[0001] This invention relates to plastic bottles, in particular to a way of making plastic
bottles more easily disposable and environmentally-friendly.
[0002] It is already known to incorporate into plastics bottles fold lines, to make them
more readily collapsible and therefore easier to dispose of. For example, in Canadian
patent 2,021,398 (Duering), there are described collapsible bottles which are essentially
square or rectangular in cross section, and contain a plurality of fold lines to aid
the collapsibility of the bottle.
[0003] In addition, there is commercially available from Supermatic Kunststoff AG a collapsible
bottle, which again is essentially rectangular in cross section, and has fold lines
on it positioned so as to aid its collapsibility, such that it may be collapsed to
as little as 8% of its original volume. This is of use both for ease of transportation
of the empty bottle prior to filling and use, and also for ease of disposal after
use. The fold lines on the Supermatic bottle design which aid collapsibility include
two vertical fold lines in the middle of the sides of the bottle, and two sets of
fold lines on all sides of the bottle (i.e. on the back, front and sides of the bottle),
both at the top and the bottom, to allow the essentially rectangular top and bottom
faces of the bottle to collapse on to either the front or the back panels of the bottle.
[0004] A problem associated with these known bottle designs is the number of fold lines
that are to be found in the bottle design to enable it to adequately collapse. The
bottle design of the Duering patent requires that the bottle should have at least
two long, vertical fold lines of the sides of the bottle, whilst the Supermatic bottle
design has two long vertical fold lines along the sides of the bottle, and two horizontal
fold lines which run around the whole of the bottle body. This leads to problems in
that the bottle design may be undesirably weakened by the number of fold lines required,
and hence requires the bottle to be made of a more rigid plastic than would otherwise
be necessary.
[0005] We have surprisingly discovered that it is possible to produce a collapsible but
sturdy bottle design with only one horizontal fold line on the bottle, and yet provide
a bottle with good collapsibility properties and which is convenient to manufacture,
and has good performance in use. Because it has only one fold line, the resulting
bottle is generally sturdier than prior art bottle designs, and therefore need not
be made of more rigid or denser plastic than usual to compensate for structural weaknesses
caused by having many fold lines. The bottle design of the invention is particularly
applicable to bottles which have an essentially oval cross section.
[0006] Thus, according to the invention, there is provided a flexible walled container having
a body portion with wall portions, a bottom portion which is substantially flat, enabling
the container to stand upright, a top portion with a neck to which sealable closure
means such as a closure cap may be attached, and a single fold line consisting of
an indentation of a surface of a wall portion which transversely crosses the container,
and runs substantially parallel to the bottom portion of the bottle, enabling the
base of the container to be folded upwards and the body portion generally flattened.
[0007] Preferably, the fold line is only on one wall portion of the container, with that
section of the container being wider than, or equal in breadth to any other wall portion
of the container.
[0008] Preferably, the fold line is located substantially towards the bottom portion of
the container on a wall portion, horizontally (with regard to the bottom portion),
and at a distance from the bottom of around half the maximum width of the bottom portion.
In practice this is often within about 2 centimetres of where the wall portion meets
the bottom portion.
[0009] The container according to the invention may conveniently be made from plastics materials,
for example by blow-moulding techniques.
[0010] Preferably, the container has a substantially oval cross section.
[0011] The invention will now be described with reference to the accompanying example.
[0012] Figure 1 shows a front view of a bottle according to the invention.
[0013] Figure 2 shows a bottom view of a bottle according to the invention.
[0014] Figure 3 shows a side view of a bottle according to the invention.
[0015] Figure 1 shows a bottle having a body portion 1, which is made up of two wall portions,
a front wall (not shown) and a back wall 2. The bottle is substantially oval in cross
section (as shown by figure 2), and therefore does not have discernable side walls.
[0016] Body portion 1 has a bottom portion 3 which is substantially flat, and which allows
the bottle to stand upright. Body portion 1 also has a top portion 4 having sloping
shoulders 5, and a conventional neck 6 to which a closure cap (not shown) may be attached,
for example by means of a screw thread 7. Neck 6 also has an orifice (not shown) through
which fluid contained in the bottle may be dosed and dispensed.
[0017] Located towards the bottom portion 3 of the bottle is a single fold line 8. The bottle
has only one fold line, located in this embodiment on the back wall of the bottle,
although it could equally well be located on the front wall. Conveniently the single
fold line 8 is located between recess fold lines 9, which are moulded into the bottle.
Recess fold lines 9 facilitate the folding flat of the bottom portion 3 of the bottle,
such that bottom portion 3 may be substantially parallel to back wall 2 after folding.
[0018] Figure 3 shows a side view of the bottle, in particular the relation of recess folds
9 and fold line 8.
1. A flexible container having:
a body portion with wall portions;
a bottom portion which is substantially flat, enabling the container to stand upright;
a top portion with a neck to which sealable closure means may be attached;
a single fold line consisting of an indentation of a surface of a wall portion which
transversely crosses the container, enabling the base of the container to be folded
upwards and the body portion flattened.
2. A container according to claim 1, wherein the fold line is only on one wall portion
of the container, that wall portion being wider than, or equal in breadth to, any
other wall portion of the container.
3. A container according to any of the preceding claims, wherein the single fold line
runs substantially parallel to the bottom portion of the bottle.
4. A container according to any of the preceding claims, wherein the single fold lines
is located between recess fold lines.
5. A container according to any of the preceding claims, wherein the container has a
substantially oval cross section.
6. A container according to any of the preceding claims, wherein the fold line is positioned
on the bottle at a distance from the bottom portion of half of the maximum width of
the bottom portion.
7. A container according to any of the preceding claims, wherein the single fold line
is located within 2cm of the bottom portion.
8. A container according to any of the preceding claims, manufactured from blow-moulded
plastics materials.