[0001] The invention relates to a compressor comprising a hermetically sealed housing which
accommodates a motor-compressor unit having an inlet opening with a connecting piece,
the housing having a wall with an inlet opening which is provided with a connecting
piece, said connecting pieces being interconnected by a suction pipe.
[0002] Such a compressor is known from DE-PS 26 50 937. For several decades compressors
with hermetically sealed housings have been manufactured in which the suction pipe
which extends from the evaporator terminates inside the housing. The motor-compressor
unit draws the evaporated refrigerant from the space inside the housing. It is also
known that an improved efficiency can be obtained by leading the suction pipe through
the housing wall and connecting it directly to the inlet of the motor-compressor unit.
This direct suction reduces the compression temperature, which reduces the likelihood
of entrained oil being burnt. One of the requirements imposed on such a connection
between the housing wall and the unit is that the pipe should "leak". Without this
the pressure in the hermetically sealed housing may become lower (when refrigerant
is absorbed in the oil) or higher than the pressure in the closed evaporator-compressor
circuit. A higher pressure in the housing should be avoided, because this may result
in additional noise being produced in the bearings.
[0003] The above-mentioned DE-PS proposes some constructions for direct suction. It employs,
inter alia, sealing rings with a deliberately chosen leakage path. The disadvantage
of sealing rings is that in the long run they may become swollen under the influence
of the refrigerant and the oil, so that they become rigid. This results in additional
noise being produced and in the connection being no longer "leaky". Other constructions
proposed in said De-PS employ sliding and ball-type seals. These constructions are
relatively rigid and are likely to transmit a substantial part of the vibrations to
the housing, which again leads to additional noise. Moreover, such constructions are
expensive.
[0004] A better solution is given in European Patent Application EP 0,073,469. For the direct
suction it employs a flrxible suction pipe in the form of a closely coiled cylindrical
coil spring element. Such an element does readily transmit contact noises and is "leaky"
enough to provide pressure equalization but not so leaky that the relatively cold
refrigerant can flow from the suction pipe to the warmer space inside the housing
and back, in which case the gas which returns is relatively warm.
[0005] It is the object of the invention to provide a further improvement of the efficiency
of such a direct- suction compressor.
[0006] To this end the invention is characterized in that the suction pipe is surrounded
with an insulating jacket which is spaced from the suction pipe. The insulating jacket
inhibits the exchange of gas in the suction pipe with gas in the space inside the
housing, so that the incoming gas is warmed to a minimal extent. Moreover, the jacket
damps gas pulsations in the gas flowing towards the space inside the compressor housing.
[0007] An embodiment of the compressor is characterized in that one end of the jacket is
secured to one of the connecting pieces and the other end is directed downwards and
is clear of the suction pipe and communicates with the space inside the compressor
housing.
[0008] The jacket should surround the suction pipe at a distance therefrom such that the
jacket cannot contact the suction pipe when the unit starts and stops. The jacket
should be open at the bottom and in order to allow excess oil to drip back into the
compressor housing.
[0009] Another embodiment of the compressor is characterized in that the jacket is made
of a flexible porous material. An example of this is a braided metal 6r plastics sleeve.
[0010] An embodiment of the invention will now be described in more detail, by way of example,
with reference to the accompanying drawing, in which
Fig. 1 is a schematic sectional side elevation of a compressor, and
Fig. 2 shows a coil spring element forming the flexible suction pipe in the compressor
shown in Fig. 1, with the surrounding jacket.
[0011] The compressor comprises a hermetically sealed housing 1 in which a motor-compressor
unit 2 is suspended by means of springs 3. The unit comprises an electric motor 4
and a suction pump 5. The electric motor drives a piston 7 by means of a connecting
rod 6. The evaporated refrigerant is drawn into the pump via a suction pipe 8 combined
with mufflers in a connecting piece 14, is compressed by the pump and is pumped into
the refrigerating system, not shown, via a pressure pipe 9. An oil bath
10 is situated in the lower part of the housing. The wall of the housing has a passage
1
1 provided with a connecting piece 12. The suction pump of the motor-compressor unit
2 has an inlet opening 13 with the connecting piece 14. The suction pipe 8 extends
between the two connecting pieces 12, 14. The suction pipe is flexible, having the
form of a cylindrical coil spring element
15 with closely coiled turns 15. In one embodiment an insulating jacket 19 is rigidly
connected to the connecting piece 14. The jacket is clear of the coil spring element
15. Preferably, the inner diameter of the jacket is 3 to 5 mm larger than the outer
diameter of the coil spring element. Satisfactory results have been obtained with
a coil spring element whose thickness is 0.8 - 1.0 mm, whose turns have a width of
approximately 20 mm, whose length is approximately 50 mm and which has a pitch between
the turns of 0.05 - 0.15 mm. Such a coil spring element allows movements of the motor-compressor
unit relative to the housing and does not readily transmit acoustic vibrations, and,
due to the narrow gaps between the turns, the suction pipe allows some leakage of
gas and oil. The jacket provides a thermal insulation and damps gas pulsations in
the gas towards the space indice the compressor housing.
[0012] The refrigerating system connected to the compressor always contains some oil carried
from the compressor housing. In the coil spring element this oil settles between the
turns and thus also provides some sealing for refrigerant vapour. An additional advantage
of this is that when the unit is started and stopped oil is flung off by vibrations
of the coil spring element, which may have a substantial amplitude. Thus, excess oil
is discharged into the jacket and reaches the space inside the housing via the lower
end of the jacket. Therefore, an oil separator is not needed. This construction also
prevents oil splashes in the compressor housing from reaching the gaps between the
turns of the coil spring element.
[0013] In order to allow for comparatively large displacements between the compressor unit
and the housing it is favourable if the ends 17, 18 of the coil spring element or
sleeve can be slid onto the connecting pieces 12, 14 over some distance. Preferably,
the connecting pieces 12, 14 are made of a poor thermal conductor. This results in
a further reduction of the heat transfer to the coil spring element and hence to the
refrigerant.
[0014] Instead of the coil spring element a flexible sleeve, for example, a braided sleeve
of a specific strength may be used for the suction pipe. The interstices in the braided
sleeve should not be too large. Such a sleeve also meets the requirements and has
the same advantages as a coil spring element.
[0015] The jacket may alternatively be a sleeve made of a flexible and porous material.
This sleeve may surrounc the entire suction pipe with clearance, its ends being secured
to the respective connecting pieces. A flexible sleeve follows the movements of the
unit relative to the housing in the same way as the flexible suction pipe. However
it is then required to give the interstices in the sleeve the correct dimensions.
1. A compressor comprising a hermetically sealed housing which accommodates a motor-compressor
unit having an inlet opening with a connecting piece, the housing having a wall with
an inlet opening which is provided with a connecting piece, said connecting pieces
being interconnected by a suction pipe, characterized in that the suction pipe is
surrounded with an insulating jacket which is spaced from the suction pipe.
2. A compressor as claimed in Claim 1, characterized in that one end of the jacket
is secured to one of the connecting pieces and the other end is directed downwards
and is clear of the suction pipe and communicates with the space inside the compressor
housing.
3. A compressor as claimed in Claim 1, characterized in that the jacket is made of a flexible and porour material.