[0001] The present invention refers to a dosing roller for coating machines, with hydrostatic
pads for the rotation hydrostatic pads for adjustment and hydrostatic pad for control
of the visualized displacement for millesimal dosing.
[0002] The novelty of the invention consists essentially in providing a dosing roller for
coating machines with a number of hydrostatic pads. A set of hydrostatic pads serve
as rolling bearing, which by the stiffness of its system eliminates all the mechanical
slacks; another set of hydrostatic pads serves to adjust the displacement of its axis
with reference to the axis of its supports; finally two hydrostatic pads serve to
check the occurred displacement.
[0003] Then the novelty consists essentially in the fact that by the rotation of the dosing
cylinder on high-pressure hydrostatic pads and by the introduction of a valve which
controls the oil flow to the pads both the cylinder displacement and its absolutely
perfect rotation can be obtained.
Moreover using a further control pad the displacement realized by the hydraulic valve
can be visualized. It is well-known that the machines for the coating of adhesives
on paper, PVC, polypropylene reels (see e.g. US-A-3.382.130) consist of two or more
rotating rollers, whose distance controls the dosing of the adhesive. At the present
state-of-the-art the dosing rollers are put in rotation on high-precision mechanical
bearings. The manufacturing accuracy of the roller is very high too, because any rolling
irregularity induces an error on the basic weight of the final product.
[0004] The distance between the dosing roller and the roller which supports the material
(or the feeding roller in the case of an indirect coating machine) defines the quantity
of coated product. For this reason the dosing roller is provided with mechanical approach
systems (levers or slides) which are manufactured with the best possible accuracy.
[0005] The limitations of accuracy and stiffness of these solutions, even with a very accurate
manufacturing of the pieces, are remarkable because of the dimensions of the cylinders
and of the weights into play. Even in the case of use of electronic devices for the
reading of the displacements, the best achievable accuracy is 10/20 micron with basic
weight errors of 5/10 g/m² of adhesive.
[0006] Beside a remarkable waste of energy in the drying of the coated product, such errors
of basic weight cause problems mainly during the work on punching and printing automatic
machines, particularly in the case of self-adhesive materials like rigid and plastic
films and self-adhesive labels.
[0007] The applicant doesn't know any kind of coating dosing roller for adhesive, which
is provided with pads for the visualized hydrostatic adjustment and which has the
features of the subject one.
[0008] To prevent the said troubles the present invention aims to obtain:
- absolute accuracy in the rotation of the dosing roller
- very high stiffness of the system, exceeding 500 kg/micron and up to 1000 kg/micron
approx.
- visualized infinitesimal adjustment of the displacement of the roller
- positive elimination of any error of basic weight coming from mechanical factors.
[0009] Looking to the stated targets and to the limitations of the existing machines, the
capacity of industrial development of the invention appears evident.
[0010] The originality of the invention consists essentially in the fact that the thickness
of the oil meatus and then the position of the roller can be adjusted without the
use of devices with mechanical fittings. Exploiting the same principle of hydrostatic
reaction and inserting a specific pad, the displacement which is originated by the
control valve can be visualized by means of a simple gauge, which indicates the variation
of the oil pressure.
[0011] More precisely the present invention refers to a hydrostatic dosing roller with millesimal
dosing for coating machines, which is characterized by the fact that it includes hydrostatic
pads fed by controlling valves for the rotation, hydrostatic support pads for the
millesimal adjustment of the displacement of said roller and hydrostatic control pads
for the visualization of the even millesimal displacements by indication of the hydrostatic
pressure at the respective controlling pads, to obtain coating with millesimal dosing
accuracy.
[0012] The carrying structure must be built by electric-welded and stabilized rugged metallic
structural work, the hydrostatic pads are realized on a thick central shaft in order
to avoid any load deformation. The rotating rollers are drived by DC motors in order
that the production rate and the adhesive dosing can be varied. The machine is provided
with a scraping blade for the cleaning of the adhesive dosing roller and with shoulders
to hold the adhesive.
[0013] The hard-rubberized roller which carries the material is drived by hydraulic cylinders
in order to control the pressure on the coating roller; in case of stopping of the
system the separation is automatically obtained by means of mechanical cams or by
means of manual contrasting precision screws.
[0014] It must be noted that the quantity of adhesive, which is laid down on the support,
depends both on the rotation speed of the coating roller and on the distance between
the surfaces of the dosing roller and of the coating or feeding roller.
[0015] According to the invention the dosing roller rotates on eight rolling pads, which
are fed by fixed laminar resistors; their design is according to the theory of lubrication
of the cylindrical garrying pins and to the theory of the hydrodynamic sustentation
of the variable-thickness meatus. By the rotation of the dosing roller a stiffness
varying from 500 kg/micron up to 1000 kg/micron can be obtained with a perfect rolling.
[0016] By realizing eight further pads on the shaft which supports the dosing roller (four
of which are fed by fixed resistors and the other four by two valves which control
the flow) the position of the supporting shaft can be changed as desidered with the
required accuracy and without slacks.
[0017] We give in the following a detailed description of a preferred form of execution
of the invention, with reference to the attached drawings, without depriving of anything
the generality of the invention itself.
- The figure 1 shows a perspective view of the coating machine, with the location of
the hydrostatic dosing roller.
- The figure 2 shows the hydraulic scheme of connection of the pads of the hydrostatic
roller and the hydraulic oil/lubrication flow; inlet E, outlet U.
- The figure 3 shows a longitudinal section of the hydraulic roller
- The figure 4 shows a normal section of the hydrostatic roller which shows the rotation
pads PR1 and the line on which they work (30°).
- The figure 5 shows a normal section of the hydrostatic roller which shows the pads
PR2′, PR2˝ which are fed by the fixed laminar resistors R2 and by the valves V1 and
V2 and the line on which they work (30°).
- The figure 6 shows a normal section of the hydrostatic roller which shows the external
control pad PC and the line on which it works (30°).
[0018] With the reference to the coating machine shown in the figure 1:
It can be seen the rubberized roller C which carries the material 4 to the coating
roller B.
[0019] The quantity of adhesive which is carried (coated) depends on the speed of the coating
roller B, on the speed of the dosing roller A and on the distance between their surfaces.
For the definition of the thickness 5 of the adhesive and the control of its value
it is necessary to be able to adjust with the desidered accuracy the distance between
the dosing roller A and the coating roller B, through which the adhesive 6 flows.
[0020] The accuracy of the distance is mainly obtained by a high stiffness of the system.
The stiffness of the system is obtained by eight rotation pads PR1 of the hydrostatic
roller (figures 3 and 4) which are realized on the central shaft 9 and are fed by
eight fixed laminar resistors R1 (figures 2 and 4); the stiffness which can be achieved
ranges between 500 kg/micron and 1000 kg/micron approx.
[0021] For the adjustment of the distance between the dosing roller and the coating roller
eight further hydrostatic pads PR2 (figures 3 and 5), which are facing the supporting
shaft 7, are realized again on the central shaft 9 (figures 3 and 4); four PR2′ are
fed by four fixed laminar resistors R2 (figure 2) and the other four PR2˝ are fed
by two valves V1 and V2 (figure 2), which control the flow.
By means of the valves V1 and V2 it is possible to vary the oil flow and then the
thickness of the meatus, moving away and bringing near the dosing roller A and the
coating roller B with the highest accuracy.
[0022] A very accurate adjustment without slacks can be obtained.
[0023] The visualization of the displacements, which are originated by the valves V1 and
V2, is possible by means of two controlling hydrostatic pads PC (figures 3 and 6)
which are fed by two fixed laminar resistors R3 (figure 2); according to the variation
of the thickness of the meatus they signal a pressure variation on an instrument (gauge),
giving the immediate knowledge of the reached distance. In our particular case 1 atm
signals the displacement of 1 micron.
Because the pressure measurement comes from the average span of the meatus and from
a large contact surface (surface of the controlling pads), it results absolutely stable
and significant; such measurement can be amplified as desidered by the designer according
to the working requirements.
[0024] With the said stiffness and adjustment conditions coatings with width up to 1.5 m
and speed up to 150 m/min can be obtained, with a perfect control of the basic weight
and of the superficial density of the distribution of the adhesive.
[0025] The above described machine which is the subject of the invention allows to drastically
reduce the tolerances of basic weight of the products and indirectly allows in addition
a sensible saving of production costs (energy, scrap material and so on).
MODE OF OPERATION OF THE COATING MACHINE
[0026] With reference to the figure 1:
The machine must be fed continuously with adhesive 6 between the coating roller B
and the dosing roller A.
[0027] The adhesive has lateral holding shoulders 10 to avoid the overflow.
[0028] The quantity of adhesive which lays itself down on the support film depends on the
distance between the coating roller B and the dosing roller A. The dosing roller is
chromium plated and motorized by a DC motor; it is adjustable to increase or decrease
the distance from the coating roller and then to dose the quantity of adhesive on
the film; the distance is adjusted acting on the above described valves V1 and V2.
The dosing roller is provided with a scraping blade (11) for its continuous cleaning.
[0029] The chromium plated and motorized by a DC motor coating roller B rotates in opposite
direction with reference to the dosing roller A and to the rubberized roller C.
[0030] The rubberized roller C is motorized by a DC motor and it is mounted on levers which
are drived by hydraulic cylinders; the hydraulic cylinders allow the adjustment of
the pressing of the material on the coating roller and the laying of the adhesive
(5) on the film (4).
[0031] In order to further adjust the pressing, high-precision micrometric mechanical adjusters
(12) are mounted on the levers of the rubberized roller.
[0032] With reference to the coating machine which is shown in the figure 1, a layer of
adhesive is laid down on the hard-rubberized roller C which carries the adhesive support
material 4 (tape which has to become adhesive) by means of the coating roller B; the
quantity 5 of adhesive which is laid down on the support 4 depends on the rotation
speed of the coating roller B and of the dosing roller A and on the distance between
their surfaces.
[0033] For the determination of the thickness of the adhesive layer and the control of its
value it is necessary to succeed to adjust with the desidered accuracy the distance
through which the adhesive flows between the dosing roller A and the coating roller
B. This accuracy and then the evenness of the basic weight of the adhesive depends
also on the stiffness of the cylinder.
[0034] Rotating the cylinder 8 of the dosing roller A on eight rolling pads PR1 (figure
4), which are fed by fixed laminar resistors R1, stiffness up to 920/1000 kg/micron
approx. and a perfect rolling of the cylinder can be obtained.
[0035] Beside it, if eight further rolling pads PR2 (figure 5) are realized on the shaft
9′ of the cylinder 8 of the roller A (figure 2) - four of which PR2′ are fed by fixed
resistors R2 and the other four PR2˝ are fed by two valves V1 and V2 which control
the flow - it is possible to vary the position of the support shaft as desidered and
with the desidered accuracy without slacks and then the position of the cylinder of
the dosing roller A with reference to the coating roller B.
[0036] If two controlling pads PC (figure 6), which are fed by fixed laminar resistors R3,
are embodied (figure 2), the displacement which is generated by the control valves
V1 and V2 modifies the resistance of the controlling pads and then the internal pressure
of the sump. The survey of this pressure by means of a suitable instrument (gauge,
electronic gauge and so on) measures also the displacement of the dosing cylinder;
in our case 1 atm shows 0.001 mm.
[0037] It is possible to obtain under these conditions coatings of width up to 1500 mm at
a speed of 150 m/min with a perfect control of the basic weight and of the superficial
density of distribution of the adhesive.
1. Hydrostatic dosing roller (8) with millesimal dosing for coating machines, which is
characterized by the fact that it includes hydrostatic pads (PR1) for the rotation,
hydrostatic support pads (PR2) fed by controlling valves for the millesimal adjustment
of the displacement of the said roller and hydrostatic controlling pads (PC) for the
visualization of the even millesimal displacement by indication of the hydrostatic
pressure at the respective controlling pads, to obtain coating with millesimal accuracy
of dosing.
2. Hydrostatic dosing roller with millesimal dosing for coating machines according to
the claim 1, which is characterized by the fact that the rotation is allowed by eight
pads (PR1) which are fed by eight fixed laminar resistors (R1); by the fact that the
millesimal adjustment of the dosing roller is performed by eight further hydrostatic
pads, four of which (PR2') are fed by fixed laminar resistors (R2) and the other four
(PR2") are fed by two valves (V1 and V2) which control the flow in the thickness of
the meatus; by the fact that the displacement is visualized by two hydrostatic controlling
pads (PC) which are fed by fixed laminar resistors (R3).
3. Hydrostatic dosing roller for coating machines according to the claim 1 or 2, in which
the hydrostatic pads acting as bearings for the rotation, the adjustment and the control
are realized on a thick central shaft (9) in order to obtain high stiffness and to
avoid any load deformation.
4. Hydrostatic dosing roller for coating machines according to the claim 3, in which
the hydrostatic support pads allow the millesimal adjustment of the distance between
the dosing roller and the coating roller, as desidered, with absolute accuracy and
without any slack.
5. Hydrostatic dosing roller for coating machines according to any one of the claims
1 to 4, in which the driving of the rollers (A, B, C) is committed to DC motors in
order to vary the production rate.
6. Use of the hydrostatic dosing roller, according to any one of the claims 1 to 5, in
adhesive coating machines for the production of self-adhesive materials, particularly
self-adhesive films and self-adhesive labels.
1. Hydrostatische Dosierwalze (8) mit Dosierung zum Tausendstel für Streichmaschinen,
dadurch gekennzeichnet, daß sie hydrostatische Gleitschuhe (PR1) für die Umdrehung,
von Steuerventilen gespeiste hydrostatische Stützgleitschuhe (PR2) für die Einstellung
zum Tausendstel der Verschiebung der obengenannten Walze und hydrostatische Steuergleitschuhe
(PC) für die Sichtbarmachung einer Verschiebung auch von einem Tausendstel mit der
Anzeige des hydrostatischen Druckes an jedem Steuergleitschuh enthält, um Bestreichen
mit Dosierunggenauigkeit von einem Tausendstel zu erreichen.
2. Hydrostatische Dosierwalze mit Dosierung zum Tausendstel für Streichmaschinen nach
Patentanspruch 1, dadurch gekennzeichnet, daß die Umdrehung von acht von acht festen
Laminarwiderständen (R1) gespeisten Gleitschuhen (PR1) erlaubt ist, daß die Einstellung
zum Tausendstel der Dosierwalze durch acht weitere hydrostatische Gleitschuhe erfolgt,
vier von denen (PR2') von festen Laminarwiderständen (R2) gespeist und den anderen
vier (PR2") von zwei Ventilen (V1 und V2) gespeist, die die Strömung in der Dicke
des Spaltes steuern und daß die Verschiebung von zwei von festen Laminarwiderständen
(R3) gespeisten hydrostatischen Steuergleitschuhen (PC) sichtbargemacht wird.
3. Hydrostatische Dosierwalze für Streichmaschinen nach Patentansprüchen t und 2, bei
der die als Lager für die Umdrehung, die Einstellung und die Steuerung wirkenden hydrostatischen
Gleitschuhe auf einer sehr dicken Zentralwelle (9) herausgearbeitet werden, um hohen
Steifigkeiten zu erhalten und jede von der Last verursachte Verformung zu vermeiden.
4. Hydrostatische Dosierwalze für Streichmaschinen nach Patentanspruch 3, bei der die
hydrostatischen Stützgleitschuhe die beliebige Einstellung zum Tausendstel des Abstands
zwischen der Dosierwalze und der Streichwalze mit absoluter Genauigkeit und völlig
ohne Spielen erlauben.
5. Hydrostatische Dosierwalze für Streichmaschinen nach einem beliebigen Patentanspruch
von 1 bis 4, bei der der Antrieb der Walzen (A, B, C) von Gleichstrommotoren besteuert
wird, um die Herstellungsgeschwindigkeit zu ändern.
6. Benutzung der hydrostatischen Dosierwalze, nach einem beliebigen Patentanspruch von
1 bis 5, in Klebstoffstreichmaschinen für die Herstellung von selbstklebenden Stoffen
insbesondere selbstklebenden Filmen und selbstklebenden Etiketten.
1. Rouleau (8) doseur hydrostatique avec dosage au millième pour machines enduiseuses,
caractérisé par le fait qu'il comprend des patins (PR1) hydrostatiques pour la rotation;
patins PR2) hydrostatiques de soutien, alimentés par des soupapes de contrôle, pour
le réglage au millième du déplacement du dit rouleau; et des patins (PC) hydrostatiques
de contrôle pour la visualisation du déplacement même de l'ordre du millième, avec
l'indication de la pression hydrostatique aux respectifs patins de contrôle, pour
obtenir des enduisages avec des précisions de dosage au millième.
2. Rouleau doseur hydrostatique avec dosage au millième pour machines enduiseuses, selon
la revendication 1, caractérisé par le fait que la rotation est permise par huit patins
(PR1) alimentés par huit résistances laminaires fixées (R1); que le réglage au millième
du rouleau doseur est réalisé par huit autres patins hydrostatiques, dont quatre (PR2')
alimentés par des résistances laminaires fixées (R2) et les autres quatre (PR2") alimentés
par deux soupapes (V1 et V2) de réglage du débit dans l'épaisseur du méat; et que
le déplacement est visualisé par deux patins hydrostatiques de contrôle (PC) alimentés
par des résistances laminaires fixées (R3).
3. Rouleau doseur hydrostatique pour machines enduiseuses selon la revendication 1 ou
2, où les patins hydrostatiques faisant fonction de coussinets pour la rotation, le
réglage et le contrôle sont tirés sur un arbre central (9) de grande épaisseur dans
le but d' obtenir des rigidités élevées et d'éviter toute déformation conséquente
à la charge.
4. Rouleau doseur hydrostatique pour machines enduiseuses selon la revendication 3, où
les patins hydrostatiques de soutien permettent le réglage au millième de la distance
entre le rouleau doseur et le rouleau enduiseur, au choix, avec une précision absolue
et en absence complète de jeux.
5. Rouleau doseur hydrostatique pour machines enduiseuses selon une quelconque des revendications
de 1 à 4, où l'actionnement des rouleaux (A, B, C) est confié à des moteurs à courant
continu pour varie la vitesse de production.
6. Utilisation du rouleau doseur hydrostatique, selon une quelconque des revendications
de 1 à 5, dans des machines enduiseuses d'adhésif pour la production de matériels
autocollants, en particulier de films autocollants et d'étiquettes autocollantes.