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EP 0 254 006 B1 |
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EUROPEAN PATENT SPECIFICATION |
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Mention of the grant of the patent: |
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28.02.1990 Bulletin 1990/09 |
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Date of filing: 09.06.1987 |
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Feeding rollers changing and splicing device for paper web-winding machines
Vorrichtung zum Wechseln der Wickelrollen und zum Spleissen der Bahn für Papierbahn-Abwickeleinrichtungen
Dispositif pour changer les bobines et pour épisser la bande pour des mécanismes de
déroulage de bandes à papier
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Designated Contracting States: |
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AT BE CH DE FR GB LI LU NL SE |
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Priority: |
22.07.1986 IT 1251886
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Date of publication of application: |
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27.01.1988 Bulletin 1988/04 |
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Proprietor: UNIKAY DISPOSABLES S.r.l. |
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I-16161 Genova (IT) |
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Inventors: |
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- Nistri, Ugo
I-16030 Pieve Ligure (GE) (IT)
- Baroffio, Romano
I-21049 Tradate
Varese (IT)
- Ghisu, Giuseppe
I-16137 Genova (IT)
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Representative: Porsia, Attilio, Dr. et al |
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c/o Succ. Ing. Fischetti & Weber
Via Caffaro 3/2 16124 Genova 16124 Genova (IT) |
(56) |
References cited: :
GB-A- 2 106 553
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GB-A- 2 135 282
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Note: Within nine months from the publication of the mention of the grant of the European
patent, any person may give notice to the European Patent Office of opposition to
the European patent
granted. Notice of opposition shall be filed in a written reasoned statement. It shall
not be deemed to
have been filed until the opposition fee has been paid. (Art. 99(1) European Patent
Convention).
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[0001] This invention relates to a device for quickly changing the paper rolls which feed
a continuous paper web to web-winding machines, such as for example, the web-winding
machine described in the EP-A-0 135 662 filed 30.04.84 in the name of the same Applicant,
said device comprising a splicing means for splicing the leading flap of the new paper
web being unwound from a full paper roll to the trailing flap of the paper web of
a depleted paper roll.
[0002] As is known, the replacement of a depleted roll with a full roll at the unwinding
station of web-winding machines and the splicing of the trailing flap of a paper web
from a depleted roll to the leading flap of a paper web from a new roll arranged at
the unwinding station of said machines is a time-consuming operation which, therefore,
reduces the productivity of web-winding machines.
[0003] Therefore, the main object of this invention is to provide a device for quickly changing
a depleted paper roll with a full paper roll at the unwinding station of a web-winding
machine, said device being equipped with a splicing device for splicing the leading
flap of a web being unwound from said full roll to the trailing flap of a web unwound
from a depleted roll.
[0004] A conventional splicing device is described in GB-A 2 135 282.
[0005] According to claim 1 this object is achieved by providing a device for changing the
rolls on a web-winding machine during a temporary stop of said machine, said device
comprising:
(a) An unwinding station for the paper web roll, provided with means for supporting
the core of said roll at the ends thereof, and with means for driving the roll in
the roll-unwinding direction.
(b) A stand-by station, arranged upstream of the unwinding station, provided with
means for engaging the ends of the core of a new roll to be transferred to the unwinding
station, so as to lift said new roll and to transfer it onto the supports of the unwinding
station. Advantageously, said means are in the form of a pair of arms pivoted at an
end thereof and operated by suitable hydraulic cylinders.
(c) A parking station, downstream of the unwinding station, whereto the depleted roll
is delivered from the unwinding station and whereat it is temporarily stopped during
the splicing step.
(d) A trailing flap cutting station, arranged in proximity of said parking station,
whereat the trailing flap of the paper web of a depleted roll is cut off.
(e) A splicing station on the path of travel of the paper web being unwound from a
feeding roll, between the unwinding station and the entrance of the web-winding machine.
(f) A splicing carriage suspended from sliding guides which are arranged at a higher
level than the path of travel of the paper web being unwound from the feeding roll
at the unwinding station, and movable from a position above the stand-by station to
a position downstream of the splicing station, said splicing carriage comprising:
(i) A retractable gripper device for gripping the leading flap of a new paper web
from a full paper roll arranged at the stand-by station;
(ii) a glueing device for applying a strip of glue on a portion of the trailing flap
of the web from the depleted paper roll arranged at the parking station;
(iii) means for pressing the leading flap of the paper web from the new feeding roll
at the unwinding station against the glued strip on the trailing flap of the web from
the depleted roll arranged at the parking station;
(iv) means for unlocking the previously gripped leading flap of the new paper web
on completion of the splicing step.
[0006] Further objects, characteristics and advantages of the device according to the invention
will be best understood from the following detailed description of an embodiment thereof,
made with reference to the accompanying drawings, wherein:
Figure 1 is a side elevational and partly sectional view of a device according to
the invention, the various components being shown in the positions they assume during
the normal unwinding of a paper web from a feeding roll, prior to the positioning
of a new roll at the stand-by station;
Figure 2 is a view corresponding to that of Figure 1, showing the step of positioning
of a new paper roll at the stand-by station, while the paper roll at the unwinding
station is nearly depleted; and
Figure 3 is a view similar to that of Figures 1 and 2, showing the steps of splicing
of the leading flap of the paper web from the new roll at the unwinding station to
the trailing flap of the paper web from the depleted roll at the parking station,
and of severing of the trailing flap of the web from the depleted roll from the core
of said roll.
[0007] With reference to the drawings, and more particularly to Figure 1, the unwinding
station of the device according to the invention will be first described. This station
comprises, in a manner known per se, a frame 1 having pivoted thereto at 3 the end
supports 2 for the core 4 of a paper roll 5. Said end supports 2 (only one of which
is shown) are substantially in the shape of a Y, and said core 4 is supported in the
cradle between the two upper diverging arms of the Y, while the end of the stem of
the Y is keyed to the pivot 3. A short lever 6 is keyed at an end thereof to the pivot
3 and is pivoted at the other end thereof to the stem 7 of a piston slidably guided
in the hydraulic cylinder 8, said cylinder 8 being, in turn, pivoted at the other
end thereof to the frame 1. A sloping guide member 9 extends outwards and downwards
from a position near said supports 2 to a position beyond the maximum radius of a
full paper roll 5.
[0008] A bell-crank lever 10 is pivoted at the crank thereof to said frame 1, and comprises
a longer arm 110 extending below the paper roll at the unwinding station. Rotatably
mounted at the opposite ends of said arm 110 are two pulleys 11, 11' around which
is guided a belt 12. One of these pulleys is actuated by a suitable motor (not shown).
The upper flight of belt 12 is urged constantly against the periphery of the paper
roll 5 so as to rotate the latter in the unwinding direction (the direction of the
arrow F). For this purpose, the other arm of the lever 10 is pivotably secured at
the end thereof to the stem 13 of a piston which is slidably operating in a cylinder
14 which is pivoted to said frame 1.
[0009] A pair of symmetric arms 15 (only one of which is shown) constitute the arms for
transferring the new paper rolls 105 (see Figure 2) from the stand-by station to the
unwinding station of the device. Said arms 15 are fulcrumed, at the lower end thereof,
to the base of the frame 1 as indicated at 16. Said arms 15 are provided intermediately
with two lugs 17 having each pivoted thereto the free end of the stem 18 of a piston
slidably movable in a cylinder 19. The free end of each cylinder 19 is pivoted at
20 to the frame of the device. Each arm 15 is equipped, at the free end thereof, with
a substantially C-shaped head 21. An end portion of said head 21 is provided with
an abutment member in the form of a roller 22 idle supported at an apex of a triangular
supporting cage 23 which, in turn, is pivoted, at another apex thereof, to an end
of said head 21, the third apex being pivoted to the stem 24 of a piston slidably
moving in a hydraulic cylinder 25 which, in turn, is pivoted at its free end to the
arm 15. The head 21 comprises as well a set of idle rollers 26 protruding from its
inner outline.
[0010] Located downstream of the unwinding station is the parking station for the depleted
paper rolls. This station comprises a small carriage 27 which is guided on rails 28
in a direction parallel to the axis of the paper roll 5. The loading plane of the
carriage 27 is at the same level as the plane lying on the guides 9, and is inclined
similarly thereto. At the lower portion of the loading plane of the carriage 27 there
is provided a stop or abutment member 29. Located slightly above the parking station
is the cutting station for severing the trailing flap of the paper web, said cutting
station being in the form of a row of water-spraying nozzles 30 extending throughout
the width of the paper web 5' from the paper roll 5.
[0011] Located above said cutting station, on the path of travel of the web 5' from the
paper roll 5 at the entrance of the web-winding machine (not shown), is the splicing
station. This station comprises a pair of bell-crank levers 31 pivoted at their angled
portions as shown at 32 to a pair of overhung arms 33 supported by the uprights 101
of said frame 1. Secured to the upper side of the longer arms of said levers 31 is
a plane 34 extending throughout the width of the paper web 5'. The free ends of the
two shorter arms of said levers 31 are pivoted to the ends of two stems 35 of a pair
of pistons slidably operating within two hydraulic cylinders 36 which, in turn, are
pivoted at the free ends thereof to said uprights 101.
[0012] The numerals 37 and 38 designate idle rollers for guiding the web 5' from the splicing
station to the entrance of the web-winding machine (not shown).
[0013] At a level above the path of travel of the web 5' there are suspended guide rails
39 extending from a position above said stand-by station, to a position downstream
of said splicing station. A splicing carriage 40 is movable on said rails 39 and is
pulled therealong by an endless chain 41 passed around sprocket wheels 42 operated
by a suitable motor (not shown).
[0014] Arranged within the carriage 40 is a hot-melt glueing apparatus 140 which feeds molten
glue to the spraying nozzles 43 which constitute the glue-applying device for the
splicing operation.
[0015] A pair of bell-crank levers 44 are fulcrumed at their cranks, as shown at 45, to
both sides of the carriage 40. Pivoted to the arms 144 of levers 44, near the fulcrum
45, is one end of a hydraulic cylinder 49 slidably accommodating a piston the stem
50 of which is pivoted at the end thereof to the arms 46 near the pivotal connection
48, so as to constantly pull said bell-crank levers 44 towards their closed position
(direction of the arrow F1). The longer arms 144 of said levers 44 are pivoted at
an end thereof as shown at 48 to the intermediate portion of a pair of arms 46. The
arms 46, in turn, are pivoted at an end thereof to the carriage 40 through tierods
47. An idle roller 51 is mounted at the free end of said arms 46. In proximity of
the rollers 51, two L-shaped levers 53 are fulcrumed at their angled portions, as
shown at 52, to said arms 46. Rotatably mounted on the longer arm of the levers 53
is an idle counter-roller 54 which co-operates with the roller 51 and is constantly
urged thereagainst by spring means (not shown). Rotatably mounted at the end of the
downwardly-projecting shorter arms of said levers 53 is an idle roller 55. This device
comprises, finally, an idle stop rollers 56 fixed laterally to the guides 39 in registry
with the stand-by station of the device and protruding laterally outwards to such
an extent as to interfere with the shorter arms 244 of the levers 44, so as to open
said levers when the carriage reaches the stand-by station.
[0016] The device according to this invention operates as follows.
[0017] With reference first to the Figure 1 of the drawings, the device is shown thereon
in its "normal" operating condition, that is an operating condition wherein a full
or substantially full paper roll 5 is at the unwinding station.
[0018] In this condition, the carriage 40 has been moved along the guides 39 to a position
above the stand-by station, and its arms 46 have been moved downwards, against the
action of the hydraulic cylinder 49, due to the engagement of the lever arms 244 against
the stop rollers 56. The transfer arms 15 have been lowered by the hydraulic cylinders
19 to their lowest position towards the stand-by station. The plane 34 has also been
lowered to the illustrated position by the action of the cylinder 36.
[0019] The paper roll 5 is unwound in the direction of the arrow F by the action of the
driving belt 12.
[0020] Figure 2 shows an intermediate operational step wherein the paper roll 5 is nearly
depleted.
[0021] During, or just before, this step a new paper roll 105 has been brought to the stand-by
station and the ends of the core 104 of said paper roll have been arranged in the
heads 21 of the arms 15 and more particularly they are supported on the rollers 26
and against the abutment rollers 22. The arms 15 have been slightly lifted by the
action of the cylinders 19 so as to slightly lift the paper roll 105 from the ground.
The leading flap 205 of the paper web 105 has been inserted between the rollers 51
and counter-rollers 54 arranged at the end of the arms 46 carried by the splicing
carriage 40, and is held in place by the action of the counter-rollers 54. The device
is now ready for the next paper roll-substitution step, shown in Figure 3.
[0022] During this step, the web-winding machine is temporarily stopped and the end studs
(not shown, since of any conventional design) holding the core 4 of the depleted paper
roll 5 at the unwinding station are spread apart. The end supports 2 are rotated clockwise,
as viewed in the drawing, by the hydraulic cylinder 8, so that the core 4 of the depleted
paper roll 5, with the trailing flap 5" of the paper web 5' rolls along the guides
9 and then onto the carriage 27 at the parking station. At the same time, the arms
15 are rotated and lifted to bring their heads 21 at the level of the end supports
2 which, meanwhile, have been rotated counterclockwise. The abutment rollers 22 of
the heads 21 are lowered by the cylinders 25, so that the new paper roll 105 rolls
onto the supports 2, which assume again their original position. The locking studs
will be closed again into the core 104 of the new paper roll 105, and the arms 15
are moved back to their initial position, shown on the Figures 3 and 1. At the same
time, the following operations are carried out:
[0023] The plane 34 of the splicing station has been lifted to the position shown in Figure
3 by the action of the cylinders 36, so that a portion of the trailing flap 5" of
the depleted paper roll 5 rests now on said plane 34. The carriage 40, with the leading
flap 205 of the web 105' from the new paper roll 105 locked between the rollers 51
and counter-rollers 54 at the end of the arms 46, has moved meanwhile from the position
of Figures 1 and 2 above the stand-by station. It has moved first to an intermediate
position (not shown) above the unwinding station, together with the roll 105 which
was moving to said station. During this first movement, the arms 244 of the levers
44 have moved away from the stop rollers 56, whereby the arms 46 has been raised to
a position which is substantially parallel to the guides 39, as shown in Figure 3,
by the action of the hydraulic cylinders 49 acting upon the levers 44,49.
[0024] Thereafter, said carriage moves towards the splicing station, made ready as described
above by the lifting of the plane 34. When the glue-spraying nozzles 43 of the carriage
40 travel over the portion of trailing flap 5" that rests on the plane 34 at the splicing
station, they spray a certain amount of glue onto said flap 5". While further moving
toward the splicing station, the carriage 40 applies the leading flap 205 of the paper
web from the new paper roll 105 onto the previously glued flap 5". At the same time,
the counter-rollers 54 are lifted because the rollers 55 engages the plane 34, so
that the flap 205 is unlocked. The further movement of the carriage beyond the splicing
station, therefore, causes the application of said flap 205 on the glued portion of
said trailing flap 5". This application is helped and facilitated by the action of
the rollers 51 in pressing said flaps together, so as to assure a firm connection.
The carriage 40 may now return to its original position of Figure 1, at the stand-by
station. At the same time, the cutting station 30 is activated to spray water against
the portion of the trailing flap 5" that is located between the splicing station and
the parking station. This sprayed water weakens the paper web by moistening it, making
it ready to be snatched apart from the core 4 of the depleted roll 5. The plane 34
is then lowered again to the position of Figures 1 and 2, and the feeding of the paper
web to the web-winding machine can be re-started. As suggested above, as soon as the
feeding cycle is re-started, the moistened trailing flap is snatched apart by the
pulling action exerted thereon, and a new cycle is started. The carriage 27 is transferred
along the guides 28 to a station where the depleted core 4 is discharged, whereafter
it is ready to start a new cycle.
[0025] Of course, the present invention is not limited to the embodiment herein described
and shown, which is given only as an example of a preferred embodiment of the invention.
[0026] Thus, for example, the trailing flap cutting station may comprise cutting means other
than those described and shown herein, and instead of spray nozzles 30 it may comprise
cutting blades or the like.
[0027] Moreover, the transfer of the new paper rolls from the stand-by station to the unwinding
station may be effected by transfer means other than the arms 15 illustrated herein.
1. A device for changing the rolls (5) on a web-winding machine, during a temporary
stop of said machine, said device comprising:
a) an unwinding station (1) for a roll (5) of paper web, including means (2) for supporting
and positioning the ends of the core (4) of said roll (5), and means (11, 11' , 12)
for driving the roll (5) in the unwinding direction (F);
b) a stand-by station (15), upstream of the unwinding station (1), including means
(21 to 25) for engaging the ends of the core (104) of a new roll (105) to be transferred
to said unwinding station (1), and for lifting (17, 18, 19) said new roll (105) so
as to transfer it on the supports (2) of said unwinding station (1);
c) a parking station (27, 28, 29), downstream of the unwinding station, to which the
core (4) of a depleted roll (5) is discharged from the unwinding station (1), and
on which said core (4) rests temporarily during the splicing operation;
d) a station (30) for cutting the trailing flap (5") of the paper web (5') still connected
to the core (4) of the depleted roll (5), said cutting station (30) being located
near said parking station (27, 28, 29);
e) a splicing station (31 to 38) on the path of travel of the paper web (5', 105')
being unwound from the feeding roll (5, 105), between said unwinding station (1) and
the entrance of a web-winding machine;
f) a splicing carriage (40), movable on rails (39) arranged at a level higher than
the path of travel of the paper web (5', 105') being unwound from the feeding roll
(5, 105) at the unwinding station (1), and movable from a position above the stand-by
station (15) to a position downstream of the splicing station (31 to 38), said splicing
carriage (40) comprising:
(i) a retractable gripper device (52 to 54) for gripping the leading flap (205) of
a new paper web (105') from a full roll (105) arranged at the stand-by station (15);
(ii) a glueing device (140, 43)) for applying a strip of glue on a portion of the
trailing flap (5") of the web (5') from the depleted roll (5) arranged at the parking
station (27, 28, 29);
(iii) means (51) for pressing the leading flap (205) of the paper web (105') from
the new feeding roll (105) against the glued strip on the trailing flap (5") of the
web (5') from the depleted roll (5);
(iv) means (55) for unlocking the leading flap (205) of the new paper web (105') on
or before completion of the splicing step.
2. A device according to claim 1, characterized in that said means (2) for supporting
and positioning the ends of the core (4) of said roll (5) at the unwinding station
(1) comprises a pivotably mounted cradle- like member (2) which may be oscillated
from a first inched position facilitating the reception of the core (104) of a new
roll (105) from the stand-by station (15), to a second operative position wherein
said core (104) is supported during the unwinding operation, and to a third position
in which it is inclined oppositely to said first position wherein said core (4) is
discharged from said supporting means (2) and is transferred to said parking station
(27 to 29).
3. A device according to claims 1 or 2, characterized in that said unwinding station
(1) also comprises stud-like means for releasably locking the core (4, 104) of a roll
positioned on said supporting means (2) during the unwinding operation.
4. A device according to claims 1, or 2 or 3, characterized in that the means for
driving said roll (5, 105) in the unwinding direction (F) at the unwinding station
(1) comprises an endless web and/or endless belts (12) passed around suitable driving
means (11, 11') and constantly displaceable so as to maintain a driving engagement
with the decreasing periphery of the roll (5, 105) being unwound.
5. A device according to any of the preceding claims, characterized in that the means
for transferring the rolls (5, 105) from the stand-by station to the unwinding station
(1) comprises a pair of oscillat- able arms (15) each provided at the end thereof
with a head (21) for receiving the end portions of the core (104) of a roll (105)
and capable of lifting said roll (105) and transfer it to the supporting and positioning
means (2) at said unwinding station, said heads (21) of said transfer arms (15) comprising
means (22 to 25) capable of keeping the core (104) of a roll (105) on said heads (21)
during the transfer step and of permitting the unhindered displacement there onto
said supporting means (2) at the unwinding station at the end of said transfer step.
6. A device according to any of the preceding claims, characterized in that said parking
station comprises a and an abutment member (29) carriage (27) for supporting the core
(4) of a depleted roll (5).
7. A device according to any of the preceding claims, characterized in that between
said unwinding station (1) and said parking station (27, 28, 29) there are provided
inclined guides (9) for discharging the cores (4) of the depleted rolls (5) from the
unwinding station (1) to the parking station (27, 28, 29).
8. A device according to any of the preceding claims, characterized in that said cutting
station for severing the trailing flap (5") of the paper web (5') connected to the
core (4) of a depleted roll (5) comprises a set of water-spraying nozzles (30).
9. A device according to any of the preceding claims, characterized in that said splicing
station (31 to 38) comprises a bearing plane (34) that may be oscillated from a rest
position below the path of travel of the paper web (5', 105') from the unwinding station
(1) to the web-winding machine, to an operative splicing position wherein said plane
(34) is lifted to the same level as said path of travel of the paper web (5', 105').
10. A device according to any of the preceding claims, characterized in that said
gripping device (51 to 54) carried by said splicing carriage (40) comprises clamp
means (51 to 54) adapted to clamp the leading flap (205) of a paper web (105'), said
clamp means further comprising means (55) to cause the opening thereof when said gripping
device (52 to 54) reaches the splicing station (31 to 38).
11. A device according to claim 9, characterized in that said clamp means (51 to 54)
comprises a lower roller (51) and a counter-roller (54) urged resiliently against
said lower roller (51).
12. A device according to any of the preceding claims, characterized in that said
gripping device (51 to 54) is connected to said splicing carriage (40) by a lever
system (44, 46, 47) in the form of an articulated parallelogram, means (244, 56, 49)
being provided to cause lowering of said articulated parallelogram system whenever
the splicing carriage (40) moves in proximity of the stand-by station (15), and to
cause raising of said articulated parallelogram system whenever the splicing carriage
(40) moves at a distance from the stand-by station (15).
13. A device according to any of the preceding claims, characterized in that said
glue-applying device carried by said splicing carriage is a hot-melt glueing apparatus
(140) which feeds molten glue to spraying nozzles (43).
14. A device according to any of the preceding claims, characterized in that said
means to press the leading flap (205) of the paper web (105') from the new roll (105)
against the previously glued trailing flap (5") from the depleted roll (5) comprises
said lower roller (51) carried by said splicing carriage (40).
1. Vorrichtung zum Wechseln der Rollen (5) auf einer Papierbahn-Wickelmaschine während
eines kurzzeitigen Stops dieser Maschine, welche Vorrichtung aufweist:
a) eine Abwickelstation (1) für eine Rolle (5) aus einer Papierbahn mit Einrichtungen
(2) zum Abstützten und Positionieren der Enden des Kemes (4) der Rolle (5) und Einrichtungen
(11,11',12) zum Antreiben der Rolle (5) in der Abwickelrichtung (F);
b) eine Wartestation (15), die der Abwickelstation (1) vorgeordnet ist und Einrichtungen
(21 bis 25) für den Eingriff mit den Enden des Kernes (104) einer neuen Rolle (105),
die in die Abwickelstation (1) zu befördern ist, und für das Anheben (17, 18, 19)
dieser neuen Rolle (105) aufweist, um diese auf die Abstützungen (2) der Abwickelstation
(1) zu überstellen;
c) eine Parkstation (27, 28, 29), die der Abwickelstation nachgeordnet ist und in
die der Kern (4) einer abgewickelten Rolle (5) von der Abwickelstation (1) entladen
wird und in der dieser Kern vorübergehend während des Spleißvorganges ruht;
d) eine Station (30) zum Abschneiden des ablaufenden Lappens (51), der noch mit dem Kern (4) der abgewickelten Rolle (5) verbundenen Papierbahn (5'),
welche Schneidestation (30) in der Nähe der Parkstation (27, 28, 29) angebracht ist;
e) eine Spleißstation (31 bis 38) am Führungsweg der von der Vorratsrolle (5, 105)
abgewickelten Papierbahn (5', 105') zwischen der Abwickelstation (1) und dem Einlaß
einer Bahnaufwickelmaschine;
f) einen Spleißwagen (4), der auf Schienen (39) in einer über dem Führungsweg der
in der Abwickelstation (1) von der Vorratsrolle (5, 105) abgewickelten Papierbahn
(5', 105') liegenden Höhe aus einer über der Wartestation (15) liegenden Stellung in eine der
Spleißstation (31 bis 38) nachgeordnete Stellung verstellbar ist, welcher Spleißwagen
(40) aufweist:
i) eine zurückziehbare Greifvorrichtung (52 bis 54) zum Erfassen des Führungslappens
(205) einer neuen Papierbahn (105') von einer vollen, in der Wartestation (15) angeordneten Rolle (105);
ii) eine Kleberauftragsvorrichtung (140, 43) zum Auftragen eines Kleberstreifens auf
einen Bereich des ablaufenden Lappens (5") der Bahn (5') von der abgewickelten Rolle
(5), die in der Parkstation (27, 28, 29) angeordnet ist;
iii) Einrichtungen (51) zum Andrücken des Führungslappens (205) der Papierbahn (105')
von der neuen Vorratsrolle (105) gegen den Kleberstreifen des ablaufenden Lappens
(5") der Bahn (5') von der abgewickelten Rolle (5);
iv) Einrichtungen (55) zum Freigeben des Führungslappens (205) der neuen Papierbahn
(105) bei oder vor der Vervollständigung des Spleißschrittes.
2.Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, daß die Einrichtungen (2) zum
Abstützen und Positionieren der Enden des Kernes (4) der Rolle (5) in der Abwickelstation
(1) einen schwenkbar gelagerten wippenartigen Teil (2) aufweisen, der aus einer ersten
geneigten Stellung, die die Aufnahme des Kernes (104) einer neuen Rolle (105) von
der Wartestation (15) erleichtert, in eine zweite Arbeitsstellung geschwenkt werden
kann, in der dieser Kern (104) während des Abwickelvorganges abgestützt wird und in
eine dritte Stellung, in der er entgegengesetzt zur ersten Stellung geneigt ist und
in der der Kern (4) von der Abstützeinrichtung (2) entladen und in die Parkstation
(27 bis 29) überstellt wird.
3. Vorrichtung nach Anspruch 1 oder 2, dadurch gekennzeichnet, daß die Abwickelstation
auch vorsteckerartige Einrichtungen zur lösbaren Fixierung des Kernes (4, 104) einer
auf den Abstützeinrichtungen (2) positionierten Rolle während des Abwickelvorganges
aufweist.
4. Vorrichtung nach Anspruch 1 oder 2 oder 3, dadurch gekennzeichnet, daß die Einrichtungen
zum Antreiben der Rolle (5, 105) in der Abwickelstation (1) und in Abwicklungsrichtung
(F) eine end!ose Bahn und/oder endlose Bänder (12) umfassen, die über entsprechende
Antriebseinrichtungen (11, 11') geführt und konstant verstellbar sind, um ihren Antriebseingriff
mit dem abnehmenden Umfang der abgewickelten Rolle (5, 105) aufrecht zu erhalten.
5. Vorrichtung nach einem der vorhergehenden Ansprüche, dadurch gekennnzeichnet, daß
die Einrichtungen zum Überstellen der Rollen (5, 105) aus der Wartestation in die
Abwickelstation (1) zwei schwenkbare Arme (15) aufweist, von denen jeder am Ende mit
einem Kopf (21) zur Aufnahme der Endteile des Kernes (104) einer Rolle (105) versehen
und in der Lage ist, die Rolle (105) anzuheben und sie zu den Abstütz- und Positioniereinrichtungen
(2) der Abwickelstation zu überstellen, welche Köpfe (21) der Überstellarme (15) Einrichtungen
(22 bis 25) zum Festhalten des Kernes (104) einer Rolle (105) auf den Köpfen während
des Überstellschrittes aufweisen, die die ungehinderte Verlagerung auf die Abstützeinrichtungen
(2) in der Abwickelstation am Ende des Überstellungsschrittes gestatten.
6. Vorrichtung nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, daß
die Parkstation einen Wagen (27) und einen Anschlagteil (29) zur Abstützung des Kernes
(4) einer abgewickelten Rolle (5) aufweist.
7. Vorrichtung nach einem der vorhergehenden Ansprüche, dadurch gekennzeichtnet, daß
zwischen der Abwickelstation (1) und der Parkstation (27, 28, 29) geneigte Führungen
(9) zum Entladen der Kerne (4) abgewickelter Rollen (5) aus der Abwickelstation (1)
in die Parkstation (27, 28, 29) vorgesehen sind.
8. Vorrichtung nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, daß
die Schneidstation zum Abtrennen des ablaufenden Lappens (5") der mit dem Kern (4)
einer abgewickelten Rolle (5) verbundenen Papierbahn (5') einen Satz von Wassersprühdüsen
(30) aufweist.
9. Vorrichtung nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, daß
die Spleißstation (31 bis 38) eine Auflageebene (34) aufweist, die aus einer Ruhestellung
unterhalb des Führungsweges der Papierbahn (5', 105') von der Abwickelstation (1)
zur Bahn-Aufwickelmaschine in eine Arbeits-Spleißstellung verschwenkbar ist, in der
diese Ebene (34) auf die gleiche Höhe mit dem Führungsweg der Papierbahn (5', 105')
anghoben wird.
10. Vorrichtung nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, daß
die vom Spleißwagen (40) getragene Greifvorrichtung (51 bis 54) Klemmeinrichtungen
(51 bis 54) aufweist, die dafür bestimmt sind, den Führungslappen (205) einer Papierbahn
(105) festzuklemmen und die überdies Einrichtungen (55) aufweisen, die ihre Öffnung
veranlassen, wenn die Greifvorrichtung (52 bis 54) die Spleißstation (31 bis 38) erreicht.
11. Vorrichtung nach Anspruch 9, dadurch gekennzeichnet, daß die Klemmeinrichtung
(51 bis 54) eine untere Rolle (51) und eine Gegenrolle (54) aufweisen, die elastisch
gegen die untere Rolle gedrückt wird.
12. Vorrichtung nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, daß
die Greifvorrichtung (51 bis 54) mit dem Spleißwagen (40) über ein Hebelsystem (44,
46, 47) in Form eines Gelenkparallelogrammes verbunden ist und Einrichtungen (244,
56, 49) vorgesehen sind, die eine Absenkung des Gelenkparallelogrammsystems bewirken,
jeweils wenn sich der Spleißwagen in die Nähe der Wartestation (15) bewegt und ein
Anheben des Gelenkparallelogrammsystems bewerkstelligen, wenn sich der Spleißwagen
(40) im Abstand von der Wartestation (15) bewegt.
13. Vorrichtung nach einem der vorgehenden Ansprüche, dadurch gekennzeichnet, daß
die vom Spleißwagen getragene Kleberauftragsvorrichtung eine Heißschmelz-Klebevorrichtung
(140) ist, die geschmolzenen Kleber zu Sprühmundstücken (43) leitet.
14. Vorrichtung nach einem der vorhergehenden Ansprüche, dadurch gekennzeichent, daß
die Einrichtungen zum Andrücken des Führungslappens (205) der Papierbahn (105) von
der neuen Rolle (105) gegen den vorher mit Kleber versehenen ablaufenden Lappen (5')
der abgewickelten Rolle (5), diese untere Rolle (51) aufweisen, die vom Spleißwagen
(40) getragen wird.
1. Un dispositif pour changer les rouleaux (5) sur une machine d'enroulage de bande,
pendant un arrêt temporaire de cette machine, ce dispositif comprenant:
a) une station de déroulage (1) pour un rouleau (5) de bande de papier, comprenant
des moyens (2) pour supporter et pour positionner les extrémités de l'axe (4) du rouleau
(5), et des moyens (11,11', 12) pour entraîner le rouleau (5) dans la direction de
déroulage (F);
b) une station d'attente (15), en amont de la station de déroulage (1), comprenant
des moyens (21 à 25) prévus pour venir en contact avec les extrémités de l'axe (104)
d'un nouveau rouleau (105) devant être transféré vers la station de déroulage (1),
et pour soulever (17, 18, 19) le nouveau rouleau (105), afin de le transférer sur
les supports (2) de la station de déroulage (1);
c) une station de stockage temporaire (27, 28, 29), en aval de la station de déroulage,
à laquelle l'axe (4) d'un rouleau épuisé (5) est déchargé à partir de la station de
déroulage (1), et dans laquelle cet axe (4) reste temporairement pendant l'opération
de raccordement;
d) une station (30) prévue pour couper la marge arrière (5") de la bande de papier
(5') toujours fixée à l'axe (4) du rouleau épuisé (5), cette station de coupe (30)
se trouvant près de la station de stockage temporaire (27, 28, 29);
e) une station de raccordement (31 à 38) sur le chemin que parcourt la bande de papier
(5', 105') qui est déroulée à partir du rouleau d'alimentation (5, 105), entre la
station de déroulage (1) et l'entrée d'une machine d'enroulage de bande;
f) un chariot de raccordement (40), mobile sur des rails (39) qui sont disposés à
un niveau supérieur à celui du chemin de déplacement de la bande de papier (5', 105')
qui est déroulée à partir du rouleau d'alimentation (5, 105) à la station de déroulage
(1), et qui peut être déplacé depuis une position située au-dessus de la station d'attente
(15) jusqu'à une position située en aval de la station de raccordement (31 à 38),
ce chariot de raccordement (40) comprenant:
(i) un dispositif de préhension rétractable (52 à 54) destiné à saisir la marge avant
(205) d'une nouvelle bande de papier (105') provenant d'un rouleau plein (105) qui
se trouve à la station d'attente (15);
(ii) un dispositif d'encollage (140, 43) destiné à appliquer une bande de colle sur
une partie de la marge arrière (5") de la bande (5') provenant du rouleau épuisé (5),
qui se trouve à la station de stockage temporaire (27, 28, 29);
(iii) des moyens (51) prévus pour presser la marge avant (205) de la bande de papier
(105') provenant du nouveau rouleau d'alimentation (105) contre la bande encollée
sur la marge arrière (5") de la bande de papier {5') qui provient du rouleau épuisé
(5);
(iv) des moyens (55) pour débloquer la marge avant (205) de la nouvelle bande de papier
(105/) à l'achèvement ou avant l'achèvement de l'opération de raccordement.
2. Un dispositif selon la revendication 1, caractérisé en ce que les moyens (2) destinés
à supporter et à positionner les extrémités de l'axe (4) du rouleau (5) à la station
de déroulage (1), comprennent un organe en forme de berceau (2), monté de façon pivotante,
qu'on peut faire basculer d'une première position inclinée, facilitant la réception
de l'axe (104) d'un nouveau rouleau (105) provenant de la station d'attente (15),
vers une seconde position, ou position de fonctionnement, dans laquelle l'axe (104)
est supporté pendant l'opération de déroulage, et vers une troisième position dans
laquelle il est incliné à l'opposé de la première position, grâce à quoi l'axe (4)
est déchargé des moyens de support (2) et est transféré vers la station de stockage
temporaire (27 à 29).
3. Un dispositif selon les revendications 1 ou 2, caractérisé en ce que la station
de déroulage (1) comprend également des moyens semblables à des tourillons destinés
à verrouiller de façon libérable l'axe (4, 104) d'un rouleau positionné sur les moyens
de support (2) pendant l'opération de déroulage.
4. Un dispositif selon les revendications 1 ou 2 ou 3, caractérisé en ce que les moyens
destinés à entraîner le rouleau (5, 105) dans la direction de déroulage (F), à la
station de déroulage (1), comprennent une bande sans fin et/ou des courroies sans
fin (12) qui passent autour de moyens d'entraînement appropriés (11, 11 ) et qui peuvent
être déplacées constamment de façon à maintenir un contact d'entraînement avec la
périphérie en diminution du rouleau (5, 105) qui est déroulé.
5. Un dispositif selon l'une quelconque des revendications précédentes, caractérisé
en ce que les moyens destinés à transférer les rouleaux (5, 105) de la station d'attente
vers la station de déroulage (1) comprennent une paire de bras pivotants (15), chacun
d'eux comportant à son extrémité une tête (21) qui est destinée à recevoir les parties
d'extrémités de l'axe (104) d'un rouleau (105) et étant capable de soulever le rouleau
(105) et de le transférer vers les moyens de support et de positionnement (2) se trouvant
à la station de déroulage, les têtes (21) des bras de transfert (15) comprenant des
moyens (22 à 25) qui sont capables de maintenir l'axe (104) d'un rouleau (105) sur
ces têtes (21) pendant le transfert, et de permettre le libre délplace- ment du rouleau
vers le moyens de support (2), à la station de déroulage, à la fin de l'opération
de transfert.
6. Un dispositif selon l'une quelconque des revendications précédentes, caractérisé
en ce que la station de stockage temporaire comprend un chariot (27) et une butée
(29) qui sont prévus pour supporter l'axe (4) d'un rouleau épuisé (5).
7. Un dispositif selon l'une quelconque des revendications précédentes, caractérisé
en ce que des guides inclinés (9) sont placés entre la station de déroulage (1) et
la station de stockage temporaire (27, 28, 29), dans le but de décharger vers la station
de stockage temporaire (27, 28, 29) les axes (4) des rouleaux épuisés (5) provenant
de la station de déroulage (1).
8. Un dispositif selon l'une quelconque des revendications précédentes, caractérisé
en ce que la station de coupe qui est destinée à couper la marge arrière (5") de la
bande de papier (5') qui est fixée à l'axe (4) d'un rouleau épuisé (5), comprend un
jeu de buses de pulvérisation d'eau (30).
9. Un dispositif selon l'une quelconque des revendications précédentes, caractérisé
en ce que la station de raccordement (31 à 38) comprend un plan de support (34) qu'on
peut faire pivoter depuis une position de repos au-dessous du chemin de déplacement
de la bande de papier (5', 105') allant de la station de déroulage (1) vers la machine
d'enroulage de bande, jusqu'à une position de fonctionnement pour l'opération de raccordement,
dans laquelle le plan précité (34) est levé jusqu'au même niveau que le chemin de
déplacement de la bande de papier (5', 105').
10. Un dispositif selon l'une quelconque des revendications précédentes, caractérisé
en ce que le dispositif de préhension (51 à 54) qui est porté par le chariot de raccordement
(40), comprend des moyens de blocage (51 à 54) qui sont conçus pour bloquer la marge
avant (205) d'une bande de papier (105'), et ces moyens de blocage comprennent en
outre des moyens (55) qui provoquent leur ouverture lorsque le dispositif de préhension
(52 à 54) atteint la station de raccordement (31 à 38).
11. Un dispositif selon la revendication 9, caractérisé en ce que les moyens de blocage
(51 à 54) comprennent un rouleau inférieur (51) et un contre-rouleau inférieur (51).
12. Un dispositif selon l'une quelconque des revendications. précédentes, caractérisé
en ce que le dispositif de préhension (51 à 54) est accouplé au chariot de raccordement
(40) par un système à leviers (44, 46, 47) se présentant sous la forme d'un parallélogramme
articulé, et il existe des moyens (244, 56, 49) qui sont prévus pour provoquer la
descente du système à parallélogramme articulé chaque fois que le chariot de raccordement
(40) se déplace à proximité de la station d'attente (15), et pour provoquer la montée
du système à paralélo- gramme articulé chaque fois que le chariot de raccordement
(40) se déplace à une certaine distance de la station d'attente (15).
13. Un dispositf selon l'une quelconque des revendications précédentes, caractérisé
en ce que le dispositif d'application de colle que porte le chariot de raccordement
est un appareil d'encollage à chaud (140) qui distribue de la colle fondue à des buses
de pulvérisation (43).
14. Un dispositif selon l'une quelconque des revendications précédentes, caractérisé
en ce que les moyens destinés à presser la marge avant (205) de la bande de papier
(105') provenant du nouveau (105) contre la marge arrière (5") encollée précédemment,
provenant du rouleau épuisé (5), comprennent le rouleau inférieur (51) qui est porté
par le chariot de raccordement (40).