[0001] The invention relates to a mechanical take down device in a circular knitting machine,
particularly a double cylinder knitting machine.
[0002] It is known that different types of mechanical take down devices are used in double
cylinder circular knitting machines for the production of sock goods to take down
the goods.
[0003] Machines are known, as described in Czechoslovak Author's Certificate 185,999, where
the take down mechanism comprises vertically movable working elements being arranged
in a circle. Vertical movement of working elements is controlled by a stationary
cam and springs. Working ends of said elements are made in the form of flexible blades.
Said device operates reasonably reliably, except for jacquard take down, where bars
are sometimes visible. Said bars originate due to uneven take down between neighbouring
working elements.
[0004] The above mentioned disadvantage is eliminated by a take down device described e.g.
in Czechoslovak Author's Certificate 221,149, where there is a take down pin which
catches up the fabric during welt knitting and during the course of further knitting
it takes it down due to the action of a pneumatic mechanism. Said device practically
eliminates longitudinal bars, but it is relatively complicated, takes up space and
requires the supply of pressure air into the machine. A further disadvantage is that
it does not permit to knit panties due to the lift of the device, or the lift may
be performed in two parts, of course with the extension of the time to knit one product.
[0005] When knitting fabric of a low density, i.e. with high extensibility, wrinkling of
the fabric takes place.
[0006] The task of the invention is to eliminate the above-mentioned disadvantages, what
is principally achieved, so that the device comprises two coaxially arranged circular
parts with the fabric passing between them, the surface of one of said parts coming
in contact with the fabric is provided with a screw-like surface and one of them is
arranged non-rotatably.
[0007] The advantage of the invention is that the device is very simple and not demanding
as to the operation and servicing. Due to the fact that it acts around the whole
periphery of the fabric by a continuous pull, it entirely eliminates creation of
longitudinal bars and practically enables knitting of infinitely long products and
replaces thus even a roller take down. Moreover, it smoothes up the fabric surface
and the fabric quality is better. The device does not need to be adjusted and there
is practically no wear, what guarantees its long service life. Faults due to the function
are also entirely eliminated. The device can operate like upper or lower take down.
[0008] Exemplary embodiments of the device according to the invention are illustrated in
the drawings, where:
Fig. 1 is a schematic arrangement of the take down device in operational position
in a double bed circular knitting machine;
Fig. 2 is a detail of both parts of the take down in non-operational position;
Fig. 3 is a detail of both parts of the take down in operational position;
Fig. 4 is a detail of both parts of the take down in non-operational position, where
the working surfaces are formed on the base of cylindrical surfaces;
Fig. 5 the same like in Fig. 4, but the parts are in operational position,
Fig. 6 is another embodiment of both parts in operational position;
Fig. 7 is an illustration of the screw-like surface of the upper part according to
Fig. 6 when viewed from down,
Figs. 8, 9 the same like Figs. 2 and 3, but the screw-like surface is on the second
part.
[0009] A known double cylinder circular knitting machine for the production of sock goods
is provided with a lower and upper needle cylinder, 1, 2, where there are located
double-head needles 3 and further, known, not shown jacks to control needles 3.
For the sake of forming the stitches, the machine is further provided with knock over
sinkers 4 in the lower needle cylinder 1 and with stationary presser sinkers 5 in
the upper needle cylinder 2. Knocking over sinkers 3 are controlled by stationary
cam rings 6, 7 fixedly arranged on a non-rotary tube 8.
[0010] The machine is equipped with a mechanical take down device comprising the following
parts. In the lower needle cylinder 1 there is a part 10 of a funnel-like shape with
a central opening for fabric passage fixedly arranged on an internal rotating take
down tube 9. In the upper needle cylinder 2 there is arranged an axially shiftable
part 11, the working part of which is formed like an external, conical, screw-like
surface 110. Both parts 10 and 11 fit into each other, while the slope of internal
conical surface 100 (Fig. 2) of part 10 corresponds with the conical screw-like surface
110. Both parts 10 and 11 are arranged coaxially, while part 11 is located rotatably
and shiftably in rings 12, 13 which are fixedly arranged in an internal tube 14
of the upper needle cylinder 2, while the tube 14 rotates with the neelde cylinder
2. In the upper end of part 11 is arranged a lever 15 located swingably in a stand
16 on upper flange 17 of the machine. The other arm of the lever 15 is controlled
by the machine control drum through a not shown kinematic transmission.
[0011] Operation of the above-mentioned device is as follows. At the beginning of knitting
the fabric, i.e. of the welt, part 11 is lifted so that the device is out of operation.
Fabric P grows longer, while it contracts to the center due to laying of elastic thread.
After finished knitting of the welt, part 11 (Fig. 3) is lowered by a command from
the control drum. Fabric P is pressed by a conical screw-like surface 111 onto the
internal conical surface 110. Pressure of part 11 causes entrainment of fabric P by
rotating part 10. Due to the rotation, the fabric P is in fact screwed into the surface
of conical screw-like surface 110 and it is thus in fact tensioned and taken down
from the needles 3. After finished knitting, part 11 is lifted by a command from the
control drum and the fabric is cast off the needles 3.
[0012] There exist various modifications, which can be performed within the scope of the
invention. The operation of parts 10 and 11 can proceed in opposite sequence. The
upper part 11′ (Fig. 8) is provided with a conical surface 110′ and the lower part
10′ with a screw-like conical surface 100′. In case of fit of the part 11′ into the
part 10′ (Fig. 9), the fabric is tensioned and taken down by the part 10′. Another
modification representing no change in the principle of the solution consists in
that the rotary location is changed. The lower part 10 or 10′ is arranged non-rotatably
and the upper part 11, 11′ is arranged as driven.
[0013] Further, the surfaces by which the parts fit into each other do not need to be conical,
but they may be for example of a cylindrical shape, as evident on parts 11a, 10a
in Figs. 4 and 5, or they may be formed in adjacent plane faces of parts 11b, 10b
(Figs. 6 and 7).
[0014] Further, the take down device can be arranged for upper take down so that the part
with the opening, for example the part 10, is arranged in the upper needle cylinder,
and the full part, for example the part 11, in the lower cylinder. In this case it
is possible that the full part in the lower needle cylinder is not axially shiftable
and the part with the opening for fabric passage is axially shiftable.
[0015] The device according to the invention can be used even in single cylinder knitting
machines and also in large diameter knitting machines.
1. Mechanical take down device in a circular knitting machine, particularly in a
double cylinder knitting machine,
being characterized in that
it comprises two coaxially arranged circular parts (10, 11, 10′, 11′, 10a, 11a, 10b,
11b) between which passes fabric (P), while one of them is provided on the surface
coming in contact with fabric (P) with a screw-like surface (110, 100′) and one of
them rotates and the other is arranged non-rotatably.
2. Mechanical take down device according to claim 1,
being characterized in that
the screw-like surface (110, 100′) of one part has the same slope like circular surface
(100, 110′), while both parts (10, 11, 10′, 11′, 10a, 11a) are formed so that they
fit into each other, while one of them is full and the other is provided with a central
opening for fabric passage.
3. Mechanical take down device according to claims 1 and 2
being characterized in that
one of the parts (10, 11, 10′, 11′, 10a, 10b, 11a, 11b) is arranged axially shiftably.
4. Mechanical take down device according to claims 1, 2 and 3,
being characterized in that
part (10, 10′, 10a, 10b) with the opening is fixedly connected with the needle cylinder
(1) for example with the lower one, and the other full part (11, 11′, 11a, 11b) is
non-rotatably shiftably located in the other needle cylinder (2).
5. Mechanical take down device according to claims 1 to 4,
being characterized in that
the screw-like surface (110) is formed on full part (11).
6. Mechanical take down device according to claims 1 to 4,
being characterized in that
the screw-like surface (100) is formed on part (10) with the central opening.