Technical Field
[0001] This invention relates to detergent compositions containing low levels of amine oxides.
These amine oxides are substituted by at least one long chain alkyl or alkenyl group.
Preferred amine oxides have at least two alkyl, especially methyl, or two alkylene
oxide, especially ethylene oxide, groups attached to the nitrogen atom(s). These compositions
produce an alkaline laundry liquor pH. These compositions exhibit a breed range of
remarkable textile treatment benefits, particularly enhanced soil release and cleaning
properties.
[0002] There is a standing desire to improve textile cleaning and confer further textile
benefits through either the laundry treatment or via the subsequent use, vs. the laundry
treatment, of an additive e.g. during the rinse.
[0003] U.S. Patent 3 985 923, Basadur, issued October 12, 1976, relates to the application
of renewable soil release finish during the rinsing step from a dilute aqueous acidic
solution. The release agent is a copolymer based on a dibasic carboxylic acid and
a glycolic compound.
[0004] U.S. Patent 3 962 152, Nicol, Hays, issued June 8, 1976 pertains to the laundry treatment
deposition of renewable soil release finish to synthetic treatment fabrics treated
therewith. The soil release finish consists of ethylene terephthalate and polyethylene
oxide terephthalate. <
[0005] The performance benefits derived from the utilization of the like additives are premised
on the deposition of a releasable coating onto the fiber from the laundry/rinsing
step. The coating will be rinsed off during the next laundry cycle, inclusive of the
total soil accumulated thereon, to thus provide a "non-alterated" degree of cleaning.
[0006] Mono- and polyamine oxides have found widespread application in detergent technology,
mostly in a surfactant functionality. Representative of this known state of the art
are the following references:
1. Dutch Patent Application 7 204 495, Unilever N.V., relates to alkalimetal carbonate
built detergent compositions containing a binary surfactant combination, namely a
non-ionic surfactant and a mono amine oxide which are normally used in a ratio of
1 : 3 to 3 : 1. The total level of non-ionic surfactant and amine oxide is in the
range from 5 - 25 %.
2. British Patent 1 007 343, The Procter & Gamble Company, relates to surface-active
diamine dioxydes and compositions composed thereof. These diamine dioxydes are used
in conventional "surface-active" levels, i.e., at least 5 % by weight of the finished
detergent compositions.
3. U.S. Patent 3 531 526, The Procter & Gamble Company, pertains to detergent diamine
dioxides, prepared by oxidation of the corresponding diamines. These oxides are used
in detergents in levels from 5 - 50 %.
4. U.S. Patent 4 133 779, The Procter & Gamble Company, relates to detergent compositions
containing a semi-polar nonionic e.g. an amine oxide, in combination with an alkaline
earth metal of an anionic detergent. These compositions exhibit a neutral to slightly
alkaline pH. Exemplified levels of an amine oxide in granular detergents range from
1 - 15 %.
5. U.S. Patent 3 202 714, The Procter & Gamble Company, pertains to oxy-containing
tertiary amine detergents and detergent compositions containing them. These oxides
are used in granular and liquid detergents in levels frequently exceeding 10 %.
[0007] The total prior art refers to the utilization of mostly monoamine oxides in a conventional
detergent functionality. It is widely recognized that such aminoxides are good surfactants
and indeed have been utilized in commercial detergent executions. However, the art
is not suggestive of incidental textile benefits derivable from utilizing unexpectedly
low levels of the very components in a non-surfactant functionality.
[0008] It is a object of the present invention to provide detergent compositions containing
a surface-active agent a peroxybleach compound, a detergent builder and low levels
of amine oxides; these compositions are capable of providing a broad range of textile
treatment benefits, particularly enhanced soil release and cleaning properties.
Summary of the Invention
[0009] The present invention comprises particulate built detergent compositions having enhanced
soil release and cleaning properties containing:
(a) from 5 - 25 % by weight of a surfactant
(b) from 0.25 % - 0.75 % by weight of an amine oxide having the formula
wherein
R is an alkyl or alkenylgroup having 10 to 22 carbon atoms, the R'is which are identical
or different are selected
from C1-4 alkyl, ethylene oxide and propylene oxide,
n is an integer from 1 to 6,
m is an integer from 0 to 6,
p is 0 or 1,
x, y and z are each 1 for alkylsubstituents and integers in the range from 1 to 10
for ethylene oxide or propylene oxide substituents such that the sum of (x+y+z) is
not greater than 25.
(c) from 3 % to 50 % by weight of a peroxybleach compound and
(d) from 10 % to 45 % by weight of a detergent builder; whereby a 1 % aqueous solution
of the composition has an
[0010] alkaline pH (20°C) and wherein the surfactant consists of anionic surfactant.
[0011] The compositions herein have an alkaline pH in the range from 8.5 - 11 (1 % aqueous
solution 20°C). Preferred are granular compositions wherein the builder system is
comprised of a water-soluble detergent builder or a water-insoluble aluminosilicate
detergent builder or a mixture thereof.
Detailed Description of the Invention
[0012] The detergent compositions of the present invention are defined in five essential
parameters:
(a) anionic surface-active agent;
(b) an amine oxide;
(c) a peroxybleach compound
(d) a detergent builder, and
(e) have an alkaline pH in 1 % aqueous solution at 20°C.
[0013] Optional ingredients can be added to provide various performance and aesthetic benefits.
[0014] Unless indicated to the contrary, the "percent" indications hereinafter stand for
"percent by weight".
Surface-Active Agent
[0015] The detergent compositions herein comprise as a first essential component, anionic
surface-active agent.
[0016] The anionic surface-active agent represents from 5 % to 25 %, preferably from 5 %
to 20 %.
[0017] Suitable anionic detergents include ordinary alkali metal soaps of higher fatty acids
containing from about eight to 24 carbon atoms and preferably from 10 to 20 carbon
atoms.
[0018] Alkyl sulfonated or sulfated surfactants inclusive of alkyl benzene sulfonates, in
which the alkyl group contains from 9 to 20 carbon atoms in straight-chain or branched-chain
configuration, e.g., those of the type described in U.S. Patent No. 2 220 099 and
2 477 383 (especially valuable are linear straight chain alkyl benzene sulfonates
in which the average of the alkyl groups is about 11.8 carbon atoms and commonly abbreviated
as C
11.
8 LAS); sodium alkyl glyceryl ether sulfonates, especially those ethers of higher alcohols
derived from tallow and coconut oil; sodium coconut oil fatty acid monoglyceride sulfonates
and sulfates also represent a class of very useful anionic surface-active agents.
[0019] Useful in this invention are also salts of 2-acyloxyalkane-1-sulfonic acids.
[0020] Typical examples of the 2-acyloxy-alkanesulfonates are described in Belgium Patent
No. 650 323 issued July 9, 1963, U.S. Patent Nos. 2 094 451 issued September 28, 1937
to Guenther et al., and 2 086 215 issued July 6, 1937 to DeGroote.
[0021] 0-alkoxy alkane sulphonates can also be used. Specific examples of β-alkyloxy alkane
sulfonates having low hardness (calcium ion) sensitivity useful herein to provide
superior cleaning levels under household washing conditions include: potassium-S-methoxydecanesulfonate,
sodium 2-methoxytridecanesulfonate, potassium 2-ethoxyte- tradecylsulfonate, and sodium
2-isopropoxyhexadecylsulfonate.
[0022] Paraffin sulfonates containing a straight or branched chain, saturated aliphatic
hydrocarbon radical having from 8 to 24, preferably 12 to 18, carbon atoms can also
be used.
[0023] Other synthetic anionic detergents useful herein are alkyl ether sulfates. These
materials have the formula
wherein
R is alkyl or alkenyl of about 10 to about 20 carbon atoms,
x is 1 to 30, and
M is a water-soluble cation.
[0024] Suitable examples of alkyl ether sulfates are those comprising a mixture of individual
compounds, said mixture having an average alkyl chain length of from 12 to 16 carbon
atoms and an average degree of ethoxylation of from 1 to 4 moles of ethylene oxide.
Such a mixture also comprises from 0 to 20 % by weight C
12-
13 compounds; from 60 to 100 % by weight of C
14-
15-
16 compounds; form 0 to 20 % by weight of C
17-
18-
19 compounds; from 3 to 30 % by weight of compounds having a degree of ethoxylation
of 0; from 45 to 90 % by weight of compounds having a degree of ethoxylation of from
1 to 4; from 10 to 25 % by weight of compounds having a degree of ethoxylation of
from 4 to 8; and from 0.1 to 15 % by weight of compounds having a degree of ethoxylation
greater than 8.
[0025] a-Olefin sulfonate mixtures as described in U.S. Patent No. 3 332 880, issued July
25, 1967, can also be used.
The Amine Oxide
[0026] A second essential component in the compositions herein is represented by an amine
oxide having the formula
wherein
R is an alkyl or alkenylgroup having 10 to 22 carbon atoms, the Ri's which are identical
or different are selected from C1-4 alkyl, ethylene oxide and propylene oxide,
n is an integer from 1 to 6,
m is an integer from 0 to 6,
p is 0 or 1,
x, y, and z are each 1 for alkylsubstituents, and integers in the range from 1 to
10 for ethylene oxide or propylene oxide substituents such that the sum of (x+y+z)
is not greater than 25.
[0027] This amine oxide component is used in a level from 0.25 % to 0.75 %. Utilizing less
than the minimum levels will not provide anymore the inventive benefits, whereas levels
above the specified definition will not yield anymore performance advantages but rather
unexpectedly causes noticeable cleaning performance negatives, particularly whiteness
deficiencies.
[0028] Suitable species of the amine oxide component for use herein correspond to the general
formula above wherein the individual substituents can be varied as follows:
R: tallow C16-18 alkyl; coconut C12-14 alkyl; lauryl; palmityl; stearyl; oleyl.
Ri: ethylene oxide; propylene oxide; methyl; ethyl.
n: 2, 3, 4.
m: 0, 1, or 2.
x, y, and 2 are each 1, 2, 3 or 4 and their sum is from 2 to 18. Preferred amine oxides
for use herein are defined by the following substituents:
R: C12-18 alkyl.
Ri: ethylene oxide; methyl.
m: 0 or 1;
n: 3 (assuming m is different from 0).
x, y, z are each at least 1 and their sum is in the range from 2 to 12, for example
2, 3,7 and 12.
[0029] One particularly preferred class of amine oxide species is represented by mono-amine
oxides having the following substituents.
m: 0.
Ri: methyl; ethyl; ethylene oxide.
R: coconut C12-14 alkyl.
x and y are both 1.
A specific example of this preferred class of mono-amine oxides is: N-C12-C14 coconut alkyl-N,N-dimethyl amine oxide.
[0030] Another particularly preferred class of amine oxide species is represented by bisamine
oxides having the following substituents.
m: 1.
R: tallow C16-Cl8 alkyl; palmityl; oleyl; stearyl.
Ri: ethylene oxide.
n: 2 or 3.
x, y, and z are each at least 1, and their sum is from 3 to 12.
[0031] A specific example of this preferred class of bis-amine oxides is: N-hydrogenated
C
16-C
l8 tallow alkyl-N,N',N'-tri-(. droxyethyl)-propylene-1,3-diamine oxide.
Alkaline Solution
[0032] The compositions herein shall yield upon dissolution in water an alkaline laundry
liquor. A 1 % aqueous solution of granular detergent compositions shall have an alkaline
pH in the range from 8.5 to 11, measured at 20°C. The pH can be adjusted by known
means inclusive of alkaline buffer substances such as alkali hydroxides, ammonium
hydroxide, amines and substituted amines, such as mono-, di- and triethanolamines;
alkaline builder substances such as alkalimetal carbonates, alkalimetal phosphates
and polyphosphates, citric acid and alkalimetal silicates. The proper choice of suitable
pH adjusting agents shall of course take into account the relative compatibility of
the additional ingredients of a particular composition. Such ingredient optimization
and selection are well-known routine measures, however.
Detergent Builder
[0033] The detergent compositions of this invention further contain a detergent builder
in a level from 10 % to 45 %. The builder component can be represented by all known
water-soluble and water-insoluble detergent builder ingredients.
[0034] Non-limiting examples of suitable water-soluble, inorganic alkaline builder salts
include the alkali metal carbonates, borates, phosphates, polyphosphates, tripolyphosphates,
bicarbonates, silicates, and sulfates. Specific examples of such salts include the
sodium and potassium tetraborates, bicarbonates, carbonates, tripolyphosphates, pyrophosphates,
and hexametaphosphates.
[0035] Examples of suitable organic alkaline detergency builder salts are:
(1) water-soluble amino polyacetates. e.g. sodium and potassium ethylene diamine tetra-acetates,
nitrilotrice- tates, and N-(2-hydroxyethyl)nitrilodiacetates;
(2) water-soluble salts of phytic acid, e.g. sodium and potassium phytates:
(3) water-soluble polyphosphonates, including sodium, potassium and lithium safts
of ethane-1-hydroxy-1,1-diphosphonic acid; sodium, potassium, and lithium salts of
methylenediphosphonic acid and the like. Additional organic builder salts useful herein
include the polycarboxylate materials described in U.S. Patent No. 2 264 103, including
the water-soluble alkali metal salts of mellitic acid.
[0036] The water-soluble salts of polycarboxylate polymers and copolymers such as are described
in U.S. Patent No. 3 308 067 are also suitable herein.
[0037] It is to be understood that while the alkali metal salts of the foregoing inorganic
and organic polyvalent anionic builder salts are preferred for use herein from an
economic standpoint, the ammonium, alkanolammonium (e.g. triethanolammonium, diethanolammonium
and monoethanolammonium) and other water-soluble salts of any of the foregoing builder
anions can be used.
[0038] Mixtures of organic and/or inorganic builders can be used herein. One such mixture
of builders is disclosed in Canadian Patent No. 755 038, e.g., a ternary mixture of
sodium tripolyphosphate, trisodium nitrilotriacetate, and trisodium ethane-1-hydroxy-1,1-diphosphonate.
[0039] Another type of detergency builder material useful in the present invention comprises
a water-soluble material capable of forming a water-insoluble reaction product with
water hardness cations, preferably in combination with a crystallization seed which
is capable of providing growth sites for said reaction product. Specific examples
of materials capable of forming the water-insoluble reaction product include the water-soluble
salts of carbonates, bicarbonates, sesquicarbonates, silicates, aluminates and oxalates.
The alkali metal, especially sodium, salts of the foregoing materials are preferred
for convenience and economy. Preferred crystallization seed materials are calcium
carbonate, calcium oxide and calcium hydroxide. Such "seeded builder" compositions
are fully disclosed in British Patent Specification No. 1 424 406.
[0040] Non-seeded precipitating builder systems employing pyrophosphates or mixtures thereof
with orthophosphates are also useful herein. Precipitating pyrophosphate and orthopyrophosphate
builder systems are disclosed in DE-A-2 542 704 and 2 605 052 published April 15 and
August 16, 1976, respectively.
[0041] Suitable examples of water-insoluble detergent builders are selected from the group
consisting of zeolites A, X, or P(B), or mixtures thereof, having a particle size
diameter of from 0.01 micrometer to 25 micrometers and containing at least 10 % water
of hydration, and amorphous hydrate aluminosilicate material of the empirical formula:
wherein
M is sodium, potassium ammonium,
Z is from about 0.5 to about 2,
y is 1,
said materials having a particle size diameter of less than 100 micrometers, a magnesium
ion exchange capacity of at least about 50 milligrams equivalents of CaC0
3 hardness per gram of ahydrous aluminosilicate, and a Mg++ exchange rate of at least
0.0045 g/l/min/1 (1 grain/gallon/minute/gram/gallon) and mixtures thereof.
[0042] The preferred synthetic crystalline aluminosilicate materials for use herein commonly
known as Zeolites A, X, and P(B) should contain at least 10 % water of hydration and
should have a particle size diameter of from 0.5 micrometer to 30 micrometers, more
preferably from 0.5 micrometer to 10 micrometers. Aluminosilicate materials are more
fully described in U.S. Patent 4 096 081, Phenicie et al., issued June 20, 1978, and
German Patent No. 2 704 003, Ohren, published on August 18, 1977. The amorphous alumininosilicate
materials suitable for use herein are fully described in U.S. Patent No. 4 180 485,
Llenado, published December 25, 1979.
[0043] The water-insoluble detergent builders are frequently and preferably utilized in
the granular compositions herein in conjunction with a water-soluble detergent cobuilder
ingredient in a weight ratio of aluminosilicate: water-soluble detergent cobuilder
of from 4 : 1 to 1 : 4. Suitable examples of preferred water-soluble co-builder ingredients
are represented by the water-soluble salts of nitrilotriacetic acid, polyphosphates
e.g. tripolyphosphates, and citrates. The cations of these cobuilders can e.g. be
represented by alkalimetal ions, sodium, potassium, lithium, and by organic ions such
as amines, substituted amines (alkanolamines) and ammonium ions.
Peroxybleach Compound
[0044] The detergent compositions contain a peroxybleach compound in an amount from 3 %
to 50 %, preferably from 5 % to 35 %. Suitable peroxybleach compounds are all those
which are known to be adapted for use in or have already been used in detergent technology.
Examples of such peroxybleaches include the water-soluble alkali salts of perborate
mono-hydrate, perborate tetrahydrate, persulfates, persilicates, perphosphates, and
percarbonates. Organic oxygen-bleach activators can also advantageously be used in
oxygen-bleach containing detergent executions of this invention. Examples of such
activators include phthalic anhydride, tetra-acetyl ethylene diamine, tetra-acetyl
methylene diamine and tetra-acetyl glycouril. Such activators are frequently used
in levels from 0.2 % to 15 %, preferably from 1 % to 4 %. The weight ratios of the
peroxybleach compound to the activator is frequently in the range from about 10 :
1 to 2 : 1.
Optional Ingredients
[0045] In addition to the components described hereinbefore, the compositions of this invention
can comprise a series of supplementary components to perfect and complement the benefits
derived from the compositions herein. These additional components include brighteners,
dyes, perfumes, bactericides, processing aids, anti-oxidants, corrosion inhibitors,
enzymes suds regulants and so on.
[0046] It may be desirable to add a copolyer of a
(1) vinyl compound having the general formula RCH-CHR wherein one R represents a hydrogen
atom and the other R represents an alkyl radical containing from one to 4 carbon atoms;
and
(2) maleic anhydride.
[0047] The copolymeric vinyl ingredient is normally used in an amount from 0.1 % to 6 %,
preferably from 0.25 % to 4 %. Specific examples of these copolymeric ingredients
include a water-soluble acid, an alkali-metal salt of that acid, an ester, or a C
1-
2alkyl or alkylolamide of a maleic anhydridevinyl C
1-
4 alkyl ether copolymer. The specific viscosity of, for example, the maleic anhydride-vinyl
Ci-
4 alkyl ether, preferably methylether, copolymer for use herein normally varies between
0.1 and 6, most preferably between 0.2 and 5.0. The (molecular) monomer ratio (maleic
: vinylalkylether) is preferably in the range from 2 : 1 to 1 : 2. The specific viscosity
is defined by measuring the viscosity of the solution of 1 g of the anhydride copolymer
in 100 ml methylethylketone at 25°C in a series of 100 Cannon-Fenske® viscosity meter.
The copolymeric component can serve as slurry processing aid to thus provide a detergent
product having improved physical properties including flowability.
[0048] Another optional ingredient is a mixture of alkoxylated mono- and diesters of phosphoric
acid.
[0049] These phosphoric esters are preferably represented by alkoxylated fatty alcohols
having from 10 to 22 carbon atoms with 2 to 15 moles ethylene oxide or propylene oxide.
The weight ratio of monophosphoric esters to diphosphoric esters is usually in the
range from 6 : 1 to 3 : 1, preferably 4 : 1.
[0050] it may be desirable, to add to the crutcher an anti-oxidant. Suitable examples of
anti-oxidant materials are disclosed in DE-B-1 617 209. A preferred anti-oxidant material
is 4,4'-thiobis(6-tert-butyl-m-cresol).
[0051] The detergent compositions can additionally contain an enzymatic ingredient. Proteases,
amylases and lipases can be added in an amount from 0.001 % to 5 % to augment and
aid in the cleaning activity of the detergent compositions herein. Preferred proteolytic
enzymes are disclosed in Belgian Patent 775 854, to EYMERY et al., granted May 26,
1972.
[0052] The detergent compositions of this invention frequently comprise a suds regulant
in a level of 0.01 % - 10 %.
[0053] Suitable suds regulants are well-known in detergent technology and most of these
can easily be used in combination with the claimed technology.
[0054] Conventional detergent suds regulants which can be used include saturated fatty acids
especially those having 16 to 24 carbon atoms in the alkylchain, non-ionic suds regulants
and mixtures thereof. Another class of well-known suds regulants are silicones, preferably
silanated silicones in admixture with microcrystalline waxes.
[0055] Preferred suds regulants containing a separately processed detergent additive on
basis of a water-insoluble liquid hydrocarbon, an adjunct material preferable a solid
hydrocarbon, and a hydrophobic silica are described in U.S. Patent 4 192 761, Peltre
and Lafleur, issued March 11, 1980. These liquid hydrocarbon-containing regulants
are preferably used in granular executions.
[0056] The following examples illustrate the invention and facilitate its understanding.
Example I
[0057] A detergent composition was prepared having the following formulation:
[0058] A series of spray-drying sensitive ingredients were added to the above base-powder
by dry-mixing, namely:
0.35 % of N-hydrogenated tallow-N,N',N'-tri-(2-hydroxyethyl)-propylene-1,3-diamine-N-N'-dioxide
was sprayed onto the mixture of the base-powder and the spray-drying sensitive ingredients.
[0059] The detergent compositions were used for comparative laundry tests in a Miele®W421
washing machine.
[0060] Terry, undershirt and muslin cotton tracers were used to measure the comparative
whiteness maintenance performance after 4 cumulative cycles.
[0061] Testing parameters were: 90°C heat-up cycle; pre-wash step and main-wash step using
a product concentration of 0.9 % in city water with an average water hardness of 3
mmoles/1; ratio Ca/Mg = 5 : 1; laundering treatment in presence of 3 kg soiled clothes.
[0062] After having been subjected to the above washing treatment (4 cumulative cycles)
the dried whiteness maintenance tracers were visually graded by two expert judges
thereby using a 0 - 4 scale whereby:
0 - see no difference between the swatches
1 - believe there is a difference between the swatches
2 - there is a difference between the swatches
3 - am sure there is a difference between the swatches
4 = very important difference between the swatches.
[0063] The whiteness maintenance readings were pooled and averaged on 4 replicates with
the following results. The swatches treated with composition A were used for reference
purposes:
+ means that example I is preferred over composition A. These testing results confirm
the consistent superiority of example I in accordance with this invention versus prior
art composition A.
[0064] Substantially identical results are obtained from the compositions of example I wherein
the tallowdiaminediox- ide is substituted by an equivalent level of: N-C
12-14-alkyl-N,N',N'-tri-(2-hydroxyethyl)-propylene-1,3-diamine-N,N'-di oxide; N-palmityl-N,N',N'-hepta-(2-hydroxyethyl)-ethylene-1,2-diamine-N,N'-dioxide;
N-C
16-18-tallowalkyl-N,N-dimethyl-N-amine oxide; N-C
12-14-coconut alkyl-N,N-di-(2-hydroxyethyl)-N-amine oxide; or N-C
16-18-tallowalkyl-N,N-di-(2-hydroxyethyl)-N-amine oxide.
Example II
[0065] A detergent composition was prepared having the following composition:
[0066] The amine oxide was incorporated into the crutcher. The spray-drying sensitive were
added to the base-powder by dry-mixing.
[0067] Testing conditions were identical to those described in Example I hereinbefore.
[0068] Whiteness maintenance readings were pooled and averaged on 4 replicates with the
following results. Swatches treated with composition. A were used for reference purpose.
Example III
[0069] Detergent compositions were prepared by using the di-aminedioxide of Example I in
accordance with the technique set forth in that example:
[0070] Testing conditions were identical to those described in Example I hereinbefore.
[0071] Whiteness maintenance readings were pooled and averaged on 4 replicates with the
following results. Swatches treated with the Composition of example I were used for
reference purpose.
These comparative results confirm the performance superiority and level criticality
of a detergent composition containing the claimed amine-dioxides.