[0001] This invention relates to a manual labelling apparatus for applying labels to objects
to be labelled from a label-holding sheet to which they are provisionally attached
in succession. Particularly, it relates to a labelling apparatus for applying color-changeable
labels which contain a pressure-sensitive microcapsular layer and have a function
of changing in color depending upon temperature-time relations after rupture of the
microcapsules.
[0002] A manual labelling apparatus used in retailers such as department stores and supermarkets
is adapted to deliver intermittently by a manual lever operation, a tape-like label-holding
sheet having labels provisionally attached thereto, wrap the sheet around a front
end portion of a stripping plate which is positioned immediately before an applicator
roller, allow it to travel in an opposite direction, strip the labels one by one from
the label-holding sheet, and press the label which has moved to a position immediately
beneath the applicator roller to an object to be labelled.
[0003] In the distribution chain of fresh perishable foods, food packs are generally preserved
at predetermined low temperatures. However, the retailers or consumers, for example,
cannot easily determine the propriety of the handling of such chilled foods in the
individual steps of the whole distribution chain, and have no way but to rely upon
the suppliers.
[0004] Color-changeable labels which can accurately display and record temperature changes
in the distribution chain have been developed and gained commercial acceptance for
labelling perishable food packs which require chill preservation. As shown in Figure
3 of the accompanying drawings, a color-changeable label is comprised of a base sheet
1 such as a paper sheet or a synthetic resin film, a developer layer 2 containing
a developer 2a, a spacer layer 3 for controlling the developing time and a microcapsular
layer 5 containing pressure-sensitive microcapsules 4 holding a dye-precursor and
a substance having a predetermined melting point (the contents of the capsules are
indicated by 4a) formed in this order on the surface of the base sheet 1, and a pressure-sensitive
adhesive layer 6 on the back of the base sheet 1. The color-changeable label is provisionally
attached strippably to a separable layer 8 on a label-holding sheet 7. The developer
2a and the dye precursor do not react at a temperature below the melting point of
the aforesaid substance having a predetermined melting point, and unless the microcapsules
are ruptured, no color forming reaction occurs. When the microcapsules 4 are ruptured
and the label is exposed to a temperature above the melting point of the aforesaid
substance, the substance melts, and the liquid containing the melted dye precursor
passes through the spacer layer 3 over a predetermined time and reaches the developer
layer 2. In the developer layer 2, the developer 2a and the dye precursor react to
form a color. This color reaction permits simple and convenient indication of improper
temperature control. Hence, in applying the color-changeable labels, it is necessary
to activate them by rupturing the microcapsules 4 prior to application to commodity
packs. It has been desired therefore to develop a manual labelling apparatus equipped
with a microcapsule rupturing mechanism.
[0005] The microcapsules 4 are produced by emulsifying a solution of a colorless or pale-colored
coloration aid (dye precursor), such as 4,4ʹ-bis(N-dimethylamino)-4ʺ-ethoxytriphenylmethane,
3-diethylamino-6-methyl-7-anilino-9-(2ʺ-ethylphenylcarboxamide)phenylxanthine and
3-dibutylamino-7-(o-chloroanilino)fluolane, in a hydrophobic organic solvent having
a predetermined melting point, such as ethyl myristate (m.p. 12°C), ethyl palmitate
(m.p. 24°C) and heptyl caprylate (m.p. -20°C), to form an o/w emulsion, and covering
the droplets of the emulsion with a thin film of a natural or synthetic polymer such
as gelatin, urea/formaldehyde resin and melamine/formaldehyde resin. Generally, they
are minute synthetic capsules produced by methods known in the art such as the complex
coacervation method, the interfacial polymerization method and the in-situ polymerization
method, and usually having a size of 1 to 100 micrometers, preferably 2 to 20 micrometers,
more preferably 3 to 10 micrometers.
SUMMARY OF THE INVENTION
[0006] It is an object of this invention to provide a manual labelling apparatus equipped
with a pressure applying mechanism for rupturing microcapsules contained in labels.
[0007] Another object of this invention is to provide a manual labelling device equipped
with a rupturing mechanism which can uniformly press the surface of a label entirely
or partially and rupture microcapsules in the label easily and accurately without
degrading the appearance of the label itself.
[0008] Further objects of this invention along with its advantage will become apparent from
the following description.
[0009] According to this invention, the above objects and advantages of this invention are
achieved by a manual labelling apparatus comprising
(A) a pay-off section for delivering a label-holding sheet having labels provisionally
attached strippably to its surface, said labels containing pressure-sensitive microcapsules
and having a function of handling time and temperature upon rupture of the microcapsules,
(B) a driving roller device for delivering the label-holding sheet from the pay-off
section,
(C) a pressure applying means for applying pressure sufficient to rupture the microcapsules
in the labels to said sheet delivered by the driving roller device,
(D) a stripping means for stripping the labels from said sheet delivered by the driving
roller device when the sheet is wrapped around, and reversed past, the front end portion
of the stripping means,
(E) a label applicator means for applying each of the labels to an object at a position
corresponding to the front end of the stripping means,
(F) a gripping section, and
(G) a manual lever positioned in relation to the gripping section, said lever being
fixed pivotably to the body of the apparatus and adapted to rotate the driving roller
device when manually actuated pivotably.
Figure 1 is a rough side sectional view of one embodiment of the manual labelling
apparatus of this invention;
Figure 2 is a rough perspective view showing the state of a label-holding sheet having
labels provisionally attached thereto as it is reversed at the front end portion
of the stripping means and the labels are stripped from it; and
Figure 3 is a sectional view of a label-holding sheet to which labels are provisionally
attached.
[0010] The manual labelling apparatus of this invention will now be described in detail
with reference to Figure 1.
[0011] A body 111 of the apparatus has a gripping section 112, and a manual lever 113 is
pivotably fixed to the body 111 in relation to the gripping section 112. A pay-off
section 114 is provided for receiving a roll of a tape-like label-holding sheet 12
having labels 11 provisionally attached thereto strippably. The label-holding sheet
12 is adapted to be delivered by a driving roller device 115 provided in the body
111 of the apparatus.
[0012] The driving roller device 115 is comprised of a driving roller 115a and a pair of
idler rollers 115b and 115c, and ahead of the driving roller device 115 is provided
a stripping plate 116 whose front end portion 116a is formed in an acute angle. The
front end portion 116a of the stripping plate 116 projects beyond the front portion
111a of the body 111 of the apparatus, and an applicator roller 117 is mounted on
the body 111 of the apparatus in proximity to the upper part of the projecting part
of the front end portion 116a. A supporting member 118 for the applicator roller 117
is provided.
[0013] The driving roller 115a of the driving roller device 115 is driven intermittently
only in a direction in which the label-holding sheet is delivered by the turning operation
of the manual lever 113, and for transmitting the rotation of the driving roller 115,
a known gear interlocking mechanism 130 having a fan-like gear is ordinarily utilized.
Alternatively, it may be driven by using a stepping motor which is switched on and
thus sets in motion by the turning operation of the manual lever 113.
[0014] Intermediate between the driving roller device 115 and the applicator roller 117
is provided a rupture mechanism 121 which comprises a solenoid 122 and an actuating
rod 123 and can rupture pressure-sensitive microcapsules contained in the color-changeable
labels. When the solenoid 122 is energized, the actuating rod 123 descends and its
lower portion 123a stamps the color-changeable labels. The solenoid 122 is energized
through a power supply 124 provided within the body 111 of the apparatus or by an
external power supply. The action of the solenoid 122 is synchronized with the intermittent
delivering action of the label-holding sheet 12 and controlled such that the actuating
rod 123 can accurately stamp the presure-sensitive microcapsules contained in the
labels 11 on the sheet 12 at a right stop position. Specifically, the solenoid 122
is energized , for example, by a switch which is turned on an off in synchronism with
the turning operation of the manual lever 113.
[0015] With the above construction, the label-holding sheet 12 is delivered by the operation
of the manual lever 113, and as soon as the label 11 on the label-holding sheet 12
comes to a position immediately below the rupturing mechanism 121, the rupturing mechanism
121 operates. In the illustrated embodiment, the actuating rod 123 descends and stamps
the label 11 to rupture the pressure-sensitive microcapsules contained in the label
11. By repeating this operation, the labels 11 on the label-holding sheet 12 are successively
struck and when the travelling label-holding sheet is reversed past the front end
portion 116a of the stripping plate 116, the label 11 is stripped from the label-holding
sheet 12 by the reaction force at the time of reversing with its rear end portion
left on the sheet 12 (see Figure 2). The label can thus be applied to the object by
the applicator roller 117. The label-holding sheet 12ʹ which is travelling after reversing
is taken up by the driving roller 115a and the idler roller 115c and released out
of the body 111 of the apparatus.
[0016] While in the above embodiment, a mechanism based on the solenoid method has been
described as the rupturing mechanism 121, it should be understood that a mechanism
comprising a pair of press rollers, a mechanism comprising an impact dot matrix printer,
and a mechanism comprising a striking hammer utilizing the force of a spring may also
be employed as the rupturing mechanism 121. In Figure 1, the reference numeral 119
represents a release opening provided in the body 111 of the apparatus, and 120, a
return spring attached to the manual lever.
[0017] The manual labelling apparatus of this inven tion has the advantage that the label
applying operation can be performed easily. It is very effective for quality control
of commodity in retailers at the other end of the distribution chain. Many troubles
which may be caused by insufficient quality control can be prevented. Furthermore,
for rupturing microcapsules, rupturing means incorporated in conventional manual labeling
apparatuss can be built easily at low cost. The manual labelling apparatus of the
invention also has a great utilitarian value.
1. A manual labelling apparatus comprising
(A) a pay-off section (114) for delivering a label-holding sheet (12) having labels
(11) provisionally attached strippably to its surface, said labels (11) containing
pressure-sensitive microcapsules (4) and having a function of handling time and temperature
upon rupture of the microcapsules (4),
(B) a driving roller device (115) for delivering the label-holding sheet (12) from
the pay-off section (114),
(C) a pressure applying means (121, 122, 123) for applying pressure sufficient to
rupture the microcapsules (4) in the labels (11) to said sheet (12) delivered by the
driving roller device (115),
(D) a stripping means (116) for stripping the labels (11) from said sheet (12) delivered
by the driving roller device (115) when the sheet (12) is wrapped around, and reversed
past, the front end portion (116a) of the stripping means (116),
(E) a label applicator means (117, 118) for applying each of the labels (11) to an
object at a position corresponding to the front end (116a) of the stripping means
(116),
(F) a gripping section (112), and
(G) a manual lever (113) positioned in relation to the gripping section (112), said
lever (113) being fixed pivotably to the body (111) of the apparatus and adapted to
rotate the driving roller device (115) when manually actuated pivotably.
2. A manual labelling apparatus according to claim 1 which comprises a label-holding
sheet pay-off section (114), a microcapsule rupturing mechanism (121), a label stripping
plate (116), a label applicator roller (117).