[0001] The present invention relates to a furnace, particularly a ceramic or heating furnace,
consisting of a casing, the jacket and bottom of which are coated with a heat-insulating
material and the open top is adapted to be closed with a cap, which is also coated
with heat-insulating material, and heating means being provided. Such a furnace is
generally known.
[0002] A disadvantage of the known furnace is that after the termination of the burning
process the cap has to be left open for some time before the, then cooled, products
can be taken from the furnace and the furnace can be loaded again, so that there is
a loss in time and heat.
[0003] It is the object of the present invention to provide a furnace of the above mentioned
type, which does not have said disadvantage.
[0004] This object is achieved in that in the furnace according to the invention the bottom
of the casing is formed by a bottom plate construction on which the jacket of the
casing rests removably, and the cap is secured to the jacket by means of disengageable
connection means.
[0005] In this way it is possible after the termination of the burning process to lift the
jacket with closed cap from the bottom plate and to place it on another bottom plate,
after which a next burning process can be started immediately, whereas the product
on the first bottom plate can cool. If, however, the products as achieved do not permit
such a rather unequal cooling, then it is possible first to remove the cap and to
leave the furnace open for some time, before placing the jacket with cap on another
bottom plate.
[0006] The bottom plate construction does advantageously comprise a lower layer of concrete
or a similar material on which, while leaving the outer portions of the top surface
uncovered, the insulating material is provided, whereas the lower side of the jacket
of the casing rests on said outer portions under intermediary of a layer of sealing
insulating material, whereby the heat insulating material with which the bottom plate
is coated, is connected by means of a scalariform joint to the heat-insulating material
with which the jacket is coated.
[0007] The heat-insulating material is preferably formed by layers of a felt material. In
this way the jacket and cap have a considerably small weight relative to the known
furnace which is coated with ceramic material, so that said portions can be lifted
easily.
[0008] When using felt material for the heat-insulating material of the bottom plate construction
uprights are secured in the layer of concrete, which uprights extend through the felt
layers, as provided on the layer of concrete, and carry at their tops a load- supporting
plate of ceramic material.
[0009] When using electric resistance elements to heat the furnace the walls of the jacket
are coated with a pile of horizontally deposed layers of the felt material, whereas
at certain places between two of said layers a strip of ceramic material is clamped,
which is provided with pins from which the electric resistance elements are suspended.
[0010] Because of what is mentioned above it is no longer necessary for a constructor of
furnaces to provide numerous little pins separately. Furthermore there is practically
no contact between the elements and the furnace wall, so that there is no direct heat-flow
to said wall, so that the furnace is more economic and it is possible to let the burning
process take place up to a higher temperature.
[0011] The above mentioned strips can be formed according to two mutually different embodiments.
The first embodiment is characterized by the feature that the pins consist of inwardly,
freely protruding hooks.
[0012] It is also possible, however, that the pins of the strip are provided between two
layers of heat-insulating material, and that the pins are provided with a protrusion
to keep the resistance elements spaced from the layers. The pins may have a lens-shape
when considered in cross-section and, starting at the protrusion, they may have a
T-shaped cross-section. Thereby the lowest possible heat transfer by conduction is
achieved.
[0013] When using burners to heat the furnace said burners may advantageously be provided
in the cap. Thus after termination of the burning process the cap with the valuable
burners and pertaining protection means can be placed on another jacket which is already
loaded. In this way the valuable apparatus can be used continuously and the furnace
is not useless during the cooling period. If the burnt or heated products do not permit
the furnace to be suddenly and completely opened, then a simple intermediate cap may
be provided which remains on the furnace when the main cap and the burners are removed.
[0014] It is also possible that the burners and protection means are mounted on a displaceable
frame and to remove only this frame and to place it on a successive furnace if a quick
cooling action is not desired.
[0015] It is remarked that a so-called bell-furnace is known which is composed of a bell-shaped
section which rests on a bottom and can be lifted as a whole from said bottom. In
this type of furnace the load cannot cool equally after being burnt.
[0016] The invention is further described on the basis of the drawing, in which
fig. 1 is a cross-section through a part of the furnace according to the invention;
fig. 2 is a perspective view, in which the way of securing the electric resistance
elements is shown;
fig. 3 is a plane view of a second embodiment of a strip, and
fig. 4 is a cross-section according to the line IV-IV of fig. 3.
[0017] As shown in fig. 1 the furnace comprises a jacket 1, which rests disengageable on
a bottom plate construction 2, whereas the jacket is closed at its top by means of
a cap 3 which is removably secured on the jacket by means of latches 4.
[0018] The bottom plate construction 2 comprises a frame which is formed by angle-irons
5 in which the steel plate 6 is placed. On the plate 6 a layer of concrete 7 is provided,
in which the uprights 8 are received. On the plate of concrete 7 layers 9 of felt
material are provided, whereas on the uprights 8 a plate 10 rests, are formed by burners,
characterized in that the burners are provided in the cap.
[0019] 12. A furnace according to claim 11, characterized in that the burners are mounted
on a removable frame.