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EP 0 165 456 B1 |
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EUROPEAN PATENT SPECIFICATION |
(45) |
Mention of the grant of the patent: |
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07.12.1988 Bulletin 1988/49 |
(22) |
Date of filing: 13.05.1985 |
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International Patent Classification (IPC)4: B22D 11/14 |
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Process and apparatus for making thin steel slabs
Verfahren und Vorrichtung zur Herstellung dünner Stahlbrammen
Procédé et appareil pour la fabrication de brames d'acier minces
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Designated Contracting States: |
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CH DE FR GB IT LI |
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Priority: |
18.05.1984 US 612048 01.04.1985 US 718719
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Date of publication of application: |
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27.12.1985 Bulletin 1985/52 |
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Proprietor: Rossi, Irving |
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Morristown
New Jersey 07960 (US) |
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Inventor: |
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- Rossi, Irving
Morristown
New Jersey 07960 (US)
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(74) |
Representative: May, Hans Ulrich, Dr. |
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Patentanwalt Dr.H.U.May,
Thierschstrasse 27 80538 München 80538 München (DE) |
(56) |
References cited: :
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- PATENTS ABSTRACTS OF JAPAN, vol. 7, no. 55 (M-198)[1200], 5th March 1983; & JP-A-57
202 947 (KAWASAKI SEITETSU K.K.) 13-12-1982
- PATENTS ABSTRACTS OF JAPAN, vol. 7, no. 124 (M-218)[1269], 28th May 1983; & JP-A-58
41 656 (MITSUBISHI JUKOGYO K.K.) 10-03-1983
- PATENTS ABSTRACTS OF JAPAN, vol. 7, no. 173 (M-232)[1318], 30th July 1983; & JP-A-58
77 748 (MITSUBISHI JUKOGYO K.K.) 11-05-1983
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Note: Within nine months from the publication of the mention of the grant of the European
patent, any person may give notice to the European Patent Office of opposition to
the European patent
granted. Notice of opposition shall be filed in a written reasoned statement. It shall
not be deemed to
have been filed until the opposition fee has been paid. (Art. 99(1) European Patent
Convention).
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Background of the invention
[0001] Heretofore, processes and machines for the continuous casting of metal strands have
fallen, for the most part, into two different groups. The first, and historically
the earliest group, may be referred to as the vertical group in which the molten metal
to be cast is poured continuously into the open upper end of a substantially vertically
disposed mold passage of a chilled mold in which a continuous strand consisting of
a solidified shell surrounding a molten core is formed as heat is withdrawn through
the chilled walls of the mold passage. The embryo cast strand so formed is withdrawn
downwardly continuously from the open lower end of the mold passage where it enters
a secondary cooling zone in which it is subjected to further cooling and solidification
by direct application of cooling fluid to the solidified surface. The US Patents Nos.
2,135,183 and 2,135,184 of Junghans are representative of the earliest commercially
successful continuous casting processes of this group.
[0002] In this group, in order to reduce the overall height of the machines, it has been
common practice to cause the downwardly moving strand to be curved, either by the
use of a curved mold passage, or otherwise, so that the cast strand moves along a
curved path through the secondary cooling zone. It is then straightened to cause it
to move on in a substantially horizontal path in which it may be cut into manageable
lengths. Within the secondary cooling zone it has been customary to support the strand
by a structure sometimes referred to as a roller apron in which the surfaces of the
strand are engaged by a series of pairs of rollers between which the cooling water
is applied to the strand. Such roller aprons are cumbersome and expensive to build
and maintain.
[0003] Virtually all commercial installations of continuous casting machines are of the
vertical type above described.
[0004] The second group may be referred to as the horizontal group because the mold passage
through the chilled mold is substantially horizontally disposed. However, the theoretical
advantages of the horizontally disposed mold passage have been outweighed by practical
difficulties which have been encountered in their use, particularly in feeding the
molten metal into the mold passage. Machines and processes of this group have found
very little commercial use.
[0005] It is an object of the present invention to provide a different approach to the problem
of casting metals continuously by departing from the conventional methods in which
molten metal is introduced into a mold passage that extends either vertically or horizontally
through a chilled mold and an embryo cast strand is withdrawn from the mold passage
either downwardly or horizontally therefrom.
[0006] I propose to depart from these known methods by forming an embryo cast strand on
a chilled surface submerged within a pool of molten steel, and withdrawing the strand
upwardly along a continuation of said chilled. surface extending above the surface
of the pool to continue and complete the solidification process.
[0007] For the continuous casting of thin walled ingots, there has recently been described
a device, as laid out in the preamble of claim 6, comprising a reservoir containing
a pool of molten metal, a mold having a mold wall having a transversely flat chilled
surface which is curved longitudinally, and heat resistant means extending along the
side edges of said chilled surface and projecting upwardly above said reservoir, and
means for withdrawing the embryo cast slab continuously along said chilled surface
(JP-A-57-202947; patent abstract of Japan, Vol. 7, No. 55 (M-198) (1200)), upon which
the preambles of claims 1 and 6 are based.
[0008] In this device, the cooled bottom part of the mold is formed to a transversely flat
curved hollow shape, and the mold is oscillated back and forth along the curving direction
by an oscillating device, while the formed ingot is withdrawn in a horizontal direction
by drawing rolls.
[0009] Obviously, the oscillating movement of the mold containing the molten metal requires
additional mechanical structures and devices and presents difficulties and hazards
during the casting operation and in controlling the quality of the ingot.
[0010] It is an object of the present invention to provide a different approach to the problem
of casting metals continuously by departing from the conventional methods in which
molten metal is introduced into a mold passage that extends either vertically or horizontally
through a chilled mold and an embryo cast strand is withdrawn from the mold passage
either downwardly or horizontally therefrom, but departing also from the methods by
which an ingot is formed on a moving chilled surface.
[0011] I propose to depart from these known methods, as laid out in the preamble of claim
1, by forming an embryo cast strand on a fixed chilled surface submerged within a
pool of molten metal, and withdrawing the strand upwardly along a continuation of
said chilled surface extending above the surface of the pool to continue and complete
the solidification process.
[0012] It is a further object of the invention to reform the strand as it moves off the
chilled surface while it retains sufficient residual heat to be reformable, thereby
eliminating any need to reheat the strand.
Summary of the invention
[0013] The invention is especially adapted to the manufacture of relatively thin steel slabs
of 12 to 25 mm (one-half to one inch) in thickness, and will be described more particularly
hereinafter as applied thereto.
[0014] According to the present invention, I propose, as laid out in the characterizing
portions of claims 1 and 6, to expose molten steel within a pool thereof to a fixed
transversely flat chilled surface curved longitudinally to form a convex arc and having
a first portion submerged below the surface of the pool to form an embryo cast strand
thereon, and to withdraw the embryo cast strand upwardly along a second portion of
said chilled surface forming a continuation of said submerged surface and located
above the surface of the pool, at a rate to permit withdrawal of sufficient heat through
said flat submerged surface to form on said surface a partially solidified strand
of the desired thickness and weight thereon.
[0015] I also propose to provide means resistant to heat transfer extending at least along
the side edges of the submerged portion of the chilled surface and forming vertical
walls projecting above said surface to restrict heat trasnfer from the strand except
through said chilled surface.
[0016] I also propose that the first portion of said chilled surface, i.e., the submerged
portion thereof, be curved convexly, longitudinally to form a short arc of a circle,
and that the lower end of the arc be located substantially perpendicularly to the
horizontal surface of the molten metal pool so that the embryo cast strand will move
along the submerged portion of the chilled surface in a substantially vertical direction
while it is accumulating metal from the pool and until it emerges from the pool.
[0017] I also propose that the second portion of said chilled surface be curved convexly
to form an arc of a circle of the same radius as that of the submerged arc so that
as the embryo strand moves from the submerged portion onto and along the second portion
it is not subjected to bending or other stresses as it proceeds along said surfaces
and during the time when the crystal structure of the strand is being formed and solidified
by withdrawal of heat through said chilled surfaces.
[0018] I also propose to cause the solidified strand to move directly from the chilled surface
to pass between forming rollers while it retains sufficient residual heat to be easily
deformable without need to reheat the strand, thus making possible considerable saving
in the cost of the product.
[0019] Preferably, the curved chilled mold surfaces may extend through a total circular
arc of between 45° and 75° so that the strand may leave the second portion of the
chilled surface moving toward withdrawal rolls and a work station such as a rolling
mill, for example. The quantity of heat withdrawn from the strand is controlled to
permit the strand to retain sufficient residual heat to be reshaped by rolling without
reheating.
Description of the drawings
[0020] A preferred embodiment of the invention selected for purposes of illustration is
shown in the accompanying drawings, in which:
Fig. 1 is a semi-diagrammatic vertical cross- section showing the process and apparatus
in normal operating position;
Fig. 2 is a similar view of a portion of the apparatus showing the process in starting
position;
Fig. 3 is a view of the upper portion of the starter apparatus;
Fig. 4 is a cross section on the line 4-4 of Fig. 1 showing guide strips to restrain
lateral heat transfer from the chilled mold surfaces.
Description of the preferred embodiment
[0021] Referring to Fig. 1 of the drawings, the pool of molten metal to be cast may be stored
in a suitable tundish or reservoir 1 of refractory material to which molten metal
may be supplied in any suitable manner as through a spout 2. The flow of metal to
the reservoir may be controlled in any suitable manner; i.e., either manually or automatically
by known means responsive to the level of molten metal in the reservoir; i.e., to
increase the flow of metal into the reservoir when the level tends to fall below a
predetermined level, or to decrease the flow of metal when the level rises above the
predetermined level.
[0022] At one side of the reservoir is a water cooled mold 3 having a transversely flat
thermally conductive wall 4, preferably of copper, forming a flat chilled mold surface
having a lower portion 5 that extends to the bottom of said reservoir and submerged
in the molten metal therein. Thus the molten metal mold is exposed to the chilled
surface 5 so that heat may be withdrawn through said surface to cause an embryo cast
strand 6 to begin to be formed thereon.
[0023] The side edges of the chilled mold wall 4, at least along the submerged portions
thereof, abut the vertical walls 25 of guide strips 26 which extend along said edges
and project above said chilled surface and restrain and smooth the side edges of the
cast strand. However, it is important that heat be withdrawn only downwardly through
the chilled surface of mold wall 4 and that it not be withdrawn laterally from the
strand through the strips 26. Therefore, they are preferably made of materials which
are resistant to heat transfer, such as refractory materials, for example. Since the
surfaces of the submerged portions of the strips 26 are exposed to the molten metal
in the pool and will be heated thereby, there will be little or no tendency for heat
transfer through them from the strand, but if desired, electrical heating elements
may be embedded in the strips, particularly those located above the surface of the
pool.
[0024] Alternatively, however, said strips may be made of metal, such as steel, for example,
in which case the strips, even though submerged, may have heating elements embedded
therein to maintain the strips at a temperature sufficient to prevent heat transfer
laterally from the strand.
[0025] In this connection it is to be noted that the embryo casts strand will be completely
formed when it reaches the level of the metal in the pool. That is, no metal will
be added to the strand above the pool level, although previously adhered metal in
liquid or partially solidified state will be solidified subsequently by additional
heat transfer as it moves along the second portion of the chilled surface above the
pool level.
[0026] The strips 26 may be extended along the side edges of the mold wall as far as desired,
although, since complete solidification of the strand may occur within a reasonably
short distance beyond the pool level, the strips may not be needed along the entire
length of the mold wall.
[0027] The mold wall 4, although flat transversely, is curved longitudinally to form a circular
arc of from 45° to 75°. The lower portion of the chilled surface designated by 5 forms
only a short portion of the entire chilled surface of the mold and the lower end of
the arc is located substantially perpendicularly to the bottom of the reservoir and
to the surface of the molten metal pool. It extends only through an arc of 10° to
20° so that the embryo strand will move along the submerged chilled surface in substantially
vertical direction while it is accumulating metal from the pool. Since the two convexly
curved surfaces 5 and 7 are formed on the same radius, the embryo cast strand retains
its contour as it moves along both portions and is not subjected to bending or other
stresses as its crystal structure is being formed and solidified. Bending of the strand
is required only as it reaches the withdrawal rolls 9, by which time solidification
of the strand will have been completed.
[0028] If necessary, the surfaces of the mold wall 4 may be lubricated by methods known
in the art.
[0029] The mold 3 may be supported in any suitable manner. The portion of the strand 8 between
the surface 7 and the withdrawal rolls 9 may be supported by one or more rollers such
as roller 10.
[0030] At the beginning of the operation, as shown in Figs. 2 and 3, a plurality of chains
11 may be arranged to extend down along the chilled surfaces 7 and 5 to the bottom
of the reservoir 1 to be imbedded in the first of the solidified metal which forms
on the surface 5. The other ends of the chains 11 may be extended upwardly over the
surface 7 to the withdrawal rolls 9. In the beginning of the operation the level of
the molten metal in the reservoir 1 is relatively low indicated in Fig. 2. When sufficient
solidified metal has accumulated on the lower end of the chains to form a starter
bar 12 extending transversely across the surface 5, the withdrawal rolls 9 may be
activated to begin the withdrawal of the starter bar. At the same time the level of
molten metal mold is allowed to rise as indicated in Fig. 1 and the embryo cast strand
6 continues to be formed by withdrawal of heat through the surface 5.
[0031] As the operation proceeds, the thickness of the cast strand may be determined by
adjustment of either or both of two factors: (1) the depth of the molten metal in
the pool and (2) the rate of withdrawal of the cast strand. The slower the rate of
withdrawal, the greater the thickness of the cast strand. Likewise, the greater the
depth of the molten metal in the pool, the greater the thickness of the cast strand.
It will be understood that the molten metal will begin to solidify against the chilled
surface 5 near the bottom thereof to form the embryo strand 6. The strand will be
very thin at first but will thicken gradually as it is withdrawn upwardly along the
chilled surface 5 until it reaches its maximum thickness as it emerges from the pool.
Thereafter, the strand is cooled additionally as it moves along the continuation 7
of the chilled surface 5. If desired, it may be cooled still further by sprays from
nozzles.
[0032] However, I propose to control the total quantity of heat withdrawn from the strand
8 through the surfaces 5 and 7 and by the sprays from nozzles 13 before it reaches
the withdrawal rolls 9 so that as it leaves the withdrawal rolls 9 it will still contain
sufficient residual heat to permit it to be reduced in thickness or otherwise reshaped
without reheating. Thus as the strand 8 leaves the withdrawal rolls, it may be moved
directly between pairs of rolls 14 and 15 which reduce the thickness of the strand.
For example, if the apparatus shown in the drawings is used to form a strand such
as a steel slab having a thickness of 25 to 38 mm (one inch to one and one-half inches)
as it leaves the pool, the thickness of the strand could be reduced by rolls 14 and
15 to provide hot rolled sheet steel having a thickness of 6,4 mm (one quarter inch)
or less. For this purpose, the forming rolls 14, 15 and the withdrawal rolls 9 may
be mounted together as a unit in a supporting structure (not shown) forming part of
the supporting structure for the mold.
1. A process for the continuous casting of thin steel slabs of uniform transverse
thickness which comprises exposing a pool of molten metal to a chilled surface which
is flat transversely and curved longitudinally and extends between heat resistant
surfaces which project upwardly along its side edges, withdrawing heat from the molten
metal through said chilled surface to form an embryo flat cast slab thereon, and withdrawing
the embryo cast slab continuously along said chilled surface, characterized by exposing
the pool of molten metal to a fixed chilled surface (4, 5, 7) which is flat transversely
and curved longitudinally to form a convex arc and which has a first portion (5) submerged
within the pool and a second portion (7) extending above and beyond the surface of
said pool as a continuation of said first portion, said second portion having a length
greater than said first portion, withdrawing heat from the molten metal in one direction
only through said first portion (5) of said chilled surface while restricting heat
transfer from the molten metal along the side edges of said chilled surface to form
an embryo flat cast slab (6) thereon which is of uniform thickness across its width,
and withdrawing the embryo cast slab (6) continuously along said chilled surface (5,
7) while restricting heat trasnfer from the embryo flat cast slab along the side edges
of said slab, at a rate to permit withdrawal of heat through said chilled surface
sufficient to cause a flat slab (8) of the desired thickness to be formed thereon.
2. The process claimed in claim 1 in which the submerged portion (5) of said chilled
surface extends substantially perpendicularly to the horizontal surface of the pool
and the cast slab (6) moves substantially vertically as it is withdrawn.
3. The process claimed in one of claims 1 or 2 in which the thickness of the slab
(8) is determined by controlling the rate of withdrawal of the slab.
4. The process claimed in at least one of claims 1 to 3 in which the thickness of
the slab (8) is determined by controlling the depth of molten metal in the pool.
5. The process claimed in at least one of claims 1 to 4 in which the total quantity
of heat withdrawn from the slab (8) is controlled to cause the slab (8) to retain
sufficient heat to permit it to be reshaped without reheating after it leaves said
surfaces (5, 7).
6. Apparatus for the continuous casting of metal slabs of uniform transverse thickness
comprising a reservoir (1) containing a pool of molten metal, a mold having a mold
wall (4) having a transversely flat chilled surface which is curved longitudinally,
and heat resistant means (26) extending along the side edges of said chilled surface
and projecting upwardly above said reservoir, and means (9) for withdrawing the embryo
cast slab continuously along said chilled surface, characterized by the chilled surface
being a fixed transversely flat chilled surface (5, 7) which is curved longitudinally
to form a convex arc, and said chilled surface having a first portion (5) in said
reservoir (1) through which heat is withdrawn from the molten metal in one direction
only to form an embryo cast slab (6) thereon, the heat resistant means (26) extending
along the side edges of said chilled surface being resistant to heat transfer to restrict
heat transfer from said embryo cast slab (6) except through said chilled surface (5),
said chilled surface having a second portion (7) forming a continuation of said first
portion (5) extending above and beyond said reservoir (1) for a length greater than
the length of said first portion, and the means for withdrawing the embryo cast slab
continuously along said chilled surface including a set of withdrawing rollers (9).
7. Apparatus as claimed in claim 6 in which the lower end of said chilled surface
(5) extends substantially vertically.
8. Apparatus as claimed in one of claims 6 or 7, wherein said set of withdrawing rollers
(9) is in generally horizontal alignment with the upper end of said chilled surface
(7), and further including a set of reshaping rollers (14, 15) in generally horizontal
alignment with said set of withdrawing rollers (9) for reshaping said cast slab (8)
by passing said slab through said reshaping rollers after said slab leaves said withdrawing
rollers and while said slab still retains sufficient residual heat to permit reshaping
without reheating.
9. Apparatus as claimed in at least one of claims 6 to 8 and further including starter
bar apparatus (11, 12) for insertion into said reservoir (1) along said chilled mold
surface (5,7) for withdrawing an embryo bar (6) formed on said chilled surface from
molten metal in the pool upwardly from said pool along said chilled mold surface and
transferring said embryo bar to said set of withdrawing rollers (9).
1. Verfahren zum kontinuierlichen Gießen dünner Stahlbrammen mit gleichmäßiger Dicke
in Querrichtung, wobei ein Bad von geschmolzenem Metall einer gekühlten Fläche ausgesetzt
wird, die in Querrichtung flach und in Längsrichtung gebogen ist und sich zwischen
wärmebeständigen Flächen erstreckt, die längs ihrer Seitenkanten nach oben vorspringen,
und wobei Wärme dem geschmolzenen Metall durch die gekühlte Fläche entzogen wird,
um auf dieser eine embryonale flache Gußbramme zu bilden, und die embryonale Gußbramme
kontinuierlich längs der gekühlten Fläche abgezogen wird, dadurch gekennzeichnet,
daß das Bad des geschmolzenen Metalls einer feststehenden gekühlten Fläche (4,5,7)
ausgesetzt wird, die in Querrichtung flach und in Längsrichtung unter Bildung eines
konvexen Bogens gebogen ist und die einen ersten Abschnitt (5), der im Bad untergetaucht
ist, und einen zweiten Abschnitt (7) aufweist, der sich über und jenseits der Oberfläche
des Bades als Fortsetzung des ersten Abschnittes erstreckt und eine größere Länge
als der erste Abschnitt hat, Wärme dem geschmolzenen Metall nur in einer Richtung
durch den ersten Abschnitt (5) der gekühlten Fläche entzogen wird, während der Wärmeübergang
vom geschmolzenen Metall längs der Seitenkanten der gekühlten Fläche begrenzt wird,
um auf dieser eine embryonale flache Gußbramme (6) mit gleichmäßiger Dicke über ihre
Breite zu bilden, und die embryonale Gußbramme (6) kontinuierlich längs der gekühlten
Fläche (5, 7) unter Begrenzung des Wärmeübergangs von der embryonalen flachen Gußbramme
längs deren Seitenkanten mit einer solchen Geschwindigkeit abgezogen wird, daß genügend
Wärme durch die gekühlte Fläche entzogen werden kann, um auf dieser die Bildung einer
flachen Bramme (8) der gewünschten Dicke zu bewirken.
2. Verfahren nach Anspruch 1, wobei sich der untergetauchte Abschnitt (5) der gekühlten
Fläche im wesentlichen im rechten Winkel zur horizontalen Oberfläche des Bades erstreckt
und die Gußbramme (6) sich im wesentlichen vertikal bewegt, während sie abgezogen
wird.
3. Verfahren nach einem der Ansprüche 1 oder 2, wobei die Dicke der Bramme (8) durch
Regelung der Geschwindigkeit des Abziehens der Bramme bestimmt wird.
4. Verfahren nach wenigstens einem der Ansprüche 1 bis 3, wobei die Dicke der Bramme
(8) durch Regelung der Tiefe des geschmolzenen Metalls im Bad bestimmt wird.
5. Verfahren nach wenigstens einem der Ansprüche 1 bis 4, wobei die Gesamtmenge der
der Bramme (8) entzogenen Wärme so geregelt wird, daß die Bramme (8) genügend warm
bleibt, so daß sie, nachdem sie die Flächen (5, 7) verläßt, ohne erneutes Erhitzen
umgeformt werden kann.
6. Vorrichtung zum kontinuierlichen Gießen von Metallbrammen mit gleichmäßiger Dicke
in Querrichtung mit einem Behälter (1), der ein Bad von geschmolzenem Metall enthält,
einer Form mit einer Formwand (4), die eine in Querrichtung flache gekühlte Fläche
hat, die in Längsrichtung gebogen ist, und mit wärmebeständigen Einrichtungen (26),
die sich längs der Seitenkanten der gekühlten Fläche erstrecken und nach oben über
den Behälter vorspringen, und mit Vorrichtungen (9) zum kontinuierlichen Abziehen
der embryonalen Gußbramme längs der gekühlten Fläche, dadurch gekennzeichnet, daß
die gekühlte Fläche eine feststehenden in Querrichtung flache gekühlte Fläche (5,
7) ist, die in Längsrichtung unter Bldung eines konvexen Bogens gebogen ist und in
dem Behälter (1) einen ersten Abschnitt hat, durch welchen Wärme dem geschmolzenen
Metall in nur einer Richtung entzogen wird, um auf diesem eine embryonale Gußbramme
(6) zu bilden, daß die sich längs der Seitenkanten der gekühlten Fläche erstreckenden
wärmebeständigen Einrichtungen (26) wärmedämmend sind, um den Wärmeübergang von der
embryonalen Gußbramme (6) außer durch die gekühlte Fläche (5) zu begrenzen, daß die
gekühlte Fläche einen zweiten Abschnitt (7) hat, der eine Fortsetzung des ersten Abschnittes
(5) bildet und sich oberhalb und jenseits des Behälters über eine größere Länge als
die Länge des ersten Abschnittes erstreckt, und daß die Vorrichtungen zum kontinuierlichen
Abziehen der embryonalen Gußbramme längs der gekühlten Fläche einen Satz von Abzugswalzen
(9) aufweisen.
7. Vorrichtung nach Anspruch 6, worin sich das untere Ende der gekühlten Fläche (5)
im wesentlichen vertikal erstreckt.
8. Vorrichtung nach einem der Ansprüche 6 oder 7, worin der Satz von Abzugswalzen
(9) im ganzen horizontal fluchtend mit dem oberen Ende der gekühlten Fläche (7) ist
und weiter ein Satz von Umformwalzen (14, 15) in im ganzen horizontaler Flucht mit
dem Satz von Abzugswalzen (9) vorgesehen ist, um die Gußbramme (8) umzuformen, indem
sie nach dem Verlassen der Abzugswalzen und während sie noch genügend Restwärme enthält,
um ein Umformen ohne Wiedererhitzen zu gestatten, durch die Umformwalzen geführt wird.
9. Vorrichtung nach wenigstens einem der Ansprüche 6 bis 8, die außerdem eine Starterstangenvorrichtung
(11, 12) zum Einführen in den Behälter (1) längs der gekühlten Formfläche (5, 7) aufweist,
um eine auf der gekühlten Fläche aus geschmolzenem Metall im Bad gebildete embryonale
Bramme (6) aus dem Bad längs der gekühlten Formfläche nach oben abzuziehen und die
embryonale Bramme zum Abzugswalzensatz (9) zu überführen.
1. Procédé de coulée continue de brames d'acier minces d'épaisseur transversale uniforme
qui comporte l'exposition d'un bain de métal fondu à une surface refroidie qui est
plate transversalement et incurvée longitudinalement et s'étend entre des surfaces
réfractaires faisant saillie vers le haut le long de ses bords latéraux, l'extraction
de chaleur du métal fondu par l'intermédiaire de ladite surface refroidie en vue de
former une brame coulée (4) embryonnaire sur celle-ci, et le retrait de la brame coulée
embryonnaire continuement le long de ladite surface refroidie, caractérisé par l'exposition
du bain de métal fondu à une surface refroidie fixe (4, 5, 7) qui est plate transversalement
et incurvée longitudinalement pour former un axe convexe et qui possède une première
partie (5) immergée dans le bain et une seconde partie (7) s'étendant au-dessus et
au delà de la surface dudit bain en tant que prolongement de ladite première partie,
ladite seconde partie possédant une longueur supérieure à ladite première partie,
l'extraction de chaleur du métal fondu dans une direction seulement à travers ladite
première partie (5) de ladite surface refroidie tout en limitant le transfert de chaleur
du métal fondu le long des bords latéraux de ladite surface refroidie en vue de former
une brame coulée plate embryonnaire (6) sur celle-ci qui soit d'épaisseur uniforme
d'un bord à l'autre de sa largeur, et le retrait de la brame coulée embryonnaire (6)
continuement le long de ladite surface refroidie (5, 7) tout en limitant un transfert
de chaleur depuis la brame coulée plate embryonnaire le long des bords latéraux de
ladite brame, à une vitesse permettant une extraction de chaleur par l'intermédiaire
de ladite surface refroidie suffisante pour provoquer sur celle-ci la formation d'une
brame plate (8) d'épaisseur désirée.
2. Procédé selon la revendication 1 dans lequel la partie immergée (5) de ladite partie
refroidie s'étend sensiblement perpendiculairement à la surface horizontale du bain
et la brame coulée (6) se déplace sensiblement verticalement lorsqu'elle est extraite.
3. Procédé selon une des revendications 1 ou 2 dans lequel l'épaisseur de la brame
(8) est déterminée en contrôlant la vitesse d'extraction de la brame.
4. Procédé selon au moins une des revendications 1 à 3 dans lequel l'épaisseur de
la brame (8) est déterminée en contrôlant l'épaisseur de métal fondu dans la flaque.
5. Procédé selon au moins une des revendications 1 à 4 dans lequel la quantité totale
de chaleur extraite de la brame (8) est contrôlée pour amener la brame (8) à retenir
suffisamment de chaleur pour lui permettre d'être refaçonnée sans réchauffage après
qu'elle ait quitté lesdites surfaces (5, 7).
6. Appareil de coulée en continu de brames de métal d'épaisseur transversale uniforme
comportant un réservoir (1) contenant un bain de métal fondu, un moule possédant une
paroi de moule (4) ayant une surface refroidie transversalement plate qui est incurvée
longitudinalement, et des moyens réfractaires (26) s'étendant le long des bords latéraux
de ladite surface refroidie et faisant saillie vers le haut au-dessus dudit réservoir,
et des moyens (9) en vue d'extraire la brame coulée embryonnaire continuement le long
de ladite surface refroidie, caractérisé en ce que la surface refroidie est une surface
refroidie plate transversalement fixe (5, 7) qui est incurvée longitudinalement pour
former un arc convexe, et ladite surface refroidie possédant une première partie (5)
dans ledit réservoir (1) par l'intermédiaire de laquelle de la chaleur est extraite
du métal fondu dans une direction seulement pour former sur celle-ci une brame coulée
embryonnaire (6), les moyens réfractaires (26) s'étendant le long des bords latéraux
de ladite surface refroidie résistant à un transfert de chaleur pour limiter un transfert
de chaleur depuis ladite brame coulée embryonnaire (6) sauf par l'intermédiaire de
ladite surface refroidie (5), ladite surface refroidie possédant une seconde partie
(7) constituant un prolongement de ladite première partie (5) s'étendant au-dessus
et au delà dudit réservoir (1) sur une longueur supérieure à la longueur de ladite
première partie, et les moyens de retrait de la brame coulée embryonnaire continuement
le long de ladite surface refroidie comprenant un jeu de rouleaux d'extraction (9).
7. Appareil selon la revendication 6 dans lequel l'extrémité inférieure de ladite
surface refroidie (5) s'étend sensiblement verticalement.
8. Appareil selon l'une des revendications 6 ou 7, dans lequel ledit jeu de rouleaux
d'extraction (9) est en alignement généralement horizontal avec l'extrémité supérieure
de ladite surface refroidie (7), et comprenant en outre un jeu de rouleaux de refaçonnage
(14, 15) en alignement généralement horizontal avec ledit jeu de rouleaux d'extraction
(9) en vue de refaçonner ladite brame coulée (8) en faisant passer ladite brame à
travers lesdits rouleaux de refaçonnage après que ladite brame ait quitté lesdits
rouleaux d'extraction et tandis que ladite brame conserve encore suffisamment de chaleur
résiduelle pour permettre un refaçonnage sans réchauffage.
9. Appareil selon au moins une des revendications 6 à 8 et comprenant en outre un
appareil de barre de départ (11, 12) en vue d'une introduction dans ledit réservoir
(1) le long de ladite surface de moule refroidie (5, 7) pour extraire une barre embryonnaire
(6) formée sur ladite surface refroidie à partir du métal fondu dans le bain vers
le haut à partir dudit bain le long de ladite surface de moule refroidie et en vue
de transférer ladite barre embryonnaire audit jeu de rouleaux d'extraction (9).