[0001] The present invention relates to a cap, for protecting and insulating electrical
cable lugs.
[0002] As it is well known there are presently commercially available cap members for protecting
and insulating female lugs for terminating electrical cables, which consist of a sleeve
body, made of a plastics material, generally polyethylene, effective to be snap engaged
onto the contact terminal of the electrical cable.
[0003] These known cap members however cannot be applied to electrical cables already provided
with end lugs at either or both ends thereof, mainly as the cable has a not accessible
end.
[0004] Moreover these known cap members, in particular, have the further drawback that as
they are associated to the female lugs of the electrical cables, they cannot be easily
identified, with consequent difficulties in the wiring thereof to terminal boards
and electrical apparatus in general.
[0005] In fact it is not possible to quickly and surely identify the electrical cables with
the terminal applied thereto and, accordingly, tedious operations are to be carried
out in order to apply to the electrical cable an identifying member, before applying
the lug.
[0006] Yet another drawback of the known cap members is that, because they do not offer
the possibility of identifying said electrical cable, after the assembling of the
lug, a lot of time is consumed, mainly in the case where the cables are to be numerated
at the wiring operations.
[0007] For example, the DE-U-6 938 749 Patent discloses an insulating cap where, because
of the necked construction of its inside, the end lug is to be generally affixed to
the cable after the introduction of the cable into the cap member, thereby wasting
a lot of time, considering the very high number of connections which are to be made,
for example in an electric system of a motor vehicle. In particular that cap cannot
be applied to electrical cables already provided at one end with the end lug and having
their other end not accessible.
[0008] Accordingly, the task of the present invention is to overcome the abovementioned
drawbacks, by providing a cap member, for protecting and insulating electrical lugs,
which is effective to be applied in a quick and easy way to a lug in its assembled
condition on the cable, while affording the possibility of applying identifying marks
to the electrical cable itself.
[0009] Within that task it is a main object of the invention to provide such a cap member
which is effective to provide great advantages during the assembling step, while having
a comparatively simple structure.
[0010] Yet another object of the present invention is to provide such a cap member affording
the possibility of using fully automatic apparatus, for applying the lugs to the electrical
cables, thereby greatly reducing the manufacturing costs.
[0011] Yet another object of the present invention is to provide such a cap member which,
owing to the constructional features thereof, is very reliable and safe in operation.
[0012] According to one aspect of the present invention, the above mentioned task and objects,
as well as yet other objects which will become more apparent hereafter, are achieved
by a cap member for protecting and insulating electrical cable lugs, including a sleeve
body effective to be slid onto a lug, precoupled to an electrical cable end, comprising,
as an extension of said sleeve body, a tubular portion provided for receiving thereon
identifying marks of said elec-- trical cable, characterized in that said sleeve body
is provided, in its inside, with a projection for snap engaging said lug in its precoupled
or crimped condition to said electrical cable, and with an abutment edge for locking
said lug inside said sleeve body, and in that said identifying mark receiving portion
is included between an annular forward projection having a lead-in slanted surface
and a further annular rear projection spaced a given distance from said front projection.
[0013] Further characteristics and advantages will become more apparent from the following
detailed description of a cap member for protecting and insulating electrical cable
lugs, as illustrated, by way of an example and not of limitation, in the accompanying
drawings, where:
Figure 1 is a schematic longitudinal cross- section illustrating the cap member according
to the invention;
Figure 2 is an exploded perspective view illustrating the cap member and related lug,
in its applied condition to an electrical cable;
Figure 3 is a perspective view illustrating the cap member as applied to an electrical
cable; and
Figure 4 schematically illustrates the step of applying the identifying marks to the
electrical cable.
[0014] With reference to the mentioned Figures, the cap member for protecting and insulating
electrical cable lugs, according to the invention, which is overally indicated at
the reference number 1, comprises a sleeve body 2 provided with means, consisting
of a projection 3, effective to afford the possibility of snap engaging a female lug
4, in its coupled or crimped condition to an electrical cable 5.
[0015] At one end thereof, the sleeve body 2 is provided with an abutment edge 6, for locking
the lug inside said sleeve body 2.
[0016] A main feature of the invention is that, as an extension of said sleeve body 2, there
is provided, in a single piece, a tubular portion 10 which, on its outer side surface,
is provided with a region encompassed by an annular projection 11, having a lead-in
slanted surface 12 and an end projection 13.
[0017] The region defined between the two projections 11 and 13 affords the possibility,
in actual practice, of housing identifying marks for said electrical cable 5.
[0018] More specifically, said identifying marks, which may consist of numbers, letters
or symbols of any types, are provided on small bands 20 effective to be associated
with the outer surface of the cap member 1 and caused to slide in such a way as to
be housed in the region defined by said projections 11 and 13 therefrom they cannot
disengage owing to the provision of said projections.
[0019] In particular, the tubular portion 10, in addition to increasing the working surface
of the cap member, thereby affording the possibility of placing said identifying marks
onto said cap member, also provides an identifying mark holding region, said identifying
marks being advantageously applied on said bands 20 made of a comparatively resilient
material, to be resiliently slid onto said cap in such a way as to slide to the region
defined by said projections 11 and 13.
[0020] From the above disclosure it should be noted that the invention fully achieves the
intended task and objects.
[0021] In particular the fact is to be point out that, since the structure of the cap member
1 has been modified due to the provision of the tubular portion 10, encompassing for
a length the terminal portion of the electrical cable 5, the possibility is afforded
of applying in a very simple and quick way the identifying marks, after having applied
the lug onto the electrical cable.
[0022] This is of great importance, because the advantage is obtained of identifying the
electrical cables or lugs thereof, after their application to the terminals, by using
automatic apparatus.
[0023] The cap member according to the invention, moreover, affords the advantage of great
economical savings, since it affords the possibility of cutting the wires, removing
the insulating material and applying the lug in a fully automatic manner.
[0024] In practicing the invention, the used material for making the cap member as well
as the size and specific shape may be any according to the needs, though the best
results have been obtained by using an insulating plastics material.