Backgroúnd 'of the Invention
[0001] This invention relates to a machine for reducing sheets of wood pulp to discrete
fibers. Wads of such fibers are pleasingly white and are used, for example, as an
absorbent material in disposable diapers, sanitary napkins and the like.
[0002] Until recently, webs or sheets of dry soft pulp were used almost exclusively to make
fibers. Use of hard pulp is now becoming more common. A disk type fiberizer apparatus,
such as the one described in U.S. Patent No. 3,538,551, particulated or fiberized
soft wood pulp efficiently and with a satisfactory degree of fineness. The patented
fiberizer has a multiplicity of pointed pins extending axially from one face of a
disk that is rotated at high speed. The sheets of wood pulp are fed through a slot
in the disk housing and into the pointed rotating pins which break off fragments of
the pulp sheet and reduce them to fibrous particles as they are being centrifuged
radially outwardly from the center of the disk. It has been discovered that this type
of fiberizer, although very satisfactory for processing soft pulp, has its pointed
pins worn away at a higher than acceptable rate when hard pulp is being processed.
However, it had the desirable property of separating the fibers from the soft pulp
sheet stock with a minimum of damage to the fibers, that is, it preserved the fiber
filaments in relatively long lengths which is desirable when the fiber is destined
to be used in an absorbent batting. It has been found that a different approach must
be taken to achieve the desirable properties when the feed stock is hard pulp.
Summary of the Invention
[0003] An object of the present invention is to provide a fiberizer apparatus that is distinguished
by its ability to fiberize hard wood pulp without having to be taken out of service
for maintenance at frequent intervals.
[0004] Another object of the invention is to provide a fiberizer that divides hard wood
pulp into long discrete filaments or fibers while at the same time produces a minimum
of short fibers or dust in the batting product.
[0005] Still another object is to provide a fiberizer that has elements in a single housing
for chipping fiber particles from the end of a pulp sheet, reducing the particles
at one stage subsequent to their being segregated from the sheet and then further
milling the particles to reduce them to discrete fibers whereupon they are centrifuged
through a a screen for further reducing their compactness.
[0006] How the foregoing and other more specific objects of the invention are achieved will
be evident in the more . detailed description of a preferred embodiment of the new
fiberizer which will now be set forth in reference to the drawings.
Description of the Drawings
[0007]
FIGURE 1 is a front elevation view of the fiberizer with a portion of the front wall
of its housing broken away to show the interior thereof;
FIGURE 2 is a section taken on the irregular line corresponding with 2--2 in FIGURE
1;
FIGURE 3 is an axial view of a disk that carries cutting and milling members and rotates
in the housing of the fiberizer, said disk being shown isolated from the assembled
fiberizer of FIGURES 1 and 2;
FIGURE 4 is a side view of the disk in FIGURE 3 with a part broken away and sectioned;
FIGURE 5 is an enlarged view of a section taken on a line corresponding with 5-5 in
FIGURE 1; and
FIGURE 6 is a rear view of a portion of a pair of stationary cutter blades which are
shown in profile in FIGURES 2 and 5.
Description of a Preferred Embodiment
[0008] Referring to FIGURES 1 and 2, the fiberizer includes a housing comprised of a generally
circular wall 10 that has a channel shaped cross-section and is closed on its sides
by means of a front wall 11 and a rear wall 12. In FIGURE 1, one may see that from
a point where the lead line from the reference numeral 13 is applied to a clockwise
location where the lead line from the numeral 14 is applied the radius of outer wall
10 of the housing increases so it has an involute shape. Also, from the lead line
of numeral 15 clockwise to approximately the lead line from numeral 16, the radius
of outer wall 10 of the housing decreases so it has an involute shape. In the left
region of FIGURE 1, one may see that the housing has an output port 17 from which
the fibers are evacuated or discharged.
[0009] As can be seen best in FIGURE 2, the front wall 11 of the housing is provided with
a slot 18 for feeding a sheet or web or dry hard pulp into the housing for processing.
FIGURE 1 shows that the slot 18 is a chord of the generally circular housing and that
the chord is radially displaced from the center of the housing. FIGURE 2 shows some
schematically represented guide plates 19 between which there is a gap 20 through
which the sheet of hard wood pulp is fed through the slot into the housing along a
plane coincident with that of the arrow 21. A pair of driven friction rollers 22 and
23 are used for pushing the pulp sheet through the slot into the housing. Roller 23
has a pinion 24 on its shaft which engages another pinion 25 on the shaft of roller
22. The shaft of roller 24 has a sprocket 26 on it for being driven with a chain 26'
which is shown fragmentarily. In an actual embodiment, a pneumatic cylinder, not shown,
is provided for pressing upper roller 22 down yieldingly to create the necessary force
for driving pulp sheets of various thicknesses through the slot 18.
[0010] As shown in FIGURE 2, a shaft 30 extends through an air intake opening 31 in the
rear wall 12 of the housing. One of the bearing blocks 32, in which shaft 30 is journaled,
is shown as being mounted on a base member 33. There are actually two bearing blocks
but one has been omitted from the drawing. A screw 30' in wall 11 acts as a safety
stop which precludes shaft 30 from ever shifting-so much that rotating and stationary
parts would collide. The shaft has a v-pulley 34 on it to facilitate driving it rotationally
with belts 35. As can be seen particularly well in FIGURE 2, the shaft has a hub 36
fastened to it and a rotor or disk assembly 37 is fastened to the hub for the disk
to rotate in a plane that parallels the front 11 and rear 12 walls of the housing.
A circular brake plate 27 is fastened to a shaft 30 and it rotates between brake linings
28 and 29 which are forced toward each other to create friction on the plate for decelerating
the high speed disk 37 to a stop when driving power is removed from pulley 34. The
disk or rotor 37 is shown in isolation from the hub 36 and in more detail in FIGURES
3 and 4 although it is partly visible in FIGURES 1 and 5 as well.
[0011] As can be seen in FIGURE 3, the disk 37 is provided with holes 38, arranged in a
circle, for permitting it to be fastened to the hub 36 with machine screws, not shown.
The disk has a plurality of equiangularly spaced radially extending bars 39 fastened
to the face 40 of the disk that is presented toward front wall 11 of the housing.
Each of the bars 39 are secured to the front face 40 of the disk with several cap
screws 41. Because the bars are subjected to high centrifugal force, it is desirable
to further secure them with keys, such as the one marked 42 which engages complementarity
in keyways in the bars and the disk.
[0012] In the illustrative embodiment, bars 39 have a row of axially extending cutter prongs
43 formed on them. The prongs desirably have a square cross section and flat exposed
ends. The bars, and, hence, the prongs are made of hardened steel or other especially
hard metal. As can be seen, the prongs in each bar constitute a radially extending
row of prongs 43. Since the bar and prongs rise above the face of the disk, they serve
as vanes for centrifuging particles of pulp, that are broken away from the end of
the sheet by the prongs, radially outwardly beyond the periphery of the disk which
is a desirable characteristic for enhancing the fiber communiting process.
[0013] - Those skilled in the art will appreciate that axially extending prongs comparable
to the prongs 43 might be anchored by other means to the disk instead of being integral
with bars 39. In any case, it would be desirable to distribute the prongs over the
face of the disk in radially offset rows to achieve centrifuging action. Also, as
in the preferred embodiment illustrated herein, the prongs in a radial row should
have some space between them.
[0014] As shown in FIGURE 4, the heads of the cap screws 41 that secure the cutter prong
bars to the disk are exposed on the rear of the disk. In an actual embodiment, the
heads of the cap screws are provided with a diametral hole, not visible, and a wire,
not shown, is fed through all of the holes to limit the amount by which the cap screws
could turn out if they should become loosened during use of the apparatus.
[0015] A plurality of hammer members 45 are anchored equiangularly about the periphery of
the disk 37. The hammer members, as shown in FIGURE 3, have dovetail bases 46 which
fit into complementarily shaped slots in the periphery of disk 37 to assure that the
hammer members will not be centrifuged out at the high rotational speed of the disk.
The hammer members are secured against axial withdrawal from the dovetail slots by
screwst which pass through holes marked 47 in FIGURE 4. The breaker hammers orbit
at high peripheral velocity with disk 37 and about its center.
[0016] As can be seen in FIGURE 5 especially well and in FIGURE 2, the cutter prongs 43
on bars 39 project towards the end of the pulp sheet 21 that is being fed through
slot 18 into the fiberizer. A pair of bar-like cutter blades 50 and 51 are held by
screws to the front wall 11 of the housing. The cutter bars or blades 50 have teeth
or serrations 52 on their faces that are presented toward the prongs 43 on the rotating
cutter bars. There is a small gap 53 allowed to remain between the tips of the serrations
52 on the stationary cutter blades and the ends of the prongs 43 on the rotating cutter
bars so there is no contact between the stationary serrations and rotating prongs.
The stationary cutter blades 50 and 51 extend chordally above and below the chordally
extending pulp sheet infeed slot 18. The rotating prongs and stationary serrated blades
coact to reduce fragments of pulp that are broken from the end of the pulp sheet.
[0017] As shown in FIGURE 1, a breaker segment 55 having a circumferential array of teeth
or serrations 56 is fastened in the top of the generally circular housing wall 10.
The breaker segment 55 extends substantially from the location marked 15 in the rotational
direction of the disk clockwise in FIGURE 1 to the approximate location marked 16.
The breaker segment 55 extends over an arc of about 90° in this design. The breaker
segment has a width substantially equal to the distance between the front and rear
walls 11 and 12 of the housing. The toothed breaker segment 55 has an involute shape
corresponding to that of the housing. In one region 57 there is a substantial radial
distance between the faces of the hammer members 45 and the teeth or serrations in
the breaker segment 55. Because of the involute shape, the hammers 45 get closer and
closer to the serrations of the breaker segment in the direction of rotation of the
disk but the hammers never_contact the breaker teeth as is evident from inspection
of FIGURE 1.
[0018] A metal band 60 constituting a screen is arranged in the fiberizer housing substantially
concentric to rotating disk 37. As can be seen best in FIGURE 2, the screen has a
plurality of holes 61 through which the segregated fibers are projected by. the centrifugal
force of the components on disk 37 and under the influence of the fanning effect they
create. The screen band has sufficient width to extend from the front wall 11 to the
rear wall 12 of the fiberizer housing. The screen has several metal tubes 62 welded
to it. As shown in FIGURE 2, bolts 63 extend through the metal tubes for anchoring
the screen. In an actual embodiment, by way of example and not limitation, screen
holes 61 have a diameter of 3/8 of an inch. In the illustrated embodiment, screen
60 subtends an arc of about 180°. In FIGURE 1, one of the curved ends 64 of the screen
is in contact with the inside of outer wall 10 of the housing. As indicated earlier,
housing 10 starts to take on an involute shape where the lead line for the reference
nuneral 13 is applied and this involute shape terminates where the lead line for reference
numeral 14 is applied. This develops between screen 60 and housing wall 10 a region
65 having an increasingly large radial dimension that is in reality a fluff conducting
channel that leads to exit port 17 through which the fluffed fibers are withdrawn.
Screen 60 is effective to cause breakup of any agglomerates of fibers that pass through
its holes. Thus, the fiber fluff comes out of the fiberizer in a highly homogeneous
state insofar as its density is concerned. It should be noted that screen 60 extends
from its starting point 64 in the clockwise direction in FIGURE 1 to its other curved
end 66 which abuts one end of the toothed breaker segment 55.
[0019] In operation, a sheet of hard wood pulp is driven through slot 13 under the influence
of rollers 22 and 23. The end of the pulp sheet encounters the rotating staggered
and axially extending cutter prongs which break fragments of the pulp from the end
of the sheet. The fragments are further divided by the coaction of the rapidly moving
prongs and the stationary serrated cutter blades 50 and 51. The material is centrifuged
radially outwardly for being further broken down by the interaction of the rotating
hammers 45 and stationary breaker segment 55 which is in the nature of a milling action.
The now finely-divided fibers are carried around and projected through screen 60 into
involute channel 65 where the fluffy material becomes more influenced by the suction
provided at discharge port 17. The fluffy material is then conducted, by means, not
shown, to a dispenser, not shown, which deposits measured quantities of the material
on a continuous backing sheet that is used to form diapers by methods well known in
the art.
[0020] Although a preferred embodiment of the invention has been described in detail, such
description is intended to be illustrative rather than limiting, for the invention
may be variously modified and is to be limited only by interpretation of the claims
which follow.
1. A wood pulp fiberizer including:
a housing comprising ' a generally circular wall and front and rear walls, respectively,
enclosing opposite sides of the circular wall, the front wall having a slot for feeding
a sheet of wood pulp into the housing axially of the circular wall,
rotatable shaft means extending axially into said housing and a disk mounted to said
shaft means for rotation in said housing with one side of the disk facing the front
wall and the other side facing the rear wall,
a multiplicity of cutter prongs projecting axially from said one face of the rotatable
disk toward the front wall of the housing,
stationary cutter blades arranged above and below said slot inside of said housing,
said blades extending axially to proximity with but in noncontacting relation to said
cutter prongs, said cutter prongs cooperating with said blades to particulate a pulp
sheet fed through said slot,
a plurality of hammer members extending radially from the periphery of the disk for
orbiting with the disk,
a breaker segment arranged along at least a part of the orbital path of the hammer
members, said segment having teeth projecting toward the path of the hammers for cooperating
therewith to further break the particles into fibers, and
screen means arranged along the orbital path of said hammer members and through which
fibers are propelled by said hammer members for being withdrawn from the outside of
the screen.
2. The fiberizer according to claim 1 including radially extending bars mounted in
equiangular spaced relationship on said one face of the disk, said cutter prongs being
formed integrally with said bars.
3. The fiberizer according to claim 2 wherein the cutter prongs on a bar are radially
spaced from each other.
4. The fiberizer according to any one of claims 1, 2 or 3 wherein said cutter prongs
are arranged in radially extending rows and the rows are arranged equiangularly on
said one face of the disk.
5. The fiberizer according to any one of the preceding claims wherein said cutter
prongs are square in cross section and are flat on their ends that face axially away
from the disk.
6. The fiberizer according to any one of the preceding claims wherein said generally
circular housing wall has an involute portion, said screen is circular and is concentric
with the orbital path of the hammer members such that the radial space between the
screen and said housing wall continually increases in the direction of disk rotation
and said space terminates where it is largest near a discharge port for the fibers
that is provided in said wall.
7. The fiberizer according to any one of the preceding claims wherein the teeth on
said breaker segment follow a nominally involute line adjacent said orbital path of
the hammer members such that the distance between said hammer members and teeth decreases
in the rotational direction of the disk.