TECHNICAL FIELD
[0001] The present invention relates to a cap structure having an elastically turnover cover.
The "cap structure" used herein is meant to include a cap and a container with a cap.
BACKGROUND ART
[0002] As the cap having the elastically turnover cover, there is known a cap which is integrally
molded of a synthetic resin and having its cap body and cover hinged at three points,
as called so, as is used in the container of Japanese Utility Model Laid-Open No.
34049/1988, for example. This cap is formed by integrally connecting a cap body and
a cap opening cover into one piece by means of the three-point hinge. This three-point
hinge structure is composed of: first two hinges for connecting the upper end of the
rear portion of the circumferential wall of the cap body and the lower end of the
rear portion of the circumferential wall of the cover placed on the cap body; and
second and third hinges for connecting L-shaped elastic plates between the first circumferential
wall portion below those the first hinges and the front portion of the top wall of
the cover at the upper end of the circumferential wall portion of the cover between
the two hinges.
[0003] In order that the three-point hinged cap may be integrally molded of a synthetic
resin, both the circumferential wall portion of the cover in front of the rising portions
of the L-shaped elastic plates and the top wall portion of the cover below the horizontal
portion are notched for parting the mold. Especially, the notched portions of the
top wall of the cover deteriorate the appearance of the cover. Still the worse, the
notches makes it incomplete to shut off the mouth of the cap body with the cover.
[0004] In order to eliminate the defects of the aforementioned example of the prior art,
in which the horizontal plates are attached to the elastic plates and are extended
to the central portion of the top wall of the cover, the present invention contemplates
to provide a cap structure which can be formed of only the individual rear portions
of the circumferential walls of the cap body and the cover without notching the circumferential
wall and top wall of the cover, so that the cover may have its appearance improved
and may seal up the mouth of the cap body when in the closing operation.
DISCLOSURE OF THE INVENTION
[0005] In case of an embodiment shown in Figs. 1 to 5, if a cover 5 is pushed up from the
open state of Fig. 5, each of curved elastic bands 12 is to have its cover side end
12b moved along an arc a, which has a radius of a straight distance from the body
side end 12a to the cover side end 12b of the elastic band 12. Since, however, the
cover 5 is turned on hinges 10, it is allowed to move along an arc b which has a radius
of a straight distance from the hinges 10 to the cover side end 12b. If the point
of intersection between a straight line c containing the body side end 12a and the
hinges 10 and the aforementioned arc b is designated at a dead center A, the elastic
band 12 is extended till the dead center A against its elasticity and is shrunken
after the dead center A by its elastic controlling force so that the cover is elastically
turned over to establish the closed state. The cover opening operation could be likewise
understood.
[0006] Incidentally, the elastic band 12 may have its intermediate portion curved to the
front in the closed state of Fig. 4.
[0007] Another embodiment shown in Figs. 6 to 8 might be thought like the case of the foregoing
first embodiment.
[0008] A similar discussion applies to the case of a third embodiment shown in Figs. 9 to
11. In this embodiment, each of the elastic bands 12 is curved in a letter "C" not
only in the open state but also in the closed state, in which it is received in a
recess 13. According to this embodiment, the elastic bands can be prevented from being
forcibly extended more than their limits even when they pass through the dead center
A at which they are extended to their maximum strokes.
BRIEF DESCRIPTION OF THE DRAWINGS
[0009] Of Figs. 1 to 5 showing one embodiment of the cap structure of the present invention:
Fig. 1 is a perspective view showing the open state; Fig. 2 is a perspective view
showing the closed state from the back; Fig. 3 is a top plan view showing the same;
Fig. 4 is an enlarged section showing an essential portion; and Fig. 5 is an enlarged
section showing an essential portion in the open state. Of Figs. 6 to 8 showing a
second embodiment: Fig. 6 is a perspective view showing the closed state from the
back; Fig. 7 is a perspective view showing the open state; and Fig. 8 is an enlarged
section showing an essential portion. Of Figs. 9 to 11 showing a third embodiment:
Fig. 9 is a perspective view showing the open state; Fig. 10 is a perspective view
showing the closed state from the back; and Fig. 11 is an enlarged side elevation
showing an essential portion.
BEST MODE FOR CARRYING OUT THE INVENTION
[0010] First of all, the first embodiment will be described with reference to Figs. 1 to
5.
[0011] Reference numeral 1 designates the body of a cap structure having a first circumferential
wall 2. This first circumferential wall 2 is formed into a circumferential wall to
be fitted on the outer circumference of the neck of a container, in case the body
1 is a cap, and has its lower end shut out with a bottom wall in case the cap structure
is a container body. In the shown embodiment, the first circumferential wall has its
top covered with a top plate 4 having a pouring port 3, but this top plate 4 can be
eliminated.
[0012] Indicated at reference numeral 5 is a cover which is molded of polyethylene or the
like integrally with the aforementioned body 1. This cover 5 can be turned on later-described
hinges to open or close the top of the first circumference. In the cover 5, a second
circumferential wall 7 depends from the outer circumference of a top wall 6 and can
have its lower end placed on the upper end of the first circumferential wall 2. The
first circumferential wall 2 and the second circumferential wall 7 are shaped into
a true circle, as seen in a top plan view, and have their backs formed into a vertical
wall 8 which in turn is formed with a groove 9 at its widthwise center.
[0013] The vertical walls of the first and second circumferential walls 2 and 7, which are
divided by the groove, have their respective upper and lower ends connected by curved
hinges 10 and 10, as better seen from Fig. 4. Moreover, the upper end of the groove
bottom of the first circumferential wall and the lower end of the groove bottom of
the second circumferential wall are formed to merge into each other, and the first
and second circumferential wall portions are formed in front of their merging portions
with holes 11 and 11, which are extended downward and upward from the upper and lower
ends of the individual circumferential walls to leave an elastic band 12 at the bottom
of the groove 9 at the back of the holes 11 and 11. This elastic band 12 is preliminarily
curved such that the body 1 and the cover 5 are integrally molded of a synthetic resin
such as polyethylene, as shown in Fig. 5, with the cover 5 being opened with respect
to the body 1 and with the elastic band 12 being curved upward. The connecting portions
between the upper and lower ends of the elastic band and the second and first circumferential
walls are so formed that they cannot be bent angularly.
[0014] The second embodiment, as shown in Figs. 6 to 8, is not formed with the aforementioned
vertical wall 8 and groove 9 of the foregoing first embodiment. In this second embodiment,
the righthand and lefthand portions of the back of the first and second circumferential
walls 2 and 7, which are shaped into a true circle in a top plan view, are projected
backward from their upper end lower end portions to form triangular projections 13
and 13. These projections 13 and 13 are connected at their rear ends by the hinges
10 and 10 to connect the upper and lower ends of the first and second circumferential
walls. Moreover, the elastic band 12 is extended between the hinges 10 and 10 and
so tensed between the lower first circumferential portion and the upper second circumferential
portion that its upper and lower ends merge into the two circumferential walls in
an unbendable manner. Like the case of the first embodiment, the second embodiment
has its cap structure molded of the body and the cover in the closed state.
[0015] Figs. 9 to 11 show the third embodiment. In this embodiment, the first and second
circumferential walls 2 and 7 having a top plan view of a true circle are connected
at their rear upper and lower ends by the hinge 10 and at the righthand and lefthand
sides of the hinge 10 by a pair of C-shaped elastic bands 12 and 12. These elastic
bands are fitted in the recesses 13, which are formed to extend between the upper
and lower portions of the individual backs of the first and second circumferential
walls 2 and 7, The recesses 13 have their lower end rear edges and upper end rear
edges connected to the lower and upper ends of the elastic bands 12 through second
and third hinges 14 and 15.
[0016] Like the foregoing other embodiments, the third embodiment is also formed in the
open state, as shown in Fig. 9.
INDUSTRIAL APPLICABILITY
[0017] According to the construction thus far described, the cap structure of the present
invention can be prevented from having its appearance deteriorated because of no notch
and can have its body top sealed up by the cover. Unlike the three-point hinged cap
of the prior art, the elastic plates need not be mounted by notching the back of the
circumferential wall of the cover and the top wall of the cover partially. In the
structure of Claim 4, moreover, the elastic bands are given the C-shaped longitudinal
sections so that they can have their cover side ends passing over the dead centers
while leaving a margin of further elastic deformations. Since, moreover, the C-shaped
elastic bands are fitted in the recesses 13 formed in the backs of the first and second
circumferential walls of the body and the cover when in the closed state, the elastic
bands will not deteriorate the appearance of the cap structure.
1. A cap structure having an elastically turnover cover, characterized: in that the body
1 of said cap structure is closed at the top of its first circumferential wall 2 with
the cover 5 having a second circumferential wall 7 depending from the outer circumference
of the top wall 6 by placing the lower end of the second circumferential wall 7 on
the upper end of said first circumferential wall 1; in that said first and second
circumferential walls 2 and 7 have their individual backs connected at their upper
and lower ends by a hinge 10; in that the upper and lower portions of the backs of
said first and second circumferential walls are so connected through the elastic band
12 that said cover 5 can be opened or closed on said hinge 10; and in that said hinge
10 is integrally molded of a synthetic resin at the back of said elastic band.
2. A cap structure having an elastically turnover cover, characterized in that the hinges
10 and 10 are mounted at the righthand and lefthand sides of said elastic band 12.
3. A cap structure having an elastically turnover cover, characterized in that the elastic
bands 12 and 12 are mounted at the righthand and lefthand sides of said hinge 10.
4. A cap structure having an elastically turnover cover, according to any of Claims 1,
2 and 3, characterized: in that said first circumferential wall 2 and said second
circumferential wall 7 are formed with recesses extended continuously between the
upper and lower portions thereof; and in that the elastic bands 12 having a C-shaped
section are fitted in the recesses such that their lower and upper ends connected
to the lower and upper rear edges of said recesses.