Multi-point straightening bow type continuous-casting machine having a low machine height

Description

[0001] The present invention relates to a bow-type continuous-casting machine which comprises a curved mold, an oscillating means for imparting oscillation movement to the curved mold, a strand-guiding means which guides a strand along the basic radius of the curve, a straightening means in which a plurality of pairs of upper and lower straightening rolls for straightening the strand are arranged, and a horizontal guiding means for guiding the straightened strand in a horizontal direction.

[0002] A CCM (continuous casting machine) having a low machine-height (low-head) is described in Japanese Unexamined Patent Publication (Kokai) Nos. 56_-14062 to 56-14065. These publications disclose, in a specific embodiment, a multi-point straightening bow-type low-head CCM with a machine height of a little less than 6 m, a continuous five-point straightening means, and a basic radius of the curve of the curved mold and the strand-guiding means of 5800 mm. In such a low-head CCM, casting is carried out under a low casting-speed in the range of from 0.7 to 0.75 m/ min and under moderate cooling. The continuous five-point straightening means can straighten strand portions where the molten steel has not fully solidified, i.e. the percentage of solidification of the molten steel is from 40% to 70%, and the solidified shell has high-temperature and is thin. The ferrostatic pressure applied to said strand portions is low and the straightening internal- strain at each of the five straightening points is 0.35% or less.

[0003] The result is a high temperature strand, the surface temperature of the strand portion in the continuous five-point straightening means being in the range of from 900°C to 1000°C, of a quality not only not inferior to but improved over that of a strand obtained by means of a conventional bow-type CCM having a high machine height (high-head CCM), in which the basic radius of the curve is from 10.5 to 12.5 m and the straightening of a strand is carried out by means of single unbending or one-point straightening.

[0004] The broad object of the present invention is to provide such a low-head CCM in which the maintainability of the parts and equipment of the low head CCM constituting the curved strand-guiding path is remarkably improved.

[0005] A CCM is known from EP 0015893 in which interchangeable segments of the strand guiding means are removably attached to a support frame and may be removed and fitted using an arm pivoted at the centre of curvature of the guiding path. Maintainance thus has to be performed on the CCM itself which leads to excessive downtime when roll segments have to be replaced.

[0006] A high-head CCM is also known from GB 1 222 337. In this reference the mould and its oscillating means and the strand guiding means are mounted on a removable stand which is disposed on a base frame on a foundation. The stand is wheeled by a jack to one side of the CCM for maintenance, although it can also then be lifted off by a crane and exchanged. Straightening is effected by straightening means called an "extractor" fixed to the foundation and having a plurality of pairs of rolls. However the straightening takes place substantially completely at the first roll pair. The oscillation-generating device is also separately mounted on the foundatiorrand is connected to the oscillating means on the stand by a detachable link.

[0007] In relation to this prior art a more specific object of the invention is to provide a low-head CCM in which it remains possible to carry out efficient maintenance having regard also to the need to adjust and maintain the roll segments.

[0008] The CCM of the present invention is characterised by the features in the characterising part of claim 1.

[0009] Thus, in contrast to GB 1 222 337 the straightening means and the oscillation-generating means are also on the stand (although the motor for the oscillation-generating means may be separately mounted on the foundation). Moreover both the strand-guiding means and the straightening means comprise the detachable pairs of rolls mounted on the detachable main frame on the stand.

[0010] Trial calculations by the present inventors showed that the total weight of the equipment constituting the curved strand-guiding path in a low-head CCM with a basic curve radius from 3 to 5 m and a 3- to 16-point straightening means, is roughly equal to the total weight of a package exchangeable stand: comprising, as a set, a curved mold, an oscillating means for imparting oscillation movement to the curved mold, and a strand-guiding means including one or more supporting rolls in a high-head CCM with a basic curve radius from 10.5 to 12.5 m and a one-point straightening means and that, therefore, it is possible to incorporate into one stand the curved portion of the low-head CCM, comprising a mold- oscillating means, a strand-guiding means, and a multi-point straightening means, and convey this stand by a crane apparatus for package exchange without having to increase conventional crane capacities.

[0011] The present invention was made on the basis of the above-mentioned discovery.

[0012] The present invention is hereinafter described with reference to the drawings, wherein:

Fig. 1 is an explanatory front view of a multi-point straightening bow type low-head CCM according to one embodiment of the present invention; Fig. 2 is a side view of the leg of the stand shown in Fig. 1, as seen in a direction of the arrow a; Fig. 3 is a front view of a preferred embodiment of a strand-straightening roll segment consitituting the multi-point straightening means shown in Fig. 1; Fig. 4 is a cross-sectional view along line A-A of Fig. 3; Fig. 5 is a cross-sectional view along line B-B of Fig. 4; Fig. 6 is an enlarged cross-sectional view of the portion of Fig. 3; and Fig. 7 is an explanatory view of the oscillating means of the low-head CCM.

[0013] 

Fig. 1 illustrates one embodiment of the present invention. In Fig. 1, a stand-carrying base frame 1 for carrying a stand 3 is secured to the upper surface of a foundation 2. The stand 3 is secured to a predetermined position on the base frame 1 while being held between a stand-fixing means 4 and a stand-pressing means 5. A guide 6 secured to the base frame 1 serves to regulate the position where the stand 3 is secured to the base frame 1.

Fig. 2 is a side view of the leg of the stand 3 shown in Fig. 1. In Fig. 2, a projection 22 provided on the base frame 1 fits in a groove 23 formed in the lower surface of the leg of the stand 3 so as to regulate the position where the stand 3 is secured to the base frame 1.

[0014] Referring back to Fig. 1, and oscillating table 7 mounted on the stand 3 is caused to oscillate by an oscillating means 8. The oscillating means 8 is mounted on the stand 3. A curved mold 9 is mounted on the oscillating table 7.

[0015] The oscillating table 7 is pivotably supported at its supporting point 0₁ and at its oscillation point 0₂ by means of a blanket 40 mounted on the stand 3 and by means of an oscillating-driving lever 42 including an oscillation-generating cam shaft 41 of the oscillating means 8, respectively. An oscillation-driving reduction unit 43 and a driving motor 44 are also mounted on the stand 3. A rotary driving shaft 47 of the oscillation-generating cam shaft 41 is connected to a rotary driving shaft 45 of the reduction unit 43 through a coupling 46. The rotation of the rotary driving shaft 47 is transmitted to the oscillation-generating cam shaft 41 through a transmission mechanism (not shown).

[0016] A main frame 10 is connected to and is located within the stand 3. A strand-guiding means 11 and a multi-point straightening means 12 are removably and exchangeably mounted on the main frame 10. The strand-guiding means 11 is one conventionally used in the high-head CCM and is composed of a strand-guiding roll segment consisting of a plurality of pairs of upper and lower supporting rolls. More particularly, the strand-guiding roll segment comprises a plurality of lower supporting rolls 14 rotatably supported by a lower segment frame 13 and a plurality of upper supporting rolls 15 rotatably supported by an upper segment frame 16. Each of the upper supporting rolls 15 has a corresponding lower supporting roll 14 positioned opposite thereto. The upper segment frame 16 is connected to the lower segment frame 13 through a coupling rod (not shown). The strand-guiding means 11, in the form of a segment, is connected to the main frame 10. by a coupling 18. Each of the lower supporting rolls 14 of the strand-guiding means 11, whose lower frame 13 is mounted on the main frame 10, is arranged along the basic radius of the curve.

[0017] The multi-point straightening means 12 comprises a series of three strand-straightening roll segments 24 arranged removably and exchangeably on the main frame 10. Each of the strand-straightening roll segments 24 comprises a plurality of pairs of straightening rolls 21 rotatably supported on opposing surfaces of a lower segment frame 19A and an upper segment frame 19B. The upper segment frame 19B is removably secured to coupling rods 20 installed at four corners of the lower segment frame 19A. The straightening rolls 21, which are rotatably supported by the lower segment frame 19A, are positioned so as to define curves having successively increasing radii. The strand-straightening roll segments 24 are connected to the main frame 10 by means of a coupling 25.

[0018] A guiding means for guiding a strand in the horizontal direction (horizontal guiding means) comprises a group of horizontal guiding roll segments and is installed after the multi-poiht straightening means 12 located within the stand 3. The horizontal guiding means is not shown in the drawings. Reference numeral 26 denotes a lifting fitting provided on the stand 3.

[0019] In accordance with a low-head CCM 27 having the above-mentioned structure, the curved mold 9, the oscillating means 8, the strand guiding means 11 and the multi-point straightening means 12 are directly or indirectly set in the single stand. In addition, release of the force of the stand-pressing means 5, pressing the stand 3 against the stand-fixing means 4 allows rapid exchange of the stand 3 with another stand (not shown) of the same construction, located off line and ready for use, by means of a crane (not shown). After the stand 3 is removed off line from the base frame 1, the curved strand-guiding apparatus, which comprises the curved mold 9, the strand-guiding means 11, and the multi-point straightening means 12, i.e., the three strand-straightening roll segments 24, can be subjected to inspection and maintenance. If necessary, the curved mold 9, the strand-guiding means 11 or the multi-point straightening means 12 can then be replaced.

[0020] The low-head CCM of the present invention therefore enables roll-alignment adjustment between the segments 11, 24 off line, compared with the conventional high-head CCM where such roll alignment adjustment- has been effected on line. Therefore, more precise roll-alignment adjustment becomes possible in the present invention.

[0021] Generally, when the stand 3 is off line for exchange of the straightening rolls 21, supported by the opposing surfaces of the segment frame 19, of the three strand-straightening roll segments 24, the multi-point straightening means 12 is removed from the main frame connected to the stand 3.

[0022] Referring to Fig. 7, the oscillation-driving reduction unit 43 and the driving motor 44 of the oscillating means 8 are mounted on a holder 48 secured to the foundation 2. The oscillation-generating cam shaft 41 of the oscillating means 8 is mounted on the stand 3 which is removably and exchangeably placed on the stand-carrying base frame 1. The rotary driving shaft 45 of the oscillation driving reduction unit 43 is removably connected to the rotary driving shaft 47 of the oscillation-generating cam shaft 41 through a connecting and disconnecting mechanism 49. So as to minimize the time required for the exchange work of the stand 3, the numbers of necessary oscillation-driving reduction units 43 and driving motors 44 have been kept at one each.

[0023] The construction of the connecting and disconnecting mechanism 49 is as follows. A spline shaft 50 is fitted to the rotary driving shaft 45 of the oscillation-driving reduction unit 43. A shaft 51 having a spline bore is fitted to the end of the rotary driving shaft 47 of the oscillation-generating cam shaft 41. A bearing 52 located on the holder 48 is displaceable forward and backward guided by a guide 58. A transmission shaft 53 is rotatably supported by the bearing 52. The end portion of the transmission shaft 53 forms a spline shaft 54 which is removably fitted in the spline bore of the shaft 51.

[0024] A shaft 55 has a spline bore into which the spline shaft 50 of the oscillation-driving reduction unit 43 is inserted, is slidable in the direction of the spline shaft 50, and is fitted in the rear end of the transmission shaft 53.

[0025] A hydraulic cylinder 56 is connected to the rear end of the guide 58 located on the holder 48. The cylinder shaft 57 is connected to the bearing 52.

[0026] With the above connecting and disconnecting mechanism 49, forward driving of the hydraulic cylinder 56 of the holder 48 enables connection of the rotary driving shaft 45 of the oscillation-driving reduction unit 43, located on the holder 48, to the rotary driving shaft 47 of the oscillation-generating cam shaft 41, installed on the stand 3 mounted on the stand-carrying base frame 1. Backward driving of the hydraulic cylinder 56 enables release of the above connection.

[0027] Now, with the multi-point straightening means 12 of the low-head CCM 27 (Figs. 1 and 7), a larger number of straightening points is preferable so as to disperse the strain. For this reason, the diameter of and the distance between the straightening rolls 21 are smaller than those of rolls of a strand-guiding roll segment of a high-head CCM. With such a roll arrangement, one-pidce rolls of a two-point support structure after unsatisfactory mechanical strength as the straightening rolls 21, though the case may vary depending on the width of the strands. It is therefore preferable to use rolls supported at three or more points, i.e., so- called divided rolls, as the straightening rolls.

[0028] In the strand-guiding roll segment of the conventional high-head CCM, the rolls supported by the upper or lower segment frames are rotatably and removably disposed in roll-bearing boxes secured to the frame surface by means of nuts and bolts.

[0029] Use of the above-mentioned roll removable method of the high-head CCM for the divided rolls of the low-head CCM 27 (Figs. 1 and 7), however, would mean three or more bearing boxes would have to be detached from the frame surface. This would take a disadvantageously long time when exchanging all of the large number of divided rolls arranged in the multi-point straightening means 12.

[0030] In order to eliminate the above-mentioned disadvantage, strand-straightening roll segments having the structure shown in Figs. 3 through 6, in which divided rolls can be easily exchanged, are used for the strand-straightening roll segments 24 of the multi-point straightening means 12"shown in Fig. 1.

[0031] Fig. 3 is a front view of the strand-straightening roll segment 24. Fig. 4 is a cross-sectional view along line A-A of Fig. 3. Figure 5 is a cross-sectional view along line B-B of Fig. 4. Fig. 6 is an enlarged cross-sectional view of the portion of Fig. 3.

[0032] Referring to Figs. 3 through 6, each of the lower and upper segment frames 19A and B is provided with rectangular apertures 29 into which a cassette frame 28 for supporting divided straightening-rolls is fitted. Furthermore, screw shafts 30 (Fig. 6) are screwed at the two outer sides of the rectangular apertures 29. A pair of straightening rolls 21 each having roll-bearing boxes 31 at the ends thereof are placed in juxtaposition to each other. The roll-bearing boxes 31 are secured to the cassette frame 28 in a conventional manner. Taper surfaces 33 are formed on the bottom surfaces of the two ends of the cassette frame 28, which surfaces are positioned in the rectangular apertures 29. The two taper surfaces 33 are opposite to one another. In addition, the two ends of the cassette frame 28 are provided with penetrating apertures 32 through which the screw shaft 30 of the lower and upper segment frames 19A and B is projected. Thus, a cassette type roll assembly 34 is constructed.

[0033] In Fig. 6, the screw shaft 30 is fitted in a taper block 36 having an elliptical aperture 35. The end of a bolt 38 engaged with a nut means 37 is secured to the upper surface of the cassette frame 28 outside the taper block 36. A bolt 38 engaged with the nut means 37 is connected at an end thereof to the rear surface of the taper block 36 so that the taper block 36 can be displaced forward and backward by rotation of the bolt 38.

[0034] When the cassette type roll assembly 34 is mounted on the lower and upper segment frames 19A and 19B, the screw shafts 30 are fitted in the penetrating apertures 32 of the cassette frame 28 of the cassette type roll assembly 34 so that the cassette frame 28 rests on the tapered surface of the taper block 36. Then the taper block 36 is displaced forward and backward by rotating the bolt 38, thereby to condition the roll surface. Thereafter, nuts 39 (Fig. 3) are engaged with the screw shafts 30 so as to fix the cassette type roll assembly 34 in place.

[0035] The lower and upper segment frames 19 are connected to each other by means of the coupling rods 20 in a conventional manner, as shown in Fig. 3. In accordance with the strand-straightening roll segment 24 comprising the lower and upper segment frames 19A and 19B and with the removable cassette type roll assembly 34, the divided straightening rolls 21 can be rapidly exchanged with new divided straightening rolls (not shown) merely by removing two nuts 39 on both sides of the cassette frame 28 and by exchanging the corresponding cassette type roll assembly 34 with a spare cassette type roll assembly (not shown). Also, the roll alignment adjustment of the new divided straightening rolls 21 can be carried out merely by adjusting the position of the taper blocks 36 on both sides of the cassette frame 28. Therefore, the roll alignment adjustment can also be effected rapidly and certainly.

[0036] After the cassette type roll assembly 34 is removed from the lower and upper segment frame 19A'and 19B, the divided straightening rolls 21 may be removed from the cassette frame 28 and exchanged with other divided straightening rolls.

Claims

1. A bow-type continuous-casting machine which comprises a curved mold (9), an oscillating means (7) for imparting oscillation movement to the curved mold, an oscillation-generating device (41) for imparting the oscillating movement to the oscillating means, a strand-guiding means (11) which guides a strand along the basic radius of the curve, a straightening means (12) in which a plurality of pairs of upper and lower straightening rolls for straightening the strand are arranged, and a horizontal guiding means for guiding the straightened strand in a horizontal direction, wherein the curved mold (9), its oscillating means and oscillation-generating device (41), the strand-guiding means (11) and the straightening means are all mounted on a removable stand (3) disposed on a base frame (1) on a foundation (2), which stand (3) is provided with means (26) for lifting off and exchanging as a unit the stand and the parts mounted thereon, the strand-guiding means (11) and the straightening means (12) comprising roll segments (24), each with a plurality of pairs of rolls (14, 15; 21) and each removably attached to a main frame (10) which is in turn removably attached to the stand, and the rolls of the straightening means roll segments (24) defining curves having successively increasing radii so that the machine has a low machine height.

2. A continuous-casting machine according to claim 1, characterised in that an oscillation driving reduction unit (43) and a driving motor (44) for driving the oscillation-generating device (41) are mounted on a holder (48) secured to the foundation (2), and a rotary driving shaft (45) of the oscillation-driving reduction unit (43) is removably connected to a rotary driving shaft (47) of the oscillation-generating device (41).

3. A continuous casting machine according to claim 1 or 2, characterised in that each roll segment (24) comprises lower and upper segment frames (13, 16; 19A, 19B), each supporting a plurality of rolls.

4. A continuous casting machine according to claim 3, characterised in that each of the lower and upper segment frames (19A and 19B) is provided with a rectangular aperture (29) into which a cassette frame (28) supporting divided straightening rolls (21) is inserted.

5. A continuous casting machine according to claim 4, characterised in that each cassette frame (28) is provided with taper surfaces (33) abutting taper blocks (36) on the corresponding segment frame, each taper block being adjustable by a bolt (38) for adjusting the location of the rolls (21) on the corresponding cassette frame (28).

Revendications

1. Machine pour la coulée continue de type courbe qui comporte un moule incurvé (9), des moyens oscillants (7) pour imprimer un mouvement d'oscillation au moule incurvé, un dispositif générateur d'oscillations (41) pour imprimer le mouvement oscillant aux moyens oscillants, des moyens de guidage de fil (11) guidant un fil le long du rayon élémentaire de la courbe, des moyens redresseurs (12) dans lesquels sont disposés plusieurs paires de galets redresseurs supérieurs et inférieurs pour redresser le fil, et des moyens de guidage horizontaux pour guider le fil redressé selon une direction horizontale, caractérisée en ce que le moule incurvé (9), ses moyens oscillants (7) et son dispositif générateur d'oscillations (41), les moyens de guidage du fil (1.1) et les moyens redresseurs (12) sont tous montés sur un support amovible (3) disposé sur un bâti formant embase (1) posé sur un massif (2), ce support (3) étant muni de moyens (26) pour le soulever et le remplacer ainsi que les éléments qu'il supporte en une seule fois, les moyens de guidage de fil (11) et les moyens redresseurs (12) comprenant des ensembles de galets (24), chacun de ces ensembles comportant plusieurs paires de galets (14,15, 21) et étant fixé de manière amovible à un bâti principal (10) qui est également fixé de manière amovible au support (3), et les galets des ensembles de galets (24) appartenant aux moyens redresseurs (12) déterminant des courbes ayant des rayons augmentant successivement de sorte que la machine ait une faible hauteur.

2. Machine pour la coulée continue conforme à la revendication 1, caractérisée en ce qu'un élément formant réducteur (43) pour l'entraînement des oscillations et un moteur d'entraînement (44) pour entraîner le dispositif générateur d'oscillations (41) sont montés sur un pilier (48) solidaire du massif (2), et en ce qu'un arbre d'entraînement rotatif (45) de l'élément formant réducteur (43) pour l'entraînement des oscillations est relié de manière amovible à un arbre d'entraînement rotatif (47) du dispositif générateur d'oscillations (41

3. Machine pour la coulée continue conforme à l'une des revendications 1 ou 2, caractérisée en ce que chaque ensemble de galets (24) comporte des supports d'ensemble inférieur et supérieur (13, 16; 19A, 19B), chacun portant plusieurs galets.

4. Machine pour la coulée continue conforme à la revendication 3, caractérisée en ce que chaque support d'ensemble de galets inférieur et supérieur (19A et 19B) est muni d'une ouverture rectangulaire (29) dans laquelle est inséré un support de cassette (28) portant des galets redresseurs séparés (21).

5. Machine pour la coulée continue conforme à la revendication 4, caractérisée en ce que chaque support de cassette (28) comporte des surfaces coniques (33) butant contre des éléments coniques (36) appartenant au support d'ensemble correspondant, chaque élément conique étant ' ajustable au moyen d'un boulon (38) de manière à ajuster la position des galets (21) appartenant au support de cassette correspondant (28).

Ansprüche

1. Bogenstranggießvorrichtung mit einer gekrümmten Gießform (9), einer Rütteleinrichtung (7) zum Übertragen einer Rüttelbewegung auf die gekrümmte Gießform, einer Vorrichtung (41), die die Rüttelbewegung erzeugt und auf die Rütteleinrichtung überträgt, einer Strangführungseinrichtung (11), die den Strang entlang der Krümmungskurve führt, einer Richteinrichtung (12) mit mehreren Paaren von oberen und unteren Richtrollen zum Richten des Strangs und einer Horizontalführungseinrichtung zum Führen des gerichteten Strangs in horizontaler Richtung, wobei die gekrümmte Gießform (9), ihre Rütteleinrichtung und die Vorrichtung (41-) zum Erzeugen der Rüttelbewegung, die Strangführungseinrichtung (11) und die Richteinrichtung alle auf einem beweglichen Gerüst (3) montiert sind, das auf einem Grundrahmen (1) auf einem Fundament (2) angeordnet ist, wobei das Gerüst (3) Einrichtungen (26) zum Anheben und Austauschen des Gerüsts und der darauf angeordneten Vorrichtungen als Einheit aufweist, die Strangführungseinrichtungen (11) und die Richteinrichtung (12) Rollensegmente (24) aufweisen, die jeweils mehrere Rollenpaare (14, 15; 21) aufweisen und beweglich. an einem Hauptrahmen (10) befestigt sind, der seinerseits beweglich am Gerüst befestigt ist, und wobei die Rollen der Rollensegmente (24) der Richteinrichtung Kurven mit allmählich zunehmenden Radien definieren, wodurch die Vorrichtung eine niedrige Bauhöhe aufweist.

2. Stranggießvorrichtung nach Anspruch 1, dadurch gekennzeichnet, daß eine Einrichtung (43) zum Reduzieren des Rüttelantriebs und ein Antriebsmotor (44) zum Antrieb der Vorrichtung (41) zum Erzeugen der Rüttelbewegung auf einer Halterung (48) angeordnet sind, die mit dem Fundament (2) verbunden ist, und daß eine drehbare Antriebswelle (45) der Einrichtung (43) zum Reduzieren des Rüttelantriebs beweglich mit einer drehbaren Antriebswelle (47) der Vorrichtung (41) zum Erzeugen der Rüttelbewegung verbunden ist.

3. Stranggießvorrichtung nach Anspruch 1 oder 2, dadurch gekennzeichnet, daß jedes Rollensegment (24) untere und obere Segmentrahmen (13, 16; 19A, 19B) aufweist, von denen jeder mehrere Rollen trägt.

4. Stranggießvorrichtung nach Anspruch 3, dadurch gekennzeichnet daß jeder der unteren und oberen Segmentrahmen (19A; 19B) eine rechtekkige Öffnung (29) aufweist, in die ein Kassettenrahmen eingeführt ist, der mehrteilige Richtrollen (21) trägt.

5. Stranggießvorrichtung nach Anspruch 4, dadurch gekennzeichnet, daß jeder Kassettenrahmen (28) geneigte Flächen aufweist, die gegen geneigte Keile (36) auf dem entsprechenden Segmentrahmen stoßen, wobei jeder geneigte Keil durch einen Schraubbolzen (38) zum Einstellen des Orts der Rollen (21) auf dem entsprechenden Kassettenrahmen (28) einstellbar ist.

Drawing