[0001] The present invention relates to the production of rivet-nuts, particularly using
a technique of swaging on to a mandrel.
[0002] It has been proposed to make rivet-nuts by a modification of a process used to manufacture
blind rivets by crimping a tubular rivet body on to a mandrel by means of forces applied
laterally to the axis of the mandrel inserted into the rivet body. By using a threaded
mandrel, the rivet body can be removed by unscrewing to form a rivet nut.
[0003] The rivet-nut is formed from a tubular body of uniform wall thickness, the nut being
provided with an internal thread on one end portion of the body by the application
of force applied in a radial direction towards the axis of the body so that material
of the body wall is pressed into the thread of the inserted mandrel to form thread
segments and the thus-produced rivet nut unscrewed from the mandrel. Such a process
is described in UK patent specification 1 439 811.
[0004] Whilst the rivet nut so produced is a perfectly acceptable product, the unscrewing
operation is very slow and the productivity rate of the process is very low.
[0005] It is an object of the present invention to provide a method of making a rivet-nut
by forming an internal threaded portion of the rivet body by application of radial
force which has an enhanced productivity rate.
[0006] According to the present invention a process for the manufacture of a rivet nut by
the insertion of a threaded mandrel into a tubular rivet body, the application of
radial pressure to cause the material of an end portion of the tubular body to flow
into the thread of the mandrel ans unscrewing the thus-formed rivet-nut is characterised
in that, as the tubular body and threaded mandrel are inserted by a forward stroke
of a forming operation into radial pressure applying means, the radial pressure applying
means is rotated as the pressure is applied so that the newly-formed rivet-nut is
caused to unscrew from the mandrel at least partly during the thread-forming operation.
Preferably, half of the formed thread is unscrewed during the forward stroke. The
partial unscrewing of the rivet-nut in the forward, forming stroke of the swaging
operation substantially improves the rate of operation of the rivet-nut manufacturing
process.
[0007] The radial pressure applying means preferably comprises a ring of balls acting as
a die to force the rivet body over the threaded mandrel during the forward stroke
of a forming operation. A rivet-nut formed by the process of the present invention
is barely distinguishable from one formed in accordance with UK patent specification
1 439 811. It is, however, just possible to observe that the rotation of the pressure-applying
means during thread formation produces a slight curvature of the thread segments formed
in the rivet nut.
[0008] A preferred embodiment of the invention will be described in greater detail by way
of example with reference to the accompanying drawings in which:
Figures 1-6 are schematic representations of a rivet nut producing apparatus illustrating
the sequential operation of the process of the invention.
[0009] In the drawings, (Figs 1-6) a rotating die 9 comprising a carrier having an outer
sleeve 10 carrying a ring of balls 11 is rotated in the sense indicated by arrow A.
A threaded mandrel 12 carried by chuck 13 is picked up and is inserted through a tubular
rivet body 14 (Fig.2) and is advanced in the direction indicated by arrow B until
the rivet body 14 enters the rotating ring of balls 11 (Fig.3) which are operated
to apply radial pressure to the rivet body 14.
[0010] As the tubular rivet body 14 is engaged by the radially-pressing balls 11 threads
are formed on the inner surface of the rivet body 14 by the pressure exerted by the
ring of balls on the advancing rivet body 14 until the threaded mandrel 12 reaches
the limit of its travel and ceases to move towards the rotating die (Fig.4).
[0011] The rotation of the die 9 not only forms a thread inside the rivet body 14, but also
causes the body to unscrew partially from the threaded mandrel 12. The threaded mandrel
12 is then withdrawn in the direction of arrow C as the die 9 continues to rotate
in the direction of arrow A so that the unscrewing of rivet body 14 from threaded
mandrel 12 continues to completion so that the rivet body released from the thread
mandrel 12 can be ejected from the rotating die 9.
[0012] Because of the partial unscrewing of the rivet body from the threaded mandrel during
thread formation, the process of the present invention is much quicker than the known
process which requires the threaded rivet body to be fully unscrewed from the threaded
mandrel after thread formation is completed. Whereas the hitherto known process provides
production rates of 10-15 items per minute, with the method of the present invention,
production rates of more than 100 items per minute can easily be achieved.
1. A process for the manufacture of a rivet nut by the insertion of a threaded mandrel
into a tubular rivet body, the application of radial pressure to cause the material
of an end portion of the tubular body to flow into the thread of the mandrel and unscrewing
the thus-formed rivet-nut characterised in that, as the tubular body and threaded
mandrel are inserted by a forward stroke of a forming operation into radial pressure
applying means, the radial pressure applying means is rotated as the pressure is applied
so thai the newly-formed rivet-nut is caused to unscrew from the mandrel at least
partly during the thread-forming operation.
2. A process according to claim 1, wherein at least half of the formed thread is unscrewed
during the forward stroke.
3. A process according to claim 1 or 2, wherein the radial pressure applying means comprises
a ring of balls acting as a die to force the tubular body over the threaded mandrel
during the forward stroke of a forming operation.
