[0001] This invention relates to apparatus for portioning meat and like comestible articles.
[0002] In the preparation of meat for consumption, it is usual to separate the carcass into
a number of primal cuts and subsequently divide the primal cuts into portions. This
portioning has traditionally been effected by hand using knives, saws and cleavers,
but in recent years attention has been directed to improving the productivity of the
portioning operation in mass production meat processing.
[0003] Automatic machines are known-in which a primal cut resting against a stop is moved
in a rotary path into contact with a powered rotating cleaving blade The severed portion
is removed, e.g. by gravity, and the primal cut advanced against the stop for the
process to-be repeated. An example of such a machine is shown in British Patent No.
1,057,052. Such machines do not give an entirely satisfactory product. The cleaving
blade is thicker in its centre than at its edge, and this produces a curved portion.
Secondly, when forming chops and similar "bone-in" portions, the cleaver tends to
smash the bone, causing bone fragments to be found in the meat. Both of these factors
are unpopular with consumers.
[0004] It is also known to make use of a conventional bandsaw (i.e. with a horizontal worktable
and a blade band having a vertical operative portion) in cutting chops and the like,
the operator manoeuvering the primal cut to and fro onto the blade band. This is dangerous
for the operator since it is impossible to fence the blade, and the rate of production
is not very high.
[0005] It is therefore an object of the present invention to provide an improved apparatus
for portioning meat. The invention also seeks to give good operator safety and productivity.
[0006] The invention accordingly provides apparatus for portioning meat, comprising a bandsaw
arranged with a horizontal cutting flight, a meat holder positioned above said flight
for rotation about a vertical axis, the meat holder being adapted to hold meat-to
be-portioned substantially vertically at a position spaced from said axis, means for
rotating the meat holder about said axis, and a depth stop below said flight, whereby
the meat to be portioned is fed across said flight while resting on the depth stop
by rotation of the meat holder. - An embodiment of the invention will now be described,
[0007] by way of example, with reference to the accompanying drawings, in which:
Figure 1 is a perspective view of apparatus in accordance with the invention;
Figure 2 is adiagrammatic plan view on the line 2-2 of Figure 1; and
Figure 3 is a diagrammatic elevation on the line 3-3 of Figure 1.
[0008] The apparatus includes a substantially closed base 10. Within the base 10 a bandsaw
blade 12 is arranged horizontally, the blade 12 passing around pulleys 14 journalled
in the base 10. One of the pulleys 14 is driven by an electric motor 16 via a belt
drive 18.
[0009] Two meat cylinder assemblies 20 are mounted on top of the base 10. Each assembly
20 includes a central tubular portion 22 and radial plate members 24 which are bent
to form circumferential wings 26. Each tubular portion 22 is 28 received on a vertical
shaft/and is drivingly coupled thereto by means (not shown) such as interengaging
shoulders. The shafts 28 are driven by respective electric motors 30 via belt drives
32. The cylinder assemblies 20 may thus be rotated over the plate 34 forming the top
surface of the base 10.
[0010] Under part of the path of movement of each of the cylinder assemblies 20, the plate
34 is formed with respective apertures 36. A depth stop in the form of a plate 38
is provided under each aperture 36. Although not shown in the drawings, each plate
38 is suitably adjustable in the vertical direction.
[0011] 42 As seen in Figure 2, in use primal cuts/of meat are loaded into the cylinder assemblies
20. Each cut is held in the space defined by the central portion 22 and one of the
radial plates 24 and wings 26. A greater or smaller number of such spaces may be provided
to suit the size of the cuts being processed. As the assembly 20 rotates, the lower
end of each cut in turn passes through the aperture 36 to a depth defined by the plate
38 and is moved by the rotation of the assembly 20 across the bandsaw blade 12 to
sever a portion. The severed portion is delivered to the front of the apparatus by
sliding under gravity down a chute 40.
[0012] The apparatus is conveniently operated by loading meat into one of the cylinder assemblies
20 while meat previously loaded into the other is being portioned. In this way a high
rate of production is attained. A sliding cover 44 may be moved to cover the assembly
20 in operation. Suitably, individual switches 46 are provided for the motors 30 driving
the assemblies 20 to allow each of the latter to be halted while being loaded.
[0013] It will be appreciated that the apparatus has a high degree of safety since the bandsaw
is virtually totally enclosed. The portions produced are flat and any bones therein
are cleanly cut. The combination of a rotary meat holder with a bandsaw gives a high
rate of production, which is further improved by the use of twin meat holders as described
above.
[0014] It is of course possible to make modifications to the embodiment described within
the scope of the appended claims. For example, a single electric motor may be used
in conjunction with suitable mechanical transmission to drive the bandsaw and the
cylindrical assemblies. The meat to be portioned may be urged downwardly into contact
with the depth stop by means such as a ram in addition to the force of gravity.
[0015] Although described above with reference to primal cuts of meat, the invention may
be used for portioning similar comestible articles, such as frozen bodies of hamburger
mixture.
1. Apparatus for portioning meat characterised by a bandsaw (12) arranged with a horizontal
cutting flight, a meat holder (20) positioned above said flight for rotation about a vertical axis, the meat holder
being adapted to hold meat to be portioned substantially vertically at a position
spaced from said axis drive means (30) for rotating the meat holder about said axis,
and a depth stop (38) below said flight, whereby the meat to be portioned is fed across
said flight while resting on the depth stop by rotation of the meat holder.
2. Apparatus according to claim 1 characterised in that the bandsaw (12) is totally
enclosed except for an aperture (36) beneath the meat holder and above the depth stop.
3. Apparatus according to claim 1 or claim 2 characterised by a second meat holder
(20) arranged in the same manner as the first-mentioned meat holder.
4. Apparatus according to any preceding claim characterised by a cover (44) arranged
to enclose a meat holder (20) while meat therein is being portioned.
5. Apparatus according to any preceding claim characterised in that each holder (20)
is adapted to hold a plurality of pieces of meat to be portioned at spaced circumferential
loca- tions.
6. Apparatus according to claim 5 characterised in that each meat holder (20) comprises
an upright cylindrical assembly having a central hub portion (22), a plurality of
radial planar walls (24) and circumferential wings (26) each extending from the outer
end of a respective radial wall part-way towards an adjacent radial wall.