BACKGROUND OF THE INVENTION
1. Field of the Invention
[0001] The present invention generally relates to a rapier loom for weaving fabric by inserting
a deft into a shed defined between warps by using at least one rapier head moved reciprocatively
through the shed. More particularly, the present invention is concerned with a weft
insertion method and an apparatus for carrying out the same for a rapier loom of the
type mentioned above,
2. Description of Related Art
[0002] In the hitherto known rapier loom, fabric is woven by inserting a weft into a shed
defined between layers of warps (hereinafter also referred to as an inter-warp shed)
by using a feeding rapier head such as one disclosed in Japanese Unexamined Patent
Application Publication No. 195373/1993 (JP-A-5-195373). Parenthetically, the feeding
rapier head is referred to as the giver in the above publication. The weft inserted
into the inter-warp shed by means of the feeding rapier head is transferred to a receiving
rapier head (which is referred to as the taker in the above publication). The weft
transferred to the receiving rapier head is caused to pass through the shed by retracting
(i.e. , moving backwardly) the receiving rapier head. Each of the feeding rapier head
and the receiving rapier head is constituted by a combination of a stationary gripper
member and a movable gripper member. For effectuating the transfer of the weft from
the feeding rapier head to the receiving rapier head, the latter is positioned to
a mid position substantially corresponding to a center of the fabric being woven as
viewed in the widthwise direction thereof in a standby state in which the associated
gripper members are opened. The feeding rapier head releases the weft at the mid position
mentioned above. The weft as released is then gripped by the receiving rapier head.
Thus, the weft transfer between the feeding rapier head and the receiving rapier head
has been accomplished.
[0003] In the case of the copier loon disclosed in JP-A-5-195373, the above-mentioned opening/closing
operation of the rapier heads at the mid position of the fabric as viewed in the direction
widthwise thereof is executed by a pair of levers constituting parts of a clamp opener
disposed underneath the fabric. More specifically, the clamp opener is driven by a
servo-motor which is controlled in conformance with movements of both the rapier heads,
each of which is also adapted to be driven by a servo-motor. A driving system for
driving controllably the clamp opener and the rapier heads is adopted for the purpose
of realizing the weft transfer from the feeding rapier head to the receiving rapier
head while avoiding the possibility of injuring or damaging the weft.
[0004] However, the levers of the clamp opener for opening and closing the rapier heads
are so arranged as to enter the inter-warp shed space from the underside of the lower
warp layer by pushing aside the individual warps. This motion of the clamp opener
levers is carried out once for every weft insertion shot or cycle. Thus, it is apparent
that the warps are likely to be injured as a result of frequent entrance and exit
of the clamp opener levers to and from the shed through the warp layer, which gives
rise to a problem in the conventional rapier loom.
SUMMARY OF THE INVENTION
[0005] In the light of the state of the art described above, it is an object of the present
invention to provide a weft insertion method for a rapier loom which method is capable
of inserting a weft into an inter-warp shed by using a rapier head with high reliability
and without injuring the same.
[0006] It is another object of the present invention to provide a weft inserting apparatus
for carrying out the method mentioned above.
[0007] In view of the above and other objects which will become apparent as the description
proceeds, the present invention is directed to a rapier loom for weaving a fabric
by inserting a weft through a shed formed by warps by using at least one rapier head
constituted by a combination of a stationary gripper member and a movable gripper
member into said shed.
[0008] In the rapier loom mentioned above, there is provided according to a general aspect
of the present invention a weft insertion method which features that the aforementioned
movable gripper member is so implemented as to respond to a magnetic force of a magnetic
force exerting means to thereby assume selectively a weft grip position and a weft
release position, that the magnetic force exerting means is changed over between a
first state in which the magnetic force exerting means exerts a magnetic force to
the movable gripper member and a second state in which the magnetic force exerting
means exerts no magnetic force to the movable gripper member, and that the movable
gripper member is positionally changed over between the weft grip position and the
weft release position by switching the magnetic force exerting means between the first
state and the second state mentioned above, wherein the weft is gripped by the movable
gripper member when the movable gripper member is changed over from the weft release
position to the weft grip position, while the weft is released when the movable gripper
member is changed over from the weft grip position to the weft release position.
[0009] In the weft insertion method described above, the movable gripper member is disposed
at the weft grip position when the magnetic force of the magnetic force exerting means
does not act on the movable gripper member, while the magnetic force of the magnetic
force exerting means acts on the movable gripper member, the latter is disposed at
the weft release position. Thus, when the weft is to be gripped by the rapier head,
the movable gripper member is displaced (i.e., positionally changed over) to the weft
grip position from the weft release position. Upon reaching of the movable gripper
member at the weft grip position, the weft is gripped between the stationary gripper
member and the movable gripper member. On the other hand, when the weft is to be released
from the rapier head, the movable gripper member is displaced to the weft release
position from the weft grip position. Upon reaching of the movable gripper member
at the weft release position, the weft is released from the state gripped or grasped
between the stationary gripper member and the movable gripper member.
[0010] Upon transfer of the weft from the feeding rapier head to the receiving rapier head,
the latter waits for arrival of the receiving rapier head at a weft transfer position,
e.g. at a mid position as viewed in the direction widthwise of the fabric being woven,
while the movable gripper member of the receiving rapier head is disposed at the weft
release position. Upon arrival of the feeding rapier head gripping the weft at the
weft transfer position, the movable gripper member of the receiving rapier head is
caused to assume the weft grip position, whereupon the weft is gripped by the receiving
rapier head, while the movable gripper member of the feeding rapier head is positioned
at the weft release position, whereupon the weft gets rid of the `gripping action
of the feeding rapier head.
[0011] Further, provided according to a second aspect of the present invention is a weft
insertion method which features that the movable gripper member is so implemented
as to be responsive to a magnetic force of electromagnetic means to thereby assume
selectively a weft grip position and a weft release position, and that the electromagnetic
means is changed over between a first state in which the electromagnetic means exerts
a magnetic force to the movable gripper member and a second state in which the electromagnetic
means exerts no magnetic force to the movable gripper member, wherein upon application
of the magnetic force, the electromagnetic means is first applied with an over-excitation
voltage, which is then followed by application of a rated voltage. The movable gripper
member is positionally changed over between a weft grip position and a weft release
position by switching the electromagnetic means between the first and second states
mentioned above. The weft is gripped by the movable gripper member by positionally
switching the movable gripper member from the weft release position to the weft grip
position, while the weft is released when the movable gripper member is changed over
to the weft release position from the weft grip position.
[0012] In the weft insertion method according to the second aspect of the invention, the
over-excitation voltage is first applied to the electromagnet upon application of
the magnetic force thereof to the movable gripper member, which is then followed by
application of the rated voltage. Due to application of the over-excitation voltage,
the positional change-over of the movable gripper member from the weft grip position
to the weft release position is performed rapidly, whereby the loom can be operated
at an increased speed, to an advantage.
[0013] The present invention is also directed to be a rapier loom for weaving a fabric by
inserting a weft through a shed formed between warp layers by inserting at least one
rapier head constituted by a combination of a stationary gripper member and a movable
gripper member into the shed, wherein a piezoelectric device is interposed between
the stationary gripper member and the movable gripper member.
[0014] In the rapier loom mentioned above, there is provided according to a third aspect
of the present invention a weft insertion method which features that the piezoelectric
device is switched between a first state in which a voltage is applied to the piezoelectric
device and a second state in which no voltage is applied to the piezoelectric device,
that the movable gripper member is positionally changed over between a weft grip position
and a weft release position by switching the piezoelectric device between the first
and second states mentioned above, and that the weft is gripped by the movable gripper
member when it is changed over from the weft release position to the weft grip position,
while the weft is released by positionally changing over the movable gripper member
to the weft release position from the weft grip position.
[0015] With the arrangement described above, the piezoelectric device undergoes contraction
and expansion in response to application of a voltage thereto and clearing thereof.
Thus, by controlling the voltage application to the piezoelectric device, the positional
change-over of the movable gripper member between the weft grip position and the weft
release position can controllably be carried out.
[0016] As mentioned previously, the present invention is also concerned with an apparatus
for carrying out the weft insertion methods described above. Thus, there is provided
according to a further aspect of the invention a weft inserting apparatus for the
rapier loom described hereinbefore, which apparatus features that the movable gripper
member is at least partially composed of a magnetic force responsive portion, and
that a magnetic force exerting means is installed at a position in the vicinity of
the weft insertion path, wherein the movable gripper member is exchangeably positioned
between a weft grip position and a weft release position by switching the state of
the magnetic force exerting means between a first state in which magnetic force of
the a magnetic force exerting means acts on the magnetic force responsive portion
of the movable gripper member and a second state in which the magnetic force of the
magnetic force exerting means does not act on the magnetic force responsive portion.
[0017] Further, for a rapier loom which includes a feeding rapier head constituted by a
stationary feeding gripper and a movable feeding gripper and a receiving rapier head
constituted by a stationary receiving gripper and a movable receiving gripper, wherein
both of the feeding rapier head and the receiving rapier head are inserted into a
shed formed by layers of warps for inserting and passing a weft into and through the
shed by transferring the weft caught by the feeding rapier head to the receiving rapier
head, there is provided according to a further aspect of present invention a weft
inserting apparatus which features that it is comprised of a first magnetic force
responsive member constituting at least a portion of the movable feeding gripper,
a second magnetic force responsive member constituting at least a portion of the movable
receiving gripper, a feeding magnetic force exerting means disposed in the vicinity
of a weft insertion dead center point located on a weft insertion path of the feeding
rapier head, a receiving magnetic force exerting means disposed at a side of a weft
insertion dead center point on a weft insertion path of the receiving rapier head,
a first switching means for switching the feeding magnetic force exerting means between
a first state in which a magnetic force of the feeding magnetic force exerting means
acts on the magnetic force responsive member of the movable feeding gripper and a
second state in which the magnetic force of the feeding magnetic force exerting means
does not act on the magnetic force responsive member of the movable feeding gripper
to thereby change over the movable feeding gripper between a weft grip position and
a weft release position, and a second means for switching the receiving magnetic force
exerting means between a first state in which a magnetic force of the receiving magnetic
force exerting means acts on the magnetic force responsive member of the movable receiving
gripper and a second state in which the magnetic force of the receiving magnetic force
exerting means does not act on the magnetic force responsive member of the movable
receiving gripper to thereby change over the movable receiving gripper between a weft
grip position and a weft release position.
[0018] In a preferred mode for implementing the weft inserting apparatus according to the
present invention, a plurality of the feeding magnetic force exerting means may be
disposed in series to one another along the weft insertion path of the feeding rapier
head.
[0019] In another preferred mode for carrying out the invention, a plurality of the receiving
magnetic force exerting means may be disposed in series to one another along the weft
insertion path of the receiving rapier head.
[0020] By virtue of the arrangements mentioned above, the feeding rapier head undergoes
sequentially the magnetic actions exerted by a plurality of feeding magnetic force
exerting means disposed in series along the weft insertion path, while the receiving
rapier head equally undergoes sequentially the magnetic actions of plural receiving
magnetic force exerting means disposed serially along the weft insertion path. Thus,
it is possible to change over the rapier head between the weft releasing state and
the weft gripping state even when the rapier head is being moved.
[0021] In yet another preferred mode for carrying out the present invention, the magnetic
force exerting means may be constituted by at least one electromagnet, wherein the
weft inserting apparatus may further include a voltage application control means for
controlling application of a voltage to the electromagnet, an applied voltage level
setting means for setting a level of voltage applied to the electromagnet, a voltage
application timing setting means for setting a timing at which the voltage is applied
to the electromagnet.
[0022] In the weft inserting apparatus of the structure described above, the timings at
which the voltage is applied to the electromagnet is set at the voltage application
timing setting means, while the voltage application control means commands the voltage
application timings on the basis of the data set at the voltage application timing
setting means. On the other hand, the voltage level setting means serves for setting
the level of voltage to be applied at the preset timings. In this case, the voltage
application timing control means as well as the timing/level setting means may be
implemented in the form of, for example, a microcomputer.
[0023] In still another preferred mode for carrying out the present invention, a buffer
sheet of a soft material may be interposed between the magnetic force exerting means
and the movable gripper member such that upon positioning of the movable gripper member
at the weft release position, the weft is gripped between the buffer sheet and the
movable gripper member.
[0024] According to a further aspect of the present invention, there is provided for a rapier
loom for weaving a fabric by inserting a weft through a shed formed by layers of warps
by inserting at least one rapier head constituted by a combination of a stationary
gripper member and a movable gripper member into the shed, a weft inserting apparatus
which features that a piezoelectric device for driving the movable gripper member
is interposed between the movable gripper member and the stationary gripper member,
and that the movable gripper member is positionally changed over between a weft grip
position and a weft release position by switching the piezoelectric device between
a first state in which a voltage is applied thereto and a second state in which no
voltage is applied thereto.
[0025] In the weft inserting apparatus of the structure described above, changes in the
length of the piezoelectric stack means in response to application of a voltage and
removal thereof is made use of for positionally changing over the movable gripper
member between the weft grip position and the weft release position. The change-over
mechanism as well as the controller to this end can be implemented inexpensively in
a simplified structure while ensuring high reliability for the operation of the weft
inserting apparatus and hence that of the rapier loom.
[0026] The above and other objects, features and attendant advantages of the present invention
will more easily be understood by reading the following description of the preferred
embodiments thereof taken, only by way of example, in conjunction with the accompanying
drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In the course of the description which follows, reference is made to the drawings,
in which:
Fig. 1 is a partially broken-away front side view showing a weft inserting apparatus
for a rapier loom according to a first embodiment of the present invention;
Fig. 2 is an enlarged front side view showing schematically a major portion of the
weft inserting apparatus;
Fig, 3 is a view similar to Fig. 2 and shows the major portion of the weft inserting
apparatus in a weft transferring state:
Fig. 4 is a timing chart for illustrating application of voltages to electromagnets
employed in the weft inserting apparatus shown in Fig. 1;
Fig. 5 is a vertical sectional view showing a modification in respect to the disposition
of the electromagnet;
Fig. 6 is an enlarged front side view showing a major portion in a weft inserting
apparatus according to another embodiment of the present invention;
Fig. 7 is a view similar to Fig. 2 and shows a major portion of a weft inserting apparatus
for a rapier loom according to another embodiment of the present invention;
Fig. 8 is a timing chart for illustrating application of voltages to electromagnets
employed in the weft inserting apparatus shown in Fig. 5;
Fig. 9 is a timing chart for illustrating application of voltages to electromagnets
employed in the weft inserting apparatus according to another embodiment of the present
invention;
Fig. 10 is a timing chart for illustrating application of voltages to electromagnets
employed in the weft inserting apparatus according to yet another embodiment of the
present invention;
Fig. 11 is a timing chart for illustrating application of voltages to electromagnets
employed in the weft inserting apparatus according to still another embodiment of
the present invention;
Fig. 12 is a view similar to Fig. 2 and shows a major portion of a weft inserting
apparatus for a rapier loom according to a further embodiment of the present invention;
Fig. 13 is a view similar to Fig. 2 and shows a major portion of a weft inserting
apparatus for a rapier loom according to a still further embodiment of the present
invention;
Fig. 14 is a view similar to Fig. 2 and shows a major portion of a weft inserting
apparatus for a rapier loom according to a yet further embodiment of the present invention;
Fig. 15 is a timing chart for illustrating application of voltages to electromagnets
employed in the weft inserting apparatus according to another embodiment of the present
invention;
Fig. 16 is a partially broken-away enlarged sectional view showing a structure of
a piezoelectric device for driving a movable gripper member according to a further
embodiment of the present invention; and
Fig. 17 is a view similar to Fig. 2 and shows a major portion of a weft inserting
apparatus for a rapier loom according to a further embodiment of the present invention.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0028] Now, the present invention will be described in detail in conjunction with what is
presently considered as preferred or typical embodiments thereof by reference to the
drawings. In the following description, like reference characters designate like or
corresponding parts throughout the several views. Also in the following description,
it is to be understood that such terms as "left", "right", and the like are words
of convenience and are not to be construed as limiting terms.
[0029] At first, a weft insertion apparatus for a rapier loom according to a first embodiment
of the present invention will be described by reference to Figs. 1 to 4, in which
a reference numeral 1 denotes a feeding rapier head which is adapted to be inserted
into a shed defined between layers of warps (not shown) from a weft insertion starting
side, and a numeral 2 denotes a receiving rapier head which is adapted to be inserted
into the shed from a weft insertion end or terminal side. The feeding rapier head
1 and the receiving rapier head 2 are fixedly mounted at both tip end portions of
rapier bands 3 and 4 which are wound around rapier wheels 5 and 6, respectively. The
rapier wheels 5 and 6 are reciprocatively rotated in the directions opposite to each
other. More specifically, the feeding rapier head 1 is inserted into the inter-warp
shed upon forward rotation (i.e., rotation in a given one direction) of the rapier
wheel 5, while the feeding rapier head 1 is retracted from the shed upon backward
rotation (i.e., rotation in the direction opposite to the given one direction) of
the rapier wheel 5. On the other hand, the receiving rapier head 2 is inserted into
the shed defined by the warps upon forward rotation of the rapier wheel 6, while it
is retracted upon backward rotation thereof.
[0030] As shown in Figs. 3 and 4, the feeding rapier head 1 is constituted by a combination
of a stationary feeding gripper 7 made of a non-magnetic material and a movable feeding
gripper 8 of a magnetic material. The stationary feeding gripper 7 is integrally formed
with a supporting member 7a, a gripping surface 7b and a position limiting member
7c. Fixedly mounted on the supporting member 7a are the movable feeding gripper 8,
a tip end portion of the rapier band 3 and a leaf spring 9 by means of clamping screws
10. The movable feeding gripper 8 is made of a metal material having a resiliency
so as to serve as a spring. A gripping surface 8a is formed at a tip end portion of
the movable feeding gripper 8. The gripping surfaces 7b and 8a are adapted to be detachably
brought into contact with each other. The position limiting member 7c serves to restrict
or limit the downward displacement of the movable feeding gripper 8.
[0031] Again referring to Figs. 2 and 3, the receiving rapier head 2 is constituted by a
combination of a stationary receiving gripper 11 made of a nonmagnetic material and
a movable receiving gripper 12 of a magnetic material. Coupled rotatably or swingably
to the stationary receiving gripper 11 is the movable receiving gripper 12 by means
of a pivot 13. The movable receiving gripper 12 is made of a metal material. Formed
at tip end portions of the stationary receiving gripper 11 and the movable receiving
gripper 12, respectively, are gripping surfaces 11a and 12a facing oppositely to each
other, The gripping surfaces 11a and 12a are adapted to be detachably brought into
contact with each other. A tip end portion of the rapier band 4 is fixedly mounted
on the movable receiving gripper 12 by means of clamping screws 14. The stationary
receiving gripper 11 is integrally formed with a supporting member 11b and a position
limiting member 11c. A compression spring 15 is interposed between the supporting
member 11b and the movable receiving gripper 12. The position limiting member 11c
serves as a stopper for limiting a downward movement of the movable receiving gripper
12.
[0032] The feeding rapier head 1 and the receiving rapier head 2 are caused to move into
the inter-warp shed upon forward rotations of the rapier wheels 5 and 6, respectively,
and encounter each other at a mid position as viewed in the widthwise direction of
a fabric being woven. On the other hand, when the rapier wheels 5 and 6 are rotated
in the reverse or backward directions, respectively, the feeding rapier head 1 and
the receiving rapier head 2 are caused to retract from the shed defined by the layers
of warps. The position of the feeding rapier head 1 shown in Fig. 1 represents a position
distanced at maximum from the inter-warp shed. This position will be referred to as
the retraction dead center point or position. Similarly, the state of the receiving
rapier head 2 shown in Fig. 1 represents a position distanced maximally from the inter-warp
shed. This position will be referred to as the retraction dead center position of
the receiving rapier head 2.
[0033] The receiving rapier head 2 is adapted to run on and along a slay 17 which supports
a reed 16. The running path of the receiving rapier head 2, i.e., the weft insertion
path, is so designed or determined as not to interface with the reed 16 when it is
retracted farthest from the cloth fell of the fabric being woven. As can be seen in
Fig. 1, electromagnets 18 and 19 are mounted at both end or terminal portions, respectively,
of the sley 17. More specifically, the electromagnet 18 is installed at a position
immediately below the weft insertion path for the feeding rapier head 1, while the
electromagnet 19 is installed at a position immediately underneath the weft insertion
path of the receiving rapier head 2. Further, a pair of electromagnets 20 and 21 are
embedded in the sley 17 substantially at mid portions thereof, respectively. In more
concrete, the electromagnet 20 is installed at a position immediately below the weft
insertion path of the feeding rapier head 1, while the electromagnet 21 is disposed
immediately beneath the weft insertion path of the receiving rapier head 2.
[0034] A magnetic-field region over which the magnetic force of the electromagnet 18 is
active lies in the vicinity of the retraction dead center position of the feeding
rapier head 1, while a corresponding region of the electromagnet 19 lies in the vicinity
of the retraction dead center position of the receiving rapier head 2. On the other
hand, the magnetic-field region of the electromagnet 20 lies in the vicinity of the
position at which the feeding rapier head 1 encounters the receiving rapier head 2,
i.e., a so-called weft insertion dead center position of the feeding rapier head 1.
On the other hand, the magnetic-field region of the electromagnet 21 lies in the vicinity
of the position at which the receiving rapier head 2 encounters the feeding rapier
head 1, i.e., the weft insertion dead center position of the receiving rapier head
2. The magnetic force of the electromagnet 18 acts on the movable feeding gripper
8 of the feeding rapier head 1 located in the vicinity of the retraction dead center
position, while that of the electromagnet 20 acts on the movable feeding gripper 8
of the feeding rapier head 1 located in the vicinity of the weft insertion dead center
position. Similarly, the magnetic force of the electromagnet 21 acts on the movable
receiving gripper 12 of the receiving rapier head 2 located in the vicinity of the
weft insertion dead center position thereof.
[0035] Under the influence of the magnetic forces of the electromagnets 18 and 20, the movable
feeding gripper 8 is caused to bend or angularly move toward the electromagnets 18
and 20 around a fulcrum defined by the supporting member 7a against their own resiliences
and that of the leaf spring 9. Due to this angular displacement, the movable feeding
gripper 8 is positionally changed over to a weft release position shown in Fig. 3
from a weft grip position shown Fig. 2. The downward movement of the movable feeding
gripper 8 is limited by the position limiting member 7c. In the state where the downward
movement of the movable feeding gripper 8 is stopped by the position limiting member
7c, the movable feeding gripper 8 assumes a position closest to the electromagnet
18 or 20. However, the warps are positively prevented from being sandwiched between
the movable feeding gripper 8 and the electromagnet 18; 20 and thus protected against
any injury.
[0036] Similarly, under the influence of the magnetic forces of the electromagnets 19 and
21, the movable receiving gripper 12 is caused to bend or angularly move toward the
electromagnets 19 and 21 around the pivot pin 13 against the spring force of the compression
spring 15. Due to this angular displacement, the movable receiving gripper 12 is positionally
changed over to a weft release position shown in Fig. 3 from a weft grip position
shown Fig. 2. The downward movement of the movable receiving gripper 12 is limited
by the stopper or position limiting member 11c. In the state where the downward movement
of the movable receiving gripper 12 is limited by the position limiting member 11c,
the movable receiving gripper 12 assumes a position closest to the electromagnet 19
or 21. However, the warps are positively prevented from being sandwiched between the
movable receiving gripper 12 and the electromagnet 19; 21 and thus protected against
any injury.
[0037] As can be seen from Fig. 1, the electromagnets 18, 19, 20 and 21 which serve as magnetic
force exerting means are electrically energized through the driving circuits 22, 23,
24 and 25, respectively, under the control of a control computer C. More specifically,
the driving circuits 22 to 25 serving as applied voltage setting means apply a rated
voltage V
0 to the electromagnets 18, 19, 20, 21, respectively. On the other hand, the control
computer (or computerized controller, to say in another way) C serving as the voltage
application control means is equipped with a voltage application timing setting unit
27 and a rotary encoder 28. The voltage application timing setting unit 27 serves
for inputting to the control computer C the voltage application timing control signals
for the electromagnets 18 to 21, respectively. On the other hand, the rotary encoder
28 serves for detecting rotational angles or angular positions of the loom. On the
basis of the loom rotation angle information available from the output of the rotary
encoder 28, the control computer C issues commands to the driving circuits 22 to 25
applications of the rated voltage V
0, in response to which the driving circuits 22 to 25 apply the rated voltage V
0 to the electromagnets 18 to 21 at the preset timings, respectively.
[0038] Referring to Fig. 4, a waveform D
1 represents an amplitude and a timing of a voltage applied to the electromagnet 18,
while a waveform D
2 represents an amplitude and a timing of a voltage applied to the electromagnet 19.
Further, a waveform E
1 represents an amplitude and a timing of a voltage applied to the electromagnet 20,
while a waveform E
2 represents an amplitude and a timing of a voltage applied to the electromagnet 21.
In the timing chart shown in Fig. 4, the voltage V is taken along the ordinate with
a rotation angle (or angular position) θ of the loom being taken along the abscissa.
Each of the voltages represented by the waveforms D
1, D
2, E
1 and E
2 is a rated voltage V
0. The timings Td
1, Td
2, Te
1 and Te
2 at which the rated voltage V
0 is applied are set by the voltage application timing setting unit 27 to be subsequently
inputted to the control computer C. The control computer C issues voltage application
commands to the driving circuits 22 to 25 on the basis of the angular position information
of the loom as detected by the rotary encoder 28 and the information concerning the
voltage application timings Td
1, Td
2, Te
1 and Te
2, as supplied from the timing setting unit 27. In response to the voltage application
commands mentioned above, the driving circuits 22 to 25 apply the rated voltage V
0 to the electromagnets 18 to 21, respectively.
[0039] When the voltage of the waveform D
1 is applied, the position of the movable feeding gripper 8 of the feeding rapier head
1 is changed over to the weft release position from the weft grip position. The feeding
rapier head 1 then starts the weft insertion in the state in which the movable feeding
gripper 8 is disposed at the weft release position. The position of the movable feeding
gripper 8 is changed over from the weft release position to the weft grip position
in the vicinity of the retraction dead center position. Through the positional change-over
mentioned above, the weft Y is retained between the gripping surfaces 7b and 8a of
the feeding grippers 7 and 8, respectively, of the feeding rapier head 1. The feeding
rapier head 1 takes up the weft Y at a weft take-up position in the vicinity of the
retraction dead center position, whereby the weft Y is inserted into the shed. The
electromagnet 18 serves as the weft take-up magnetic means.
[0040] As shown in Fig. 2, the receiving rapier head 2 arrives at the weft insertion dead
center position in precedence to the feeding rapier head 1. The movable receiving
gripper 12 of the receiving rapier head 2 arrived at the weft insertion dead center
position is changed over from the weft grip position to the weft release position
in response to application of the voltage represented by the waveform E
2. The receiving rapier head 2 then waits for arrival of the feeding rapier head 1
in the state in which the movable receiving gripper 12 is disposed at the weft release
position. The weft Y retained by the feeding rapier head 1 arrived at the weft insertion
dead center position is transferred to the receiving rapier head 2 to be thereby positioned
between the gripping surfaces 11a and 12a thereof. When the weft Y is positioned to
lie between the gripping surfaces 11a and 12a, the voltage application to the electromagnet
21 is interrupted, which results in that the movable receiving gripper 12 is changed
over to the weft grip position from the weft release position. Through this positional
change-over, the weft Y is now retained between the gripping surfaces 11a and 12a
of the receiving rapier head 2, as can be seen in Fig. 3. The movable feeding gripper
18 of the feeding rapier head 1 arrived at the weft insertion dead center position
is changed over from the weft grip position to the weft release position in response
to application of the voltage represented by the waveform E
1. As a consequence, the weft Y gets rid of the gripping action of the feeding rapier
head 2. Thus, it can be said that the electromagnet 20 serves as the feeding magnetic
force exerting means, while the electromagnet 21 serves as the receiving magnetic
force exerting means.
[0041] Subsequently, both the feeding rapier head 1 and the receiving rapier head 2 are
moved backwardly or retracted toward the respective retraction dead center positions,
whereby the weft Y held by the receiving rapier head 2 is caused to extend through
the inter-warp shed. The movable receiving gripper 12 of the receiving rapier head
2 arrived at the weft release position located immediately before the retraction dead
center position is changed over from the weft grip position to the weft release position
in response to application of the voltage represented by the waveform D
2. As a consequence, the weft Y gets rid of the gripping action of the receiving rapier
head 2. Thus, it can be said that the electromagnet 21 serves as the weft releasing
magnetic force exerting means. Subsequently, the reed 16 starts beating operation
from the most retracted position thereof.
[0042] As will be appreciated from the above description, positions of the movable grippers
8 and 12 of the rapier heads 1 and 2, respectively, are changed over from the weft
grip position to the weft release position under the action of the electromagnets
18 to 21. Upon disappearance of influence of the magnetic force, the movable grippers
8 and 12 are changed over from the weft release position to the weft grip position
under the influence of the spring forces. The driving forces for positionally changing
over the movable grippers 8 and 12 between the weft grip position and the weft release
position are provided by the magnetic forces generated by the electromagnets 18 to
21 and the spring forces of the rapier heads 1 and 2 themselves. Thus, the mechanism
for positionally changing over the movable grippers 8 and 12 between the weft grip
position and the weft release position will never provide interference to the warps,
which in turn means that the warps can positively be protected from injury upon operations
of the rapier heads 1 and 2.
[0043] The arrangement for positively actuating the movable grippers 8 and 12 under the
action of the magnetic forces makes it possible to ensure the optimal timings for
open/close operations of the rapier heads 1 and 2, whereby setting of the optimal
timings for the gripping and release operations of the weft Y can be facilitated.
On the other hand, easiness in setting the optimal timings for gripping and releasing
of the weft Y can ensure reliable taking-up of the weft Y by the feeding rapier head
1 as well as reliable transfer of the weft Y from the feeding rapier head 1 to the
receiving rapier head 2. Certainly, the weft Y may also be caught without opening
and closing the feeding rapier head 1. It should however be mentioned that the arrangement
that the weft Y is introduced into between the gripping surfaces 7b and 8a in the
state where the movable feeding gripper 8 is disposed at the weft release position
and then the movable feeding gripper 8 is disposed at the weft grip position is more
reliable when compared with the arrangement of catching the weft Y with the feeding
rapier head 1 in the closed state thereof. At this juncture, it should also be added
that the timing at which the weft Y is released from the feeding rapier head 1 exerts
influence to the final insertion posture or state of the weft Y, which in turn affects
the quality of the fabric. Besides, easiness of setting the optimal timing for the
release of the weft Y from the feeding rapier head 1 contributes to improvement of
the fabric quality.
[0044] The electromagnets 18 and 20 installed on the slay 17 and the movable feeding gripper
8 of the feeding rapier head 1 are positioned mutually very closely every time the
magnetic forces of the electromagnets 16 and 20 become active. Thus, the magnetic
forces of the electromagnets 18 and 20 can effectively act on the movable feeding
gripper 8. Similarly, the electromagnets 19 and 21 mounted on the slay 17 and the
movable receiving gripper 12 of the receiving rapier head 2 are positioned mutually
very closely upon activation of the electromagnets 19 and 21. Thus, the magnetic forces
of the electromagnets 19 and 21 can effectively act on the movable receiving gripper
12. Furthermore, by setting properly the resiliency of the movable feeding gripper
8 itself and the spring force of the leaf spring 9, the movable feeding gripper 8
can be changed over to the weft grip position from the weft release position at a
high speed. Similarly, by setting appropriately the spring force of the compression
spring 15, it is possible to change over the movable receiving gripper 12 from the
weft release position to the weft grip position at a high speed. In this conjunction,
it should be noted that the resiliency of the movable feeding gripper 8 itself and
the spring force of the leaf spring 9 are selected to be sufficiently large for gripping
the weft Y without fail. Similarly, the spring force of the compression spring 15
is set large enough to grip the weft with reliability. The amplitude of the rated
voltage V
0 is so selected as to be capable of changing over the movable grippers 8 and 12 from
the weft grip position to the weft release position against the spring force mentioned
above.
[0045] Thus, by combining appropriately the preset magnetic forces and spring forces, the
change-over of the movable grippers 8 and 12 between the weft grip position and the
weft release position can be effected at a high speed. Further, interposition of the
leaf spring 9 in the manner mentioned previously facilitates the setting of the desired
spring force. In this conjunction, adjustment of the spring force of the leaf spring
9 can easily be realized by changing the number of the leaf springs 9 or the length
thereof. It goes without saying that the high-speed positional change-over of the
movable grippers 8 and 12 between the weft grip position and the weft release position
allows the loom to operate at a high rotation speed.
[0046] The apparatus for opening and closing the rapier heads 1 and 2 by using the electromagnets
18 to 21 according to the instant embodiment of the present invention can be implemented
in a simplified structure of a compact size when compared with the clamp opener apparatus
disclosed in JP-A-5-195373 mentioned previously. With the structure of the prior art
clamp opener, the lever for opening and closing the rapier head is brought into direct
contact with the rapier head. Consequently, both the lever and the rapier head undergo
friction and abrasion, which results in error in the opening degree of the rapier
head as well as the timings at which it is opened and closed. Besides, heat generated
due to the friction impairs the precision of the parts constituting the rapier head.
Of course, abrasion of the rapier head and deviation of precision of the parts provide
obstruction to reliable transfer of the weft Y from the feeding (giver) rapier head
to the receiver (taker) rapier head. By contrast, in the case of the apparatus according
to the instant embodiment of the invention, the movable grippers 8 and 12 are changed
over contactless between the weft grip position and the weft release position. Thus,
neither abrasion nor aberrations in the precision of the parts due to the direct contact
open/close operation can take place.
[0047] Furthermore, clearance between the rapier heads 1 and 2 running on the top surface
of the sley 17 is realized with high accuracy. Accordingly, the structure in which
the electromagnets 18 to 21 are installed on the sley 17 increases the accuracy of
clearance between the electromagnets 18 to 21 and the movable grippers 8 and 12. It
is self-explanatory that such high accuracy of clearance between the electromagnets
18 and 21 and the movable grippers 8 and 12 is very advantageous in realizing the
high-speed positional change-over of the movable grippers 8 and 12 between the weft
grip position and the weft release position.
[0048] Now, another embodiment of the present invention will be described by reference to
Figs. 5 and 6. As is shown in Fig. 6, the sley in the weft inserting apparatus according
to the instant embodiment is divided into three sley members 17a, 17b and 17c at a
mid portion as viewed in the direction widthwise of the fabric. The individual sley
members 17a, 17b and 17c are supported via sley swords 29 on a rocking shaft 30 (see
Fig. 5) which is adapted to be reciprocatively rocked or swung by a reed driving mechanism
(not shown). There are mounted electromagnets 18 and 19 at lateral sides of the sley
members 17a and 17c, respectively. An electromagnet 20 is interposed between the sley
members 17a and 17b with another electromagnet 21 being interposed between the sley
members 17b and 17c. Each of the electromagnets 18 to 21 is supported on a breast
beam 32 by way of a bracket 31. Parenthetically, the breast beam 32 is employed for
supporting a fell plate serving for preventing the downward displacement of a fabric
(not shown), a temple device for preventing shrinkage of fabric and an expansion bar,
wherein very high accuracy is ensured for the positional relation between the sley
17 and the breast beam 32. Thus, clearances between the electromagnets 18 to 21 supported
on the breast beam 32 and the movable grippers 8 and 12 of the rapier heads 1 and
2 can easily be realized with high accuracy. Besides, because the electromagnets 18
to 21 and electric wires therefor are provided fixedly, possibility of breakage of
the wires and occurrence of failure in the electromagnets 18 to 21 can positively
be suppressed. Additionally, the sley 17 as a whole can be implemented in light weight,
which is very beneficial for increasing the beating operation speed.
[0049] Another embodiment of the weft inserting apparatus according to the present invention
will be described by reference to Figs. 7 and 8. In these drawings. Fig. 7 will also
be referenced in the description of other embodiments shown in Figs. 8 to 10. In the
weft inserting apparatus according to the instant embodiment of the invention, a movable
feeding gripper 8A of the feeding rapier head 1 is comprised of a non-magnetic member
8b and a magnetic member 8c disposed to face in opposition to the electromagnet. Similarly,
a movable receiving gripper 12A of the receiving rapier head 2 is comprised of a non-magnetic
member 12b and a magnetic member 12c with the magnetic member 12c positioned to face
oppositely to the electromagnet. The non-magnetic members 8b and 12b may preferably
be made of a resin material with the magnetic members 8c and 12c being formed of a
metal material with a view to implementing the rapier heads 1 and 2 in light weight.
Needless to say, a light-weight structure of the rapier heads 1 and 2 is advantageous
in that they can be moved or operated with an increased speed.
[0050] The positions at which the electromagnets 18 to 21 are mounted are same as in the
case of the weft inserting apparatus according to the first embodiment of the invention.
Driving circuits 22A, 23A, 24A and 25A for electrically energizing the electromagnets
18 to 21, respectively, are each designed for outputting either one of the rated voltage
V
0 and the over-excitation voltage V
1 in response to a command issued by the control computer C. Referring to Fig. 8, a
waveform D
3 represents an amplitude and a timing of a voltage applied to the electromagnet 18,
while a waveform D
4 represents an amplitude and a timing of a voltage applied to the electromagnet 19.
Further, a waveform E
3 represents an amplitude and a timing of a voltage applied to the electromagnet 20,
while a waveform E
4 represents an amplitude and a timing of a voltage applied to the electromagnet 21.
Each of the voltages represented by the waveforms D
3, D
4, E
3 and E
4 has a rated voltage level V
0 and an over-excitation voltage level V
1. The timings Td
03, Td
04, Te
03 and Te
04 at which the rated voltage V
0 is applied as well as the timings Td
13, Td
14, Te
13 and Te
14 at which the over-excitation voltage V
1 is applied are set by the voltage application timing setting unit 27 and inputted
to the control computer C. The control computer C issues voltage application commands
for applying the rated voltage V
0 or the over-excitation voltage V
1 to the driving circuits 22A to 25A on the basis of angular position information of
the loom as detected by the rotary encoder 28 and the information concerning the voltage
application timings mentioned above. In response to the voltage application commands
mentioned above, the driving circuits 22A to 25A apply the rated voltage V
0 and the over-excitation voltage V
1 to the electromagnets 18 to 21, respectively, at such timings the illustrated in
Fig. 8.
[0051] Upon application of the magnetic forces of the electromagnets 18 and 20 to the magnetically
responsive movable feeding gripper 8A as well as upon application of the magnetic
forces of the electromagnets 19 and 21 to the magnetically responsive receiving gripper
12A, the over-excitation voltage V
1 is first applied to the electromagnets 18; 20 and the electromagnets 19; 21. In succession
to application of the over-excitation voltage V
1, the rated voltage V
0 is applied. In response to application of the over-excitation voltage V
1, the movable grippers 8A and 12A are rapidly changed over to the weft release position
from the weft grip position. It is self-explanatory that the rapid change-over of
the movable grippers 8A and 12A makes it possible to operate the loom at an increased
speed.
[0052] Now, description will be directed to the weft inserting apparatus according to another
embodiment of the invention by referring to Figs. 7 and 9. In the case of the weft
inserting apparatus now under consideration, the movable feeding gripper 8B of the
feeding rapier head 1 is comprised of a non-magnetic member 8b and a permanent magnet
8d, wherein the permanent magnet 8d is disposed in opposition to the electromagnet.
Similarly, the movable receiving gripper 12B of the receiving rapier head 2 is composed
of a non-magnetic member 12b and a permanent magnet 12d which is disposed in opposition
to the electromagnet. The positions at which the electromagnets 18 to 21 are installed
are same as those of the weft inserting apparatus described hereinbefore in conjunction
with the first embodiment of the invention.
[0053] The driving circuits 22B, 23B, 24B and 25B for electrically energizing the electromagnets
18 to 21, respectively, are each designed for outputting either one of the rated voltage
(+)V
0 of plus polarity and the rated voltage (-)V
0 of minus polarity in response to a command issued by the control computer C. Referring
to Fig. 9, a waveform D
5 represents amplitudes and timings of voltages applied to the electromagnet 18, while
a waveform D
6 represents amplitudes and timings of voltages applied to the electromagnet 19. Further,
a waveform E
5 represents amplitudes and timings of voltages applied to the electromagnet 20, while
a waveform E
6 represents amplitudes and timings of voltages applied to the electromagnet 21. The
timings (+)Td
5, (+)Td
6, (+)Te
5 and (+)Te
6 at which the positive rated voltage (+)V
0 is applied as well as the timings (-)Td
5, (-)Td
6, (-)Te
5 and (-)Te
6 at which the negative rated voltage (-)V
0 is applied are set by the voltage application timing setting unit 27 to be inputted
to the control computer C. The control computer C issues voltage application commands
for applying the positive rated voltage (+)V
0 or the negative rated voltage (-)V
0 to the driving circuits 22B to 25B on the basis of angular position information of
the loom as obtained from the output of the rotary encoder 28 and the information
concerning the voltage application timings mentioned above. In response to the voltage
application commands mentioned above, the driving circuits 22B to 25B apply the rated
voltage (+)V
0 of plus polarity or the rated voltage (-)V
0 of minus polarity to the electromagnets 18 to 21, respectively, at the timings illustrated
in Fig. 9.
[0054] The movable feeding gripper 8B is held at the weft grip position under the resiliency
of the movable feeding gripper 8B and the spring force of the leaf spring 9 when no
magnetic forces of the electromagnets 18 and 20 are exerted. Similarly, the movable
receiving gripper 12B are held at the weft grip position under the spring force of
the compression spring 15 when neither the electromagnet 19 nor the electromagnet
21 are active. The magnetic force as generated upon application of the rated voltage
(+)V
0 of plus polarity acts as a magnetic attracting force for the movable grippers 8B
and 12B, while the magnetic force generated upon application of the rated voltage
(-)V
0 of minus polarity acts as a repulsing magnetic force. In response to the magnetic
attracting force generated upon application of the rated voltage (+)V
0 of plus polarity, the movable gripper 8B or 12B is positionally shifted to the weft
release position from the weft grip position. On the other hand, in response to the
magnetic repulsing force generated upon application of the rated voltage (-)V
0 of minus polarity, the movable gripper 8B or 12B is shifted to the weft grip position
from the weft release position. In this manner, the positional changing-over of the
movable grippers 8B and 12B to the weft grip position from the weft release position
is effected by electrically energizing the electromagnets 18 to 21 in the manner described
above. For this reason, so far as the feeding rapier head 1 is concerned, magnitude
of the spring force for gripping or grasping the weft under the resiliency of the
movable feeding gripper 8B itself and that of the leaf spring 9 may be reduced to
a necessary minimum. The same holds true for the spring force of the compression spring
15 for allowing the receiving rapier head 2 to grip the weft. By selecting the resiliency
of the movable feeding gripper 8B and the spring force of the leaf spring 9 as small
as possible in this manner, the positional change-over of the movable feeding gripper
8B to the weft release position from the weft grip position can be accomplished with
an increased speed. Similarly, by selecting the spring force of the compression spring
15 as small as possible, the positional shift of the movable receiving gripper 12B
to the weft release position from the weft grip position can be realized at an enhanced
speed.
[0055] Next, description will be directed to a weft inserting apparatus according to another
embodiment of the invention by reference to Figs. 7 and 10. In the case of the weft
inserting apparatus according to the instant embodiment, the movable feeding gripper
8B of the feeding rapier head 1 is comprised of a non-magnetic member 8b and a permanent
magnet 8d, wherein the permanent magnet 8d is so disposed as to face in opposition
to the electromagnet. Similarly, the movable receiving gripper 12B of the receiving
rapier head 2 is composed of a non-magnetic member 12b and a permanent magnet 12d
which is disposed in opposition to the electromagnet. The positions at which the electromagnets
18 to 21 are installed are same as those of the weft inserting apparatus described
hereinbefore in conjunction with the first embodiment.
[0056] The driving circuits 22C, 23C, 24C and 25C for electrically energizing the electromagnets
18 to 21, respectively, are each designed for outputting either one of the rated voltage
(+)V
0 of plus polarity, the rated voltage (-)V
0 of minus polarity, the over-excitation voltage (+)V
1 of plus polarity and the over-excitation voltage (-)V
1 of minus polarity in response to a command issued by the control computer C. Referring
to Fig. 10, a waveform D
7 represents amplitudes and timings of voltages applied to the electromagnet 18, while
a waveform D
8 represents amplitudes and timings of voltages applied to the electromagnet 19. Further,
a waveform E
7 represents amplitudes and timings of voltages applied to the electromagnet 20, while
a waveform E
8 represents amplitudes and timings of voltages applied to the electromagnet 21. The
timings (+)Td
07, (+)Td
08; (+)Te
07, (+)Te
08 at which the positive rated voltage (+)V
0 is applied as well as the timings (-)Td
07, (-)Td
08; (-)Te
07, (-)Te
08 at which the negative rated voltage (-)V
0 is applied are set by the voltage application timing setting unit 27 to be subsequently
loaded to the control computer C. Similarly, the timings (+)Td
17, (+)Td
18; (+)Te
17, (+)Te
18 at which the over-excitation voltage (+)V
1 of plus polarity is applied as well as the timings (-)Td
17, (-)Td
18; (-)Te
17, (-)Te
18 at which the over-excitation voltage (-)V
1 of minus polarity is applied are preset by the voltage application timing unit 27
and inputted to the control computer C. The control computer C issues voltage application
commands for applying the rated voltage (+)V
0 of plus polarity, the rated voltage (-)V
0 of minus polarity, the over-excitation voltage (+)V
1 of plus polarity or the over-excitation voltage (-)V
1 of minus polarity to the driving circuit 22C; 25C on the basis of the angular position
information of the loom as obtained from the output of the rotary encoder 28 and the
information concerning the voltage application timings mentioned above. In response
to the voltage application commands mentioned above, the driving circuits 22C to 25C
apply selectively the rated voltage (+)V
0 of plus polarity, the rated voltage (-)V
0 of minus polarity, the over-excitation voltage (+)V
1 of plus polarity or the over-excitation voltage (-)V
1 of minus polarity to the electromagnets 18 to 21, respectively, at such timings as
illustrated in Fig. 10.
[0057] In the weft inserting apparatus according to the instant embodiment of the invention,
there can equally be obtained similar advantageous effects as mentioned previously
in conjunction with the embodiment illustrated in Figs. 8 and 9. Additionally, because
the over-excitation voltage is applied when the movable feeding gripper 8B or the
movable receiving gripper 12B is to be changed over from the weft release position
to the weft grip position as well, transition of the movable gripper 8B or 12B to
the weft grip position from the weft release position can be realized at a further
increased speed. Of course, the high-speed positional change-over of the movable feeding
gripper 8B and the movable receiving gripper 12B from the weft release position to
the weft grip position contributes to a high-speed operation of the loom, Among others,
the high-speed operation of the movable feeding gripper 8B for allowing the feeding
rapier head 1 to catch the weft is very effective for speeding up the weft insertion
starting operation of the feeding rapier head 1.
[0058] Figure 11 shows a version of the weft inserting apparatus in which the movable grippers
8B and 12B additionally provided with the permanent magnets 8d and 12d are adopted.
When the movable feeding gripper 8B or the movable receiving gripper 12B is shifted
to the weft grip position from the weft release position, the over-excitation voltage
(+)V
1 of plus polarity is applied first, as is represented by the waveforms D
9, D
10, E
9, E
10. However, when the movable feeding gripper 8B or the movable receiving gripper 12B
is to be changed over from the weft release position to the weft grip position, only
the rated voltage (-)V
0 of minus polarity is applied. By making use of the over-excitation voltage (+)V
1 of plus polarity upon changing-over of the movable feeding gripper 8B or the movable
receiving gripper 12B from the weft release position to the weft grip position, resiliency
of the movable grippers 8B and 12B as well as the spring forces of the leaf spring
9 and the compression spring 15 can be increased, which in turn enables the movable
feeding gripper 8B or the movable receiving gripper 12B to be shifted from the weft
release position to the weft grip position at an increased speed.
[0059] Next, description will turn to the weft inserting apparatuses according to yet further
embodiments of the present invention by reference to Figs. 12 and 13. In the case
of these embodiments, the position limiting members 7c and 11c are spared in the stationary
grippers 7 and 11 of the rapier heads 1 and 2, respectively. Instead thereof, buffer
sheets 33 of a soft material such as moquette are secured to the sley 17 and the electromagnets
20 and 21 in the case of the embodiment shown in Fig. 12, while in the apparatus shown
in Fig. 13, the buffer sheets 33 are fixedly mounted only on the electromagnets 18
to 21, respectively. When the movable feeding gripper 8A (or 8B) and the movable receiving
gripper 12A (or 12B) are located at the weft release position, the warps are gripped
between the movable gripper 8A (or 8B); 12A (or 12B) and the buffer sheet 33. In that
case, the buffer sheet 33 functions to prevent the warps sandwiched between the movable
gripper 8A (or 8B); 12A (or 12B) and the electromagnet from being injured. It should
further be mentioned that omission of the position limiting members 7c and 11c contributes
to lightweight implementation of the rapier heads 1 and 2.
[0060] Parenthetically, it should also be added that in place of using the moquette for
forming the buffer sheet 33, the latter may be made of a sheet material such as of
a synthetic resin, woven fabric, leather or the like.
[0061] Next, another embodiment of the present invention will be described by reference
to Figs. 14 and 15. In the weft inserting apparatus according to the instant embodiment,
a plurality of (three in this case) electromagnets 20A, 20B and 20C are disposed along
the weft insertion path in the vicinity of the weft insertion dead center position.
Furthermore, a plurality of (three in this case) electromagnets 21A, 21B and 21C are
disposed along the weft insertion path in the vicinity of the weft insertion dead
center position of the receiving rapier head 2. The electromagnets 20A, 20B and 20C
serve as the weft feeding magnetic force exerting means, while the electromagnets
21A, 21B and 21C serve as the weft receiving magnetic force exerting means. As the
movable grippers of the feeding rapier head 1, the movable feeding gripper 8A or 8B
shown in Fig. 7 is employed, while as the movable gripper for the receiving rapier
head 2, the movable receiving gripper 12A or 12B is used.
[0062] A waveform E
11 shown in Fig. 15 indicates an amplitude and application timing of the rated voltage
applied to the electromagnet 20A by a driving circuit 24D
1. On the other hand, a waveform E
12 shown in the same figure indicates an amplitude and application timing of the rated
voltage applied to the electromagnet 20B by a driving circuit 24D
2. Further, a waveform E
13 indicates a magnitude and application timing of the rated voltage applied to the
electromagnet 20C by a driving circuit 24D
3, while a waveform E
14 indicates a magnitude and application timing of the rated voltage applied to the
electromagnet 21A by a driving circuit 25E
1. Furthermore, a waveform E
15 indicates a magnitude and application timing of the rated voltage applied to the
electromagnet 21B by a driving circuit 25E
2, while a waveform E
16 indicates a magnitude and application timing of the rated voltage applied to the
electromagnet 21C by a driving circuit 25E
3. Energization/deenergization of the electromagnets 20A, 20B and 20C is performed
in a relaying manner, so to say. Similarly, energization/deenergization of the electromagnets
21A, 21B and 21C is carried out in a relaying manner. The energization/deenergization
of the electromagnets 20A, 20B and 20C in a relaying manner makes it possible to change
over the position of the movable feeding gripper 8A (or 8B) between the weft grip
position and the weft release position in the course of moving of the feeding rapier
head 1. Equally, the energization and deenergization of the electromagnets 21A, 21B
and 21C in the relaying fashion permits the positional change-over of the movable
receiving gripper 12A (or 12B) between the weft grip position and the weft release
position even when the receiving rapier head 2 is moving. Thus, even in the case where
the weft insertion is performed through cooperation of the rapier heads 1 and 2 within
a short time, there can be ensured a sufficient time for effecting the positional
shifts of the movable feeding gripper 8A (or 8B) and the movable receiving gripper
12A (or 12B) between the weft grip position and weft release position, respectively.
At this juncture, it should be noted that availability of a sufficient time for the
positional change-over of the movable feeding gripper 8A (or 8B) and the movable receiving
gripper 12A (or 12B) can enhance the reliability of the weft transfer operation from
the feeding rapier head 1 to the receiving rapier head 2.
[0063] As a modification of the weft inserting apparatus according to the instant embodiment
of the invention, the voltage of minus polarity may be applied to the electromagnet
in succession to a application of the voltage of plus polarity when the movable feeding
gripper 8B and the movable receiving gripper 12B are employed, In that case, there
can be obtained advantageous effects similar to those described previously in conjunction
with the embodiment shown in Fig. 9. As another modification, the energization/deenergization
of the electromagnets in the relaying fashion may be performed only for the operation
of the feeding rapier head 1 or alternatively only for the operation of the receiving
rapier head 2.
[0064] Finally, description will turn to yet another embodiment of the present invention
by reference to Figs. 16 and 17. In the case of the weft inserting apparatus now under
consideration, the feeding rapier head 1 is implemented by securing fixedly a base
end portion of a flexible movable feeding gripper 8C to the stationary feeding gripper
7A. A piezoelectric device 35 is interposed between the stationary feeding gripper
7A and the movable feeding gripper 8C. On the other hand, the receiving rapier head
2 is implemented in such a structure in which a base end portion of a flexible movable
feeding gripper 8C is secured to the stationary receiving gripper 11A. Equally, a
piezoelectric device 36 is interposed between the stationary receiving gripper 11A
and the movable receiving gripper 12C. Electric wires connected to the piezoelectric
devices 35 and 36 are laid down along the rapier bands 3 and 4, respectively.
[0065] As is shown in Fig, 16, the piezoelectric device 35 (or 36) is realized in such a
structure in which piezoelectric elements 35a (or 36a) are stacked alternately with
electric conductors 35b (or 36b) with the piezoelectric element 35a (or 36a) being
sandwiched between the conductors 35b (or 36b). One of the electric conductors 35b
and 36b sandwiching the piezoelectric element 35a or 36a is connected to an electrode
of plus polarity of a power source while the other is connected to the electrode of
minus polarity. Upon application of a voltage to the piezoelectric device 35 or 36,
the piezoelectric element 35a or 36a expands in the stacking direction, which results
in that the piezoelectric device 35 or 36 as a whole expands. The movable feeding
gripper 8C of the feeding rapier head is disposed at the weft grip position upon voltage
application to the piezoelectric device 35 and changed over to the weft release position
in response to clearing of the applied voltage. On the other hand, the movable receiving
gripper 12C of the receiving rapier head is disposed at the weft grip position in
response to the voltage application to the piezoelectric device 36 and shifted to
the weft release position when the voltage applied to the piezoelectric device 36
is cleared. Although the expansion/contraction of the piezoelectric devices 35, 36
is small, deformation or vibration of the piezoelectric devices 35, 36 is magnified
due to lever-like implementation of the flexible movable feeding gripper 8C as well
as that of the movable receiving gripper 12C, whereby expansion/contraction of the
piezoelectric device 35 or 36 is translated to effective displacement of the gripping
surfaces 8a and 12a.
[0066] The driving force for changing over the movable gripper 8C or 12C between the weft
grip position and the weft release position originates in the expansion/contraction
of the piezoelectric device 35 or 36. Thus, the mechanism for changing over the movable
gripper 8C or 12C between the weft grip position and the weft release position is
positively prevented from interfering with the warp. To say in another way, the warps
can positively be protected against injury or damage due to the switching operations
of the feeding rapier head 1 and the receiving rapier head 2.
[0067] The structure in which the movable gripper 8C or 12C is positively moved in response
to the expansion/contraction of the piezoelectric device 35 or 36 facilitates setting
of optimal timings for switching operations of the rapier heads 1 and 2, which in
turn facilitates setting of the optimal timings for the gripping and releasing of
the weft. On the other hand, easiness in setting the optimal timings for gripping
and releasing of the weft can assure positive pick-up of the weft Y by the feeding
rapier head 1 as well as positive transfer of the weft Y from the feeding rapier head
1 to the receiving rapier head 2.
[0068] In the case of the weft inserting apparatus according to the instant embodiment of
the invention, the spring member for gripping the weft is rendered unnecessary. Further,
the driving mechanism for shifting the movable gripper 8C and 12C between the weft
grip position and the weft release position can be realized only by a small size piezoelectric
device, which contributes to further simplified and compact implementation of the
driving mechanisms mentioned previously. Incidentally, the electric wires connected
to the piezoelectric device may be replaced by tapes or straps or tape-like material
admixed with electrically conductive material. Besides, the driving means may be implemented
in the form of a wireless driving means.
[0069] In the weft inserting apparatus according to the present invention, permanent magnets
can be used as the magnetic force exerting means. By way of example, a permanent magnet
may be disposed in the vicinity of the retraction dead center position at the weft
insertion starting side. In the state in which the movable gripper of the feeding
rapier head for the weft transfer is disposed at the weft release position, the weft
insertion by the receiving rapier head is started. In that case, the weft can positively
be caught by the weft feeding rapier head when such arrangement is adapted that the
magnetic action of the permanent magnet becomes rapidly lowered substantially at the
time point when the weft is caught. Alternatively, the permanent magnet may be disposed
in the vicinity of the retraction dead center position at the weft insertion terminal
side. The movable gripper of the receiving rapier head is disposed at the weft release
position under the action of the magnetic force generated by the permanent magnet,
whereupon the weft as transported by the receiving rapier head is released therefrom.
[0070] As will now be understood from the foregoing description, with such arrangement of
the weft inserting apparatus for the rapier loom that the movable gripper is positionally
changed over between the weft grip position and the weft release position by switching
the magnetic force exerting means between the state in which the magnetic force thereof
acts on the magnetic force responsive movable gripper and the state in which the magnetic
force does not act on the movable gripper or alternatively by switching the piezoelectric
stack means between the state in which a voltage is applied thereto and the state
in which no voltage is applied, there is achieved the aimed advantageous effect that
the weft insertion can be performed with high reliability while substantially avoiding
injury or damage to the warps.
[0071] Many features and advantages of the present invention are apparent form the detailed
description and thus it is intended by the appended claims to cover all such features
and advantages of the system which fall within the true spirit and scope of the invention.
Further, since numerous modifications and combinations will readily occur to those
skilled in the art, it is not intended to limit the invention to the exact construction
and operation illustrated and described.
[0072] By way of example, the present invention can be applied to a rapier loom in which
each of the rapier heads is secured at a tip end of a rod which is adapted to be linearly
and reciprocatively moved as well as a rapier loom in which the weft insertion is
performed only by using a rapier head which is inserted into a shed defined by the
warps from a weft insertion starting side.
[0073] Accordingly, all suitable modifications and equivalents may be resorted to, falling
within the spirit and scope of the invention.
[0074] A weft inserting apparatus for a rapier loom for weaving a fabric by inserting a
weft through a shed formed by warps by reciprocatively moving feeding and receiving
rapier heads through the shed. The feeding and receiving rapier heads (1; 2) are each
constituted by a combination of a stationary gripper member (7; 11) and a movable
gripper member (8; 12) made of a magnetic material. Electromagnets (18; 19) are disposed
at both ends of a sley (17), respectively, while electromagnets (20; 21) are disposed
at a mid portion of the sley. The movable gripper member (8) of the feeding rapier
head (1) positioned in opposition to the electromagnets (19; 21) is displaced from
a weft grip position to a weft release position by controlling the magnetic action
of the electromagnets (18; 20), while the movable gripper member (12) of the receiving
rapier head (2) disposed oppositely to the electromagnets (19; 21) is displaced from
the weft grip position to the weft release position by controlling the magnetic action
of the electromagnets (19; 21). The weft insertion can be carried out with high reliability
while positively protecting the weft against injury.