[0001] This invention relates to curtains.
BACKGROUND OF THE INVENTION
[0002] In order to improve the appearance of a curtain when it is actually hung in a room,
folds are, in many cases, formed on the curtain. These folds generally run from the
top to the bottom. As one means, a weight tape is attached to the bottom portion of
the curtain in order to make the bottom portion slightly heavier so that folds may
appear on one curtain in a natural fashion due to a provision of the weight tape along
with a compliant soft feel which the curtain inherently has. The increased weight
of the bottom portion of the curtain serves to prevent the folds of the curtain from
becoming disarranged when the curtain is touched by someone.
[0003] In order to form stable folds on the curtain more positively, it is known to insert
elongated thin plastic pins into the back side (window side), this back side being
generally invisible from the room side, of the folds of the curtain. These pins extend
all the way from the bottom portion to an appropriate position of the upper portion
in order to fixedly form the folds on the curtain.
[0004] It is an object of the present invention to provide a curtain in which wave patterns
formed thereon from the top portion to the bottom portion are laterally continuously
arranged.
[0005] It is another object of the present invention to provide a method for laterally continuously
applying vertical wave patterns on a curtain from the top portion to the bottom portion.
[0006] It is a further object of the present invention to provide a package of such a curtain
as obtained in the above objects.
SUMMARY OF THE INVENTION
[0007] This invention relates to a curtain having wave patterns formed thereon and a method
for making the same. It also relates to a method for packaging such a curtain. According
to this invention, a curtain having wave patterns formed thereon can be obtained without
the need of a provision of a weight tape as had by the conventional curtain and without
the need of a provision of plastic pins. The wave patterns are formed on a curtain
material by heating, such that when the curtain is spread against a window or the
like, or when the curtain halves are gathered to opposite sides of the window or the
like, the curtain will not lose the continuous beautiful wave patterns which are vertically
arranged and formed thereon from the top portion to the bottom portion. Also, the
packaged curtain according to the present invention can maintain the orderly wave
patterns formed thereon.
[0008] Those objects can be achieved by a construction of a curtain of the present invention,
a method for making and packaging the same. Specific embodiments of the invention
will be described in detail with reference to the accompanying drawing. It should
be noted that correction and modification of specific parts of the embodiments are
within a scope of the appended claims.
BRIEF DESCRIPTION OF THE DRAWING
[0009]
Fig. 1 is a perspective view showing a spread state of a curtain of the present invention;
Fig. 2 is a perspective view showing a state of a curtain of the present invention
drawn to one place;
Fig. 3 is an explanatory view showing another way of hanging a curtain of the present
invention;
Fig. 4 is an explanatory view showing a further way of hanging a curtain of the present
invention;
Fig. 5 is an explanatory view of a form for making a curtain of the present invention;
Fig. 6 is a perspective view of Fig. 5 but in which a form is already assembled;
Fig. 7 is an explanatory view of a process for making a curtain of the present invention;
Fig. 8 is an explanatory view showing a method for packaging a curtain of the present
invention;
Fig. 9 is a view showing an example of a package of a curtain of the present invention;
Fig. 10 is a view showing another example of a package of a curtain of the present
invention; and
Fig. 11 is a view showing a further example of a package of a curtain of the present
invention.
DETAILED DESCRIPTION OF THE INVENTION
[0010] As shown in Fig. 1, a curtain (X) of the present invention is made of a material
such as polyester cloth which is easy to treat thermally. Uniform wave patterns (a)
each having a hump or ridge portion (3) and a valley portion (4) are continuously
formed from the top portion (1) to the bottom portion (2). The entirety of the curtain
(X) has uniformly continuous waves. Holes (H₁) to (H
n) are formed in the top portion (1) of the curtain (X) such that each wave pattern
(a) has a pair of such holes (H₁) to (H
n). The curtain (X) is hung from a curtain rod (R) which extends through the holes
(H₁) to (H
n).
[0011] Fig. 2 shows the state of the curtain (X) which has been drawn to one place. As clearly
shown in Fig. 2, the curtain (X) is folded such that the ridge portion (3) and the
valley portion (4) of each wave pattern (a) are equally spaced from the upper portion
to the bottom portion and they are regularly arranged in side-by-side relationship.
[0012] Fig. 3 shows another example of a way of hanging the curtain (X). In this example,
rings (r₁), (r₂), ··· are attached to the top portion (1) of the curtain (X) such
that the curtain (X) has one ring for each wave pattern (a), and the curtain rod (R)
extends through those rings. In Fig. 4, tucks (t₁), (t₂), ··· are provided on the
top portion (1) of the curtain (X) and a hook (f) is attached to the back side of
each tuck. For hanging the curtain (X) as illustrated, the hooks (f) are hooked on
curtain runners (N₁), (N₂), ··· movable in and along a curtain rail (M). Even if the
way of hanging the curtain is changed in this way, the forms or shapes of the wave
patterns provided on the curtain (X) are maintained.
[0013] Next, for obtaining the curtain (X) of the present invention, one example for forming
the wave patterns will be described. First, a curtain material (X') is placed between
a pair of formers having a configuration as later described and then heated so that
the wave patterns of the former are fixedly provided on the curtain material.
[0014] As shown in Figs. 5 and 6, a former (A) has a support member S₁) and generally semi-circular
frames (h₁), (h₂), ···disposed on the support member (S₁) and adapted to provide desired
wave patterns (a) on the curtain material (X') and fix the shape of the waves. A pressing
frame is located opposite the former (A). Pressing pipes (p₁), (p₂), ··· are supported
by front and rear arm members (q₁), (q₂), ··· and attached to a support member (S₂)
of the pressing frame (B). As shown in Fig. 6, the curtain material (X') is placed
on the semi-circular frames (h₁), (h₂), ··· of the former (A) and the pressing pipes
(P₁), (P₂), ··· of the pressing frame (B) are interposed between adjacent semi-circular
frames (h₁), (h₂), ··· from above such that the curtain material (X') is sandwiched
between the former (A) and the pressing form (B). In the foregoing state, the curtain
material (X') is subjected to treatment.
[0015] Fig. 7 shows on example of a device for applying wave patterns on the curtain material
(X') by heating the curtain material (X'). In the illustration, a conveyor (C) travels
between rollers (K₁), (K₂) connected to a driving motor unit, not shown. During the
time the curtain material (X'₁), (X'₂) ··· sandwiched between the former (A) and the
pressing frame (B) is moved, it is heated up to approximately 160 to 170 °C in the
heating zone (T) and rapidly cooled in a cooling zone (F) so that the fixture of the
wave patterns can be effectively performed. A temperature necessary for fixing the
shape of the wave patterns on this curtain material (X') depends on the time required
for the curtain material (X') to pass through the heating zone (T). The determination
as to whether the curtain material (X') should be heated at a comparatively high temperature
in order to reduce the heating time or at a low temperature in order to increase the
heating time is properly made taking into consideration the characteristics of the
material such as construction, thickness, quality of the cloth of the curtain material
(X') or the like.
[0016] Next, packaging of the curtain (X) will be described. Fig. 8 shows a state in which
the curtain (X) is drawn and folded vertically. Such a curtain (X) is bent or curved
from one end thereof such that the bent curtain comprises side surfaces where the
hump portions (3) appear and surfaces where flat surfaces of the curtain material
appear. The curtain (X) is further formed into a spiral shape as shown in Fig. 9 and
stored in a container (5). As shown in Fig. 10, the curtain (X) may be bent or curved
from both ends thereof to form it into a spiral shape and then stored in the container
(5). The curved curtain (X) is not wrinkled when it is taken out of the container
(5), the shape of the wave patterns on the curtain (X) is always maintained and ugly
wrinkle, which would otherwise remain, as in the prior art, on the curtain when the
curtain is simply folded, can be prevented from occurring. In those examples, when
the interior of the container (5) [which is transparent or partly transparent] is
looked at from one side, the appearance of the container is good because patterns,
material of the curtain (X), etc. can be attractive. In addition, since the content
of the container (5) can visually be recognized, this way of packaging is very convenient.
[0017] In Fig. 8, the curtain (X) as illustrated is bent in mutually opposite directions
as indicated respectively by arrows I and I', formed into an S-shape (or Z-shape)
as shown in Fig. 11 and then stored in the container (5). Also in this way of package,
the curtain (X) can be free from wrinkle and the shape of the waves on the curtain
(X) can always be maintained as in the case with the above-mentioned example. In addition,
the appearance is also good when looked from one side and the content of the container
(5) can visually be recognized as in the case with Fig. 10.
[0018] The curtain so far described is made of a polyester cloth. However, the curtain may
be formed as follows. In a curtain made of a cotton cloth, a synthetic resin agent
comparatively difficult to provide hard properties such as urethanes or acrylics is
impregnated at one stage for forming a cloth and the resultant is heated at a temperature
of about 120 to 130 °C. By heating such obtained cloth material in the manner as mentioned
above, there can be obtained a curtain having wave patterns as in the case where the
polyester cloth material is used.
[0019] According to the present invention, the curtain material is placed on a form having
a wave-like configuration and heated so that the configuration of the form is fixedly
formed on the curtain. In this way, there can be obtained a curtain having beautiful
wave patterns orderly continued in a vertical direction from the top portion to the
bottom portion. Further, such obtained curtain of the present invention is a curtain
having attractive wave patterns orderly continued in a vertical direction from the
top portion to the bottom portion both when the curtain is spread (Figs. 1 and 4 as
well as elsewhere) and when the curtain is drawn (Fig. 2).
[0020] The curtain is drawn and folded vertically, and then bent from one end portion thereof
to provide a packaged curtain.
1. A curtain (X) characterized in that the material of said curtain has been subjected
to a wave treatment from a top portion (1) to a bottom portion (2), so that uniform
wave patterns (a) each having a hump or ridge portion (3) and a valley portion (4)
having been continuously formed from said top portion (1) to said bottom portion (2),
the entirety of said curtain (X) having uniformly continuous waves.
2. A curtain according to claim 1, wherein said material is polyester cloth or the like.
3. A method of making a curtain (X) characterized in that a curtain material made of
a polyester cloth or the like is sandwiched between a former (A) comprising a support
member (S₁) and a plurality of convex frames (h₁), (h₂), ... disposed on said support
member (S₁) and a pressing frame (B) constituted of a plurality of pressing pipes
(p₁), (p₂), ... facing with said former (A), said pressing pipes (p₁), (p₂), ... being
supported by a plurality of arm members (q₁), (q₂), ... and mounted on a support member
(S₂) of said pressing frame (B), said curtain material being heated in the sandwiched
state so that continuous wave shapes are fixedly formed on said curtain material.
4. A method according to claim 3, wherein said frames (h₁), (h₂), ... are semi circular.
5. A packaged curtain characterized in that a curtain (X) is gathered and folded vertically
elongatedly, and then bent or curved into a spiral state, an S-shaped state or a Z-shaped
state from one end portion thereof and then packaged.