(19)
(11)EP 3 722 988 A1

(12)EUROPEAN PATENT APPLICATION
published in accordance with Art. 153(4) EPC

(43)Date of publication:
14.10.2020 Bulletin 2020/42

(21)Application number: 19876866.5

(22)Date of filing:  31.05.2019
(51)International Patent Classification (IPC): 
G06K 7/10(2006.01)
H01Q 7/00(2006.01)
G06K 19/077(2006.01)
(86)International application number:
PCT/JP2019/021781
(87)International publication number:
WO 2020/084821 (30.04.2020 Gazette  2020/18)
(84)Designated Contracting States:
AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR
Designated Extension States:
BA ME
Designated Validation States:
KH MA MD TN

(30)Priority: 24.10.2018 JP 2018200261

(71)Applicant: Murata Manufacturing Co., Ltd.
Nagaokakyo-shi, Kyoto 617-8555 (JP)

(72)Inventor:
  • OCHI, Tatsuya
    Nagaokakyo-shi, Kyoto 617-8555 (JP)

(74)Representative: Zimmermann, Tankred Klaus et al
Schoppe, Zimmermann, Stöckeler Zinkler, Schenk & Partner mbB Patentanwälte Radlkoferstrasse 2
81373 München
81373 München (DE)

  


(54)RFID SYSTEM


(57) An RFID system includes an RFID tag having a first magnetic field antenna, an article housing the RFID tag in a random direction, a conveying path conveying the article, and a reader/writer having a second magnetic field antenna communicating with the first magnetic field antenna through a magnetic field coupling and disposed along the conveying path; while the conveying path conveys the RFID tag such that an opening plane of the second magnetic field antenna and the RFID tag face each other, the second magnetic field antenna emits a magnetic flux; and a distance between the RFID tag and the second magnetic field antenna in a normal direction of the second magnetic field antenna is smaller than an opening diameter of the second magnetic field antenna.




Description

TECHNICAL FIELD



[0001] The present invention relates to an RFID system using an RFID (Radio frequency Identification) tag for performing article information management etc. in a non-contact manner through short-range wireless communication.

BACKGROUND ART



[0002] Conventionally, in a system performing article information management, tag information is communicated between an RFID tag attached to an article and a reader/writer connected to an information management processing part by using an electromagnetic field in a non-contact method so as to manage information related to the article.

[0003] Antennas formed on RFID tags include two types of antennas, i.e., electric field antennas and magnetic field antennas. When an electric field antenna is used, a communication distance can be made longer than when a magnetic field antenna is used. However, for example, in the case of the electric field antenna such as a dipole antenna, usually, an antenna pattern having a length of 1/2 wavelength of a communication frequency is planarly formed.

[0004]  On the other hand, the magnetic field antenna is more easily reduced in size than the electric field antenna since it is only necessary to form a coil-shaped antenna. An example of the magnetic field antenna is described in Patent Document 1.

PRIOR ART DOCUMENT


PATENT DOCUMENT



[0005] Patent Document 1: WO 11/118379

SUMMARY OF THE INVENTION


PROBLEM TO BE SOLVED BY THE INVENTION



[0006] In the case of the magnetic field antenna, unlike the electric field antenna, communication cannot be performed unless a magnetic flux (line of magnetic force) of an antenna of a reader/writer passes through the magnetic field antenna. Therefore, an RFID tag attached to an article and the antenna of the reader/writer desirably have a predetermined positional relationship, and the RFID tag needs to be accurately attached. Particularly, when a small-sized magnetic field antenna is attached to an article, a burden of attachment is large.

[0007] Therefore, an object of the present invention is to provide an RFID system reducing a labor for attaching an RFID tag to an article.

MEANS FOR SOLVING PROBLEM



[0008] To achieve the object, an aspect of the present invention provides
an RFID system including:

an RFID tag having a first magnetic field antenna;

an article housing the RFID tag in a random direction;

a conveying path conveying the article; and

a reader/writer having a second magnetic field antenna communicating with the first magnetic field antenna through a magnetic field coupling and disposed along the conveying path, wherein

while the conveying path conveys the RFID tag such that an opening plane of the second magnetic field antenna and the RFID tag face each other, the second magnetic field antenna emits a magnetic flux, and wherein

a distance between the RFID tag and the second magnetic field antenna in a normal direction of the second magnetic field antenna is smaller than an opening diameter of the second magnetic field antenna.


EFFECT OF THE INVENTION



[0009] According to the RFID system of the present invention, the RFID system reducing a labor for attaching an RFID tag to an article can be provided.

BRIEF DESCRIPTION OF DRAWINGS



[0010] 

Fig. 1 is a plan view showing an RFID system of a first embodiment.

Fig. 2 is an explanatory diagram showing an example of an article.

Fig. 3 is an explanatory diagram showing an example of an article.

Fig. 4 is a plan view of a reader/writer.

Fig. 5 is an explanatory diagram for explaining a magnetic flux generated from the reader/writer.

Fig. 6 is an explanatory diagram showing a positional relationship between the article and the reader/writer.

Fig. 7 is an explanatory diagram showing a positional relationship between the article and the reader/writer.

Fig. 8 is an explanatory diagram showing a state of the RFID tag inside the article.

Fig. 9 is an explanatory diagram showing a state of the RFID tag in the article.

Fig. 10 is an explanatory diagram showing a state of the RFID tag inside the article.

Fig. 11 is a perspective view of the RFID tag.

Fig. 12 is a cross-sectional view of the RFID tag.

Fig. 13 is an exploded perspective view of a multilayer substrate in the RFID tag.

Fig. 14 is a block diagram of the RFID system of the first embodiment.

Fig. 15 is an explanatory diagram showing the RFID tag passing through the magnetic flux of the reader/writer.

Fig. 16 is an explanatory diagram showing the RFID tag passing through the magnetic flux of the reader/writer.

Fig. 17 is an explanatory diagram showing the RFID tag passing through the magnetic flux of the reader/writer.

Fig. 18 is an explanatory diagram showing the RFID tag passing through the magnetic flux of the reader/writer.

Fig. 19 is an explanatory diagram showing the RFID tag passing through the magnetic flux of the reader/writer.

Fig. 20 is an explanatory diagram showing the RFID tag passing through the magnetic flux of the reader/writer.

Fig. 21 is a block diagram of an RFID system of a second embodiment.


MODES FOR CARRYING OUT THE INVENTION



[0011] An RFID system of an aspect of the present invention includes an RFID tag having a first magnetic field antenna, an article housing the RFID tag in a random direction, a conveying path conveying the article, and a reader/writer having a second magnetic field antenna communicating with the first magnetic field antenna through a magnetic field coupling and disposed along the conveying path; while the conveying path conveys the RFID tag such that an opening plane of the second magnetic field antenna and the RFID tag face each other, the second magnetic field antenna emits a magnetic flux; and a distance between the RFID tag and the second magnetic field antenna in a normal direction of the second magnetic field antenna is smaller than an opening diameter of the second magnetic field antenna.

[0012] According to this aspect, the RFID system reducing a labor for attaching an RFID tag to an article can be provided.

[0013] The RFID tag may be housed in a displaceable manner in the article.

[0014] The RFID tag may rotatably be housed in the article.

[0015] The conveying path may have a guide part regulating displacement of the RFID tag in a direction intersecting with a conveying direction.

[0016] A displacement range of the RFID tag may be within the opening plane of the second magnetic field antenna in planar view.

[0017] An opening plane of the first magnetic field antenna of the RFID tag may be orthogonal to the opening plane of the second magnetic field antenna of the reader/writer.

[0018] The article may have a curved surface, and the curved surface of the article may bulge out toward the conveying path.

[0019] The article may be one of a plurality of articles conveyed at predetermined intervals.

[0020] The reader/writer may be one of a plurality of reader/writers arranged along the conveying direction.

[0021] An antenna controller controlling the plurality of reader/writers may be included, and
the antenna controller may provide control such that a magnetic flux is emitted with a time lag from the plurality of reader/writers adjacent to each other.

[0022] An RFID system according to the present invention will now be described with reference to the drawings. In the drawings, members having substantially the same function and configuration are denoted by the same reference numeral and may not be described in the description. To facilitate understanding, the drawings are schematic representations mainly showing respective constituent elements.

[0023] All the embodiments described below show specific examples of the present invention, and the present invention is not limited to these configurations. Numerical values, shapes, configurations, steps, order of steps, etc. specifically described in the following embodiments are merely examples and do not limit the present invention. Among the constituent elements in the following embodiments, constituent elements not described in the independent claim describing the highest concept are described as arbitrary constituent elements. In all the embodiments, the same applies to configurations in respective modifications, and the configurations described in the modifications may be combined with each other.

(First Embodiment)



[0024] An RFID (Radio-Frequency IDentification) system according to a first embodiment of the present invention will hereinafter be described. Fig. 1 is a plan view showing the RFID system of the first embodiment. In the drawings, an X-Y-Z coordinate system is for facilitating understanding of the invention and does not limit the invention. An X-axis direction indicates a longitudinal direction of a belt conveyor 60, that is, the conveying direction of the articles 4, a Y-axis direction indicates a width direction of the belt conveyor 60, and a Z-axis direction indicates a height direction of the belt conveyor 60. The X, Y, and Z directions are orthogonal to each other.

<RFID System>



[0025] An RFID system 2 includes an RFID tag 10, a conveying device 6 conveying articles 4 each having the RFID tag 10 housed therein, reader/writers 8 communicating with the RFID tags 10, and a personal computer 9 managing data communicated with the RFID tag 10.

[0026] The conveying device 6 includes a belt conveyor 60 serving as a conveying path conveying the articles 4, and a drive part (not shown) driving the belt conveyor 60 in a conveying direction (X direction).

[0027] The articles 4 have a spherical shape, a cylindrical shape, or an ellipsoidal shape, for example, and is rotatable. In the first embodiment, an RFID system used in an inspection system using the spherical articles 4 will be described as an example. An ID number, an inspection history, etc. of a sample to be inspected are read from and written to the RFID tag 10 as RFID tag information.

[0028] The belt conveyor 60 includes a resin belt part 60a on which the articles 4 are placed, and plate-shaped guide parts 60b for preventing the articles 4 on the belt part 60a from falling out to both lateral sides. The guide parts 60b regulate displacements of the articles 4 and the RFID tags 10 housed inside the articles 4 in a direction intersecting with the conveying direction. Projecting parts 60d projecting upward are formed at predetermined pitches on a surface 60c of the belt part 60a. The projecting parts 60d can prevent the articles 4 from being arranged side by side in the width direction of the belt part 60a. Therefore, the RFID tags 10 are not arranged side by side in the width direction of the belt part 60a. The belt part 60a moves in the conveying direction together with the articles 4, passes over the reader/writers 8, and then folds back to move in a direction opposite to the conveying direction. In this way, the belt part 60a conveys the articles 4 while circulating.

[0029] The drive part driving the belt conveyor 60 has a common structure and therefore will not be described in detail. In the drive part, for example, a drive pulley driven by a motor drives the belt part 60a in the conveying direction.

[0030] The reader/writers 8 wirelessly communicating with the RFID tag 10 housed in the article 4 are arranged between the belt part 60a moving in the conveying direction of the belt conveyor 60 and the belt part 60a returning in the direction opposite to the conveying direction (see Fig. 6). For example, the multiple reader/writers 8 are arranged along the belt conveyor 60, and in the first embodiment, the four reader/writers 8 are arranged. The reader/writers 8 are connected to the personal computer 9 managing the tag information. The wireless communication between the RFID tag 10 and the reader/writer 8 includes either one or both of reading the tag information from the RFID tag 10 by the reader/writer 8 and writing the tag information from the reader/writer 8 to the RFID tag 10.

<Article>



[0031] Description will be made with reference to Fig. 2. Fig. 2 is an explanatory diagram showing an example of the article 4. For example, the article 4 has a spherical case 4a hollow inside, and a toy 62 housed inside the case 4a. The RFID tag 10 is also housed inside the case 4a of the article 4. An object other than the toy 62 may be housed inside the case 4a. The RFID tag 10 may be embedded inside the toy 62. The case 4a has a curved surface 4c, and the curved surface 4c of the article 4 bulges out toward the belt part 60a of the belt conveyor 60.

[0032] Even though the case 4a does not rotate, the RFID tag 10 can be displaced therein. The RFID tag 10 can also be displaced in accordance with the rotation of the case 4a.

[0033] Description will be made with reference to Fig. 3. Fig. 3 is an explanatory diagram showing an example of an article 4A that is a modification of the article 4. For example, the article 4A is a spherical ball having the inside filled with a filler 4Aa. The RFID tag 10 is embedded and fixed inside the article 4A. The filler 4Aa may be a curable member such as resin or a fiber member such as cotton.

[0034] The RFID tag 10 is embedded inside the article 4A and therefore limited in terms of displacement within the article 4A. However, when embedded in the article 4A, the posture of the RFID tag 10 is not fixed with respect to the article 4A. Additionally, when the article 4A rotates, the RFID tag 10 also rotates.

[0035] Description will be made with reference to Fig. 4. Fig. 4 is a plan view of the reader/writer 8. The reader/writer 8 has a magnetic field antenna 8a as a second magnetic field antenna of the present invention. The magnetic field antenna 8a has a loop-shaped conductor. An opening plane 8ba of the magnetic field antenna 8a is arranged parallel to a conveying surface. The opening plane 8ba of the magnetic field antenna 8a is a plane of an opening 8b region surrounded by the loop-shaped conductor. In Fig. 4, when a current flows clockwise through the magnetic field antenna 8a, a magnetic flux Br passing vertically downward through the opening 8b of the magnetic field antenna 8a is generated. An opening diameter Lr of the magnetic field antenna 8a is 50 mm, for example, or may be changed depending on a size of the article to be detected. The loop shape means that start and end points of the conductor are close to each other in planar view and includes not only a circular shape but also a rectangular shape and a coil shape.

[0036] Description will be made with reference to Fig. 5. Fig. 5 is an explanatory diagram for explaining the magnetic flux Br generated from the reader/writer 8. When a current flows through the magnetic field antenna 8a of the reader/writer 8, the magnetic flux Br passing through the opening 8b of the magnetic field antenna 8a is generated. A region Ar surrounded by a broken line indicates a range in which communication can be performed with the RFID tag 10 through the magnetic flux Br. Therefore, the region Ar is a communicable region of the reader/writer 8.

[0037] Description will be made with reference to Fig. 6. Fig. 6 is an explanatory diagram showing a positional relationship in the height direction between the article 4 and the reader/writer 8. The conveyance of the article 4 is set such that the RFID tag 10 passes directly above the magnetic field antenna 8a. The magnetic field antenna 8a is arranged close to the RFID tag 10 stored in the conveyed article 4. A distance Da between an uppermost end of the article 4 and the magnetic field antenna 8a in the normal direction of the magnetic field antenna 8a is smaller than the diameter of the opening 8b of the magnetic field antenna 8a. Specifically, in the first embodiment, the distance Da is 50 mm or less, for example. If a metal plate is disposed under the magnetic field antenna 8a, the metal plate and the magnetic field antenna 8a are preferably separated by 50 mm or more.

[0038] Description will be made with reference to Fig. 7. Fig. 7 is an explanatory diagram showing a positional relationship between the articles 4 and the reader/writer 8 in planar view. The reader/writer 8 is disposed such that the magnetic field antenna 8a is located between the guide parts 60b of the belt conveyor 60. A distance Db between the two guide parts 60b in a direction orthogonal to the conveying direction (X direction) of the RFID tag 10 is equal to or less than the diameter of the magnetic field antenna 8a. As a result, even if the RFID tag 10 stored in the article 4 is displaced between the guide parts 60b, the RFID tag 10 can be conveyed through a vertical space over the opening plane 8ba of the magnetic field antenna 8a. In other words, as shown in Fig. 1, the article 4 is conveyed such that the opening plane 8ba of the magnetic field antenna 8a overlaps with the RFID tag 10 in planar view. The displacement of the RFID tag 10 includes rotation, movement in a plane (X-Y plane) parallel to the belt conveyor 60, and movement in the height direction.

[0039] The articles 4 are conveyed within a predetermined interval Pi. As a result, the RFID tags 10 stored in the articles 4 sequentially pass through the communicable region Ar of the reader/writer 8, so that failure in communication of the tag information can be reduced.

[0040] Description will be made with reference to Figs. 8 to 10. Figs. 8 to 10 are explanatory diagrams each showing a posture state of the RFID tag 10 in the article 4. In Figs. 8 to 10, the RFID tag 10 is shown larger for easy understanding, and therefore, a size ratio of the article 4, the RFID tag 10, and the reader/writer 8 shown in each of the figures is not the actual ratio. The RFID tag 10 is housed on the curved surface 4c of the article 4 without being fixed to the article 4. As a result, when the article 4 is placed on the belt conveyor 60, the RFID tag 10 is in various positional states and tilted postures in the article 4.

[0041] For example, in Fig. 8, the RFID tag 10 passes over the reader/writer 8 with an opening plane 10b of the magnetic field antenna 10a of the RFID tag 10 and the opening plane 8ba of the magnetic field antenna 8a of the reader/writer 8 orthogonal to each other.

[0042] In Fig. 9, the RFID tag 10 passes over the reader/writer 8 with the opening plane 10b of the magnetic field antenna 10a of the RFID tag 10 and the opening plane 8ba of the magnetic field antenna 8a of the reader/writer 8 intersecting with each other.

[0043] In Fig. 10, the RFID tag 10 passes over the reader/writer 8 with the opening plane 10b of the magnetic field antenna 10a of the RFID tag 10 and the opening plane 8ba of the magnetic field antenna 8a of the reader/writer 8 being parallel to each other.

[0044] As described above, in the article 4, the RFID tag 10 is stored in the article 4 without being fixed. In the article 4 and the article 4A, when the RFID tag 10 is stored, the RFID tag 10 is stored in the article 4 in a random orientation. "Random" is considered to mean that a relationship is not determined between the normal direction of the opening plane 10b of the magnetic field antenna 10a of the RFID tag 10 and the normal direction of the opening plane 8ba of the magnetic field antenna 8a of the reader/writer 8. In other words, "random" is considered to mean that the opening plane 10b of the magnetic field antenna 10a of the RFID tag 10 forms any angle with the opening plane 8ba of the magnetic field antenna 8a of the reader/writer 8. Additionally, even during conveyance, the RFID tag 10 rotates or moves in a direction intersecting with the conveying direction in the article 4 due to vibration of the belt conveyor 60.

<RFID Tag>



[0045] A configuration of the RFID tag 10 will be described with reference to Figs. 11 to 13. Fig. 11 is a perspective view of the RFID tag 10. Fig. 12 is a cross-sectional view of the RFID tag 10. Fig. 13 is an exploded perspective view of a multilayer substrate in the RFID tag 10. In the drawings, an a-b-c coordinate system is for facilitating understanding of the invention and does not limit the invention. A c-axis direction indicates a thickness direction of the RFID tag. The a, b, and c directions are orthogonal to each other.

[0046] As shown in Figs. 11 and 12, the RFID tag 10 is a rectangular parallelepiped ultra-small RFID tag having a size in the X-axis direction and the Y-axis direction of 2 mm or less (e.g., 1.2 mm) and is configured as an RFIC package with an antenna having an RFIC (Radio-Frequency Integrated Circuit) chip 12 and a multilayer substrate 14.

[0047] The RFIC chip 12 is a component in which elements and circuits are disposed on a semiconductor substrate and is configured to be capable of wireless communication with the external reader/writer 8. In the case of the first embodiment, the RFIC chip 12 is configured to communicate at a communication frequency in the UHF band (e.g., about 920 MHz).

[0048] In the case of the first embodiment, the multilayer substrate 14 includes a principal surface 14a on which the RFIC chip 12 is mounted. The principal surface 14a is provided with a first land 16 for electrically connecting to a first input/output terminal 12a of the RFIC chip 12 and a second land 18 for electrically connecting to a second input/output terminal 12b. The first and second lands 16, 18 are conductor patterns formed on the principal surface 14a and made of a conductor material such as copper. Electrical connection between the first input/output terminal 12a and the first land 16 and electrical connection between the second input/output terminal 12b and the second land 18 are made via a solder member 20, for example.

[0049] In the case of the first embodiment, to cover and protect the RFIC chip 12 mounted on the principal surface 14a of the multilayer substrate 14, a protective layer 22 fabricated from a resin material is formed on the principal surface 14a of the multilayer substrate 14.

[0050] As shown in Fig. 12, the multilayer substrate 14 is provided with an antenna coil 30 (helical coil-shaped antenna) as the magnetic field antenna 10a. Specifically, the antenna coil 30 is disposed in the multilayer substrate 14 such that a winding axis C thereof intersects with the principal surface 14a of the multilayer substrate 14 (orthogonally, in the case of this embodiment). The winding axis C of the antenna coil 30 also intersects with the RFIC chip 12. Details of the antenna coil 30 will be described with reference to Fig. 13, which is an exploded perspective view of the multilayer substrate 14.

[0051] As shown in Fig. 13, the multilayer substrate 14 is a laminated body formed by laminating multiple base material layers 32A to 32G fabricated from a dielectric material or a non-magnetic material, for example, fabricated from a resin material or a ceramic material. The antenna coil 30 includes loop patterns 34A to 34E formed on these base material layers. The loop patterns 34A to 34E have respective loop openings 34Ac to 34Ec. The loop openings 34Ac to 34Ec constitute the opening plane 10b of the magnetic field antenna 10a. The antenna coil 30 also includes interlayer connection conductors 36 to 56 penetrating these base material layers.

[0052] In the case of the first embodiment, the multiple loop patterns of the antenna coil 30 are formed on the five base material layers 32B to 32F of the multiple base material layers 32A to 32G except the base material layers 32A, 32G respectively arranged at both ends in the lamination direction (c-axis direction) of the multilayer substrate 14.

[0053] The base material layer 32A without the loop pattern formed thereon includes a surface functioning as the principal surface 14a of the multilayer substrate 14, and the first and second lands 16 and 18 are formed on the surface. In the case of the first embodiment, the base material layer 32A has a thickness (e.g., a thickness of 100 µm) greater than the thicknesses of the remaining base material layers 32B to 32G.

[0054] Specifically, the loop pattern 34A of the antenna coil 30 is arranged closest to the principal surface 14a of the multilayer substrate 14 (i.e., the RFIC chip 12) as compared to the other loop patterns. The loop pattern 34A is a conductor pattern formed into a substantially annular shape to surround the winding axis C on a surface of the base material layer 32B on the principal surface 14a side of the multilayer substrate 14 and fabricated from a conductive material such as copper, for example.

[0055] One terminal 34Aa of the loop pattern 34A is electrically connected to the first land 16 on the base material layer 32A through the interlayer connection conductor 36 such as a via-hole conductor penetrating the base material layer 32A.

[0056] The loop pattern 34B is a conductor pattern formed into a substantially annular shape to surround the winding axis C on a surface of the base material layer 32C on the principal surface 14a side of the multilayer substrate 14 and fabricated from a conductive material such as copper, for example.

[0057] One terminal 34Ba of the loop pattern 34B is electrically connected to the other terminal 34Ab of the loop pattern 34A on the base material layer 32B through the interlayer connection conductor 38 penetrating the base material layer 32B.

[0058] The loop pattern 34C is a conductor pattern formed into a substantially annular shape to surround the winding axis C on a surface of the base material layer 32D on the principal surface 14a side of the multilayer substrate 14 and fabricated from a conductive material such as copper, for example.

[0059] One terminal 34Ca of the loop pattern 34C is electrically connected to the other terminal 34Bb of the loop pattern 34B on the base material layer 32C through the interlayer connection conductor 40 penetrating the base material layer 32C.

[0060] The loop pattern 34D is a conductor pattern formed into a substantially annular shape to surround the winding axis C on a surface of the base material layer 32E on the principal surface 14a side of the multilayer substrate 14 and fabricated from a conductive material such as copper, for example.

[0061] One terminal 34Da of the loop pattern 34D is electrically connected to the other terminal 34Cb of the loop pattern 34C on the base material layer 32D through the interlayer connection conductor 42 penetrating the base material layer 32D.

[0062] The loop pattern 34E is arranged farthest from the principal surface 14a of the multilayer substrate 14 (i.e., the RFIC chip 12) as compared to the other loop patterns. The loop pattern 34E is a conductor pattern formed into a substantially annular shape to surround the winding axis C on a surface of the base material layer 32F on the principal surface 14a side of the multilayer substrate 14 and fabricated from a conductive material such as copper, for example.

[0063] One terminal 34Ea of the loop pattern 34E is electrically connected to the other terminal 34Db of the loop pattern 34D on the base material layer 32E through the interlayer connection conductor 44 penetrating the base material layer 32E. On the other hand, the other terminal 34Eb is electrically connected to the second land 18 on the base material layer 32A. Electrical connection between the terminal 34Eb and the second land 18 is made through lands 46A to 46D formed on the base material layers 32B to 32E and the interlayer connection conductors 48 to 56 penetrating the base material layers 32A to 32E.

[0064] As shown in Fig. 12, in the case of the first embodiment, each of the loop patterns 34A to 34E of the antenna coil 30 is a rectangular pattern having substantially the same pattern width PW.

[0065] With such a configuration, the antenna coil 30 is formed into a helical shape, is disposed in the multilayer substrate 14, and is electrically connected to the RFIC chip 12 through the first and second lands 16, 18.

<Tag Information Management>



[0066] Management of tag information will be described with reference to Fig. 14. Fig. 14 is a block diagram of the RFID system 2 of the first embodiment. The tag information read from the RFID tags 10 by the reader/writers 8 is sent to a data controller 70, and pieces of the tag information of the respective RFID tags 10 are recognized. The respective pieces of the read tag information are stored in a storage 72. The personal computer 9 includes the data controller 70 and the storage 72. For example, the data controller 70 is made up of any one of a CPU, a microprocessor, and an FPGA (Field Programmable Gate Array), or a combination thereof. For example, the storage 72 is made up of any one of a hard disk, a memory, and an SSD (Solid State Drive), or a combination thereof.

[0067] When new information is written in the RFID tag 10 as the tag information, the tag information for writing stored in the storage 72 is sent to the reader/writers 8 by the data controller 70. Each of the reader/writers 8 writes the new tag information in the RFID tag 10 stored in the conveyed article 4.

[0068] The relationship between the RFID tag 10 in each posture state and the magnetic flux Br will be described with reference to Figs. 15 to 20. Figs. 15 to 20 are explanatory diagrams showing the posture state of each of the RFID tags 10 passing through the magnetic flux Br of the reader/writer 8. In Figs. 15 to 20, the RFID tag 10 is shown larger for easy understanding, and therefore, a size ratio of the RFID tag 10 and the magnetic field antenna 8a shown in each of the figures is not the actual ratio.

[0069] In the case shown in Figs. 15 and 16, the article 4 is conveyed with the opening plane 8ba of the magnetic field antenna 8a of the reader/writer 8 and the opening plane 10b of the magnetic field antenna 10a of the RFID tag 10 being parallel to each other. Although the positional state of the RFID tag 10 shown in Fig. 15 is inferior in communication characteristics to the positional state of the RFID tag 10 shown in Fig. 16, the state changes from Fig. 15 to Fig. 16 as the article is conveyed. Therefore, even when the article 4 is conveyed with the opening plane 8ba of the magnetic field antenna 8a of the reader/writer 8 and the opening plane 10b of the magnetic field antenna 10a of the RFID tag 10 being parallel to each other, favorable communication can be performed between the reader/writer 8 and the RFID tag 10.

[0070] In the case shown in Figs. 17 and 18, the article 4 is conveyed with the opening plane 8ba of the magnetic field antenna 8a of the reader/writer 8 and the opening plane 10b of the magnetic field antenna 10a of the RFID tag 10 being orthogonal to each other. The positional state of the RFID tag 10 shown in Fig. 18 is a state in which almost no magnetic flux passes through the opening plane 10b of the magnetic field antenna 10a, so that communication cannot be performed between the reader/writer 8 and the RFID tag 10. However, in the state of Fig. 17, which is the state before the positional state shown in Fig. 18, a magnetic flux passes through the opening plane 10b of the magnetic field antenna 10a of the RFID tag 10. Additionally, the state shown in Fig. 18 is followed by the state left-right symmetrical to that of Fig. 17, so that a magnetic flux passes through the opening plane 10b of the magnetic field antenna 10a of the RFID tag 10. Therefore, even when the article 4 is conveyed with the opening plane 8ba of the magnetic field antenna 8a of the reader/writer 8 and the opening plane 10b of the magnetic field antenna 10a of the RFID tag 10 being perpendicular to each other, favorable communication can be performed between the reader/writer 8 and the RFID tag 10.

[0071]  In the case shown in Figs. 19 and 20, the article 4 is conveyed with the opening plane 8ba of the magnetic field antenna 8a of the reader/writer 8 and the opening plane 10b of the magnetic field antenna 10a of the RFID tag 10 intersecting each other. Although the positional state of the RFID tag 10 shown in Fig. 19 is inferior in communication characteristics to the positional state of the RFID tag 10 shown in Fig. 20, the state changes from Fig. 19 to Fig. 20 as the article is conveyed. Therefore, even when the article 4 is conveyed with the opening plane 8ba of the magnetic field antenna 8a of the reader/writer 8 and the opening plane 10b of the magnetic field antenna 10a of the RFID tag 10 intersecting each other, favorable communication can be performed between the reader/writer 8 and the RFID tag 10.

[0072] As described above, the RFID system 2 includes the RFID tag 10 having the magnetic field antenna 10a serving as the first magnetic field antenna, and the article 4 housing the RFID tag 10 in a random direction. The RFID system 2 further includes the belt conveyor 60 as a conveying path conveying the article 4, and the reader/writer 8 having the loop-shaped magnetic field antenna 8a communicating with the magnetic field antenna 10a through a magnetic field coupling and disposed along the belt conveyor 60. Additionally, while the belt conveyor 60 conveys the RFID tag 10 such that the opening plane 8ba of the magnetic field antenna 8a and the RFID tag 10 face each other, the magnetic field antenna 8a emits a magnetic flux. The distance between the RFID tag 10 and the magnetic field antenna 8a in the normal direction of the magnetic field antenna 8a is smaller than the opening diameter Lr that is the inner diameter of the magnetic field antenna 8a. With only this configuration, since the distance between the RFID tag 10 and the magnetic field antenna 8a is smaller than the opening diameter Lr of the magnetic field antenna 8a, the communication distance can be ensured between the magnetic field antenna 10a of the RFID tag 10 and the magnetic field antenna 8a of the reader/writer 8.

[0073] While the belt conveyor 60 conveys the RFID tag 10 such that the opening plane 8ba of the magnetic field antenna 8a of the reader/writer 8 and the RFID tag 10 face each other, the magnetic field antenna 8a radiates a magnetic flux. In other words, communication is performed while the relative positional relationship is being changed between the magnetic field antenna 8a and the RFID tag 10. Even if the RFID tag 10 is temporarily in a positional relationship making it difficult to communicate with the reader/writer 8, a change to a communicable positional relationship occurs as the RFID tag is conveyed. Therefore, even if the RFID tag 10 is housed in the article 4 in a random direction, the communication is performed while the positional relationship with the magnetic field antenna 8a is being changed, so that the reader/writer 8 and the RFID tag 10 can wirelessly communicate at a communicable position. While the article 4 is being conveyed, the magnetic flux of the magnetic field antenna 8a is incident on the RFID tag 10 at various angles, so that the communication becomes easier. As described above, since the RFID tag 10 may be housed in the article 4 in a random direction, a labor for attaching the RFID tag 10 to the article 4 can be reduced.

[0074] The RFID tag 10 is housed in a displaceable manner in the article 4. Therefore, it is not necessary to fix the RFID tag 10 to the article 4, so that a complexity of fixing the RFID tag 10 to the article 4 can be eliminated, particularly when the small-sized RFID tag 10 is used. The RFID tag 10 may rotatably be housed in the article 4.

[0075] The belt conveyor 60 has the guide part 60b regulating displacement of the RFID tag 10 in a direction intersecting with a conveying direction. As a result, even if the RFID tag 10 is housed in the article 4 displaceable in the direction intersecting with the conveying direction, the RFID tag 10 can be displaced within a range of the magnetic field antenna 8a.

[0076] A displacement range of the RFID tag 10 is within the opening plane 8ba of the magnetic field antenna 8a in planar view. This can improve a density of the magnetic flux Br generated from the magnetic field antenna 8a and passing through the RFID tag 10.

[0077] The opening plane 10b of the magnetic field antenna 10a of the RFID tag 10 is orthogonal to the opening plane 8ba of the magnetic field antenna 8a of the reader/writer 8. Conventionally, the RFID tag 10 and the reader/writer 8 cannot communicate in such a positional relationship; however, since the RFID tag 10 passes through the region Ar while being conveyed, the RFID tag 10 and the reader/writer 8 can communicate with each other.

[0078] The article 4 has the curved surface 4c, and the curved surface 4c of the article 4 bulges out toward the belt conveyor 60. Even though the article 4 has the curved surface 4c as described above, the small RFID tag 10 can be housed in the article 4 since it is not necessary to fix the RFID tag 10. Additionally, favorable communication can be performed with the unfixed RFID tag 10.

[0079] The articles 4 are conveyed at predetermined intervals. As a result, the RFID tags 10 stored in the articles 4 sequentially pass through the communication region of the reader/writer 8, so that failure in communication of the tag information can be reduced.

[0080]  The multiple reader/writers 8 are arranged along the conveying direction. Since the multiple reader/writers 8 are arranged along the conveying direction, communication can be performed multiple times with the RFID tag 10 housed in the conveyed article 4. The multiple reader/writers 8 communicate with all the RFID tags 10 passing through the respective communicable regions Ar. Therefore, the number of times of communication is the same as the number of the arranged reader/writers 8 for the sequentially conveyed RFID tags 10, so that failure in communication can be reduced.

(Second Embodiment)



[0081] An RFID system of a second embodiment of the present invention will be described with reference to Fig. 21. Fig. 21 is a diagram showing a configuration of the RFID system of the second embodiment.

[0082] The RFID system of the second embodiment has a configuration in which an antenna controller 80 is added to the RFID system 2 of the first embodiment. The RFID system 2 of the second embodiment has the same configuration as the RFID system 2 of the first embodiment except the matters described below.

[0083] The antenna controller 80 controls communication of the multiple reader/writers 8. The multiple reader/writers 8 simultaneously communicating with the multiple RFID tags 10 may interfere with each other. Therefore, the antenna controller 80 sequentially supplies a current to the reader/writers 8 to provide sequence control such that the reader/writers 8 sequentially perform communication. The sequence control may be provided such that only one of the multiple reader/writers 8 sequentially emits a magnetic flux, or that the reader/writers 8 adjacent to each other do not simultaneously emit a magnetic flux. For example, the antenna controller 80 is made up of any one of a CPU, a microprocessor, and an FPGA (Field Programmable Gate Array) connected to multiple antenna ports, or a combination thereof.

[0084] As described above, according to the second embodiment, the RFID system 2 includes the antenna controller 80 controlling the multiple reader/writers 8, and the antenna controller 80 provides control such that a magnetic flux is emitted with a time lag from the multiple reader/writers adjacent to each other. As a result, the multiple reader/writers 8 can be prevented from simultaneously communicating with the multiple RFID tags 10 and can be prevented from interfering with each other during communication.

[0085] The present invention is not limited to the embodiments and can be implemented in modifications as follows.
  1. (1) In the embodiments, the articles 4, 4A and the RFID tag 10 have the displaceable configuration; however, the present invention is not limited thereto. If the belt conveyor 60 conveys the RFID tag 10 such that the opening plane 8ba of the magnetic field antenna 8a of the reader/writer 8 faces the RFID tag 10, only the RFID tag 10 may be displaceable.
  2. (2) In the embodiments, the reader/writers 8 are arranged under the belt conveyor 60; however, the present invention is not limited thereto. The reader/writers 8 may be arranged above the belt conveyor 60.
  3. (3) In the embodiments, the multiple reader/writers 8 are arranged parallel to the conveying surface of the belt conveyor 60; however, the present invention is not limited thereto. The reader/writers 8 may be arranged to have respective different angles relative to the conveying surface of the belt conveyor 60. As a result, the multiple reader/writers 8 face the RFID tag 10 of the conveyed article 4 at different angles, so that the communication accuracy of the tag information can further be improved.
  4. (4) In the embodiments, the articles 4, 4A may be molded products that are resin molds. In this case, the RFID tag 10 can be inserted into a mold product in a random posture while resin is not yet cured. As a result, the RFID tag 10 can easily be mounted on the resin mold product. The resin mold product is not limited to a rotating body and may be a rectangular parallelepiped.

INDUSTRIAL APPLICABILITY



[0086] The present invention is applicable to an RFID system using an RFID tag and a reader/writer.

EXPLANATIONS OF LETTERS OR NUMERALS



[0087] 
2
RFID system
4
article
4a
case
4c
curved surface
4A
article
4Aa
filler
6
conveying device
8
reader/writer
8a
magnetic field antenna
8b
opening
8ba
opening plane
10
RFID tag
10a
magnetic field antenna
10b
opening plane
12
RFIC chip
12a
first input/output terminal
12b
input/output terminal
14
multilayer substrate
14a
principal surface
16
first land
18
second land
20
solder member
30
antenna coil
32A to 32G
base material layer
34A to 34E
loop pattern
34Ac to 34Ec
loop opening
36 to 56
interlayer connection conductor
46A to 46D
land
60
belt conveyor
60a
belt part
60b
guide part
60c
surface
60d
projecting part
62
toy
70
data controller
72
storage
80
antenna controller
Ar
region



Claims

1. An RFID system comprising:

an RFID tag including a first magnetic field antenna;

an article housing the RFID tag in a random direction;

a conveying path conveying the article; and

a reader/writer including a second magnetic field antenna communicating with the first magnetic field antenna through a magnetic field coupling and disposed along the conveying path, wherein

while the conveying path conveys the RFID tag such that an opening plane of the second magnetic field antenna and the RFID tag face each other, the second magnetic field antenna emits a magnetic flux, and wherein

a distance between the RFID tag and the second magnetic field antenna in a normal direction of the second magnetic field antenna is smaller than an opening diameter of the second magnetic field antenna.


 
2. The RFID system according to claim 1, wherein
the RFID tag is housed in a displaceable manner in the article.
 
3. The RFID system according to claim 2, wherein
the RFID tag is rotatably housed in the article.
 
4. The RFID system according to claim 2 or 3, wherein
the conveying path includes a guide part regulating displacement of the RFID tag in a direction intersecting with a conveying direction.
 
5. The RFID system according to any one of claims 2 to 4, wherein
a displacement range of the RFID tag is within the opening plane of the second magnetic field antenna in planar view.
 
6. The RFID system according to any one of claims 1 to 5, wherein
an opening plane of the first magnetic field antenna of the RFID tag is orthogonal to the opening plane of the second magnetic field antenna of the reader/writer.
 
7. The RFID system according to any one of claims 1 to 6, wherein
the article has a curved surface, and wherein
the curved surface of the article bulges out toward the conveying path.
 
8. The RFID system according to any one of claims 1 to 7, wherein
the article is one of a plurality of articles conveyed at predetermined intervals.
 
9. The RFID system according to any one of claims 1 to 8, wherein
the reader/writer is one of a plurality of reader/writers arranged along the conveying direction.
 
10. The RFID system according to claim 9, comprising an antenna controller controlling the plurality of reader/writers, wherein
the antenna controller provides control such that a magnetic flux is emitted with a time lag from the plurality of reader/writers adjacent to each other.
 




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Cited references

REFERENCES CITED IN THE DESCRIPTION



This list of references cited by the applicant is for the reader's convenience only. It does not form part of the European patent document. Even though great care has been taken in compiling the references, errors or omissions cannot be excluded and the EPO disclaims all liability in this regard.

Patent documents cited in the description