INNOVATIVE METHOD AND SYSTEM FOR COATING

Description

[0001] The invention concerns a method for through-type coating of a device that may rotate, preferably rotates, during coating according to the preamble of claim 1, a coating installation for performing such a method according to the preamble of claim 7 and a coating installation system comprising such coating installation according to the preamble of claim 12.

TECHNICAL BACKGROUND

[0002] DE 100 08 890 A1 shows a quite complicated coating installation with loading forks and unloading forks that are movable relative to each other.

[0003] WO 2016/016798 A1 shows a station for treating the surfaces of vehicle bodies, in particular the paint shops in the automotive sector. A conveyor line is mentioned.

[0004] The known installations for through-type coating have a conveyor that extends through the coating booth, from the outside of the loading opening to the outside of the unloading opening. The conveyor must be protected against overspray or other contamination from coating. For that purpose, usually several movable or fixed masks or covers are used in order to shield the surface of the conveyor from this overspray. The masks or covers often have a rather complicated continue and they rather often leave slots through which the overspray can deposit on the surface of the conveyor, so that a complete shielding is not always guaranteed.

[0005] The problem becomes even worse if the devices to be coated have to rotate during coating. In this case the frames rotatably holding and driving the devices to be coated have to be moved along with the devices on the conveyor through the coating booth. That leads to an excessive shielding and cleaning effort.

[0006] Contamination of carriers and framework may lead to transfer and deposit of coating material into machine section arranged downstream of the machine structure. Such contamination and transfer reduces the quality of the coating. Another problem is that the air flow is obstructed by the conveyor and mask (or covers) which extends through the coating booth.

THE UNDERLAYING PROBLEM

[0007] It is an object of the invention to provide for a method for performing a through-type coating which requires no or less shielding of parts that are not allowed to be coated.

THE INVENTIVE COATING METHOD

[0008] The method described by the independent method claim provides a solution for that issue.

[0009] The inventive method is a method for through-type coating of a device that may rotate, preferably rotates, during coating - preferably around itself - in a closed coating booth and that is conveyed to and away from the coating booth by means of a carrier which is holding the device in a defined position. Under rotation similar movements to rotation can be understood as that the device is rotated swivelled or presented in a multi position way during coating. Preferably the device does not only but also rotate.

[0010] The method consists of or comprises at least the following steps:

[0011] The loaded carrier is picked off from a supplying conveyor. The supplying conveyor is preferably a belt conveyor or chain conveyer or any conveyor designed for to transfer devices sitting on a carrier. The carrier, loaded with at least one and preferably a multiplicity of devices to be coated, is moved together with the forks of a fork-type loader through a loading opening of a painting booth into this painting booth.

[0012] Such a device to be coated is normally a holder that holds itself a single or a number of substrates to be coated.

[0013] Arrived in the painting booth, the device to be coated is coupled to a system providing the device in appropriate manner during coating, preferably the device is rotated. Synchronously with coupling - or at the latest directly hereinafter -, the device to be coated is separated from its carrier, preferably by lowering the fork-type loader. Advantageously the fork-type loader of the invention comprises a very compact mechanism.

[0014] The carrier, which is now unloaded, is preferably lowered further over to the forks of a second fork-type unloader that extends through the unloading opening into the painting booth. In this action the carrier is preferably handed over from the fork-type loader to the fork-type unloader.

[0015] With other words, the forks of the loader and of the unloader extend through different openings of the booth into the interior of the booth.

[0016] Next, the empty forks of the loader are completely withdrawn out of the booth through the loading opening of the booth. Also, and preferred at least partially at the same time, the forks of the unloader are completely withdrawn out of the booth through the unloading opening of the booth. Over that, the independent actuated compact-loaders integrating the special arrangement of the forks will be able to pull out the one empty carrier off the spray booth while the other one is getting prepared to take over a new carrier with uncoated devices. Preferably an independent working with parallel processes is possible. Preferably the independent working is done in parallel processes.

[0017] The loading and the unloading opening of the booth are closed by means of shutters. The device to be coated is already rotating or starts rotating during or after the closing of the shutters. Now, the coating starts. After the coating is done and rotation has come to an end, at least the unloading opening of the booth is opened again.

[0018] The unloaded carrier is moved together with the forks of the unloader through an unloading opening of the painting booth into the painting booth. Now the coated device is coupled off from the system that has rotated the device during coating and synchronously or right after the coated device is joined with the carrier so that it can be moved together with the carrier.

[0019] The forks of the unloader are withdrawn together with the loaded carrier out of the booth through the unloading opening of the booth and the loaded carrier is handed over to a discharging conveyor.

[0020] The inventive method does not require any longer that a conveyor belt or a conveyor chain or any transfer element, such as for example cable conveyor technology, lifting beam conveyor technology, linear pushers etc., needs to be extended through the coating booth during coating. So the complicated shielding of the conveyor against overspray is not necessary anymore and no periodical cleaning of the conveyor from overspray that has deposited on the conveyor despite the masking is necessary anymore. Moreover, there is no necessity anymore that the carrier stays positioned in the coating booth during coating.

[0021] An important advantage is that nevertheless, the carriers are transported through the coating booth in order to take up the devices after coating again. That way, it is not necessary anymore to collect and to send back again the carriers in front of the coating booth and it is not necessary anymore to continuously make available "fresh" carriers right after the coating booth. Advantageously it is not required that any part of the conveyor system is placed in the coating booth.

PREFERRED EMBODIMENTS OF THE INVENTIVE METHOD

[0022] It is preferred to operate the forks in a way that the forks of the loader and the unloader, coming from opposite sides each, meet and laterally pass (or mesh) each other underneath the carrier for handover of the carrier. Thus, it is very easy to accomplish the handover of the carrier from one fork to the other by means of moving at least the fork of the loader relatively to the other fork of the unloader in vertical direction. Thereby, only one of the forks moves while the other stand still or preferably both forks move in opposite vertical directions.

[0023] The carrier is moved by means of the forks across through the coating booth as long as no coating takes place.

[0024] Preferably, the method is carried out so that the forks of the loader and of the unloader carry out a synchronous transversal movement during loading and / or unloading of the booth. With other words: In order to save time it is advantageous, for example, if during the withdrawal of the unloader's fork having picked up the carrier and the coated device(s) already the loaders fork having picked up a new carrier and the device(s) to be coated next moves into the coating booth.

[0025] Preferably, the coupling of the device to the system rotating the device during coating and the separation of the device from its carrier is accomplished by coupling to the ends of the device and then lowering the carrier. For that purpose the fork actually carrying the carrier moves in vertical downward direction. The uncoupling of the device to the system having rotated the device during coating and the fixing of the device to its carrier for further transportation preferably takes place in opposite direction.

[0026] For sake of completeness it has to be noticed that obligatory or preferred features that have been by now expressed in terms of a method can lead to a corresponding physical design of the installation for performing this method.

THE INVENTIVE COATING INSTALLATION

[0027] Moreover, the invention results in a coating installation according to the first device claim.

[0028] The inventive coating installation is physically designed so that it is fit for performing the method as explained before.

[0029] The coating installation includes a coating booth with a loading opening and a separate unloading opening. Moreover, the coating installation comprises a rotating unit positioned in the booth. The device to be coated can be coupled to the rotating unit. That way, the device to be coated can rotate during coating, preferably around itself. Moreover the inventive coating installation comprises a fork-type loader with forks that can reach through the loading opening into the booth and a separate fork-type unloader with forks that can reach - in opposite direction - through the unloading opening into the booth.

[0030] According to the invention, the forks of the loader and of the unloader are - relative to one another - movable in such a way that an empty carrier can be handed over from the forks of the loader to the forks of the unloader within the interior of the coating booth itself. That way it becomes possible to move a carrier across the coating booth without a conveyor chain or belt being fixedly mounted in the booth for crossing it.

PREFERRED EMBODIMENTS OF THE INVENTIVE INSTALLATION

[0031] Preferably, the loader and the unloader have at least a fork each that is movable back and forth in horizontal direction and that is movable in vertical direction up and down. A very preferred solution is to design the forks in such a way that the arms of the respective fork are positioned laterally beside and below a belt-like or chain-like conveyor so that a carrier positioned by the conveyor above the forks can be lifted off from the conveyor by moving the forks in upward direction or so that a carrier can be deposited on the conveyor by moving the forks in downward direction in preferred embodiment passing the transportation surface of the carrier in that way.

[0032] Self expanding fork is part of the complete device providing the features to realize the course to be run for charging and discharging the coating booth with the afore mentioned devices. Integrating such functionality preferably allows to bridge the free span between the booth integrated rotation device and the gates of the booth. Such compact design preferably reduces the impact of machine design for the process to be run. Still getting the fork-loader-system integrated in a small booth protecting the process equipment and substrates is mainly protected against contamination as mentioned above.

[0033] Another preferred embodiment provides that the rotating system is designed so, that each device to be coated can be coupled und uncoupled to and from the rotating system by performing nothing else than a vertical movement. For that purpose, it is advantageous if the device to be coated is a spindle with two shaft stubs extending therefrom in opposite directions. A preferred embodiment of the rotating system comprises at least two pairs of rollers. Between the two opposite rollers of each pair a cone-shaped gap is embodied. By means of said cone-shaped gap the rollers of each pair can pick up said shaft stub between each other so that the shaft stub is forced to rotate along with the rollers. The cone-shaped gap can also be described as v-shaped gap. The expression "shaft stub" says nothing about the shaft length. It means a shaft that has one free end while the other end is fixed to the said spindle.

[0034] Preferably, the system rotating the device during coating is driven by at least one motor that is positioned outside of the booth. Said motor preferably drives a shaft that extends through a wall of the booth into the booth, whereas the breakthrough is preferably sealed. The end of said shaft protruding into the coating booth normally carries one of said rollers supporting the said shaft stub.

THE INVENTIVE COATING INSTALLATION SYSTEM

[0035] Moreover, the invention results in a coating installation according to the second independent device claim.

[0036] The according coating installation system comprises a coating installation as explained before and, in addition, a multiplicity of carriers. Each carrier comprises at least two recesses into each of which a shaft stub can be inserted from above so that the spindle - from which the shaft stubs protrude - is held by the carrier, whereas the recesses are positioned and designed that way that the end portion of each shaft stub that is provided for being coupled with the said system rotating the spindle during coating freely protrudes from the corresponding recess in outward direction, so that the end of each shaft stub can be coupled to the rotating system.

[0037] Further options for design, further technical effects and further benefits are taught by the following example for an inventive embodiment that is explained in greater detail by means of the figures illustrating this embodiment.

LIST OF FIGURES

[0038] 

Fig. 1 shows a general overview of a manufacturing chain comprising the inventive installation

Fig. 2 shows a coating booth with an ante chamber upfront of the coating booth and an interconnection chamber behind the coating booth

Fig. 3 demonstrates the principle how the device to be coated is hold by the according carrier and how it can be easily coupled to the rotating system

Figs. 4 to 14 demonstrate possible steps of the inventive process

AN EXAMPLE FOR AN INVENTIVE EMBODIMENT

[0039] Figure 1 gives an overview over the general arrangement of the inventive coating installation within a manufacturing chain. The coating installation itself carries reference number 1. Preferably, the coating installation 1 is supplied with devices (being pre-treated in the station shown on left hand side) to be coated by means of supplying conveyor 2. Preferably, the devices already coated will be conveyed away by means of a discharge conveyor 3 may be to the station shown right hand side which could perform a post processing. Said supply conveyor and said discharge conveyor are preferably belt-like or chain-like conveyors. Together with the coating installation they can form a bigger unit which hereinafter is called a coating installation system.

[0040] As it can be seen, in figure 2 for example the supply conveyor 2 terminates at the loader 4 belonging to the coating installation 1. In the same way, one can see that the discharge conveyor begins at the unloader 5 belonging to the coating installation 1.

[0041] Figure 2 gives a more detailed picture of the inventive coating installation 1. The coating installation 1 comprises a coating booth 6. Within this coating booth, one or more coating robots 9 which for example spray coating and which are not shown in figure 2 but in other figures, can be provided. The coating booth 6 normally has a loading opening 7 and, in addition, separated therefrom, an unloading opening 8. Preferably, the loading opening 7 and the unloading opening 8 are positioned at fully opposite sides of the coating booth 6, so that both of said openings are separated by a sidewall of the coating booth 6 that has no relevant openings.

[0042] An important aspect is that the coating booth 6 can be completely closed during coating so that no or no relevant amount of solvents, overspray and/or dust or other emissions can escape the coating booth. For that purpose, shutters are provided with which the loading opening 7 and the unloading opening 8 can be closed.

[0043] Right in front of the loading opening a loader 4 is positioned. The loader 4 is normally of the fork-lift type. That means loader 4 possesses at least two arms that together form a loading fork which can perform a translatory movement back and forth so that the arms are at least almost completely within the coating booth 6 or completely out of the coating booth. In addition, at least two arms can be moved in vertical direction up and down.

[0044] For that purpose, in most cases, the two arms are guided together in a translatory fashion along a common frame, whereas the common frame as a whole can be moved up and down.

[0045] As it will be shown in more detail later, it is preferred to design the loading in that way, that one arm can be positioned laterally below the belt or chain of supplying conveyor 2 while the other arm can be positioned laterally below the belt or chain of the supplying conveyor on the other side. Thus, the belt or chain of the supplying conveyor can position a carrier with a device to be coated above the forks of the loader. That way the loader has a possibility to pick up a carrier with a device to be coated from the belt or chain of the supplying conveyor 2.

[0046] Right behind the unloading opening 8 an unloader 10 is positioned. The unloader 5 is normally of the fork-lift type, too. All the details that have been described in regard to the design of the loader 4 may apply analogously to the unloader 5. In particular, the at least two arms of the unloader 5 can be moved into a position laterally and below the belt or chain of the discharge conveyor 3 so that a carrier 11 with the coated device can be handed over by the unloader 5 the discharge conveyor by positioning it on the top of the belt or chain.

[0047] An important aspect is that the arms of the loader 4 and the arms of the unloaders 5 are positioned with the necessary offset. That means that the arms of the loader 4 and the unloader 5 can pass each other when the arms of the loader move through the loading opening into the paint booth 6 while the arms of the unloader are moved through the unloading opening into the paint booth 6. The situation is shown by figure 2. The arms of the loader 4 and of the unloader 5 meet each other below the carrier 11 in interleaved fashion. That way the inventive hand over of the carrier 11 within the booth 6 becomes possible, which will be described in greater detail later.

[0048] For the sake of completeness it has to be said that the arms forming together the loading fork 44 and the unloading fork 55 are preferably designed that way that they are telescoping. There is for example the possibility that arms are realised, each by a plunger of a pneumatic cylinder or telescopic rails driven by a electrical motor.

[0049] Looking at figure 2 again, one sees that the loader 4 is preferably positioned in an own antechamber 100 in front of the coating booth while the unloader 5 is preferably positioned in an own connection chamber 200 behind the coating booth. The antechamber 100 and the connection chamber 200 are preferably designed (for example ventilated) so that solvent, dust or other emissions potentially escaping from the coating booth during loading or unloading can be collected and discharged in a controlled manner.

[0050] Figure 3 gives an impression how the system for rotating the device during coating generally works. One can clearly see the carrier 11 which bears the device to be coated 12. The device to be coated 12 here is embodied by a spindle carrying the single substrates 13. The spindle is designed so that from each end face of the spindle shaft stub 14 extends. Figure 3 shows the situation right before handing over the spindle with the substrates from the carrier 11 to the system for rotating the device which is here formed by the spindle. Right in this moment, each of the shaft stops 14 is still lying in a recess 15 of the carrier 11 so that the spindle is firmly held by the carrier 11. As soon as the carrier 11 will be lowered in the next step each of the shaft stubs 14 will be held between a pair of rollers 16 which are forming here an essential part of the system for rotating.

[0051] This visualises that it is rather easy to bring the spindle by means of the carrier 11 in a position where the carrier is not required anymore because the spindle is sole and only held by the rotating system, so that the carrier can be removed out of the coating booth 6.

[0052] As roughly sketched by figure 3, at least one roller of each pair of rollers is driven, for example by an electric motor 17. The reference number 18 indicates here the sidewall of the coating booth 6. That way, it is made visible that the electric motor 17 is positioned out of the coating booth 6.

[0053] The following sequence of the figures 4 to 14 illustrates in the light of figures 2 and 3 how the inventive system works.

[0054] Figure 4 shows a snapshot during coating. The coating robot 19 sprays the coating onto the devices to be coated 12 which continuously rotate within the coating booth 6. The coating booth 6 is closed by means of the shutters 20. As already explained above an antechamber 100 is provided which accommodates the loader 4. In the same way a connection chamber 200 is provided which accommodates the unloader 5. Such Chambers are only optional.

[0055] The loader 4 has already picked up or is about, preferably on train, to pick up a carrier 11 which carries preferably two or more devices to be coated 12 and which are waiting for coating. The unloader 5 holds an empty carrier 11 in wait state.

[0056] Figure 5 shows a snapshot of a 2nd step. The coating has been finished now. The rotation of the devices to be coated 12 has preferably already been stopped. The shutters 20 have been opened. The unloader 5 has not yet begun to move its fork 55 carrying the empty carrier 1 through the unloading opening into the coating booth 6.

[0057] Figure 6 shows a snapshot of a 3rd step. The unloader has moved its fork 55 carrying the empty carrier 1 through the unloading opening 8 into the coating booth 6 in a position, where the carrier 11 positioned below the devices to be coated 12. The carrier 11 is aligned that way relatively to the devices to be coated 12, that the recesses 15 of the carrier are positioned vertically below the shaft stubs 14 of the devices to be coated. The devices to be coated 12 are still borne by the rotating system not depicted here in detail. By now, loader 4 is taking no action, it is still in wait state.

[0058] Figure 7 shows a snapshot of a 4th step. The complete fork 55 of the unloader has been lifted in vertical direction so that each of the shaft stubs 14 has dived into the according recess 15 of the carrier 11. During the ongoing lifting, each shaft stub 14 has that way lifted away from and hung out of the rollers 16, compare at this point fig. 3 again. Preferably, all of the at least two arms of the unloader 5 are fixed to a common base which can move up and down in vertical direction, for example by means of a vertical pneumatic cylinder 22 or other appropriate linear drive.

[0059] Figure 8 shows a snapshot of a 5th step. The unloader 5 has withdrawn its fork through the unloading opening 8 out of the coating booth 6, together with the carrier 11 and the devices that have been coated right before and are now hold by the carrier 11.

[0060] Figure 9 shows a snapshot of a 6th step. The unloader 5 has lowered its fork so that both arms of the fork a position now laterally beside and below the belt or chain of the discharge conveyor 3. That way the carrier 11 stands now upon the discharge conveyor 3 and can be conveyed away.

[0061] Figure 10 shows a snapshot of a 7th step. The loader 4 has meanwhile moved its fork 44 along with the next following carrier 11 and the next devices to be coated 12 through the loading opening 7 into the coating chamber 6. Meanwhile, the unloader 5 has been active again, too. The unloader 5 has moved, preferably synchronously to the loader 4, its fork 55 through the unloading opening 8 into the coating booth 6. The arms of the fork 44 and of the fork 55 have partially passed each other so that they are now in the interleaved position that has been explained already in connection with figure 2. At the moment, the arms of the fork 44 still hold the carrier 11, since the arms of the fork 44 are positioned above the arms of the fork 55.

[0062] Figure 11 shows a snapshot of the 8th step. The fork 44 has been lowered in vertical direction. That way, the carrier 11 has been brought out of engagement with the devices to be coated 12 which are now held by the already aforementioned rollers 16 which are not depicted here. Thereby, the fork 44 has been lowered by such an amount, that the carrier 11 now stands on the fork 55 of the unloader 5. That way, a handover of the carrier 11 from the fork 44 to the fork 55 has taken place.

[0063] Figure 12 shows a snapshot of the 9th step as well the fork 44 as the fork 55 have been withdrawn completely from the coating booth 6. Thereby the carrier 11 has been moved along with the fork 55. The fork 55 holds now the carrier 11 in wait state outside of the coating booth 6. Preferably at the same time the fork 44 has moved in a position where its arms are located laterally and below the belt or chain of the supplying conveyor to so that the 44 can pick up another carrier as soon as the supplying conveyor has brought this carrier in a position above the arms of the fork 44 .

[0064] Figure 13 shows a snapshot of a 10th step. The shutters 20 have closed the loading and unloading opening of the coating booth 6. The coating robot 19 has started to work inside the coating booth 6. The supplying conveyor has positioned a subsequent carrier 11 above the arms of the fork 44.

[0065] Figure 14 shows a snapshot of a last step. The arms of the fork 44 have been lifted such an amount that the subsequent carrier 11 has been picked up from the supplying conveyor 2. Now the cycle has been completed and the process can start again with the next step that has already been explained on the basis of figure 4.

LIST OF REFERENCE NUMBERS

[0066] 

1

coating installation

2

supplying conveyor

3

discharge conveyor

4

loader

5

unloader

6

coating booth

7

loading opening

8

unloading opening

9

not assigned

10

not assigned

11

carrier

12

device to be coated

13

substrate

14

shaft stub

15

recess

16

roller

17

electric motor

18

side wall of the coating booth

19

coating robot

20

shutter

21

common base

22

vertical pneumatic cylinder

44

fork of loader

55

fork of unloader

100

ante chamber

200

connection chamber

Claims

1. Method for through-type coating of a device (12) that rotates during coating in a closed coating booth (6) and that is conveyed to and away from the coating booth (6) by means of a carrier (11) holding the device in a defined position, wherein the method comprises the following steps:

Picking up of the loaded carrier (11) from a supplying conveyor (2)

conveying the loaded carrier (11) together with the forks (44) of

a fork-type loader (4) through a loading opening (7) of the painting booth (6) into the painting booth,

coupling the device to be coated to the system rotating the

device during coating and separating the device (12) from its carrier (11)

handing over the unloaded carrier (11) to the forks (55) of a fork-type unloader (5)

completely withdrawing the empty forks (44) of the loader (4)

out of the booth (6) through the loading opening (7) of the booth and completely withdrawing the forks (55) of the unloader (5) together with the unloaded carrier (11) out of the booth through an unloading opening (8) of the booth (6) closing the loading opening (7) and the unloading opening (8) of the booth (6)

rotating and coating the device to be coated (12) opening at least the unloading opening (8) of the booth (6) conveying the unloaded carrier (11) together with the forks (55) of the unloader (5) through an unloading opening (8) of the painting booth (6) into the painting booth uncoupling the device (12) from the system that has rotated the device (12) during coating while joining the device with the carrier (11)

completely withdrawing the forks (55) of the unloader (5) together with the loaded carrier(11) out of the booth (6) through the unloading opening (8) of the booth handing over the loaded carrier (11) to a discharging conveyor (3) .

2. Method according to claim 1 characterized in that the forks (44, 55) of the loader (4) and the unloader (5) laterally pass each other underneath the carrier (11) for handover of the carrier.

3. Method according to claim 2 characterized in that the forks (55) of the loader (5) are lowered and/or the forks (55) of the unloader (5) are lifted for handover of the carrier (11).

4. Method according to one of the preceding claims characterized in that the forks (44, 55) of the loader (4) and of the unloader (5) carry out a synchronous transversal movement during loading and / or unloading of the booth (6).

5. Method according to one of the preceding claims characterized in that the coupling of the device (12) to the system rotating the device during coating and separating the device (12) from its carrier (11) is accomplished by lowering the carrier (11).

6. Method according to one of the preceding claims characterized in that the system for rotating the device (12) during coating is driven from outside of the booth (6).

7. Coating installation for performing the method according to claim including a coating booth (6) with a loading opening (7) and a separate unloading opening (8), and a rotating system positioned in the booth to which the device to be coated (12) can be coupled and which can rotate the device during coating, wherein the coating installation comprises a fork-type loader (4) with forks (44) that can reach through the loading opening into the booth and a separate a fork-type unloader (5) with forks (55) that can reach through the unloading opening (8) into the booth whereas the forks of the loader (4) and of the unloader (5) are - relative to one another - movable that way that an empty carrier (11) can be handed over from the forks of the loader (4) to the forks of the unloader (5).

8. Coating installation according to claim 7 characterized in that the loader (4) and the unloader (5) have at least two forks (44, 55) movable back and forth in horizontal direction and movable in vertical direction up and down, whereas the forks can be positioned laterally beside and below a belt-like or chain-like conveyor so that a carrier (11) positioned by the conveyor (2, 3) above the forks can be lifted off from the conveyor by moving the forks (44, 55) in an upward direction or so that a carrier can be deposited on the conveyor by moving the forks in a downward direction.

9. Coating installation according to claim 7 or 8 characterized in that the said device rotating during coating is a spindle carrying a plurality of substrates (13) to be coated whereas the spindle is preferably designed such that from each end face of the spindle a shaft stub (14) extends which can be coupled to the system rotating the device (12) during coating.

10. Coating installation according to one of the claims 7 to 9 characterized in that the rotating system comprises at least two pairs of rollers (16) or clutches which pick up between each other a said shaft stub (14) so that it is forced to rotate along with the rollers (16).

11. Coating installation according to one of the preceding claims 7 to 10, characterized in that the system rotating the device during coating is driven by at least one motor (17) that is positioned outside of the booth (6) and that preferably drives a shaft that extends through a wall (18) of the booth into the booth (6), whereas as the breakthrough is preferably sealed.

12. Coating installation system with a coating installation according to claims 9, 10 or 11 characterized in that the carrier (11) comprises at least two recesses into each of which a said shaft stub (14) can be inserted from above so that a spindle is held by the carrier (11), whereas the recesses (15) are positioned and designed that way that the end portion of each shaft stub (14) that is provided for being coupled with the said system rotating the spindle during coating freely protrudes from the corresponding recess (15) in outward direction.

Ansprüche

1. Verfahren zur durchgehenden Beschichtung einer Vorrichtung (12), die während der Beschichtung in einer geschlossenen Beschichtungskabine (6) rotiert und die mittels eines die Vorrichtung in einer definierten Position haltenden Trägers (11) zur Beschichtungskabine (6) hin- und von ihr wegbewegt wird, gekennzeichnet durch die folgenden Schritte:

Aufnehmen des beladenen Trägers (11) von einem Zuführförderer (2)

Befördern des beladenen Trägers (11) zusammen mit den Gabeln (44) eines gabelartigen Beladers (4) durch eine Beladeöffnung (7) der Lackierkabine (6) in die Lackierkabine,

Ankoppeln der zu beschichtenden Vorrichtung an die Anlage, die die Vorrichtung während des Beschichtens dreht und Trennen der Vorrichtung (12) von ihrem Träger (11)

Übergeben des unbeladenen Trägers (11) an die Gabeln (55) eines gabelartigen Entladers (5)

vollständiges Herausziehen der leeren Gabeln (44) des Beladers (4) aus der Kabine (6) durch die Beladeöffnung (7) der Kabine und vollständiges Herausziehen der Gabeln (55) des Entladers (5) zusammen mit dem unbeladenen Träger (11) aus der Kabine durch eine Entladeöffnung (8) der Kabine (6)

Verschließen der Beladeöffnung (7) und der Entladeöffnung (8) der Kabine (6) Drehen und Beschichten der zu beschichtenden Vorrichtung (12) Öffnen mindestens der Entladeöffnung (8) der Kabine (6)

Befördern des unbeladenen Trägers (11) zusammen mit den Gabeln (55) des Entladers (5) durch eine Entladeöffnung (8) der Lackierkabine (6) in die Lackierkabine

Abkoppeln der Vorrichtung (12) von der Anlage, die die Vorrichtung (12) während des Beschichtens gedreht hat, während die Vorrichtung mit dem Träger (11) verbunden wird

vollständiges Herausziehen der Gabeln (55) des Entladers ( 5) zusammen mit dem beladenen Träger (11) aus der Kabine (6) durch die Entladeöffnung (8) der Kabine,

Übergabe des beladenen Trägers (11) an einen Entladeförderer (3).

2. Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass die Gabeln (44, 55) des Beladers (4) und des Entladers (5) zur Übergabe des Trägers seitlich unter dem Träger (11) aneinander vorbeifahren.

3. Verfahren nach Anspruch 2, dadurch gekennzeichnet, dass zur Übergabe des Trägers (11) die Gabeln (55) des Beladers (5) abgesenkt und/oder die Gabeln (55) des Entladers (5) angehoben werden.

4. Verfahren nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Gabeln (44, 55) des Beladers (4) und des Entladers (5) beim Be- und/oder Entladen der Kabine (6) eine synchrone Querbewegung ausführen.

5. Verfahren nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Ankopplung der Vorrichtung (12) an die Anlage, die die Vorrichtung während der Beschichtung dreht, und das Trennen der Vorrichtung (12) von ihrem Träger (11) durch Absenken des Trägers (11) erfolgt.

6. Verfahren nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Anlage von außerhalb der Kabine (6) angetrieben wird, um die Vorrichtung (12) während des Beschichtens zu drehen.

7. Beschichtungsanlage zur Durchführung des Verfahrens nach Anspruch 1, die eine Beschichtungskabine (6) mit einer Beladeöffnung (7) und einer separaten Entladeöffnung (8) und eine in der Kabine angeordnete Drehanlage umfasst, an die die zu beschichtende Vorrichtung (12) angekoppelt werden kann und die die Vorrichtung während des Beschichtens drehen kann, wobei die Beschichtungsanlage einen gabelartigen Beiader (4) mit Gabeln (44) umfasst, die durch die Beladeöffnung in die Kabine greifen können, und einen separaten gabelartigen Entlader (5) mit Gabeln (55), die durch die Entladeöffnung (8) in die Kabine greifen können, wobei die Gabeln des Beladers (4) und des Entladers (5) - relativ zueinander - so bewegt werden können, dass ein leerer Träger (11) von den Gabeln des Beladers (4) an die Gabeln des Entladers (5) übergeben werden kann.

8. Beschichtungsanlage nach Anspruch 7, dadurch gekennzeichnet, dass der Belader (4) und der Entlader (5) mindestens zwei in horizontaler Richtung hin und her bewegbare und in vertikaler Richtung auf und ab bewegbare Gabeln (44, 55) aufweisen, wobei die Gabeln seitlich neben und unter einem band- oder kettenartigen Förderer so positioniert werden können, dass ein von dem Förderer (2, 3) über den Gabeln positionierter Träger (11) durch Bewegen der Gabeln (44, 55) in einer Aufwärtsrichtung von dem Förderer angehoben werden kann oder so, dass ein Träger auf dem Förderer durch Bewegen der Gabeln in einer Abwärtsrichtung abgelegt werden kann.

9. Beschichtungsanlage nach Anspruch 7 oder 8, dadurch gekennzeichnet, dass die während des Beschichtens rotierende Vorrichtung eine mehrere zu beschichtende Substrate (13) tragende Spindel ist, wobei die Spindel vorzugsweise so ausgebildet ist, dass sich von jeder Stirnseite der Spindel ein Wellenstummel (14) erstreckt, der mit der Anlage koppelbar ist, die die Vorrichtung (12) während des Beschichtens dreht.

10. Beschichtungsanlage nach einem der Ansprüche 7 bis 9, dadurch gekennzeichnet, dass die Drehanlage mindestens zwei Rollenpaare (16) oder Kupplungen umfasst, die den Wellenstummel (14) zwischen sich aufnehmen, so dass er sich zwangsweise mit den Rollen (16) dreht.

11. Beschichtungsanlage nach einem der vorhergehenden Ansprüche 7 bis 10, dadurch gekennzeichnet, dass die die Vorrichtung während des Beschichtens drehende Anlage von mindestens einem Motor (17) angetrieben wird, der außerhalb der Kabine (6) angeordnet ist und vorzugsweise eine Welle antreibt, die sich durch eine Wand (18) der Kabine in die Kabine (6) erstreckt, wobei der Durchbruch vorzugsweise abgedichtet ist.

12. Beschichtungsanlagenanordnung mit einer Beschichtungsanlage nach Anspruch 9, 10 oder 11, dadurch gekennzeichnet, dass der Träger (11) mindestens zwei Vertiefungen aufweist, in die jeweils ein Wellenstummel (14) von oben so eingesetzt werden kann, dass eine Spindel von dem Träger (11) gehalten wird, wobei die Vertiefungen (15) so positioniert und ausgebildet sind, dass der Endabschnitt jedes Wellenstummels (14), der für die Kopplung mit der die Spindel während des Beschichtens drehenden Anlage vorgesehen ist, frei aus der entsprechenden Vertiefung (15) nach außen herausragt.

Revendications

1. Procédé de revêtement traversant d'un dispositif (12) qui tourne pendant le revêtement dans une cabine de revêtement fermée (6) et qui est transporté vers et de la cabine de revêtement (6) au moyen d'un support (11) maintenant le dispositif dans une position définie, le procédé comprenant les étapes suivantes :

prendre le support chargé (11) d'un convoyeur d'alimentation (2)

transporter le support chargé (11) avec les fourches (44) d'un chargeur à fourches (4) à travers un orifice de chargement (7) de la cabine de peinture (6) dans la cabine de peinture,

coupler le dispositif à revêtir au système faisant tourner le dispositif pendant le revêtement et séparer le dispositif (12) de son support (11)

remettre le support déchargé (11) aux fourches (55) d'un déchargeur à fourches (5)

retirer complètement les fourches vides (44) du chargeur (4) de la cabine (6) à travers l'orifice de chargement (7) de la cabine et retirer complètement les fourches (55) du déchargeur (5) avec le support déchargé (11) de la cabine à travers un orifice de déchargement (8) de la cabine (6)

fermer l'orifice de chargement (7) et l'orifice de déchargement (8) de la cabine (6)

faire tourner et revêtir le dispositif à revêtir (12)

ouvrir au moins l'orifice de déchargement (8) de la cabine (6)

transporter le support déchargé (11) avec les fourches (55) du déchargeur (5) à travers un orifice de déchargement (8) de la cabine de peinture (6) dans la cabine de peinture

découpler le dispositif (12) du système qui a fait tourner le dispositif (12) pendant le revêtement tout en joignant le dispositif au support (11)

retirer complètement les fourches (55) du déchargeur (5) avec le support chargé (11) de la cabine (6) à travers l'orifice de déchargement (8) de la cabine

remettre le support chargé (11) à un convoyeur de déchargement (3).

2. Le procédé selon la revendication 1 caractérisé en ce que, pour la remise du support, les fourches (44, 55) du chargeur (4) et du déchargeur (5) passent l'une devant l'autre latéralement sous le support (11).

3. Le procédé selon la revendication 2 caractérisé en ce que les fourches (55) du chargeur (5) sont abaissées et/ou les fourches (55) du déchargeur (5) sont soulevées pour la remise du support (11).

4. Le procédé selon l'une des revendications précédentes caractérisé en ce que les fourches (44, 55) du chargeur (4) et du déchargeur (5) exécutent un mouvement transversal synchrone pendant le chargement et/ou le déchargement de la cabine (6).

5. Le procédé selon l'une des revendications précédentes caractérisé en ce que l'accouplement du dispositif (12) au système faisant tourner le dispositif pendant le revêtement et la séparation du dispositif (12) de son support (11) se font par abaissement du support (11).

6. Le procédé selon l'une des revendications précédentes caractérisé en ce que le système est entraîné depuis l'extérieur de la cabine (6) pour faire tourner le dispositif (12) pendant le revêtement.

7. Installation de revêtement servant à exécuter le procédé selon la revendication 1 comprenant une cabine de revêtement (6) avec un orifice de chargement (7) et un orifice de déchargement séparé (8), et un système rotatif positionné dans la cabine auquel le dispositif à revêtir (12) peut être couplé et qui peut faire tourner le dispositif pendant le revêtement, l'installation de revêtement comprenant un chargeur à fourches (4) avec des fourches (44) qui peuvent saisir à travers l'orifice de chargement dans la cabine et un déchargeur à fourches séparé (5) avec des fourches (55) qui peuvent saisir à travers l'orifice de déchargement (8) dans la cabine, tandis que les fourches du chargeur (4) et du déchargeur (5) sont - l'une par rapport à l'autre - mobiles de telle manière qu'un support vide (11) peut être transmis des fourches du chargeur (4) aux fourches du déchargeur (5).

8. Installation de revêtement selon la revendication 7 caractérisée en ce que le chargeur (4) et le déchargeur (5) comportent au moins deux fourches (44, 55) qui sont mobiles d'avant en arrière dans le sens horizontal et mobiles de haut en bas dans le sens vertical, tandis que les fourches peuvent être positionnées latéralement à côté et au-dessous d'un convoyeur en forme de bande ou de chaîne de sorte qu'un support (11) positionné par le convoyeur (2, 3) au-dessus des fourches puisse être soulevé du convoyeur en déplaçant les fourches (44, 55) vers le haut ou de sorte qu'un support puisse être déposé sur le convoyeur en déplaçant les fourches vers le bas.

9. Installation de revêtement selon la revendication 7 ou 8 caractérisée en ce que ledit dispositif tournant pendant le revêtement est une broche portant une pluralité de substrats (13) à revêtir, tandis que la broche est de préférence conçue de telle sorte qu'un bout d'arbre s'étend (14) depuis chaque face frontale de la broche, ledit bout d'arbre pouvant être couplé au système faisant tourner le dispositif (12) pendant le revêtement.

10. Installation de revêtement selon l'une des revendications 7 à 9 caractérisée en ce que le système rotatif comprend au moins deux paires de bobines (16) ou embrayages qui saisissent entre eux un bout d'arbre (14) de sorte qu'il est contraint de tourner avec les rouleaux (16).

11. Installation de revêtement selon l'une des revendications précédentes 7 à 10, caractérisée en ce que le système faisant tourner le dispositif pendant le revêtement est entraîné par au moins un moteur (17) placé à l'extérieur de la cabine (6) et entraînant de préférence un arbre qui s'étend à travers une paroi (18) de la cabine dans la cabine (6), alors que la percée est de préférence étanche.

12. Système d'installation de revêtement avec une installation de revêtement selon les revendications 9, 10 ou 11 caractérisé en ce que le support (11) comprend au moins deux évidements dans chacun desquels un bout d'arbre (14) peut être inséré d'en haut de sorte qu'une broche est maintenue par le support (11), tandis que les évidements (15) sont positionnés et conçus de telle manière que la partie d'extrémité de chaque bout d'arbre (14) prévu à être couplé audit système faisant tourner la broche pendant le revêtement dépasse librement de l'évidement correspondant (15) vers l'extérieur.

Drawing