[0001] This invention relates to power transmission apparatus especially suitable for motor
vehicles and of the kind having an input shaft connected with a mainshaft, a layshaft,
an output shaft, gearwheels on the mainshaft meshing with gearwheels on the layshaft,
and means for changing the gearwheels through which power transmission is effected
so as to change the transmission ratios.
[0002] A common form of power transmission apparatus of this kind has a gearwheel fixed
on the input shaft and permanently in mesh with a gearwheel on the layshaft so that
when the engine clutch is engaged the mainshaft and layshaft with its .gearwheels
are constantly rotating. Consequently when a gear change is made the inertia of both
the rotating mainshaft and layshaft must be changed with consequential forces on the
synchromesh or other gear change devices.
[0003] An object of the present invention is to reduce the inertia forces to be overcome
when making gear changes.
[0004] According to the present invention there is provided a power transmission apparatus
comprising an input shaft connected with a mainshaft, a layshaft, an output shaft,
gearwheels including forward drive gearwheels on the mainshaft and output shaft, gearwheels
on the layshaft, means for changing the gearwheels through which power transmission
is effected so as to change the transmission ratios, characterized in that said gearwheels
on the mainshaft are permanently in mesh or driving connection with gearwheels on
the layshaft, that the gearwheels on the mainshaft are all mounted to rotate freely
on the mainshaft, and that means are provided to clutch the gearwheels of the mainshaft
"selectively to the mainshaft. In this manner the inertia of the layshaft has little
or no effect on change of gear ratios. Since the layshaft is heavier than the mainshaft
the advantage is considerable.
[0005] In a preferred form of the invention a plurality of hubs are fixed on the mainshaft
and are each associated with two gearwheels of different sizes located either side
of the hub and mounted on the mainshaft to rotate freely thereon. Synchromesh or other
means are provided for connecting each hub with either of the two gearwheels.
[0006] A constructional form of the invention will now be described by way of example with
reference to the accompanying drawing which is a longitudinal vertical _sectional
view of a gearbox made in accordance with the invention.
[0007] The gearbox is similar to a conventional synchromesh gearbox having five forward
speeds and a reverse drive.
[0008] The gear box has a housing 10, input shaft 11 fixed to a gear mainshaft 12, an output
shaft 13 and a layshaft 14, 15. The layshaft is in two parts 14, 15 fixed together
by screw 16 and block 17.
[0009] Fixed on the mainshaft are three hubs 18, 19, 20. On either side of each hub there
are two gearwheels of different sizes viz 22, 23; 24, 25; and 26, 27 ail of which
are mounted on needle bearings for free rotation on the mainshaft.
[0010] Each hub carries synchromesh devices e.g. clutch dogs 30, 31 carried by a drive sleeve
37 splined to the hub, baulk rings 32, 33, selector fork 34 and drive flanges 35,
36 which are fixed to the adjacent gearwheels and carry corresponding clutch dogs
40, 41 engageable with 30, 31 respectively.
[0011] The layshaft 14, 15 has integral gearwheels 44, 46, 47, 48 and 49 in permanent mesh
with the gearwheels 22, 24, 25, 26 and 27 respectively, the gearwheels 27 and 49 serving
as the transmission drive between the layshaft and the output shaft. The reverse gearwheels
23 and 45 are both in mesh with a reversing gearwheel 50.
[0012] Transmission is as follows:-
[0013] It will be seen that in the declutched positions illustrated in the drawing the mainshaft
12 with the hubs is entirely free from the layshaft and consequently on moving one
of the selector forks to engage a clutch the synchro does not have to overcome the
momentum of the layshaft but only the much smaller momentum of the mainshaft and hubs,
which with the vehicle in motion will be speeded up or slowed down, prior to engaging
the dogs.
[0014] The invention is not limited to a five speed gearbox but can be applied to a gearbox
with any number of gear changes. The invention is also not limited to a synchromesh
or baulk ring type of clutch although it is particularly suitable for such clutches.
1. A power transmission apparatus comprising an input shaft connected with a mainshaft,
a layshaft, an output shaft, gearwheels including forward drive gearwheels on the
mainshaft and output shaft, gearwheels on the layshaft, means for changing the gearwheels
through which power transmission is effected so as to change the transmission ratios,
characterized in that said gearwheels on the mainshaft are permanently in mesh or
driving connection with gearwheels (44-49) on the layshaft, that the gearwheels (22-26)
on the mainshaft are all mounted to rotate freely on the mainshaft (12), and that
means are provided to clutch the.gearwheels of the mainshaft selectively to the mainshaft.
2. A power transmission apparatus as claimed in claim 1, wherein the gearwheels include
a reverse drive gearwheel (23) freely rotatable on the mainshaft and in permanent
driving connection with a gearwheel on the layshaft.
3. A power transmission apparatus as claimed in claim 1 or 2, wherein the gearwheels
(22-27) are arranged in pairs with a hub (18, 19,20) between each pair, and clutch
means (30, 31; 32, 33; 35, 36; 37; 41, 41) are carried by the respective hub and adjacent
gearwheels adapted to clutch either gearwheel of the pair to the hub.
4. A power transmission apparatus as claimed in claim 3, having a gearwheel (27) of
one of said pairs fixed on the output shaft (13) permanently in mesh with a gearwheel
(49) on the layshaft.
5. A power transmission apparatus as claimed in claim 3 or 4, wherein the clutch means
for each hub comprise dogs (30,31) on each side of a sleeve (37) which is slidably
splined to the hub, and further dogs (40,41) carried by drive flanges (35,36) which
are fixed to the gearwheels and engageable alternatively with the dogs (30,31) respectively
on each side of the sleeve, and baulk rings-(32, 33) respectively on each side of
the hub.