BACKGROUND OF THE INVENTION
[0001] The present invention relates to a packaging box, and in particular to a packaging
box having a structure allowing no contingent tear.
[0002] Generally, the structure of packaging box forms a body of box in a quadrangular cylindrical
body with a front and back plate and a left and right side plate and adopts a structure
to provide a cover plate and base plate, which blocks off openings formed respectively
at opposite top and bottom ends of the cylindrical body, to lead connectively to the
opposite top and bottom sides of the front plate forming the cylindrical body allowing
the cover plate and base plate by folding the same to open and close the openings.
[0003] Among these packaging boxes, particularly if the use is for packaging box to hold
medical supplies or the like, it is considered necessary to provide a tear prevention
function in order to prevent such risks as mischief or pilferage made against the
contents.
[0004] For this purpose, pharmacists add a structure to give a function of tear or conversion
prevention to the box and pay a lot of attention to the cover plate and base plate
portion which can most easily be tricked for tearing.
[0005] The prior structure for preventing tear and conversion, however, mostly adopts a
double construction in the cover plate and base plate portion thereby a tear mark
could easily be detected if the box should be torn, but in this case, besides the
structure being complicated, it is a defect that a risk still remains for the contents
being taken out without giving any damage to the cover plate or base plate when they
are torn carefully by means of a sharp knife or the like at the portion (overlap width)
on which an adhesive is spread.
SUMMARY OF INVENTION
[0006] The object of the present invention is to solve the above mentioned problems, construct
an adherend surface, to which an overlap width portion of an insert tongue arranged
to lead connectively to the tip of cover plate and base plate is bonded, as a surface
which can not be touched at all from outside once the box is fabricated, and add a
function of conversion and tear prevention thereby provide a packaging box which can
further guarantee safety control of the contents.
[0007] The means of the present invention comprises a box body of such structure as to shut-off
the opposite top and bottom ends of cylindrical body with a cover plate and base plate,
and provides an inwardly foldable shut-off contact plate to lead connectively to the
top end or bottom end of wall surface positioned in the front of the side toward which
an insert tongue folded at the tip of the cover plate or the base plate of the cylindrical
body is tucked in thereby an insert hole is formed for inserting therein the insert
tongue at the tip of the cover plate and base plate and bonding the back of the tongue
thereon.
BREIF DESCRIPTION OF THE DRAWINGS
[0008]
Fig. 1 of the drawings is an expanded plan view showing a first embodiment of packaging
box with a tear prevention structure in relation to the present invention.
Fig. 2 is an expanded plan view of an inwardly foldable shut-off contact plate folded
and mounted making contact.
Fig. 3 is a partially cutaway perspective view under fabrication.
Fig. 4(a) is a longitudinal sectional side view and Fig. 4(b) is a perspective view
of the important part of Fig. 4(a).
Fig. 5 is a perspective view showing an opened state of a cover plate cut at perforation.
Fig. 6 is an expanded plan view of a second embodiment.
Fig. 7 is an expanded plan view of the shut-off contact plate folded and mounted making
contact.
Fig. 8 is a perspective view under fabrication.
Fig. 9(a) is a longitudinal sectional side view and Fig. 9(b) is a perspective view
of the important part of Fig. 9(a).
Fig. 10 is an expanded plan view showing a third embodiment.
Fig. 11 is an expanded plan view showing particularly the shut-off contact plate only
folded and mounted making contact.
Fig. 12 is a perspective view under fabrication.
Fig. 13(a) is a longitudinal sectional side view and Fig. 13(b) is a perspective view
of the important view of Fig. 13(a).
BEST MODE OF CARRYING OUT THE INVENTION
[0009] In the following, the first embodiment will be described with reference to Fig. 1
to Fig. 5.
[0010] The box body A of the present invention is constructed to provide a front plate 1,
a left side plate 2, a back surface plate 3 and a right side plate 4 in a line connectively
putting folds 11, 11, -- between each of the plates, and provide connectively a cover
plate 5 and a base plate 6 foldably at the top end and at the bottom end respectively
of the front plate 1, having tongue flaps 51, 61 respectively at the tip of the cover
plate 5 and base plate 6 and also provide each of the folding flaps 21 to lead at
the top and bottom end oppositely to the left side plate 2 and likewise each of folding
flaps to lead at the top and bottom end oppositely to the right side plate 4, on which
a mounting flap 13 arranged adjasently to the front plate 1 is bonded by means of
adhesive to construct a cylindrical body.
[0011] In this embodiment, shut-off plates 7, 7 are provided to lead connectively to the
top and bottom end of the back surface plate 3, so as to be folded inwardly for contacting
and bonding by an adhesive layer 73, while the contact plate 7, 7 form insert holes
71, 71 into which insert tongue flaps 51, 61 connected in the border of the back surface
plate 3 to the cover plate 5 and base plate 6 respectively are inserted. The contact
plates 7, 7 also form guide-standing flaps 72, 72 at their lower edges so that the
tips of tongue flaps 51, 61 can easily be inserted into the insert holes 71, 71 of
the contact plates 7, 7 mounted to the inner surface of the back surface plate 3.
Then, adhesive is applied to the back surface of the insert flaps 51, 61 to contact
and bond the insert flaps inserted into the insert holes 71, 71 onto the inner surface
of the contact plates 7, 7 by means of the adhesive layers 53, 63.
[0012] As shown in Fig. 2, in the box body A of the above mentioned structure, the shut-off
contact plates 7, 7 at the top and bottom end of the back surface plate 3 are folded
inwardly of the back surface plate 3 beforehand and adhesive layers 73, 73 (see Fig.
1) applied at the end of the back surface plate are mounted to an opposite surface
of the back surface to make them up into a cylindrical body by, as in the case of
fabricating a conventional cylindrical box, folding the front plate 1, back plate
3, and left and right side plates 2, 4 along the folds 11, 11 -- and by mounting flaps
73, 73 to a back surface of the right side plate by means of adhesive, then inwardly
laying the folding flaps 21, 41 respectively before closing the openings with the
cover plate and base plate respectively. On this occassion the tongue flaps 51, 61
provided at the tips of the cover plate and base plate are inserted into the insert
holes 71, 71 of the shut-off contact plates 7, 7 to bond the tongue flaps on the contact
plates 7, 7 by the adhesive coated surface 53, 63 applied to the back surface of the
tongue flaps for complete fabrication and sealing. When the body needs to be torn
after sealed, as shown in Fig. 5, it can be released by cutting out a cut perforation
52 formed on the border of the cover plate 5 and front plate 1 and by pulling up a
cutout portion 12 in the middle of the perforation 52. Cutting out the perforation,
however, does not allow any repeated shut-off of the cover plate 5.
[0013] Then, in a secound embodiment shown in Fig. 6 to Fig. 9, each of contact plates 7,
7 is constructed to give a lenght so that the tips of each other's can be lapped and
bonded to be mounted independently of a back surface plate 3 thereby giving elasticity
throughout the both contact plates 7, 7 so as thereby to produce a relief effect to
give a space, although it is a little, between the back surface plate and the contact
plate keeping them apart so as to insert tongue flaps 51, 61 easily into insert holes
71, 71.
[0014] Further, in a third embodiment of Fig. 10 to Fig. 13, a cover plate 5 is arranged
to lead connectively to the top end of a front plate 1 while a back surface plate
6 is arranged to lead connectively to the bottom end of a back plate 3 also while
shut-off contact plates 7, 7 are arranged to lead connectively to the bottom end of
the front plate 1 and to the top end of the back surface plate 3 respectively and
further fold flaps 21, 21 and 41, 41 are arranged to lead connectively to a right
side plate 4 and a left side plate 2 respectively, namely, because an offset placing
of the shut-off contact plates 7, 7 in the box body in a manner different from the
second embodiment, it eliminates such fear as a mounted portion of the lower contact
plate and the shut-off tongue flaps are separated with a sharp point of a paper-knife
or the like inserted from the top end, and the upper mounted portion is separated
with a reverse operation. Other structures are the same as the previous embodiments.
[0015] According to the present invention, as the back surface (adhesive coated surface)
of the shut-off tongue flaps 51, 61 are bonded on the back surface of the shut-off
contact plates 7, 7 even if edge tools of knife or the like are inserted from the
mounting base-end side of the shut-off tongue flaps into the fabricated box for the
purpose of tearing, the edge tools can not touch the adhesive coated surface at all
and no fear of tearing. The box body can, therefore, be constructed in a way completely
similar to the conventional boxes except adding the shut-off contact plates 7, 7 and
an automatic fabrication can also be conducted.
1. A packaging box having a tear prevention structure, characterized by arranging
a fold flap at the tip of a cover plate and base plate provided to lead connectively
and individually to any one or two plates out of a front plate, back surface plate,
and left and right side plate which construct the cylindrical portion of the box body,
providing a shut-off contact plate to lead connectively to a surface plate opposite
to a surface plate having the said cover plate and said base plate, opening up in
the said contact plate an insert hole into which the said fold flap is inserted, and
coating an adhesive layer to bond an insert tongue flap inserted through the said
insert hole on an inner surface of the surface plate arranged to lead connectively
to the contact plate by means of adhesive.
2. A packaging box having a tear prevention structure as in claim 1 wherein arranging
a cover plate to lead connectively to the top end of a front plate and a base plate
to lead connectively to the bottom end of the front plate, arranging shut-off contact
plates having a length enough to allow the tips of the shut-off contact plates to
be lapped and bonded each other on the top and bottom of a back surface plate opposite
to the front plate, and opening up, in each of the contact plates, insert holes for
inserting fold tongue flaps at the tips of the cover plate and base plate.
3. A packaging box having a tear prevention structure as in claim 1 wherein arranging
a cover plate to lead connectively to the top end of the front plate and a shut-off
contact plate to lead connectively to the bottom end of the front plate, arranging
a base plate to lead connectively to the bottom end of a back surface plate and shut-off
contact plate to lead connectively to the top end of the back surface plate, and arranging
on the both contact plates an insert hole respectively into which an insert tongue
flap at the tip of the cover plate and the base plate is inserted respectively.
4. A packaging box having a tear prevention structure as in claim 1, 2 or 3 wherein
projectingly providing guide-standing flaps at the edges of the insert holes formed
in the shut-off contact plates.