(19)
(11)EP 3 200 601 B1

(12)EUROPEAN PATENT SPECIFICATION

(45)Mention of the grant of the patent:
27.11.2019 Bulletin 2019/48

(21)Application number: 15846646.6

(22)Date of filing:  29.09.2015
(51)International Patent Classification (IPC): 
A23J 7/00(2006.01)
C09K 8/68(2006.01)
A23D 9/013(2006.01)
C11B 15/00(2006.01)
C09K 8/528(2006.01)
C09K 8/90(2006.01)
A23D 9/02(2006.01)
(86)International application number:
PCT/US2015/052932
(87)International publication number:
WO 2016/054035 (07.04.2016 Gazette  2016/14)

(54)

LECITHIN DRYING USING FATTY ACIDS

TROCKNEN VON LECITHIN MIT FETTSÄUREN

SÉCHAGE DE LÉCITHINE EMPLOYANT DES ACIDES GRAS


(84)Designated Contracting States:
AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR

(30)Priority: 29.09.2014 US 201462056954 P
26.11.2014 US 201462084612 P

(43)Date of publication of application:
09.08.2017 Bulletin 2017/32

(73)Proprietor: Cargill, Incorporated
Wayzata, MN 55391 (US)

(72)Inventors:
  • KURTH, Todd
    Maple Grove, Minnesota 55311 (US)
  • STAUDUHAR, Suzanne
    Robbinsdale, Minnesota 55422 (US)
  • KARL, Andrew
    Maple Grove, Minnesota 55369 (US)

(74)Representative: Morariu Radu, Mihai Dorin 
Cargill R&D Centre Europe BVBA Bedrijvenlaan 9
2800 Mechelen
2800 Mechelen (BE)


(56)References cited: : 
WO-A1-2014/129758
US-A- 2 793 996
US-A1- 2004 161 520
US-B1- 8 232 418
GB-A- 382 432
US-A- 4 200 551
US-B1- 6 440 478
  
      
    Note: Within nine months from the publication of the mention of the grant of the European patent, any person may give notice to the European Patent Office of opposition to the European patent granted. Notice of opposition shall be filed in a written reasoned statement. It shall not be deemed to have been filed until the opposition fee has been paid. (Art. 99(1) European Patent Convention).


    Description

    TECHNICAL FIELD



    [0001] This disclosure relates to the drying of lecithin using fatty acids.

    BACKGROUND



    [0002] There is a desire amongst asphalt companies to have an aggregate that, when applied to roads, quickly binds with an asphalt binder containing composition to provide adequate curing thus enabling drivers to get back to driving on the roads as fast as possible and supporting the longevity of the road. Sometimes, however, the moisture content and substrate composition (among other things) in the aggregate may interfere with binding which, consequently, delays the curing of a road. There are two primary ways to mitigate this problem: (1) dry the aggregate before applying the binder, which can be costly, or more preferably (2) utilize an anti-stripping agent that minimizes the negative effect of the moisture on the surface of the aggregate and promotes adhesion to the binder. Many anti-stripping agents are amine-based which have corrosive properties. Thus, developing anti-stripping agents that do not have such corrosive properties is desirable. GB 382 432 A relates to a process for the production of asphalt and tar emulsions in which an addition of phosphatides, oil-containing phosphatides or their byproducts, is employed as emulsifying agent alone or together with salts of fatty acids, sulpho acids. WO 2014/129758 A1 relates to regenerated warm mix modified asphalt concrete mixture used for pavement, and prepared by heat-mixing filler, modifier and asphalt binder, adding aggregate, anti-stripping agent and antioxidant and heat-mixing.

    BRIEF SUMMARY



    [0003] Aspects of the present invention provide methods for producing a dry lecithin fatty acid blend, comprising: obtaining a lecithin-containing material, derived from a crude plant-based oil refining stream, comprising 15-50 wt% water, 10-30 wt% acetone insoluble matter, and 10-20 wt% free fatty acid; adding a fatty acid source to the lecithin-containing material to obtain a reaction mixture; and blowing a dry gas through the reaction mixture to obtain a lecithin fatty acid blend comprising less than 1 wt% water, 20-40 wt% acetone insoluble matter, and 35-48 wt% fatty acid.

    [0004] Aspects of the present disclosure provide methods for producing a dry lecithin fatty acid blend, comprising: obtaining a lecithin-containing material derived from a crude plant-based oil refining stream; adding a fatty acid source to the lecithin-containing material to obtain a reaction mixture; heating the reaction mixture to a temperature ranging from 90-130°C to obtain a lecithin fatty acid blend.

    [0005] Aspects of the present disclosure provide lecithin fatty acid blend/asphalt binder mixture compositions for asphalt applications, comprising: 0.25-3 wt% lecithin fatty acid blend comprising less than 1 wt% water, 20-40 wt% acetone insoluble matter, and 35-48 wt% fatty acid; and 97-99.75 wt% asphalt binder.

    [0006] Aspects of the present disclosure provide methods of incorporating fatty acid lecithin blends in asphalt applications, comprising: obtaining a lecithin fatty acid blend, comprising less than 1 wt% water, between 20 and 40 wt% acetone insoluble matter, and between 35 and 48 wt% fatty acid; and adding the lecithin fatty acid blend to an asphalt binder; wherein the amount of the lecithin fatty acid blend ranges from 0.25 to 3 wt% of the lecithin fatty acid blend/asphalt binder mixture.

    [0007] Asphalt binder is the bituminous material that together with the lecithin fatty acid blend comprise the binder phase of an asphalt. Asphalt can be utilized in road paving (i.e. asphalt pavement, in roofing applications, and other end-use applications known to one of skill in the art. Asphalt refers to a blend of lecithin fatty acid/asphalt binder blend combined with other material such as aggregate or filler to make the asphalt. The asphalt binder used in this invention may be material acquired from bituminous material producing refineries, flux, refinery vacuum tower bottoms, pitch, and other residues of processing of vacuum tower bottoms. In another preferred aspect, the asphalt binder is obtained from reclaimed asphalt pavement and/or recycled asphalt shingles.

    [0008] Aspects of the present disclosure provide methods of incorporating fatty acid lecithin blends in asphalt applications, comprising: obtaining a lecithin fatty acid blend, comprising less than 2 wt% water, between 5 and 75 wt% acetone insoluble matter, and between 25 and 95 wt% fatty acid; and adding the lecithin fatty acid blend to aggregates to be used in asphalt pavements, wherein the amount of the lecithin fatty acid blend ranges from 0.25 to 3 wt% of the lecithin fatty acid blend/aggregate mixture.

    [0009] Aspects of the present disclosure provide methods of incorporated fatty acid lecithin blends in asphalt applications, comprising: obtaining a lecithin fatty acid blend, comprising less than 2 wt% water, between 5 and 75 wt% acetone insoluble matter, and between 25 and 95 wt% fatty acid; and adding the lecithin fatty acid blend to treat reclaimed asphalt pavement millings (RAP) to be reused in asphalt pavements thereby obtaining a total mixture, wherein the amount of the lecithin fatty acid blend ranges from 0.25 to 3 wt% of the total mixture.

    DETAILED DESCRIPTION



    [0010] "Acetone Insoluble Matter" (AI) determines the acetone insoluble matter in a sample and is reported as % per AOCS method Ja 4-46 (2011). The phosphatides are included in the acetone-insoluble fraction.

    [0011] "Acid Value" (AV) is a measure of the residual acid groups present in a compound and is reported in units of mg KOH/gram material. The acid number is measured according to the method of AOCS method Ja 6-55 (2011).

    [0012] "Gums" utilized herein are derived from plant-based materials, preferably corn, soy, canola (rapeseed), and cottonseed and are comprised of water, acetone insoluble matter (mostly phosphatides), free fatty acids, and oil.

    [0013] "Lecithin" is a complex mixture of acetone-insoluble phosphatides combined with various amounts of other substances, such as triglycerides, fatty acids, and carbohydrates. Lecithin contains at least 50% of acetone insoluble matter.

    [0014] "Phosphatides" include phosphatidic acid, phosphatidylinositol, phosphatidylethalnolamine, phosphatidylcholine, and other phospholipids.

    [0015] "Reaction" utilized herein primarily refers to the physical reaction of drying and the blending of lecithin-containing material and a fatty acid source.

    Lecithin-Containing Material



    [0016] The lecithin-containing material utilized herein is preferably derived from crude refining streams (from the processing of crude plant-based oils) containing fatty acids and phosphatidyl material. In some aspects, the lecithin-containing material may be gums resulting from a degumming processes carried out on crude plant-based oils, for example, but not limited to, water degumming, caustic and acidic degumming, phospholipase A and phospholipase C degumming, or other enzymatically produced gums. In other aspects, the lecithin-containing material may come from other oils or other crude triacylglyceride (i.e. oil) refining streams containing fatty acids and/or phosphatide material (e.g., soapstock, acidulated soapstock, etc.). In yet other aspects, the lecithin-containing material may come from animal sources, such as egg yolks and various animal sources.

    [0017] It shall be understood that despite the various aspects, the lecithin-containing material preferably comes from crude products rather than food-grade products. Thus, crude products that are dark in color, odorous, or otherwise undesirable for food and personal care applications are preferred sources for the lecithin-containing material (however, food-grade lecithin may also be used as the lecithin-containing material).

    [0018] Regardless of the source, the lecithin-containing material comprises water, phosphatides (typically defined by acetone insoluble matter), free fatty acids, and oil. In preferred aspects, the lecithin-containing material comprises between 15 wt% and 50 wt% water (more preferably between 20-40 wt% water), between 10 wt% and 30 wt% acetone insoluble matter (mostly phosphatides), between 10 wt% and 20 wt% free fatty acids, with the remaining balance being oil (i.e. primarily triacylglycerides with some diacylglycerides and monoacylglycerides). Note that moisture (water) content is determined using AOCS method Ja 2b-87 (2009) and acetone insoluble matter is determined using AOCS method Ja 4-46 (2011).

    Fatty Acid Source



    [0019] A fatty acid source is added to the lecithin-containing material. The fatty acid source serves as a mixing and heat transfer aid for the lecithin-containing material and also helps reduce the viscosity of the lecithin-containing material.

    [0020] Many types of fatty acid sources may be used. For cost effective reasons, crude waste streams, for example deodorized distillate streams, vegetable oils, and recovered corn oil streams (and derivatives thereof, for example, polymerized corn oil streams), are desirable fatty acid sources. Typically, the fatty acid source is comprised of at least 10% by weight free fatty acid, for example, at least 50% by weight free fatty acid, and preferably at least 85% by weight free fatty acid.

    [0021] One skilled in the art will appreciate that gums are highly viscous compositions resulting from complex structures at the oil/water interface. Accordingly, it is difficult to simply heat gums to remove water content without causing undesirable foaming and decomposition of the lecithin contained in the gums. Thus, the fatty acid source should provide both a heat transfer and fluidizing effect via the breaking down of physical structures at the oil/water interface. Together these provide for efficient release of water (decreased foaming) and lower required temperatures with reduced cycle times.

    [0022] In preferred aspects, the fatty acid source has a viscosity ranging from 20 to 400 cSt at 25°C, and more preferably 30 to 200 cSt at 25°C. In further preferred aspects, the fatty acid source may be Cargill's Agri-Pure™ (AP) or Agri-Pure™Gold (APG) vegetable based products: AP 138 (deodorized distillate; solid at 25°C; 20 cSt at 40°C), APG 45 (recovered corn oil; 40 cSt at 25°C), or APG 55 (modified recovered corn oil; 135 cSt at 25°C). Without being bound by any theory, it is believed that the fatty carboxylic acid contained in the APG products (i.e. the free fatty acids) aids in the lecithin drying process.

    The Reaction Mixture



    [0023] In the embodiments described herein, the fatty acid source is first heated in a reactor to a temperature ranging from 90-130°C. In preferred aspects, the fatty oil source is heated to a temperature ranging from 100-120°C, and more preferably around 110°C. The lecithin-containing material is added to the reactor housing the heated fatty acid source. Without being bound by any theory, it is believed that this temperature range not only facilitates the drying of lecithin but also beneficial darkening of color.

    [0024] The lecithin-containing material is added to the fatty acid source such that the ratio of fatty acid source to lecithin-containing material ranges from about 5:95 to 30:70. In a first preferred aspect, the weight ratio of fatty acid source to lecithin-containing material ratio is about 10:90 (for example, when recovered corn oil or acid oil is used as the fatty acid source). In a second preferred aspect, the weight ratio of fatty acid source to lecithin-containing material ratio is from about 15:85 to about 28:72 (for example, about 25:75) (for example, when deodorized distillate is used as the fatty acid source). It shall be understood that the weight ratio of fatty acid source to lecithin-containing material may vary based on the desired results for the industrial application.

    [0025] Optionally, a nominal amount of anti-foam agent may be added to the mixture as well. If an anti-foaming agent is added, it typically makes up less than 0.1 wt% of the reaction mixture.

    [0026] Gums are typically very viscous and difficult to handle, specifically below room temperature. Thus, an objective of the present invention is to maintain the reaction mixture (fatty acid source/lecithin-containing material) at the elevated temperatures described above and to continuously stir the reaction mixture to maintain its stability.

    Drying the Reaction Mixture



    [0027] Dry gas, for example, carbon dioxide, nitrogen, oxygen, air, or a combination of any of these is passed through the reaction mixture to facilitate in the removal of the water content in the gums. Typically, this is carried out by blowing the dry gas through the reaction mixture. Typically, nitrogen or air is blown through the reaction mixture at a pressure ranging between 101.32 kPa and 108.22 kPa (0 psig and 1 psig) and at a rate ranging between 0.14 and 5.66 m3/min (5 cubic feet per min (cfm) and 200 cfm). In some preferred embodiments, the blowing rate is between 3.53 and 4.95 m3/min (125 cfm and 175 cfm). Reduced pressures (e.g, vacuum conditions) may be employed but may not be preferred due to increased cost and increased foam formation.

    [0028] Dry gas is continuously blown through the reaction mixture until the water content is reduced to the desired level. In preferred aspects, the water content is reduced to less than 1 wt%.

    [0029] This overall reaction may be carried out as a batch process or a semi-continuous process.

    [0030] Typically, the reaction lasts between 6 and 20 hours to reduce the water content to desired levels. A critical parameter in determining reaction time is the ability to transfer heat throughout the system (which, as stated above, is facilitated by the fatty acid source). It shall be understood that the removal of water and the dry gas sparge causes cooling in the reactor, so the ability to maintain and transfer heat throughout the system is an objective of the present invention.

    Resulting Product



    [0031] Upon completion of the reaction, the resulting product is a lecithin fatty acid blend with a majority of the water content removed, as described above. Accordingly, the lecithin fatty acid blend comprises less than 1 wt% water, and preferably less than 0.9 wt% water, and more preferably less than 0.5 wt% water, and even more preferably less than 0.3 wt% water. Water content is measured according to the AOCS method Ja 2b-87 (2009). Further, the lecithin fatty acid blend omprises 20 to 40 wt% acetone insoluble matter, and preferably around 33 wt% acetone insoluble matter as measured by the AOCS method Ja 4-46 (2011). Additionally, the lecithin fatty acid blend comprises between 35 and 48 wt% fatty acid (contributed from both the lecithin material and the fatty acid source) as measured by the AOCS method Ja 6-55 (2011). Any remaining balance of the lecithin fatty acid blend may comprise oil and other natural impurities.

    [0032] In desired aspects, the lecithin fatty acid blend has a final viscosity of 200-3000 cSt at 25°C as measured by AOCS method Ja 10-87 method (note that this method is used for all viscosity values defined herein). In preferred aspects, the viscosity of the lecithin fatty acid blend ranges from 300-800 cSt at 25°C. Further, the lecithin fatty acid blend is typically a fluid, albeit viscous, particularly below room temperature, typically having pour points below 0 °C, and more typically a pour point of around -20°C.

    [0033] The color of the lecithin fatty acid blend is typically a dark brown. Although the Gardner test may be used to determine color, many of the lecithin fatty acid blends will surpass the scale of the test. Because the lecithin fatty acid blend is typically used in asphalt and oilfield applications, color typically is not a main consideration factor.

    [0034] The resulting lecithin fatty acid blend may be used as an anti-stripping agent in asphalt applications. It is surprising that this crude lecithin fatty acid blend, having a lower acetone insoluble matter than that of food grade lecithin material, performs better than food grade lecithin material as an anti-stripping agent.

    [0035] Without being bound to any theory, it is believed that the fatty acid and phosphotidyl material in the lecithin fatty acid blend synergistically interacts with moisture, and/or calcium, or other metal content of the rock aggregate which consequently enhances adhesion between the binder (i.e. bituminous material) and the aggregate.

    [0036] In the embodiments of the present invention, the lecithin fatty acid blend described herein is thoroughly mixed with an asphalt binder. The lecithin fatty acid blend/asphalt binder mixture is mixed until a homogenous product is reached (typically, the mixture may be heated between 70-140°C and agitated to facilitate a homogenous blend). In preferred aspects, the mixture comprises 0.25-3 wt % of the lecithin fatty acid blend with the balance being asphalt binder. The resultant processed lecithin fatty acid blend/asphalt binder mixture is then typically mixed at approximately 2 wt% to 7 wt% (for example, about 5% by weight) use level with an aggregate substrate, or according to the mix design called for by the road manufacturer.

    [0037] In other embodiments, the lecithin fatty acid blend described herein is thoroughly mixed with an asphalt binder and may comprise from 0.25 to 3 wt% of the total blend. Yet in other embodiments, the lecithin fatty acid blend may be used to treat reclaimed asphalt pavement millings (RAP) to be reused in asphalt pavements, and the lecithin fatty acid blend may comprise from 0.25 to 3 wt% of the total lecithin fatty acid blend/asphalt binder mixture.

    [0038] Aggregate/binder mixes containing the lecithin fatty acid blend described herein were tested by the National Center of Asphalt Technology at Auburn University. The test results were favorable in that the aggregate/binder mix improved the tensile strength ratio (TSR) moisture susceptibility above the American Association of State Highway and Transportation Officials (AASHTO) recommended failure threshold of 0.8 (determined using the AASHTO T283 method).

    [0039] Lecithin is may be used as a reagent in the manufacture of organophilic clays and as a beneficial additive to invert drilling mud formulation in which these clays are utilized. Further, in these invert mud formulations fatty acids may be used as primary emulsifiers. Having desirable viscosity and low temperature properties, the lecithin fatty acid blend of this invention therefore is particularly suited for use as a reagent and beneficial additive for organophilic clay manufacture or in the modification of invert mud formulations.

    [0040] It is believed that this lecithin fatty acid blend may also be used as a surfactant, de-dust aid, or an emulsifying agent in oil field (e.g., drilling and corrosion inhibition) and mining applications. Even more generally, this lecithin fatty acid blend may be used in applications involving interfacial interactions with monovalent and divalent metal containing substrates (e.g., calcium-containing substrates).

    [0041] It is further believed that this lecithin fatty acid blend may be used as a compaction aid additive (as further discussed below). In recent years an increasing portion of pavements are produced using what is commonly referred to as "compaction aid additives" to produce "warm mix" asphalt pavements. Warm mix pavements can be produced and compacted at lower production temperatures, require less compaction effort to achieve target mixture density, and as a result can retain the properties necessary for compaction at lower temperature enabling an increase in the maximum haul distance of the asphalt mixture from the plant to the job site.

    [0042] The different mechanisms through which compaction aid additives may be beneficial, include increased lubrication of aggregates during asphalt mixture compaction, reduction of the binder viscosity at production temperatures, and better coating and wettability of the aggregates. Thus a diverse range of chemicals and additives may exhibit one or more of the properties attributed to compaction aid additives when added to an asphalt/bitumen mixture.

    [0043] The lecithin fatty acid blend described herein can be used as a compaction aid additive to be mixed with asphalt/bitumen, thereby creating a warm mix composition, which may be subsequently added to an aggregate material to produce a warm mix asphalt pavement. Such a compaction aid additive achieves a number of the benefits including at a minimum decreasing production and construction temperatures through increase in aggregate lubrication and aggregate wettability. In such an application the additive would be used at dosages preferably in the range of between about 0.05 and 10% by weight of the asphalt binder.

    [0044] It shall also be understood that the compaction aid additive can include components in addition to the lecithin fatty acid blend, such as surfactants and other high melting point solids such as waxes, plasticizers, and other components known by those skilled in the art as useful for the manufacture of warm mix asphalt pavement.

    EXAMPLES



    [0045] The following examples are presented to illustrate the present invention and to assist one of ordinary skill in making and using same.

    Example 1: Producing the Lecithin Fatty Acid Blend



    [0046] Begin charging reactor with about 4173 kg (9200 pounds) of hot AP-138 (Cargill manufactured fatty acid source containing 92 wt% free fatty acid) at a temperature of around 100°F. The acid value of the AP-138 is 190-200 mg KOH/g. Introduce nitrogen sparge to the reactor at a rate of 0.28 m3/min (10 cfm). Gradually increase the temperature of the reactor to achieve a temperature of 110°C. Begin charging the reactor with 21,046 kg (46,400 pounds) of warm corn gums having an acid value of 23 mg KOH/g and 35 wt% water content and subsequently increase the nitrogen sparge to a rate of 0.85 m3/min (30 cfm). A nominal amount of anti-foam (TEGO Antifoam MR1015) is also added to the reactor.

    [0047] Once all components are added to the reactor, the temperature is increased to 120°C and air flow is introduced to the reactor at a rate of at least 4.95 m3/min (150 cfm) with a pressure of around 109.25 kPa (1.15 psig). The reaction runs for about 17 hours, therefore reducing the water content to around 0.65 wt%.

    Example 2: Producing the Lecithin Fatty Acid Blend



    [0048] The batch reactor is charged with AP-138 (Cargill manufactured fatty acid source containing 92 wt% fatty acid) and heated to a temperature of 110°C. Wet corn gums containing 38 wt% water and TEGO Antifoam MR1015 are gradually added to the batch reactor and the temperature is gradually increased to 140°C. The composition of the reaction mixture is provided in

    Table 1.



    [0049] 
    Table 1
    ComponentWt%Wt (kg)
    AP-138 (92% FA) 21.01 47.10
    Wet Corn Gums 78.89 176.90
    TEGO Anitfoam MR 1015 0.10 0.23


    [0050] An air sparge is introduced into the batch reactor and blown until the water content is reduced to 0.2 wt%.

    [0051] Table 2 details the composition of the final lecithin-fatty acid blend derived from drying the wet corn gums blend described in Table 1. Table 3 details the properties of the lecithin fatty acid blend product described in Table 2.
    Table 2
    ComponentRxn Wt%Rxn Wt (kg)
    AP-138 (92% FA) 30.00 47.10
    Lecithin 69.85 109.66
    TEGO Anitfoam MR 1015 0.15 0.23
    Table 3
    Properties of Resultant Product
    Acid Value (AOCS method Ja 6-55) 92.3 mg KOH/g
    Acetone Insoluble Matter (AOCS method Ja4-46) 33.3 wt%
    Viscosity 1575 cSt at 25°C
    Water content 0.2 wt%
    Solids 99.1 wt%

    Example 3: Testing the Performance of the Lecithin Fatty Acid Blend in Asphalt Applications



    [0052] Testing the performance of the lecithin and fatty acid blend in asphalt applications may be carried out via several methods - such as the boil method (ASTM D 3625-12), the bottle rolling test, the Tensile Recovery Test (AASHTO T283-14and/or the Homburg Wheel Tracking Test. A purpose of these tests is to observe how well the binder binds to the rock aggregate. Using the boil method described above, once the samples have been boiled in water for 10 minutes, the coated aggregate is removed and observations regarding how much asphalt binder has been stripped from the rock are made.


    Claims

    1. A method of producing a dry lecithin fatty acid blend, comprising:

    (a) obtaining a lecithin-containing material, derived from a crude refining stream, comprising 15-50 wt% water, 10-30 wt% acetone insoluble matter, and 10-20 wt% free fatty acid;

    (b) adding a fatty acid source to the lecithin-containing material to obtain a reaction mixture; and

    (c) passing a dry gas through the reaction mixture to obtain a lecithin fatty acid blend comprising less than 1 wt% water, 20-40 wt% acetone insoluble matter, and 35-48 wt% fatty acid.


     
    2. The method of claim 1, wherein the lecithin-containing material comprises 20-40 wt% water.
     
    3. The method of claim 1, wherein the crude refining stream is a plant-based gum selected from the group consisting of corn gum, soybean gum, canola gum, and cottonseed gum.
     
    4. The method of claim 1, wherein the fatty acid source is selected from the group consisting of a deodorized distillate stream, vegetable oil stream, and recovered corn oil stream.
     
    5. The method of claim 1, wherein the fatty acid source has a viscosity ranging from 20 to 400 cSt at 25°C.
     
    6. The method of claim 1, wherein the fatty acid source is solid at 25°C.
     
    7. The method of claim 1, wherein the fatty acid source to lecithin-containing material weight ratio in the reaction mixture ranges from 5:95 to 30:70.
     
    8. The method of claim 1, wherein the fatty acid to lecithin-containing material weight ratio in the reaction mixture is 25:75.
     
    9. The method of claim 1, wherein the fatty acid to lecithin-containing material weight ratio in the reaction mixture is 10:90.
     
    10. The method of claim 1, wherein the reaction mixture is heated to 90-130°C before step (c).
     
    11. The method of claim 1, wherein the lecithin fatty acid blend has a water content of less than 0.9% by weight.
     
    12. The method of claim 1, wherein the lecithin fatty acid blend has a water content of less than 0.5% by weight.
     
    13. The method of claim 1, wherein the lecithin fatty acid blend has a water content of less than 0.3% by weight.
     
    14. The method of claim 1, wherein the lecithin fatty acid blend has a viscosity ranging from 200-3000 cSt at 25°C.
     
    15. The method of claim 1, wherein the lecithin fatty acid blend has a viscosity ranging from 300 to 800 cSt at 25°C.
     


    Ansprüche

    1. Verfahren zum Erzeugen einer trockenen Lecithin-Fettsäure-Mischung, umfassend:

    (a) Erhalten eines Lecithin enthaltenden Materials, das aus einem rohen Verarbeitungsstrom abgeleitet ist, umfassend 15-50 Gew.-% Wasser, 10-30 Gew.-% in Aceton unlöslicher Materie und 10-20 Gew.-% freier Fettsäure;

    (b) Zugeben einer Fettsäurequelle zum Lecithin enthaltenden Material, um ein Reaktionsgemisch zu erhalten; und

    (c) Führen eines Trockengases durch das Reaktionsgemisch, um eine Lecithin-Fettsäure-Mischung zu erhalten, umfassend weniger als 1 Gew.-% Wasser, 20-40 Gew.-% in Aceton unlöslicher Materie und 35-48 Gew.-% Fettsäure.


     
    2. Verfahren nach Anspruch 1, wobei das Lecithin enthaltende Material 20-40 Gew.-% Wasser umfasst.
     
    3. Verfahren nach Anspruch 1, wobei der rohe Verarbeitungsstrom ein pflanzenbasierter Gummi ist, der ausgewählt ist aus der Gruppe, bestehend aus Maisgummi, Sojabohnengummi, Rapsgummi und Baumwollsamengummi.
     
    4. Verfahren nach Anspruch 1, wobei die Fettsäurequelle ausgewählt ist aus der Gruppe, bestehend aus einem desodorisierten Destillatstrom, Pflanzenölstrom und rückgewonnenem Maisölstrom.
     
    5. Verfahren nach Anspruch 1, wobei die Fettsäurequelle eine Viskosität aufweist, die von 20 bis 400 cSt bei 25 °C reicht.
     
    6. Verfahren nach Anspruch 1, wobei die Fettsäurequelle bei 25 °C fest ist.
     
    7. Verfahren nach Anspruch 1, wobei das Gewichtsverhältnis von Fettsäurequelle zu Lecithin enthaltendem Material im Reaktionsgemisch von 5:95 bis 30:70 reicht.
     
    8. Verfahren nach Anspruch 1, wobei das Gewichtsverhältnis von Fettsäurequelle zu Lecithin enthaltendem Material im Reaktionsgemisch 25:75 beträgt.
     
    9. Verfahren nach Anspruch 1, wobei das Gewichtsverhältnis von Fettsäurequelle zu Lecithin enthaltendem Material im Reaktionsgemisch 10:90 beträgt.
     
    10. Verfahren nach Anspruch 1, wobei vor Schritt (c) das Reaktionsgemisch auf 90-130 °C erhitzt wird.
     
    11. Verfahren nach Anspruch 1, wobei die Lecithin-Fettsäure-Mischung einen Wassergehalt von weniger als 0,9 Gew.-% aufweist.
     
    12. Verfahren nach Anspruch 1, wobei die Lecithin-Fettsäure-Mischung einen Wassergehalt von weniger als 0,5 Gew.-% aufweist.
     
    13. Verfahren nach Anspruch 1, wobei die Lecithin-Fettsäure-Mischung einen Wassergehalt von weniger als 0,3 Gew.-% aufweist.
     
    14. Verfahren nach Anspruch 1, wobei die Lecithin-Fettsäure-Mischung eine Viskosität aufweist, die von 200-3000 cSt bei 25 °C reicht.
     
    15. Verfahren nach Anspruch 1, wobei die Lecithin-Fettsäure-Mischung eine Viskosität aufweist, die von 300 bis 800 cSt bei 25 °C reicht.
     


    Revendications

    1. Procédé de production d'un mélange sec d'acides gras de lécithine, comprenant :

    (a) l'obtention d'un matériau contenant de la lécithine, dérivé d'un courant de raffinage brut, comprenant 15 à 50 % en poids d'eau, 10 à 30 % en poids d'une matière insoluble dans l'acétone, et 10 à 20 % en poids d'acide gras libre ;

    (b) l'ajout d'une source d'acide gras au matériau contenant de la lécithine pour obtenir un mélange réactionnel ; et

    (c) le passage d'un gaz sec à travers le mélange réactionnel pour obtenir un mélange d'acides gras de lécithine comprenant moins de 1 % en poids d'eau, 20 à 40 % en poids d'une matière insoluble dans l'acétone, et 35 à 48 % en poids d'acide gras.


     
    2. Procédé selon la revendication 1, dans lequel le matériau contenant de la lécithine comprend 20 à 40 % en poids d'eau.
     
    3. Procédé selon la revendication 1, dans lequel le courant de raffinage brut est une gomme à base de plante sélectionnée dans le groupe consistant en une gomme de maïs, une gomme de soja, une gomme de canola, et une gomme de graine de coton.
     
    4. Procédé selon la revendication 1, dans lequel la source d'acide gras est sélectionnée dans le groupe consistant en un courant de distillat désodorisé, un courant d'huile végétale, et un courant d'huile de maïs récupéré.
     
    5. Procédé selon la revendication 1, dans lequel la source d'acide gras présente une viscosité allant de 20 à 400 cSt à 25 °C.
     
    6. Procédé selon la revendication 1, dans lequel la source d'acides gras est solide à 25 °C.
     
    7. Procédé selon la revendication 1, dans lequel le rapport en poids source d'acide gras sur matériau contenant de la lécithine dans le mélange réactionnel est de 5:95 à 30:70.
     
    8. Procédé selon la revendication 1, dans lequel le rapport en poids acide gras sur matériau contenant de la lécithine dans le mélange réactionnel est de 25:75.
     
    9. Procédé selon la revendication 1, dans lequel le rapport en poids acide gras sur matériau contenant de la lécithine dans le mélange réactionnel est de 10:90.
     
    10. Procédé selon la revendication 1, dans lequel le mélange réactionnel est chauffé à 90 à 130 °C avant l'étape (c).
     
    11. Procédé selon la revendication 1, dans lequel le mélange d'acide gras de lécithine présente une teneur en eau inférieure à 0,9 % en poids.
     
    12. Procédé selon la revendication 1, dans lequel le mélange d'acide gras de lécithine présente une teneur en eau inférieure à 0,5 % en poids.
     
    13. Procédé selon la revendication 1, dans lequel le mélange d'acide gras de lécithine présente une teneur en eau inférieure à 0,3 % en poids.
     
    14. Procédé selon la revendication 1, dans lequel le mélange d'acide gras de lécithine présente une viscosité de 200 à 3000 cSt à 25 °C.
     
    15. Procédé selon la revendication 1, dans lequel le mélange d'acide gras de lécithine présente une viscosité de 300 à 800 cSt à 25 °C.
     






    Cited references

    REFERENCES CITED IN THE DESCRIPTION



    This list of references cited by the applicant is for the reader's convenience only. It does not form part of the European patent document. Even though great care has been taken in compiling the references, errors or omissions cannot be excluded and the EPO disclaims all liability in this regard.

    Patent documents cited in the description