[0001] The present invention relates to a method of severing an elongate tape, which bears
on its one surface a plurality of ornaments such as designs, symbols, characters and
emblems at predetermined distances, into pieces such that each ornament is disposed
centrally on the respective piece.
[0002] Elongate tapes such as surface fastener tapes are usually made by weaving or knitting
and are hence extendible. Because of this extendibility, even through a plurality
of ornaments such as designs, symbols, characters or emblems are dyed or printed on
one surface of the elongate tape at regular distances, the distances between the ornaments
would be staggered as the elongate tape is tensioned during the severing, thus resulting
in improperly severed tape pieces in which some ornaments are not centrally disposed
on the individual pieces, some of which are cut across the ornaments.
[0003] One solution has been proposed by Japanese Patent Publication No. 60-533l7, in which
a plurality of register marks are made on the elongate tape at predetermined distances
between adjacent ornaments and then the elongate tape is cut transversely at the register
marks. A problem with this prior art is that the register marks remain on the resulting
tape pieces, making the latter unpleasant in appearance and hence not suitable for
attachment to a garment.
[0004] The present invention seeks to provide a method of severing an elongate tape into
pieces of desired lengths easily and precisely without any register marks remaining
on the tape pieces.
[0005] According to the present invention, there is provided a method of severing an elongate
tape into pieces, comprising the steps of: providing a plurality of ornaments, such
as designs, symbols or characters, on one surface of the elongate tape at predetermined
distances and also providing a plurality of register marks on one surface of the elongate
tape one at a position between each adjacent pair of the ornaments; feeding the resultant
elongate tape longitudinally to a cutting station; sensing a leading one of the register
marks and, in response to said sensing, stopping said feeding of the resultant elongate
tape when said leading register mark arrives at the cutting station; and severing
the resultant elongate tape transversly at said leading register mark so as to remove
the latter from the elongate tape and a prospective tape piece.
[0006] Many other advantages, features and additional objects of the present invention will
become manifest to those versed in the art upon making reference to the detailed discription
and the accompanying drawings in which certain preferred embodiments incorporating
the principles of the present invention are shown by way of illustrative example.
Figure l is a fragmental plan view of an elongate tape with a plurality of register
marks in the form of dots provided on and along one longitudinal margin thereof;
Figure 2 is a view similar to Figure l, illustrating the manner in which the elongate
tape of Figure l is severed according to the present invention;
Figure 3 is a fragmentary plan view of an elongate tape with a plurality of register
marks in the form of transverse lines provided on one surface thereof;
Figure 4 is a view similar to Figure 3, illustrating the manner in which the elongate
tape of Figure 3 is severed according to the present invention; and
Figure 5 is a fragmentary plan view of an elongate tape, illustrating a prior art
problem.
[0007] Figure l shows an elongate surface fastener tape l having on one surface a multiplicity
of male or female locking elements (not shown). The elongate surface fastener tape
l has a pair of element-free margins 2,2 extending along opposite longitudinal tape
edges and devoid of locking elements. A plurality of ornaments 3, such as designs,
symbols or characters, are provided, for example by dyeing or printing, on one surface
of the elongate surface fastener tape l at predetermined distances therealong.
[0008] The elongate surface fastener tape l also has a plurality of register marks 4 in
the form of dots provided on and along at least one of the element-free margins 2
in such a manner that each register mark 4 is disposed between each adjacent pair
of the ornaments 3,3.
[0009] For severing the resultant elongate surface fastener tape l precisely at a position
between the foremost adjacent pair of the ornaments 3,3 the elongate surface fastener
tape l is fed longitudinally to a cutting station, during which time a leading one
of the register marks 4 is sensed optically by means of a suitable sensor, such as
a transmission-type sensor, a reflection-type sensor or a color sensor. In response
to this sensing, the feeding of the elongate surface fastener tape l is stopped when
the foremost register mark 4 arrives at the cutting station so as to be vertically
aligned with a cutter (not shown) extending transversely over the elongate tape l.
[0010] With the foremost register mark 4 disposed in vertical alignment with the non-illustrated
cutter, the cutter is lowered to sever the elongate surface fastener tape l transversely
at the foremost register mark 4 in such a manner that the latter is cut off from the
elongate tape l and a prospective tape piece. This severing or cutting is accomplished
by a generally r-shaped or double-C-shaped (a pair of Cs confronting each other) cutter
blade. As a result, a tape piece has been severed from the elongate surface fastener
tape l on which tape piece the foremost ornament 3 is disposed centrally.
[0011] As the foregoing procedures or steps are repeated in sequence, the elongate surface
fastener tape l is severed into pieces one by one precisely at the register marks
4. Designated by the numeral 5 in Figure 2 are cutting lines along which the elongate
tape l is to be severed. Designated by the numeral 6 in Figure 2 are corner portions
which are to be cut off.
[0012] Figure 3 shows another elongate surface fastener tape l which is similar to the elongate
tape l of Figure l except in that a plurality of register marks 7 are in the form
of straight lines each disposed between each adjacent pair of the ornaments 3,3 and
extending transversely across the elongate tape l. In order to sever the elongate
surface fastener tape l of Figure 3 into pieces, a plurality of border portions 8
each including a respective register mark 7 extending centrally thereof are cut off,
as shown in Figure 4.
[0013] In the foregoing embodiments, the register marks 4, 7 may be provided on the rear
surface of the elongate surface fastener tape l. According to the present method,
it is possible to sever the elongate tape l into pieces such that each piece includes
more than one ornament 3. Further, the present method may be applied to the severing
of an elongate tape other than a surface fastener tape.
[0014] According to the present method, since a plurality of register marks are provided
on the elongate tape each at a position between each adjacent pair of ornaments, it
is possible to sever the elongate tape easily and precisely at positions between adjacent
ornaments even if the distances between the ornaments were staggered as the elongate
tape was tensioned during the severing. Further, since each register mark is removed
from the elongate tape and a prospective tape piece during the severing or the elongate
tape, by removal of a tape portion containing the mark, it is possible to obtain individual
tape pieces each free from any part of the register mark and hence neat in appearance.
1. A method of severing an elongate tape (l) into pieces, comprising the steps of:
providing a plurality of ornaments (3), such as designs, symbols or characters, on
one surface of the elongate tape (l) at predetermined distances and also providing
a plurality of register marks (4), (7) on one surface of the elongate tape (l) one
at a position between each adjacent pair of the ornaments (3); feeding the resultant
elongate tape (l) longitudinally to a cutting station; sensing a leading one of the
register marks (4), (7) and, in response to said sensing, stopping said feeding of
the resultant elongate tape (l) when said leading register mark (4), (7) arrives at
the cutting station; and severing the resultant elongate tape (l) transversly at said
leading register mark (4), (7) so as to remove the latter from the elongate tape (l)
and a prospective tape piece.
2. A method according to claim l, said register marks (4) being in the form of dots
disposed on and along at least one of opposite margins (2) of the elongate tape (l).
3. A method according to claim l, said register marks (7) being in the form of straight
lines each extending transversely across the elongate tape (l).