the force sensor FS or the acceleration sensor AS.

    [0085] With this configuration, because the sensitivity direction S is the vertical direction, the sensing signal outputted by the force sensor FS can be used to measure the mass of the articles while the head 41 has stopped. Furthermore, both the sensing signal outputted by the force sensor FS and the acceleration sensor outputted by the acceleration sensor AS can be used to measure the mass of the articles while the head 41 is moving in the x direction.

    (6-2) Second modification 2B



    [0086] FIG. 14 shows a head 41c of a mass measurement device according to a second modification 2B of the first embodiment of the present invention. In FIG. 14, the x-axis, y-axis, and z-axis directions differ from those in FIG. 11, and it should be noted that the x-axis direction is the vertical direction. With the head 41c of the mass measurement device according to the second modification 2B of the first embodiment of the present invention, the relative arrangement of the hoses 46 in relation to the force sensor FS differs from that of the head 41b according to the first modification 2A of the first embodiment of the present invention. But, the operating principle is the same as that of the head 41b.

    <Second embodiment>



    [0087] FIG. 15 shows a head 41d of a mass measurement device according to a second embodiment of the present invention. In this drawing, the x-axis, y-axis, and z-axis directions are the same as those in FIG. 11, and it should be noted that the z-axis direction is the vertical direction. In the head 41d of the second embodiment, in place of a pair of hoses 46 of the head 41a (FIG. 11) according to the first embodiment, two sets each of which includes a base-part-side rigid pipe 461, a hose 462, and a movable-part-side rigid pipe 463 are employed. The head 41d according to the second embodiment is otherwise the same as the head 41a according to the first embodiment.

    [0088] The base-part-side rigid pipes 461 and the movable-part-side rigid pipes 463 are composed of a metal or another rigid material, and thus do not pulsate during suction action. The hose 462 links the base-part-side rigid pipe 461 and the movable-part-side rigid pipe 463.

    [0089] The sensitivity direction S of the sensor is the horizontal x-axis direction. Due to the presence of the flexible hoses 462, the movable part 402 can move relatively in the x-axis direction in relation to the base part 401. Therefore, the action of the force sensor FS is not disturbed.

    [0090] Because the sets of the base-part-side rigid pipes 461, the hoses 462, and the movable-part-side rigid pipes 463 are disposed in the y-z plane, which is orthogonal to the sensitivity direction S, the force sensor FS and the acceleration sensor AS are unlikely to be affected.

    <Third embodiment>



    [0091] FIG. 16 shows a head 41e of a mass measurement device according to a third embodiment of the present invention. In this drawing, the x-axis, y-axis, and z-axis directions are the same as those in FIG. 11, and it should be noted that the z-axis direction is the vertical direction. In the head 41e of the third embodiment, in place of the pair of hoses 46 of the head 41a (FIG. 11) according to the first embodiment, two sets each of which includes a base-part-side rigid pipe 464 and a movable-part-side rigid pipe 465 are employed. The head 41e according to the third embodiment is otherwise the same as the head 41a according to the first embodiment.

    [0092] Between the base-part-side rigid pipe 461 and the movable-part-side rigid pipe 465 there is provided a gap G with an extent enough to deteriorate the suction performance.

    [0093] The sensitivity direction S of the sensor is the horizontal x-axis direction. Due to the presence of the gaps G, the movable part 402 can move relatively in the x-axis direction in relation to the base part 401. Therefore, the action of the force sensor FS is not disturbed.

    [0094] Because the sets of the base-part-side rigid pipes 464 and the movable-part-side rigid pipes 465 are disposed in the y-z plane, which is orthogonal to the sensitivity direction S, the force sensor FS and the acceleration sensor AS are unlikely to be affected.

    <Fourth embodiment



    [0095] FIG. 17 shows a head 41f according to a fourth embodiment of the present invention. In this drawing, the x-axis, y-axis, and z-axis directions are the same as those in FIG. 11, and it should be noted that the z-axis direction is the vertical direction. In the head 41f of the fourth embodiment, in place of the pair of hoses 46 of the head 41a (FIG. 11) according to the first embodiment, two sets each of which includes a base-part-side rigid pipe 466 and a movable-part-side rigid pipe 467 are employed. The head 41f according to the fourth embodiment is otherwise the same as the head 41a according to the first embodiment.

    [0096] The base-part-side rigid pipes 466 are inserted into the movable-part-side rigid pipes 467 so as to not deteriorate suction performance.

    [0097] The sensitivity direction S of the sensor is the horizontal x-axis direction. Because the inside diameter of the movable-part-side rigid pipes 467 is greater than the outside diameter of the base-part-side rigid pipes 466, the movable part 402 can move relatively in the x-axis direction in relation to the base part 401. Therefore, the action of the force sensor FS is not disturbed.

    [0098] Because the sets of the base-part-side rigid pipes 466 and the movable-part-side rigid pipes 467 are disposed in the y-z plane, which is orthogonal to the sensitivity direction S, the force sensor FS and the acceleration sensor AS are unlikely to be affected.

    <Other Alterations>



    [0099] The force sensor FS of the mass measurement device according to the present invention is not limited to a strain gauge-type load cell, and may be constituted of other elements and/or devices that can detect force. For example, the force sensor FS may be an electrostatic capacitance-type load cell, a magnetostrictive load cell, or a force balancetype scale.

    [0100] The location where the mass measurement device according to the present invention is installed is not limited to the boxing robot 4, and may be the parallel link robot 3.

    [0101] Alternatively, mass measurement devices according to the present invention may be installed in both the parallel link robot 3 and the boxing robot 4. In this case, more accurate measurements could be taken by double-checking the mass of the articles. Furthermore, it is also possible to determine abnormalities in the actions of the mass measurement devices.

    REFERENCE SIGNS LIST



    [0102] 
    1
    Boxing apparatus
    3
    Parallel link robot
    4
    Boxing robot
    5
    Article
    6
    Packing box
    10
    Frame
    11
    Entry area
    12
    Exit area
    15
    First packing box entry area
    16
    Second packing box entry area
    21
    First conveyor
    22
    Second conveyor
    23
    Third conveyor
    24
    Packing box waiting section
    31
    Head
    32
    Vacuum-retaining tool
    35
    Hose
    41, 41a, 41b, 41c, 41d, 41e, 41f
    Head
    42
    Vacuum-retaining tool
    43
    Mast
    46
    Hose
    47
    Cover
    48
    Vacuum-retaining tool support part
    50
    Article group
    71
    Box-moving mechanism
    81
    Conveyor roller
    401
    Base part
    402
    Movable part
    403
    Base-extending part
    404
    Movable extending part
    405
    Article-holding part
    461
    Base-part-side rigid pipe
    462
    Hose
    463
    Movable-part-side rigid pipe
    464
    Base-part-side rigid pipe
    465
    Movable-part-side rigid pipe
    466
    Base-part-side rigid pipe
    467
    Movable-part-side rigid pipe
    FS
    Force sensor
    EFX
    Fixed end
    EFR
    Free end
    AS
    Acceleration sensor
    G
    Gap



    Claims

    1. A mass measurement device comprising:

    a force sensor (FS) having a fixed end and a free end, and configured to output a sensing signal in accordance with a magnitude of a force in a sensitivity direction;

    a suction channel (46) configured to pass suctioned air therethrough;

    a base part (401, 403) to which said fixed end is fixed;

    an article-holding part (402, 404, 405) fixed to said free end, and configured to hold an article due to said suctioned air; and

    a computation unit (COM) configured to compute a mass of said article based on said sensing signal;

    wherein

    said force sensor (FS) and said suction channel (46) are disposed such that, among an x-axis directional component, a y-axis directional component, and a z-axis directional component of a force exerted on said article-holding part (402, 404, 405) by said suction channel (46), said x-axis directional component is the smallest, where said sensitivity direction is an x-axis direction, a direction orthogonal to said x-axis direction is a y-axis direction, and a direction orthogonal to both said x-axis direction and said y-axis direction is a z-axis direction;

    characterised in that

    one end of said suction channel (46) is connected to said article-holding part (402, 404, 405);

    said suction channel (46) is disposed so as to pass through said base part (401, 403).


     
    2. The mass measurement device according to claim 1, wherein
    said suction channel (46) has a hose disposed in a y-z plane, which extends in said y-axis direction and said z-axis direction.
     
    3. The mass measurement device according to any one of claims 1 to 2, wherein
    said suction channel (46) has a rigid pipe (464, 465, 466, 467) disposed in a y-z plane, which extends in said y-axis direction and said z-axis direction.
     
    4. The mass measurement device according to any one of claims 1 to 2, wherein said suction channel (46) has a pair of rigid pipes (464, 465) separated by a gap.
     
    5. The mass measurement device according to any one of claims 1 to 2, wherein
    said suction channel (46) has a pair of rigid pipes (466, 467) having different diameters, one pipe being inserted into the other pipe.
     
    6. The mass measurement device according to any one of claims 1 to 5, wherein
    said force exerted on said article-holding part (402, 404, 405) by said suction channel (46) is generated by pulsation of said suction channel (46) during air suction, or by movement of said suction channel (46) caused by start or end of air suction.
     
    7. The mass measurement device according to any one of claims 1 to 6, further comprising:
    a robot (4) configured to cause said base part (401, 403) to move.
     
    8. The mass measurement device according to any one of claims 1 to 7 further comprising:

    an acceleration sensor (AS) configured to output an acceleration signal in accordance with a magnitude of an acceleration of said article-holding part (402, 404, 405) in said sensitivity direction;

    wherein

    said computation unit (COM) is configured to compute said mass of said article based on:

    said sensing signal outputted by said force sensor (FS) when said base part (401, 403) moves in said sensitivity direction; and

    said acceleration signal outputted by said acceleration sensor (AS) when said base part (401, 403) moves in said sensitivity direction.


     
    9. The mass measurement device according to any one of claims 1 to 8, wherein said sensitivity direction is a horizontal direction.
     
    10. The mass measurement device according to any one of claims 1 to 8, wherein said sensitivity direction is a vertical direction.
     
    11. The mass measurement device according to any one of claims 1 to 10, wherein said force sensor (FS) is a strain gauge-type load cell.
     
    12. The mass measurement device according to any one of claims 1 to 11, further comprising:
    a vacuum pump in communication with said suction channel (46).
     


    Ansprüche

    1. Massenmessvorrichtung, die aufweist:

    einen Kraftsensor (FS) mit einem festen Ende und einem freien Ende, der konfiguriert ist, ein Erfassungssignal gemäß einer Größe einer Kraft in einer Empfindlichkeitsrichtung auszugeben;

    einen Ansaugkanal (46), der konfiguriert ist, angesaugte Luft dort hindurch zu lassen;

    einen Basisteil (401, 403), an dem das feste Ende befestigt ist;

    einen Artikelhalteteil (402, 404, 405), der an dem freien Ende befestigt und konfiguriert ist, aufgrund der angesaugten Luft einen Artikel zu halten; und

    eine Berechnungseinheit (COM), die konfiguriert ist, beruhend auf dem Erfassungssignal eine Masse des Artikels zu berechnen;
    wobei

    der Kraftsensor (FS) und der Ansaugkanal (46) so angeordnet sind, dass unter einer x-Achsen-Richtungskomponente, einer y-Achsen-Richtungskomponente und einer z-Achsen-Richtungskomponente einer Kraft, die durch den Ansaugkanal (46) auf den Artikelhalteteil (402, 404, 405) ausgeübt wird, die x-Achsen-Richtungskomponente die kleinste ist, wobei die Empfindlichkeitsrichtung eine x-Achsenrichtung ist, eine Richtung orthogonal zur x-Achsenrichtung eine y-Achsenrichtung ist und eine Richtung orthogonal sowohl zur x-Achsenrichtung als auch zur y-Achsenrichtung eine z-Achsenrichtung ist;

    dadurch gekennzeichnet, dass

    ein Ende des Ansaugkanals (46) mit dem Artikelhalteteil (402, 404, 405) verbunden ist;

    der Ansaugkanal (46) so angeordnet ist, dass er durch den Basisteil (401, 403) geht.


     
    2. Massenmessvorrichtung nach Anspruch 1, wobei
    der Ansaugkanal (46) einen Schlauch aufweist, der in einer y-z-Ebene angeordnet ist, die sich in der y-Achsenrichtung und der z-Achsenrichtung erstreckt.
     
    3. Massenmessvorrichtung nach einem der Ansprüche 1 bis 2, wobei
    der Ansaugkanal (46) ein starres Rohr (464, 465, 466, 467) aufweist, das in einer y-z-Ebene angeordnet ist, die sich in der y-Achsenrichtung und der z-Achsenrichtung erstreckt.
     
    4. Massenmessvorrichtung nach einem der Ansprüche 1 bis 2, wobei
    der Ansaugkanal (46) ein Paar starre Rohre (464, 465) aufweist, die durch einen Spalt getrennt sind.
     
    5. Massenmessvorrichtung nach einem der Ansprüche 1 bis 2, wobei
    der Ansaugkanal (46) ein Paar starre Rohre (466, 467) mit unterschiedlichen Durchmessern aufweist, wobei ein Rohr in das andere Rohr eingesetzt ist.
     
    6. Massenmessvorrichtung nach einem der Ansprüche 1 bis 5, wobei
    die auf den Artikelhalteteil (402, 404, 405) durch den Ansaugkanal (46) ausgeübte Kraft durch ein Pulsieren des Ansaugkanals (46) während des Luftsaugens oder durch eine Bewegung des Ansaugkanals (46) erzeugt wird, die durch den Beginn oder das Ende des Luftsaugens bewirkt wird.
     
    7. Massenmessvorrichtung nach einem der Ansprüche 1 bis 6, die ferner aufweist:
    einen Roboter (4), der konfiguriert ist zu bewirken, dass sich der Basisteil (401,403) bewegt.
     
    8. Massenmessvorrichtung nach einem der Ansprüche 1 bis 7 die ferner aufweist:

    einen Beschleunigungssensor (AS), der konfiguriert ist, ein Beschleunigungssignal gemäß einer Größe einer Beschleunigung des Artikelhalteteils (402, 404, 405) in der Empfindlichkeitsrichtung auszugeben;
    wobei

    die Berechnungseinheit (COM) konfiguriert ist, die Masse des Artikels zu berechnen beruhend auf:

    dem Erfassungssignal, das durch den Kraftsensor (FS) ausgegeben wird, wenn sich der Basisteil (401, 403) in der Empfindlichkeitsrichtung bewegt; und

    dem Beschleunigungssignal, das durch den Beschleunigungssensor (AS) ausgegeben wird, wenn sich der Basisteil (401, 403) in der Empfindlichkeitsrichtung bewegt.


     
    9. Massenmessvorrichtung nach einem der Ansprüche 1 bis 8, wobei
    die Empfindlichkeitsrichtung eine horizontale Richtung ist.
     
    10. Massenmessvorrichtung nach einem der Ansprüche 1 bis 8, wobei
    die Empfindlichkeitsrichtung eine vertikale Richtung ist.
     
    11. Massenmessvorrichtung nach einem der Ansprüche 1 bis 10, wobei
    der Kraftsensor (FS) eine Dehnungsmessstreifen-Wägezelle ist.
     
    12. Massenmessvorrichtung nach einem der Ansprüche 1 bis 11, die ferner aufweist:
    eine Vakuumpumpe, die mit dem Ansaugkanal (46) in Verbindung steht.
     


    Revendications

    1. Dispositif de mesure de masse, comprenant :

    un capteur de force (FS) ayant une extrémité fixe et une extrémité libre, et prévu pour émettre un signal de détection en fonction de l'amplitude d'une force dans une direction de sensibilité ;

    un canal d'aspiration (46) prévu pour le passage de l'air aspiré ;

    une partie de base (401, 403) à laquelle l'extrémité fixe est fixée ;

    une partie de retenue d'article (402, 404, 405) fixée à l'extrémité libre, et prévue pour maintenir un article sous l'effet de l'air aspiré ; et

    une unité de calcul (COM) prévue pour calculer la masse de l'article sur la base du signal de détection ; où

    le capteur de force (FS) et le canal d'aspiration (46) sont disposés de telle manière que, entre une composante directionnelle d'axe x, une composante directionnelle d'axe y, et une composante directionnelle d'axe z d'une force exercée sur la partie de retenue d'article (402, 404, 405) par le canal d'aspiration (46), la composante directionnelle d'axe x est la plus petite, la direction de sensibilité étant une direction d'axe x, une direction orthogonale à la direction d'axe x étant une direction d'axe y, et une direction orthogonale à la direction d'axe x ainsi qu'à la direction d'axe y étant une direction d'axe z ;

    caractérisé

    en ce qu'une extrémité du canal d'aspiration (46) est raccordée à la partie de retenue d'article (402, 404, 405) ;

    le canal d'aspiration (46) est disposé de manière à traverser la partie de base (401, 403).


     
    2. Dispositif de mesure de masse selon la revendication 1, où le canal d'aspiration (46) a une tuyau disposé sur un plan y-z s'étendant dans la direction d'axe y et la direction d'axe z.
     
    3. Dispositif de mesure de masse selon la revendication 1 ou la revendication 2, où
    le canal d'aspiration (46) comprend une conduite rigide (464, 465, 466, 467) disposée sur un plan y-z s'étendant dans la direction d'axe y et la direction d'axe z.
     
    4. Dispositif de mesure de masse selon la revendication 1 ou la revendication 2, où
    le canal d'aspiration (46) comprend une paire de conduites rigides (464, 465) séparées par un interstice.
     
    5. Dispositif de mesure de masse selon la revendication 1 ou la revendication 2, où
    le canal d'aspiration (46) comprend une paire de conduites rigides (466, 467) de diamètres différents, une conduite étant insérée dans l'autre conduite.
     
    6. Dispositif de mesure de masse selon l'une des revendications 1 à 5, où
    la force exercée sur la partie de retenue d'article (402, 404, 405) par le canal d'aspiration (46) est générée par impulsion du canal d'aspiration (46) pendant l'aspiration d'air, ou par mouvement du canal d'aspiration (46) causé par le début ou la fin de l'aspiration d'air.
     
    7. Dispositif de mesure de masse selon l'une des revendications 1 à 6, comprenant en outre :
    un robot (4) prévu pour causer le déplacement de la partie de base (401, 403).
     
    8. Dispositif de mesure de masse selon l'une des revendications 1 à 7, comprenant en outre :

    un capteur d'accélération (AS) prévu pour émettre un signal d'accélération en fonction de l'amplitude d'une accélération de la partie de retenue d'article (402, 404, 405) dans la direction de sensibilité ;

    l'unité de calcul (COM) est prévue pour calculer la masse de l'article sur la base :

    du signal de détection émis par le capteur de force (FS) quand la partie de base (401, 403) se déplace dans la direction de sensibilité ; et

    du signal d'accélération émis par le capteur d'accélération (AS) quand la partie de base (401, 403) se déplace dans la direction de sensibilité.


     
    9. Dispositif de mesure de masse selon l'une des revendications 1 à 8, où
    la direction de sensibilité est une direction horizontale.
     
    10. Dispositif de mesure de masse selon l'une des revendications 1 à 8, où
    la direction de sensibilité est une direction verticale.
     
    11. Dispositif de mesure de masse selon l'une des revendications 1 à 10, où
    le capteur de force (FS) est une cellule de charge par jauge de contrainte.
     
    12. Dispositif de mesure de masse selon l'une des revendications 1 à 11, comprenant en outre :
    une pompe à vide en communication avec le canal d'aspiration (46).
     




    Drawing





















































    Cited references

    REFERENCES CITED IN THE DESCRIPTION



    This list of references cited by the applicant is for the reader's convenience only. It does not form part of the European patent document. Even though great care has been taken in compiling the references, errors or omissions cannot be excluded and the EPO disclaims all liability in this regard.

    Patent documents cited in the description