[0001] The present invention relates to a coin feeder device for coin counter, more particularly,
to a device for smoothly carrying out feeding of coins from the rotary disk designed
to exert centrifugal force to the coin to the counter.
[0002] The conventional coin counter as shown in Fig. 18 comprises a rotary disk B for exerting
a centrifugal force to the coins D,D' in a space formed by the sorting ring, a hopper
A in a position deviated from the rotary axis B' of the rotary disk, a conveyor device
C for feeding coin between the hopper A and the upper position of the rotary disk
B, and further, with a cutout provided at-a part of the sorting ring, a small sorting
ring at the cutout portion to form a space for delivery of the coins to allow passage
of a coin, and a sorting course 2 which is designed to permit to freely adjust the
space broader or narrower continued to the space for delivery of coins.
[0003] Accordingly, the coins D,D' which have been fed onto the rotary disk by means of
the conveyor device C from the hopner A are subjected to centrifugal force by the
rotary disk 3 to collide against the inner circumferential surface of the sorting
ring F and rotate with the rotary disk B to be scattered, and led to the sorting course
through the coin delivery space.
[0004] And, when the coins are allowed to run on the sorting course in one direction by
means of the feed belt provided on the upper part at the central part of the sorting
course E and the coins D' of the smaller diameter than the designed diameter to be
counted are caused to drop through the gap in the sorting course, sorting out between
the coins to be counted and the coins not to be counted is feasible.
[0005] However, if too large number of coins are fed onto the rotary disk at a time, a number
of coins are accumulated at random on the rotary disk and are not ideally scattered,
and sorting condition becomes extremely unfavorable, making it impossible to send
out the coins smoothly to the sorting course through the delivery slit. Therefore,
it is necessary to provide a coin detector to control driving of the conveyor device
by means of the output signal of the coin detector. Lven when the coin detector is
provided, depending on the set amount of the coin to stop the conveyor device, there
would be cases where the coins cannot be sufficiently sorted by spreading or the coins
are spread in sparse state on a rotary disc, giving rise to lowering of coin feeding
efficiency.
[0006] Further, some of the coins to be fed from the conveyor device and caused to drop
assume upright condition at right angles to the rotary disc. Therefore, in order to
let fall the upright coins, there are nrovided the projections of a certain configuration
on the inner lateral side of the separating ring which surrounds the rotary disk.
[0007] Accordingly, this will make the coin counter not only complicated as a whole but
also large sized, especially make higher the position of the upper opening of the
hopper at least by a weight of the conveying device, thus involving a defect of causing
a difficulty to the work of charging the heavy bagged coins.
[0008] Another defect is that on each action of the conveyor device the coins drop on the
metal rotary disk to produce fairly large noise by the impact between the metals.
[0009] According to the invention, there is provided a coin feeder device for coin counter,
comprising a hopper into which the coins to be counted can be fed, a rotary disk which
supports the coins to be counted fed into the hopper and exerts centrifugal force
to the coins to be counted, a control means provided between the lower end of the
opening of said hopper and the rotary disk so as to control the number of the laid
coins to be counted which slide toward the periphery of the rotary disk by rotation,
a sorting ring surrounding the peripheral part of the rotary disk to prevent jumping
out of the coins, a small sorting ring which constitutes a part of the sorting ring
and forms a gap for coin path with the rotary disk, and a sorting means which is linked
with the coin path gap and makes it possible to take out the coins to be counted and
the coins not to be counted into the different positions by dropping the coins not
to be counted.
[0010] Preferred and/or optional features of the invention are set forth in claims 2-27.
[0011] The invention will now be more particularly described, by way of example only, with
reference to the accompanying drawings, in which:
Figure 1 is a vertical sectional side view to show an embodiment of the coin feeder
for coin counter, according to the invention,
Figure 2 is an enlarged vertical sectional side view of the essential part thereof,
Figure 3 is a cross section of the same,
Figure 4 is an enlarged vertical sectional view of the essential part showing by cutting
out the other embodiment of the controller which is an essential part,
Figure 5 is a vertical sectional side view qhich shows other embodiment of the fitting
structure of the hopper, controller, and sorting ring, which are the essential portions
of the present invention,
Figure 6 is an enlarged vertical sectional view of the essential part of the same;
Figure 7 is a lateral cross-sectional view of the same,
Fig. 8 is a vertical sectional side view which shows other embodiment of the fitting
structure of hopper, controller, and sorting ring in the present invention,
Fig. 9 is an enlarged vertical sectional view of the essential part of the same,
Fig. 10 is a vertical sectional side view of the same,
Fig. 11 is a cross-sectional view to show another embodiment,
Fig. 12 is a vertical sectional side view of the same,
Fig. 13 is a perspective plan view to show fitting structure of small sorting ring,
Fig. 14 is a front view of the same,
Fig. 15 is a cross-sectional view of Fig. 14 taken along the line XV-XV,
Fig. 16 is a front view to show other embodiment of the fitting structure of the small
sorting ring,
Fig. 17 is a cross-sectional view taken along the line XVII - XXVII, and
Fig. l8 is a vertical sectional side view to show the conventional coin counter,
[0012] Referring to the drawing, the coin counter having the coin feeder of the present
invention shown in Figures 1 to 3 comprises a hopper (1) for feeding the coins to
be counted, a rotary disk (2) which exerts centrifugal force to the coins to be counted
D,D' at the lower position of the hopper (1), a controller (3J which controls the
number of the counted and accumulated coins, a sorting ring (4) which surrounds the
peripheral part of the rotary disk (2), a sorting course (5) which is led to the cutout
(41) for engagement of the small sorting ring formed on the designed position of the
sorting ring (4), and a guide metal (6) for guiding the counted and sorted coins and
suspending the counted coin container bag (61).
[0013] The hopper (1) is shaped in downwardly tapered form by metal, synthetic resin, etc.,
and by being suspended integrally with the upper opened part of the coin counter casing
(11) made of metal, synthetic resin, etc., being set at a fixed position so that the
lower end opening 12 of circular section is positioned above the central part of the
rotary disk (2). Further, by making the inner diameter of the lower end opening (12)
of the hopper (1) more than about twofold the maximum diameter of the coins to be
counted, occurrence of choking of coins is prevented before materialization.
[0014] The rotary disk (2) is provided on its upper surface of the central part with a conical
projection (21), and a friction plate (22) made of rubber or urethane resin so as
to surround the projection (21). The upper surface of the periphery of the rotary
disk (2) is flush with the upper surface of the frictional plate (22).
[0015] The projection (21) is integrally provided with a columnar shaft (23) at the central
part on the upper surface of the conical member, and a columnar shaft (24) downwardly
at the central part on its lower surface. The columnar shaft (24) thrusts through
the rotary disk (2) and the rotary shaft (25) of the rotary disk (2) so as to make
the projection (21) rotatable integrally with the rotary disk (2).
[0016] The controller (3) is constituted mainly by a circular cross-sectional tube (31)
made of a metal or urethane resin. Its upper periphery is horizontally extended outward
by projection. Thrusting through the outer peripheral portion, there is provided a
guide rod (32) planted at the designed fixing position of the counter body to accommodate
divided ring, etc. By loosely fitting the coil spring (33) onto the guide rod (32),
the tube (31) is always pressed downward. By curving the lower periphery of the tube
(31) outwardly, sliding of the coins to be counted is facilitated, and the lower periphery
of the tube (31) is position-set so that it will be lower than the opening (12) of
the hopper (1) and higher than the upper surface of the rotary disk (2), centering
on the rotary shaft of the rotary disk together with the opening at the lower end
of the hopper, so that, by the distance between the lower periphery of the tube (31)
and the upper surface of the rotary disk (2), the number of laying of the coins to
be counted is controlled. It is desirable for the opening at the lower end of the
hopper, the controller, and the rotary disk to be aligned at their centers on the
same center line.
[0017] The sorting ring (4) is constituted by the tubular member of a designed height which
surrounds the peripheral part of the rotary disk (2). With its designed position cut
out, a cutout (41) for setting the small dividing ring is formed.
[0018] The sorting course (5) comprises a pair of guide plates (51)(51) placed in parallel
to each other at a certain distance. The guide plates are provided at the top ends
of their opposed inner lateral sides with grooves (52)(52) to support the peripheral
part of the coin. Above the central part of the guide plates (51)(51), there is provided
an endless belt (51) which causes to advance the coins while pressing them down toward
the counted coin guide metal (6). Further, there is provided a spring (54) which applies
force to one guide plate (51) in the direction to separate from the other guide plate
(51). Also, there is provided a denomination cam (51') which sets the position of
the guide plate (51) resisting the applied force of the spring (54). Accordingly,
by operating the denomination cam (51'), the gap between the guide plates (51;(51)
can be changed to sort out the coin of the desired denominations (large diameter and
small diameter ones). At the terminal portion of the course there is provided a sensor
G which generates pulse on passage of the coin so as to send a signal to the counter
device. The counted coin guide metal (6) comprises a tube which has at its upper periphery
a feed inlet (62) which guides the coin which has passed the sorting course and a
coin discharge port (63) at its lower periphery. It is formed in gradually expanded
outer diameter toward the lower end. It is loosely fitted with a ring (64) so as not
to allow pulling out downward, so that the outer circumferential surface of the tube
and the ring (64) cooperate to hold by pressing narrow the mouth portion of the sorted
and counted coin container bag (61i.
[0019] The small sorting ring (7) to be inserted to set into the cutout (41) of the sorting
ring (4) comprises, as shown in Fig. 13 and Fig. 15, by engaging with the guide tube
(72) which is erected to fix to the designed fixing position of the coin counter body
and which contains a coil spring (71), in a manner to be always forced upward. The
small sorting ring (7) comprises a holding tube (74) of a large diameter to be engaged
with the guide tube (72), an arc plate (75) positioned on the extension of the sorting
ring (4), a flat plate (77) to form a gap (76) for passage of coin with the upper
surface of the rotary disk (2) by being provided at the lower end of the arc plate
(75), an eccentric pin (79) to hold the coin path gap (76) to a fixed amount by engaging
with the fitting-plate (78) provided at a designed position of the large diameter
tube (74), and link rods (80), (81), (82), and (83) which work in linkage with the
motion of the above denomination cam (51') to move the eccentric pin (79) up and down
to let the coin path gap (76) vary- The part 84) is an engaging member which is always
forced upward by the coil spring (71) in the guide tube (72) and project up from the
guide tube (72) to prevent slipping out. It is designed to force the small sorting
ring (7) always upward in engagement with the cover plate (85) which covers the upper
opening of the large diameter holding tube (74). Also, the fitting plate (78) is formed
on its lower half part into downwardly tapered form to form a tapered surface (86).
Also, continued to the upper periphery of the tapered surface (86) there is formed
a square cutout recess (87). Further, between the designed position of the link rod
(80) provided axially with an eccentric pin (79) and the designed fixing position
of the coin counter body a spring (88) is stretched to give force to the link rod
(80) so as to have the eccentric pin (79) set into the cutout recess (87). Further,
the link rods (80), (8l), (82), and (83).are forced respectively in one direction
by being forced by the coil spring (71). They are mutually axially connected so as
to permit the roll (89) axially provided at an end of the link rod (83) to be in pressure
contact with the outer circumferential cam surface of the thickness adjusting cam
(55) which coordinates with the denomination cam (51').
[0020] Accordingly, the denomination cam (51') and the thickness adjusting cam (55) may
be operated in coordination with the kind of the coin to be counted, and the motor
(not shown) is energized to drive the rotary disk (2) for rotation and run the endless
belt (53), under which condition a number of coins to be counted may be charged at
a time into the hopper (1). Feeding of coins is conducted in a manner as described
hereinafter.
[0021] The coins lying in the lowest position which are in contact with the rotary disk
(2) at the lower end opening (12) is subjected to centrifugal force by the rotation
of the rotary disk (2) and slid toward the sorting ring (4). At this time, as the
coins slide outward through the gap between the rotary disk (2) and the controller
(3), by setting the gap between the rotary disk (2) and the controller to a designed
amount which is larger than the thickness of a piece of coin and smaller than the
thickness corresponding to twice the thickness that of the thickness of the coin,
the coin can be slid piece by piece. For example, when the coins in two layered state
tend to slide outwardly, the controller (3) shifts upward, resisting the coil spring
(33) to clamp the two coins up and down. Since the friction force between the lowermost
coin and the friction plate (22) is the largest and the friction force between the
coins is extremely small, the lowermost coins are subjected to a-large centrifugal
force, whereas the coins on the upper position are subjected to scarce centrifugal
force. Eventually, only the coins on the lowermost position are slid toward the sorting
ring (4). Also, when the coins have large diameters and slide outwardly under the
condition of being kept in inclined state by the projection (21), the controller (3)
is shifted upward resisting the coil spring (33) to make it possible for the coins
to move smoothly.
[0022] Since the coins which have slid to a position to come into contact with the sorting
ring (4) rotate with the rotary disk (2) and fed one by one to the sorting course
(5) through the coin path gap (76) formed by the small sorting ring (7), the coins
of the largest diameter to be sorted are advanced by the endless belt (53), their
passages are detected by the sensor G, dropped through the counted coin guide (6)
into the counted coin container bag (61
1, and other coins of smaller diameter D' are dropped through the gap between the guide
plates (51)(51) which constitutes the sorting course (5) and fed to other coin counter
or recovered.
[0023] In the above case, when the amount of the coins which slide by centrifugal force
from the hopper (l) toward the sorting ring (4) is larger than the amount of the coins
to be fed to the sorting course (5), there will be the condition where more than two
coins are accumulated at the peripheral part of the rotary disk (2). But, at the initial
stage the coins slide under the unaccumulated condition, so that the coin sorting
function is improved. Also, as it is possible by the projection (21) to support the
coins at the position deviated from the center of the rotary disk (2), the coins can
be slid securely toward the peripheral portion.
[0024] The present invention device can not only make the conveyor device for feeding the
coins to be counted
un-necessary and miniaturize the coin counter size but also facilitate the work of
charging the heavy coins packed in bags by lowering the upper opening position of
the hopper at least by the height of the conveyor device. Moreover, it can allow to
produce noise only in the beginning of the charging of coins in the hopper and thus
to suppress generation of noise. Further, even if the rotary disk does not exactly
maintain horizontality, smooth supply of coin is assured.
[0025] Fig. 4 shows an embodiment of the above construction with modification of the construction
of the controller (3), wherein the controller (3) is constituted by the tubular member
molded by an elastic material such as urethane resin, and by fitting the tubular member
into the hopper (l), the outer circumference of the lower end of the hopper (1) is
covered with the upper half part of the tubular member.
[0026] The gap between the rotary disk (2) and the lower end periphery of the tubular member
is set to an amount larger than the thickness of a piece,of coin and smaller than
the twofold thickness of the coin. Also, the elasticity held by the tube is so set
as to permit the lowest positioned piece of coin to slide readily outwardly and to
prevent exactly outward sliding of the coin accumulated on the upper surface of the
coin on the lowest position. Consequently, the coin on the lowest position which is
subjected to centrifugal force by the rotary disk (2) is outwardly slid by causing
elastic deformation or without causing deformation, and the rest of the coins are
prevented from sliding, thus assuring exact sliding of the coins piece by piece outward
and permitting sorting of the coins in the same manner as in the embodiment shown
in Figs. 1 and 2.
[0027] Since the other portions of constitution are the same as those of the foregoing embodiment,
detailed explanations are omitted.
[0028] In summary, in the case of the embodiment of Fig. 4, the guide rod (32) and the coil
spring (33) may be omitted, so that the construction of the coin counter can be further
simplified..
[0029] The'coin counter as shown in Figs. 5 to 7- is a modification of the embodiment of
Fig. 1 with respect to the construction of the tubular member (31) which constitutes
the controller (3) and the fitting structure of the tubular member (31) and the sorting
ring (4).
[0030] The controller 3 is constituted mainly by a tube (31) of urethane resin which has
elasticity. Its configuration is downwardly expanding form. On the outer side wall
at the top end there is formed an annular groove which accommodates to hold the support
(35) which supports the ring (34), and at the periphery of the upper end opening there
is formed in one-piece an upper outwardly extending elastic annular hook (36) so that
the elastic annular hook (36) can be brought into pressure contact with the lower
outer circumference of the hopper (1) to prevent the coins from jumping out between
the hopper (1) and the tubular member (31), so that, even when the hopper (1) is deformed
under the weight of the charged coins and lowered, the hopper (1) and the tubular
member (31) are exactly connected by its elasticity.
[0031] The gap between the lower end periphery of the controller (1) and the rotary disk
(2) requires to be set to be larger than the thickness of the thickest coins to be
counted. However, if the gap is too large, many pieces of coins are to be delivered
under the accumulated state to give undesirable effect. Therefore, it is most desirable
to set the gap to a degree of more than twofold the diameter of the coins having the
largest diameter to be counted.
[0032] The support (35) is constituted by an annular member formed on its inner periphery
to be engageable with the above annular groove. Its outer periphery is stepped down.
On its lowest surface a ring (34) of urethane resin is set to support, and the lower
end surface of the ring (34) is set to be on nearly the same level as the lower end
face of the controller (3).
[0033] The member (37) is a fitting arm fixed at its one end to the designed position of
the base on the outside of the sorting ring. The lower end of the bolt (38) thrusted
through the other end of the fitting arm (37) in a manner movable up and down is connected
by screwing with the support (35) at its designed position, and further, it always
exerts downward pressure to the support (35) and the controller (3) by loosely resiliently
accommodating the coil spring (39) to the bolt (38) between the fitting arm (37) and
the support (35).
[0034] The constitutions of sorting ring (4), small sorting ring (7), sorting course (5),
and sorted and" counted coin guide metal (6) are the same as those shown in the foregoing
embodiment. Accordingly, the function of supply of coins to the sorting course (5)
from the small sorting ring (7) by the rotation of the rotary disk is conducted in
entirely the same action.
[0035] If, in its feeding action, the amount of the coins to slide from the controller (3)
to the sorting ring (4) is larger than the amount of the coins to be fed to the sorting
course (5), the amount of the coins laid on the rotary disk increases to a condition
to be accumulated by more than two pi-eces. When the coins become accumulated in multiple,
the coins on the upper position are to be laid between the controller (3) and the
sorting ring (4). By these coins, the lower end portion of the controller (3) is pressed
inward to narrow the gap between the rotary disk (2) and the controller (3), thereby
providing a possibility for the smooth sliding of the coins to be prevented.
[0036] However, in the present embodiment, the coins on the upper position are laid between
the support (35) and the sorting ring (4; and they do not come into contact with the
controller (3), so that there is no danger at all for the gap between the rotary disk
(2) and the controller (3) to be narrowed, and the coin sorting efficiency can always
be maintained on a high level. In this respect, this embodiment is superior to that
shown in Figs. 1, 2, and 3.
[0037] Also, according to the present embodiment, by setting the denomination cam (5l')
and the thickness adjusting cam (55) to the size of the maximum diameter coin to be
counted, the eccentric pin (79) is raised via the link rods (83), (82), (81) and (80),
and the small sorting ring (7) is raised to the position at which the cutout recess
(87) is engaged with the eccrntric pin (79), by which the coin path gap (76) can be
set in tune with the thickness of the above maximum diameter coin.
[0038] In the coin counter, the portion where choking of coin is most liable to occur is
experimentarily known to be the portion of the small sorting ring (7), and, when choking
up of coin occurs, the small sorting ring (7) has to be removed to dissolve choking
of coin. By swinging the link rod (80) against the spring (88) the engagement of the
eccentric pin (79) with the cutout recess (87) is released, and the small sorting
ring (7) is forced to rise under the spring force of the coil spring (71). Thereafter,
by drawing out the small sorting ring (7) as it is, the upper part of the gap for
coin path can be opened free, by which choking of coins can be simply dissolved.
[0039] After dissolution of the choking of coin, the operation may be only to engage the
large diameter holding tube (74) with the guide tube (72) and push down. By the step
of the engagement of the tapered surface (86) of the fitting plate (78) with the eccentric
pin (79), firstly the link rod (80) can be swung, and then, when the link rod (80)
is returned to engage the eccentric pin (79) with the cutout recess (87), the small
sorting ring (7) can be held in a manner to suppress slipping out.
[0040] The embodiment of the coin counter as shown in Figs. 8 to 10 is the one which has
the most desirable construction. The difference of this embodiment from that. shown
in Figs. 5 to 7 is that this embodiment is provided with a control plate (101) and
a supporting plate (102) in place of the above ring (34), support (35), and fitting
arm (37).
[0041] The coin counter furnished with the coin feeder device of the present invention shown
in Figs. 8 to 10 comprises a hopper (1) to feed the coins to be sorted, a rotary disk
(2) which exerts a centrifugal force to the coins to be sorted D,D' under the hopper
(1), a controller (3) to control the number of accumulated coins which slide toward
the peripheral part of the rotary disk (2), a sorting ring (4) which surrounds the
peripheral part of the rotary disk (2), a sorting course (5) which is connected with
the cutout (41) for accommodating the small sorting ring formed at the designed position
of the sorting ring (4), and a counted and sorted coin guide metal (6) which hangs
the counted coin container bag (61).
[0042] The hopper (l) is made of metal or synthetic resin and formed in downwardly tapered
configur tion. The hopper (1) is so positioned that, by being suspended integrally
with the upper opening of the coin counter casing (11) of metal or synthetic resin
material, the lower end portion (12) thereof is positioned above the center of the
rotary disk (2).
[0043] By designing the inner diameter of the opening (12) at the lower end of the hopper
(1) to be larger than about twice that of the maximum diameter of the coins to be
counted, occurrence of choking up of coins are prevented before materialization.
[0044] The rotary disk (2) has on the upper surface of its central part a conical projection
(21). Surrounding the projection (21) there is provided a friction plate (22) of rubber
or urethane resin. Further, the upper surface of the rotary disk (2) and the upper
surface of the friction plate (22) are set to be in flush relation. The projection
(21) is provided at the central part of the conical member vertically with a columnar
shaft (23) in one piece, and at the central part of the lower surface with a columnar
shaft (24; downwardly. The columnar shaft (24) is thrusted through the rotary disk
(2) and the rotary shaft (25) of the rotary disk (2), so that the projection (21)
is rotatable in one-piece with the rotary disk (2).
[0045] The controller (3) is constituted mainly of the circular cross-sectional tube (31)
of urethane resin or the like. Further, at the upper end periphery there is formed
an elastic annular hook (36) which extends in upper outward direction in one-piece,
so that the elastic annular hook (36) is made possible to be in pressure contact with
the lower end outer circumferential surface of the hopper (l), thereby preventing
the jumping out of the.coin between the hopper (1) and the tubular member (31), and,
even in case of the deformation of the hopper (1) under the load of the input coins
and lowering of its position, the hopper (1) and the tubular member (31) are exactly
connectable by their flexibility.
[0046] In the present embodiment, the gap between the lower end of the controller (3) and
the rotary disk (2) requires to be so set as to become larger than the thickness of
the thickest coins of those to be counted. However, as the' control of the number
of coins to be accumulated is to be made by the control plate (101) to be described
later, the device of the present embodiment does not necessitate at all to set the
gap to twice as large as the thickness of the thickest coin, different from the cases
of the aforedescribed embodiments. Since the gap can be more than twofold the thickness
of the thickest coin, sliding of the coin can be more-smoothly made. And, the inner
diameter of the controller (3) is desirably more than about twice the diameter of
the coins having the largest diameter.
[0047] The above controller (3) is immovably supported by engaging the inner circumferential
periphery of the annular support (102) whose outer circumferential periphery is fixed
at its designed positions to the designed positions of the base situated outside the
sorting ring with the above annular groove (100).
[0048] The above control plate (101) is constituted by a plate of donut-like form covering
the upper part of the rotary disk (2) between the lower end outer periphery of the
controller (3) and the sorting ring (4). By bending the outer peripheral part, inner
peripheral part, and central part upward, the bend strength in the direction of thickness
is-improved. The bolt (103) erected on the upwardly bent portion at the central area
by screwing at its lower end is loosely inserted to move up and down into the designed
position of the supporting plate (102). Further, between the supporting plate (102)
and the control plate (101), the bolt (103) is loosely accommodated with a coil spring
(104) of small spring force, by which the control plate (101) is at all times forced
toward the rotary disk (2). The gap between the control plate (101) and the rotary
disk (2) under the condition where the control plate (101) is in the most lowered
position is set to be slightly larger than the thickness of the thickest coin.
[0049] Screw connection of the lower end of the bolt (103) with the upwardly bent portion
securely prevents the lower end periphery of the bolt (103) from projecting below
the coin pressing surface (lowest surface) of the control plate (101).
[0050] The sorting ring (4) is constituted by a tubular member of a designed height which
surrounds the periphery of the rotary disk (2), and has a cutout (41) for accommodating
small sorting ring at a designed position.
[0051] The sorting course (5) comprises a pair of guide plates (51)(51)., On the upper ends
of the opposed inside surfaces there are provided the grooves (52)(52) for supporting
the periphery of the coin. And, on the upper position of the guide plates (51)(51)
there is provided an endless belt (53) which is designed to cause the coins advance
toward the counted coin guide metal (6) while pressing them downward. Further, there
is provided a spring (54) which exerts force in the direction to alienate one guide
plate (51) from the other guide plate (51). A thickness adjusting cam (55) which sets
the position of the guide plate (51) resisting the force of the spring (54) and the
denomination cam (51') which coordinates with it are provided.
[0052] Accordingly, by operating the thickness adjusting cam (55) and the denomination cam
(51'), the gap between the guide plates (51)(51) can be varied to select the coins
of the desired denominations.
[0053] The sorted and counted coin guide metal (6) forms at its upper end an inlet (62)
which leads the coins after passing the sorting course, and comprises a tubular member
formed at its lower end with an outlet (63) for coins. It is formed in such configuration
as to be gradually enlarged in its outer diameter nearly toward the lower end, and
loosely accommodated with a ring (64) so that the mouth of the aorted coin container
bag (61) is clamped by pressing with the outer circumferential surface of the tube
and the ring (64) so- as not to allow the container bag (61) to be pulled downward.
[0054] The small sorting ring (7) in this embodiment comprises, as shown in Fig. 16 and
Fig. 17, the means to be engaged with the guide tube (72) which is erected to be fixed
to the designed fixing position of the coin sorter body and which self-contains a
coil spring (71) so as to be always forced upward. It is constituted by a large diameter
holding tube (74) having a hole (73; for engagement with the guide tube (72), an arc
plate (75) situated on the extension of the sorting ring (4), a flat plate (77) provided
at the lower end periphery of the arc plate (75) to form a gap (76) for coin path
with the upper surface of the rotary disk (2), an eccentric pin (79) which is designed
to keep the gap (76) for coin path constant by being engaged with the fitting plate
(78) which is provided to be movable up and down at the designed position of the large
diameter holding tube (74), and the link rods (80), (81), (82) and (83) which are
operated in linkage with the operation of the denomination cam (55) to move the eccentric
pin (79) up and down so as to vary the size of gap (76) for coin path.
[0055] Fig. 11 and Fig. 12 show an embodiment which is designed to make it possible to vary
the lowest position of the central plate (101) shown in Figs. 8 to 10. The bolt (103)
is upwardly extended. The cam (105) is loosely accommodated in. the bolt (103) in
a manner to prevent slipping out and to be freely rotatable between the supporting
plate (102) and the head of the bolt (103). On the lower face of the cam (105) there
are provided grooves (106)(106). On the upper surface of the supporting plate (102)
there are placed the balls (107)(107) so as to permit only self rolling, and the lower
surface of the cam (105) is received at all . times by the balls (107)(107). At the
upper end of the cam (105) an L-shaped metal (108) is fixed in one-piece, and the
adjacent L-shaped metals are mutually connected by the link rod (109). This makes
it possible for all cams (105) to rotate simultaneously. By allowing to couple the
grooves (106)(106) of the lower surface of the cam (105) with the balls (107)(107),
the control plate (101) is levelled down, and by allowipg the bottom surface portions
other than the groove to be supported by the upper surface of the balls (107)(107),
the control plate is levelled up.
[0056] The member (110) is a handle for operation which is fixed in one-piece with the cam
(105). The member (111) is a spring for changing over the cam stretched between either
of the L-shaped metal (108) and the designed position of the supporting plate (102).
[0057] Accordingly, in case of the sorting of the coins which have large diameter and thickness,
the operating handle (110) is operated to rotate all the cams (105) simultaneously,
and, of the lower surfaces of each cam, the bottom surface portions other than the
groove may be allowed to be supported by the upper surfaces of the balls (107)(107)
to cause the control plate (101) to go up. The thick coins to be counted are then
accumulated not more than two pieces in the gap between the rotary disk (2) and the
control plate (101), by which it becomes possible to feed the coins to be counted
in the same manner as in the embodiments of Fig. 6 and Fig. 7.
[0058] In case of feeding the coins having small diameter and small thickness, the handle
(110) for operation may be operated to rotate simultaneously all the cams (105) to
engage the balls (107)(107) with the grooves (106)(106) out of the lower surfaces
of cams (105), and the thin coins to be counted become accumulated in no more than
two pieces in the gap between the rotary disk (2) and the control plate (101), thereby
allowing to effect feeding and sorting of coins in the same manner as in the embodiments
of Fig. 6 and Fig. 7.
[0059] The member (84) is an engaging member which project above the guide tube (72) to
prevent slipping, under exertion of the force at all times upward by means of the
coil spring in the inside of the tube (72). The part (90) is a fine adjustment cam
inserted in the upper half part of the large diameter tube (74) so as to be rotatably
driven by means of the operating knob (91). The member (92) is a pin which is planted
on the fitting plate (78), thrusting through the slit (93) on the side wall of the
large diameter tube (74) to be engaged with the upper end cam surface (94) of the
fine adjustment cam (90). The member (95) is a click stop ball which is forced by
the spring (96) and designed to prevent accidental rotation of the operating knob.
The distance for the fitting plate (78) to be movable up and down is set to he the
same as or the larger- than the distance for the pin (92) to be movable up and down
by the rotation of the fine adjustment cam (90).
[0060] The lower half of the fitting plate (78) is formed into a downwardly tapered surface
form (86), and, continued to the upper end periphery of the tapered surface (86) there
is formed a square cutout recess (87) to accommodate the eccentric pin (79). Further,
a spring (88) is stretched between the designed position of the link rod (80) axially
provided with an eccentric pin (79) an3 the designed fixing position of the coin counter
body, and the link rod (80) is forced to set the eccentric pin (79) into the cutout
recess (87).
[0061] The link rods (80), (81), (82), and (83) are respectively forced in one direction
under the upward forcing of the link rod (80) by the coil spring (71), and are mutually
axially connected to permit the roll (89) axially fitted to one end of the link rod
(83) to be in pressure contact with the outer cam surfaces of the denomination cam
(51') and the thickness adjusting cam (55). Accordingly, the denomination cam (51')
and the thickness adjusting cam (55) are operated in accordance with the kind of the
coin to be counted, the rotary disk (2) is driven by energizing the motor (not shown)
in accordance with the procedures similar to those of the foregoing embodiments, the
endless belt (53) is run, and under the operating condition many-coins to be counted
are charged into the hopper (1) to feed the coins to be counted.
[0062] The coins charged into the hopper (1) drop through the controller (3), and are received
on the rotary disk. The coins on the lowest position in contact with the rotary disk
(2) are.subjected to centrifugal force by the rotation of the rotary disk (2), and
slid toward the sorting ring (4).
[0063] At this time, the coins slide outward through the gap between the rotary disk (2)
and the controller (3). Thus, the coins can be slid under the condition placed in
layers not more than the number of pieces to be laid determined by the gap between
the rotary disk (2) and the controller (3) or under the condition not accumulated
in layers at all.
[0064] The coins which have slid outward from the controller (3) are led to the position
between the rotary disk (2) and the control plate (101). Accordingly, of the coins
which have slid from the controller (3) under the condition of accumulation in plural
pieces, only the coin on the lowest position is slid through the gap between the rotary
disk (2) and the control plate (101) until it comes into contact with the sorting
ring (4). The succeeding coin is slid until it comes into contact with the coin adjacent
to the sorting ring (4). The above operations are repeated hereafter to align the
coins in the gap between the rotary disk (2) and the control plate (101).
[0065] The foregoing explanations have been given on the actions of the case where the coins
are aligned piece by piece in the gap between the rotary disk (2) and the control
plate (101). However, since the coins inside the controller (3) are to slide outward
continuously and each coin is subjected to relatively large centrifugal force in sliding,
the succeeding coin is to be brought into strong collision with the preceding coin,
and usually the succeeding coin is to hold up the preceding coin and advance under
it. Moreover, since the spring force of the coil spring (104) which forces the control
plate (101) downward is made small, the succeeding coin holds up the preceding coin
together with the control plate (101) to advance thereunder, and alignment is formed
under the condition where more than two pieces of coin are laid in the gap between
the rotary disk (2) and the control plate (101). In such a case, by means of the spring
force of the compressed coil spring (104) the coins are to be pressed on the upper
surface of the rotary disk (2) by the spring force of the compressed coil spring (104).
However, since the spring force is small, there is no case for the continuation of
rotation of the rotary disk (2) to be interrupted thereby. rurther; it may be so designed
that, when more than three pieces of coin are accumulated in layers, the intermediate
coin is caused to slip out under the rotation of the rotary disk (2), so that the
number of accumulation of the coin may be made not exceeding two pieces. Even when
more than two pieces of coin are cumulatively laid between the rotary disk (2) and
the control plate (101), the coins to be fed to the sorting course (5) are to become
piece by piece. Therefore, there is no case of trouble in the coin feeding action
to occur; In other words, in this embodiment, it is possible to dissolve any risk
for a number of coins to be laid in layers in the gap between the rotary disk (2)
and the control plate (101) and make the coins to be laid in layers not to exceed
two pieces, so that the coin counting performance and the coin sorting performance
can be remarkably improved in comparison with the foregoing embodiments.
[0066] With regard to the relation between the diameter and the thickness of the coin, it
is usual that when the larger the diameter is, the larger the thickness is. However,
depending on country, there may exist. a coin having a larger thickness even with
a smaller diameter.
[0067] Accordingly, in such case as above, the operations of setting the denomination cam
(51') and thickness adjusting cam (55) in coordination with the coin of the largest
diameter, levelling up the eccentric pin (79) mediated by the link rods (83), (82),
(81) and (80), levelling up the small sorting ring (7), and setting the coin path
gap (76) to the size of. the largest diameter coin are still unsatisfactory to lead
all the coins to the sorting course (5).
[0068] However, this embodiment can cope with the case as above. By operating the operating
knob (91) the fine adjustment cam (90) is rotated and the lower portion of the upper
end cam surfaces (94) is engaged with the pin (92), upon which the fitting plate (78)
is lowered, the small sorting ring (7) is raised, and the coin path gap (76) is widened,
so that it becomes possible to send the coins of irregular sizes having small diameter
and large thickness to the sorting course (5).
[0069] And, these coins, while rotating together with the rotary disk (2), are fed piece
by piece to the sorting course (5) through the coin path gap (76) formed by the small
sorting ring (7), the coins of the largest diameter to be counted are advanced by
the endless belt (53), dropped into the sorted coin container bag (61) through the
sorted coin guide metal (6). Other coins of smaller diameters are let fall through
the gap between the guide plates (51)(51) which constitute the sorting course (5)
and fed into other coin sorter or collected.
1. A coin feeder device for coin counter comprising a hopper into which the coins
to be counted can be fed, a rotary disk.which supports the coins to be counted fed
into the hopper and exerts centrifugal force to the coins to be counted, a control-means
provided between the lower end of the opening of said hopper and the rotary disk so
as to control the number of the laid coins to be counted which slide toward the periphery
of the rotary disk by rotation, a sorting ring surrounding the peripheral part of
the rotary disk to prevent jumping out of the coins, a small sorting ring which constitutes
a part of the sorting ring and forms a gap for coin path with the rotary disk, and
a sorting means which is linked with the coin path gap and makes it possible to take
out the coins to be counted and the coins not to be counted into the different positions
by dropping the coins not to be counted.
2. The coin feeder device for coin counter according to Claim 1, wherein there are
provided the control means to control the number of laid coins on the upper position
of the rotary disk and the hopper thereabove, each being provided on the same center
line of the rotary shaft to be rotated by a motor.
3. The coin feeder device for coin counter according to Claim 1, wherein there are
provided a central projection on the upper surface of the rotary plate and a friction
plate on the outer periphery thereof.
4. The coin feeder device for coin counter according to Claim 1, wherein the means
for controlling the number of daid coins is constituted by a tubular member of the
larger diameter than the opening at the lower end of the hopper, said tubular member
is caused to surround the external area of the opening at the lower end of the hopper,
and said tubular member is supported to be movable up and down on the upper position
of the rotary disk.
5. The coin feeder device for coin counter according to Claim 4, wherein the lower
end periphery of said tubular member is curved outward.
6. The coin feeder device for coin counter according to Claim 1, wherein said tubular
member is fixed to the outer circumferential surface of the lower end of the hopper.
7. The coin feeder device for coin counter according to Claim 6, wherein said tubular
member is provided with elasticity at least at its lower end periphery.
8. The coin feeder device for coin counter according to Claim 1, wherein the means
for controlling the number of laid coins is constituted by a tubular member, with
the upper end opening of the tubular member being linked with the lower end opening
of the hopper, and the gradually expanding opening at the lower end of the tubular
member positioned on the upper part of the central part of the rotary disk.
9. The coin feeder device for coin counter according to Claim 8, wherein said tubular
member is provided with elasticity at least at its lower end periphery.
10. The coin feeder device for coin counter according to Claim 7 or Claim 9, wherein
there is provided a large . diameter holding tube which surrounds at least the outer
circumference of the lower end portion of the tubular member.
11. The coin feeder device for coin counter according to Claim 10, wherein a ring
is provided at the lower end periphery of said large diameter holding tubular member,
and the gap-between the ring and the rotary disk is set to be in the range of 1 to
2 fold of the thickness of the coin to be sorted.
12. The coin feeder device for coin counter according to Claim 8, wherein said tubular
member is provided at its upper opening periphery with an elastic annular hook, and
the tubular member and the hopper are connected with the elastic annular hook.
13. The coin feeder device for coin counter according to Claim 4 or Claim 6 or Claim
8, wherein the gap between the lower end periphery of the tubular member and the rotary
disk is set to be in the range of about 1 to 2 fold of the thickness of the coin to
be sorted.
14. The coin feeder device for coin counter according to Claim 1, wherein a spring
to force the small sorting ring upward is provided, a pin for controlling the upward
shifting of the small sorting ring in engagement with the small sorting ring is swingably
provided to make it possible to set the height of the small sorting ring, a denomination
cam which constitutes a means of sorting the coins to be counted and which is designed
to adjust the gap of the gap-adjustable sorting course is provided, and a link rod
which connects the pin with the denomination cam in a manner to permit adjustment
of its up and down positions is provided.
15. The coin feeder device for coin counter according to Claim 14, wherein said small
sorting ring is provided with a cam for adjusting the position of engagement with
the pin up and down.
16. A coin feeder device for coin counter comprising a hopper into which the coins
to be counted can be fed, a rotary disk which supports the coins to be counted fed
into the hopper and exerts centrifugal force to the coins to be counted, a control
means to control the number of the laid coins which slide toward the periphery of
the rotary disk, a sorting ring surrounding the peripheral part of the rotary disk
to prevent jumping out of the coins, a sorting ring surrounding the peripheral part
of the rotary disk to prevent jumping out of the coins, a control plate to control
accumulation of the slid coins to be sorted on the upper position near the outer circumference
of the rotary disk, a small sorting ring which constitutes a part of the sorting ring
and forms a gap for coin path with the rotary disk, and a sorting means which is linked
with the coin path gap and makes it possible to take out the coins to be counted and
the coins not to be counted into the different positions by dropping the coins of
smaller diameter.
17. The coini feeder device for coin counter according to Claim 16, wherein said control
plate for controlling the laid coins is forced downward above the rotary disk by means
of a spring.
18. The coin feeder device for coin counter according to Claim 17, wherein the spring
force of said spring is weakened, the control plate is rendered possible to be raised
by the accumulation of the coins which have slid under the centrifugal force, and
the pressure of the rotary disk is made small.
19. The coin feeder device for coin counter according to Claim 17, wherein a cam for
shifting said control plate upward against said spring force is rotatably provided.
20. The coin feeder device for coin counter according to Claim 16, wherein the inner
periphery, outer periphery, and central part of the control plate are bent upward.
21. The coin feeder device for coin counter according to Claim 16, wherein a projection
for sliding down the coins is provided on the upper surface at the central part of
the rotary disk, and a friction plate is provided surrounding said projection.
22. The coin feeder device for coin counter according to Claim 16, wherein the control
means is constituted by a tubular member, the upper end periphery of-the tubular-member
is linked with the lower end opening of the hopper, and the large diameter opening
at the lower end of the tubular member is positioned above the central part of the
rotary disk.
23. The coin feeder device for coin counter according to Claim 22, wherein the tubular
member is provided with elasticity at least at its lower end periphery.
24. The coin feeder device for coin counter according to Claim 22, wherein the tubular
member is provided at its upper end opening periphery with an elastic annular hook,
and the tubular member and the hopper are connected by said elastic annular hook...
25. The coin feeder device for coin counter according to Claim 22, wherein the gap
between the lower end periphery of the tubular member and the rotary disk is more
than the thickness of the coins to be sorted.
26. The coin feeder device for coin counter according to Claim 16, wherein a spring
for forcing the small sorting ring upward is provided, a pin for controlling the upward
shifting of the small sorting ring by engagement with the small sorting ring is swingably
provided to make it possible to adjust the height position of the small sorting ring,
a denomination cam which constitutes a means of sorting the coins to be counted and
which is designed to adjust the gap of the gap-adjustable sorting course is provided,
and a link rod which connects the pin with the denomination cam in a manner to permit
adjustment of its up and down positions is provided.
27. The coin feeder device for coin counter according to Claim 26, wherein the small
sorting ring is provided with a cam for adjusting the position of its engagement with
the pin up and down.