FIELD OF THE INVENTION
[0001] The present invention provides a tin-plating bath and a method for tin-plating capable
of plating a steel sheet with tin at a high current density to produce mainly a tin-plated
steel sheet (a so-called tinplate) and having a wide optimum current density range.
BACKGROUND OF THE INVENTION
[0002] Tinplate was invented during the period from the latter half of the 13th century
to the half of the 16th century, and was produced principally by hot dipping. At the
beginning of the 20th century, a process capable of continuously electroplating a
steel sheet with tin was completed. In the process, a steel sheet in a coil is continuously
degreased, pickled, electroplated with tin, and subjected to melting treatment, chemical
treatment and oil coating. Degreasing is conducted usually by exposure to an alkaline
solution, electrolysis and mechanical treatment using a brush to remove cold rolling
oil, etc. from the steel sheet. Pickling is carried out by immersion or electrolysis
of the steel sheet in an aqueous solution of sulfuric acid, etc. to reduce and remove
oxides formed thereon. Tin-plating is conducted by electroplating in a plating bath
containing Sn ions. Melting treatment is performed for the purpose of ensuring brightness
and corrosion resistance of the plated steel sheet. The treatment is conducted by
induction heating or electric heating to heat the tin coating to temperature above
the melting point of tin and immediately quenching the tin in warmed water. Chemical
treatment is conducted for the purpose of preventing oxidation of the tin coating.
In the treatment, the tin-plated steel sheet is subjected to immersion or electrolysis
to form a chromate film thereon. Oil coating is carried out for the purpose of imparting
scratch resistance and rust preventive properties to the tin-plated steel sheet. The
steel sheet is coated with oil such as ATBC (acetyl tributyl citrate) or DOS (dioctyl
sebacate). Moreover, in some applications, the steel sheet may not be subjected to
hot dip coating and chemical treatment. Although the continuous treatments as mentioned
above are usually conducted by passing the steel sheet in coil having a weight of
several tens of ton at a line speed of 300 to 400 m/min, they may be conducted by
passing the sheet at a line speed of 100 m/min owing to operating conditions such
as the connection of a new coil.
[0003] The step of tin-plating which is the most important step among the tinplate production
steps described above will be explained below in detail.
[0004] A phenolsulfonic acid bath and a halogen bath have been used in the industry as plating
baths for tin-plating (e.g., The Technology of Tinplate, London Edward Arnold Ltd.,
p213 (1965)), and the phenolsufonic acid bath is employed in about 80% of tinplate
production lines in the world. The use of a methanesulfonic acid bath (Metal Finishing,
January, AESF, p17 (1990)) has been examined in recent years to protect the environment,
and the bath has been put into practical use in some of lines in the world.
[0005] Using such plating baths, a steel sheet is electroplated with tin while the steel
sheet is being used as a cathode. Although the current density of tin-plating varies
depending on the variation of the tinplate production line speed (high current density
at the time of a high line speed, low current density at the time of a low line speed),
the variation width must be within the optimum current density range determined by
the quality of the tinplate to be produced. The quality of the tinplate herein designates
K-plate conditions (see ASTM A632, for example, an ATC current (alloy tin couple current)
up to 0.12 µA/cm
2, an ISV (iron solution value) up to 6.9 mg/51 ml and a TC (tin crystal) # up to 9,
appearance being included sometimes depending on the application). Moreover, when
the plating current density is too low, a so-called "low current phenomenon" in which
plating defects are formed to impair the appearance and corrosion resistance takes
place. Moreover, when the current density is too high, the current efficiency quickly
decreases, and so-called "burnt plating" in which tin plating becomes powdery and
plating defects are formed to impair the appearance and the corrosion resistance of
the tin-plated steel sheet takes place. Accordingly tin-plating must be conducted
in the optimum current density range in which the low current phenomenon and burnt
plating do not take place, that is, plating defects are not formed substantially.
In conventionally industrialized tinplate production lines, the lower limit of the
optimum current density range is from 5 to 10 A/ dm
2, and the upper limit thereof is from 20 to 30 A/dm
2.
[0006] As described above, there is a close relationship between the line speed and the
current density range of tin-plating. For example, for the purpose of improving the
productivity of tinplates, it is satisfactory to increase the line speed. However,
a tin-plating method is not satisfactory when tin-plating can be carried out only
at a high current density. The tin-plating method cannot be applied to industrial
use unless a tinplate of high quality can be produced by the method even at a low
current density which is within the optimum current density range in the method because
the method cannot correspond to the acceleration or deceleration of the tinplate line
at the time of connecting a new coil.
[0007] The cost competition between the tinplate products and other products such as aluminum,
bottles and paper containers has become fierce in recent years. For the purpose of
economically producing products of high quality, it has become necessary to improve
the productivity by operating the tinplate line at high speed and to maintain the
product quality. When conventional techniques are applied to the high speed operation
of the tinplate production line, longer tin-plating tanks must be installed in accordance
with a decrease in the plating time due to the high speed operation. Since the installation
requires an enormous amount of investment, high speed operation by the conventional
techniques is not suited to an industrial tinplate production line.
[0008] On the other hand, it has been generally known that increasing the current in tin-plating
can be achieved by increasing the amount of material transfer in the boundary layer
near the steel sheet to be plated, namely by increasing the concentration of Sn ions
or the flow speed of the plating solution. However, the optimum current density range
mentioned above is not widened substantially by the procedure described above. As
a result, the conventional techniques cannot correspond to the acceleration and deceleration
of the tinplate production line at the time of connecting a new coil, and cannot be
suited to the line.
[0009] For example, plating baths and plating methods in which sulfuric acid as a principal
component of the baths are used at a high current density are disclosed in Japanese
Unexamined Patent Publication (Kokai) No. 6-346272 ("Sulfuric acid bath for tin-plating
at a high current density and a tin-plating method"), Japanese Unexamined Patent Publication
(Kokai) No. 7-207489 ("Tin plating bath"), and Japanese Unexamined Patent Publication
(Kokai) No. 8-260183 ("Sulfuric acid bath having a high electric conductivity, a good
sludge inhibiting ability and tin-dissolution function"). However, these patent publications
provide only methods by which plating can be conducted at an increased tin ion concentration
and a high plating current density. However, the techniques in the publications do
not widen the optimum current density range.
[0010] Accordingly, there is a strong desire for a tin-plating bath and a tin-plating method
with which tin-plating can be conducted at a high current density and in a wide optimum
current density range so that the acceleration and deceleration of the plating line
speed ranging from a high speed to a low speed at which a new coil is connected can
be performed.
DISCLOSURE OF THE INVENTION
[0011] The present inventors have, therefore, intensively investigated the relationship
between a tin-plating current density and a plating quality, and an optimum current
density range while changing the concentrations of Sn ions, Fe ions and organic additives
in a tin-plating bath, the relative speed between a plating solution and a steel sheet
to be plated, etc. As a result, they have discovered that the combined effect of an
increase in the tin concentration and the solution flow speed not only improves the
threshold current density but also widens the optimum current density range.
[0012] The mechanism of this discovery is considered to be as described below. In general,
when the current density is low, electrodeposition nucleus growth takes place predominantly
in electrodepsition in plating. Electrodeposition nucleus generation becomes predominant
and the tin plating becomes denser as the current density increases. When the current
density is increased further, hydrogen is be generated, and the plating becomes powdery
at such a current density, to cause a problem with regard to the adhesion. Although
the phenomenon seems to depend on a current density, it actually depends on a potential.
That is, a low current density results when the potential is low, and a high current
density results when the potential is high. Accordingly, it is considered that there
exists an optimum potential range as there exists an optimum current density range.
On the other hand, the potential or optimum potential range of a steel sheet during
plating is considered to be influenced by the electric capacitance of an electric
double layer at the interface of the steel sheet to be plated and the plating solution.
Although the electric capacitance of an electrical double layer is strongly influenced
by the thickness of the electric double layer and the ionic strength, it is significantly
changed by the combined effect of a decrease in the boundary layer thickness caused
by an increase in the flow speed of the plating solution, and an increase in the ionic
strength caused by an increase in the concentration of Sn ions. As a result, the dependence
of the current density on the potential is greatly changed, and the current density
is greatly changed by a potential change smaller than before. The optimum current
density range is, therefore, widened.
[0013] The present invention is based on the discovery as mentioned above, and provides
what is described below.
(1) A method for tin-plating, comprising plating a steel sheet with tin in a tin-plating
bath containing from 40 to 100 g/l of Sn ions, the relative speed difference between
the steel sheet to be plated and the plating solution being held at 2 to 20 m/sec,
the plating being operated at an optimum current density, the variation width of which
is at least 80 A/dm2.
(2) The method for tin-plating according to (1), wherein the plating bath comprises
40 to 100 g/l of Sn ions and 20 to 400 g/l of phenolsulfonic acid.
(3) The method for tin-plating according to (1), wherein the plating bath comprises
40 to 100 g/l of Sn ions and 20 to 400 g/l of phenolsulfonic acid, and further a brightener
and/or antioxidant.
(4) The method for tin-plating according to (1), wherein the plating bath comprises
40 to 100 g/l of Sn ions, 0.1 to 15 g/l of Fe ions and 20 to 400 g/l of phenolsulfonic
acid.
(5) The method for tin-plating according to (1), wherein the plating bath comprises
40 to 100 g/l of Sn ions, 0.1 to 15 g/l of Fe ions and 20 to 400 g/l of phenolsulfonic
acid, and further a brightener and/or antioxidant.
(6) The method for tin-plating according to (3), wherein the plating bath comprises
as the brightener 0.1 to 10 g/l of ethoxylated α-naphtholsulfonic acid and/or 0.1
to 10 g/l of ethoxylated α-naphthol.
(7) The method for tin-plating according to (5), wherein the plating bath comprises
as the brightener 0.1 to 10 g/l of ethoxylated α-naphtholsulfonic acid and/or 0.1
to 10 g/l of ethoxylated α-naphthol.
(8) The method for tin-plating according to (1), wherein the plating bath comprises
40 to 100 g/l of Sn ions and 20 to 400 g/l of methanesulfonic acid.
(9) The method for tin-plating according to (1), wherein the plating bath comprises
40 to 100 g/l of Sn ions and 20 to 400 g/l of methanesulfonic acid, and further 0.1
to 10 g/l of a brightener and/or 0.1 to 10 g/l of antioxidant.
(10) The method for tin-plating according to (1), wherein the plating bath comprises
40 to 100 g/l of Sn ions, 40 to 300 g/l of β-alkanolslulfonic acid which has a hydroxyl
group at the β-position and which is typically represented by 2-hyroxyethan-1-sulfonic
acid, and a brightener.
(11) The method for tin-plating according to (1), wherein the variation width of the
optimum current density is at least 250 A/dm2.
(12) The method for tin-plating according to (1), wherein the variation width of the
optimum current density is at least 350 A/dm2.
(13) A tin-plating bath comprising 40 to 100 g/l of Sn ions and 20 to 400 g/l of phenolsulfonic
acid.
(14) The tin-plating bath according to (13), wherein the tin-plating bath comprises
40 to 100 g/l of Sn ions and 20 to 400 g/l of phenolsulfonic acid, and further a brightener
and/or antioxidant.
(15) The tin-plating bath according to (13), wherein the tin-plating bath comprises
40 to 100 g/l of Sn ions, 0.1 to 15 g/l of Fe ions and 20 to 400 g/l of phenolsulfonic
acid.
(16) The tin-plating bath according to (13), wherein the tin-plating bath comprises
40 to 100 g/l of Sn ions, 0.1 to 15 g/l of Fe ions and 20 to 400 g/l of phenolsulfonic
acid, and further a brightener and/or antioxidant.
(17) The tin-plating bath according to (14), wherein the tin-plating bath comprises
as the brightener 0.1 to 10 g/l of ethoxylated α-naphtholsulfonic acid and/or 0.1
to 10 g/l of ethoxylated α-naphthol.
(18) The tin-plating bath according to (16), wherein the tin-plating bath comprises
as the brightener 0.1 to 10 g/l of ethoxylated α-naphtholsulfonic acid and/or 0.1
to 10 g/l of ethoxylated α-naphthol.
(19) A tin-plating bath comprising 40 to 100 g/l of Sn ions and 20 to 400 g/l of methanesulfonic
acid.
(20) The tin-plating bath according to (19), wherein the tin-plating bath comprises
40 to 100 g/l of Sn ions and 20 to 400 g/l of methanesulfonic acid, and further 0.1
to 10 g/l of a brightener and/or 0.1 to 10 g/l of an antioxidant.
(21) A tin-plating bath comprising 40 to 100 g/l of Sn ions, 40 to 300 g/l of β-alkanolslulfonic
acid having a hydroxyl group at the β-position typically represented by 2-hyroxyethane-1-sulfonic
acid, and a brightener.
[0014] Accordingly, when a tinplate product of high quality is to be produced efficiently
in a high speed tin-plating line (e.g., at a line speed of 700 m/min), prior tinning
technology requires from 10 to 20 plating cells. However, according to the present
invention, the production can be performed with fewer plating cells (several), and
therefore an extremely high economic efficiency can be achieved.
BEST MODE FOR CARRYING OUT THE INVENTION
[0015] The mode of operation of the present invention will be explained below in detail.
[0016] In the present invention, the Sn ion concentration in a tin-plating bath not only
improves the threshold current density but also plays a role in widening the optimum
current density range by the combined effects achieved by the Sn ion concentration
and the high flow rate. Accordingly, when the Sn concentration in a plating bath is
too low, the combined effects cannot be achieved sufficiently. Accordingly, the Sn
concentration in the plating bath must be at least 40 g/l. The effects of improving
the threshold current density and widening the range of the optimum current density
are enhanced as the Sn ion concentration increases. However, since Sn at high cost
dissipates owing to dragging out and splashing when the Sn ion concentration exceeds
100 g/l, the concentration becomes industrially disadvantageous. Accordingly, the
Sn ion concentration in the plating bath in the present invention is desirably up
to 100 g/l, and it must be from 40 to 100 g/l.
[0017] The tin-plating bath used in the present invention contains a base acid, such as
phenolsulfonic acid, methanesulfonic acid and alkanolsulfonic acid, which are used
in conventional tin-plating baths.
[0018] The base acid plays a role in improving the electric conductivity or making the electrodeposition
form dense in addition to a role in stabilizing the Sn ions in the plating bath. When
the concentration of the base acid is too low, stabilized Sn ions cannot exist and
ordinary tin-plating becomes difficult owing to a decrease in the electric conductivity
and so on. The concentration of the base acid must, therefore, be at least 20 g/l.
Although the effects of stabilizing Sn ions and improving the electric conductivity
are enhanced as the base acid concentration increases, the effects begin to saturate
when the Sn concentration exceeds 400 g/l, and the concentration is economically disadvantageous.
The base acid concentration must, therefore, be up to 400 g/l. Accordingly, the base
acid concentration in the tin-plating bath must be from 20 to 400 g/l.
[0019] The base acids used in the present invention may be obtained from industrial products
produced by general industrial production processes. Moreover, it does not matter
even when the industrial products contain unavoidable impurities such as unreacted
products and colored oxides mixed in the products during synthesis of the base acids.
For example, phenolsulfonic acid produced as an industrial product by a general industrial
production process such as the cumene process may be used. It does not matter even
when the industrially produced phenolsulfonic acid contains unavoidable impurities
such as unreacted phenol and colored oxides mixed therein during synthesis thereof.
[0020] Although it is possible to conduct the industrial production using a tin-plating
bath containing base acid ions and Sn ions, a tin-plating bath containing further
a brightener such as ethoxylated α-naphtholsulfonic acid (ENSA) or ethoxylated α-naphthol
(EN) may be used for obtaining a tin-plated steel sheet having a gloss appearance
when the tin-plated steel sheet is used in a field where the appearance is required.
In order to exhibit a gloss appearance imparted by the brightener, the steel sheet
must be plated in a tin-plating bath containing at least 0.1 g/l of ethoxylated α-naphtholsulfonic
acid and/or at least 0.1 g/l of ethoxylated α-naphthol. Although the effect of improving
the gloss is enhanced in accordance with the addition amount of each brightener, the
brightener adheres to the tin-plated steel sheet and cannot be removed even in the
step of washing the plating solution after plating when the addition amount exceeds
10 g/l, and a defective quality such as a poor appearance is caused. The addition
amount of the brightener must, therefore, be up to 10 g/l. Accordingly, brighteners
such as α-naphtholsulfonic acid and ethoxylated α-naphthol are each added in an amount
of 0.1 to 10 g/l.
[0021] Furthermore, for example, α-naphtholsulfonic acid and ethoxylated α-naphthol produced
as general industrial chemicals may be used as the brighteners in the present invention,
and the effect of the present invention is not lost even when these compounds contain
unavoidable impurities therein from the synthesis thereof.
[0022] Furthermore, for use in a field requiring more excellent corrosion resistance, a
tin-plated steel sheet obtained by the use of a tin-plating bath which contains Fe
ions and having a trace amount of Fe in the tin plating layer is used. Such a tin-plated
steel sheet is used because when the tin-plated steel sheet develops a defect reaching
the base steel, the corrosion current at the defective portion is mainly produced
by a potential difference between the tin plating layer and the base steel. However,
when a trace amount of Fe exists in the tin plating layer, the potential difference
is decreased, and the corrosion current can be lowered. In order to produce such a
tin-plated steel sheet having a corrosion resistance, the tin-plating bath must contain
at least 0.1 g/l of Fe ions. When the concentration of the Fe ions therein is increased,
the amount of Fe in the tin plating layer tends to increase, and the effect of improving
the corrosion resistance is also enhanced. However, when the Fe concentration in the
plating bath exceeds 15 g/l, oxidation of Sn ions with Fe ions becomes excessive.
The plating bath must, therefore, contain up to 15 g/l of Fe ions. Accordingly, the
concentration of Fe ions in the plating bath must be defined to be from 0.1 to 15
g/l.
[0023] The tin-plating bath of the present invention has been described above. In order
to conduct tin-plating at a high threshold current density and in a wide optimum current
density range, the flow of the metal bath is indispensable. As described above, since
the flow of the plating solution has the effect of decreasing the boundary layer thickness,
it may be said that the flow depends on a relative speed difference between the steel
sheet to be plated and that of the plating solution. The speed of the steel sheet
to be plated herein designates a transfer speed of the steel sheet in a so-called
continuous plating line, and the moving speed of the plating solution herein designates
a generally measured average bulk moving speed. When the relative speed difference
therebetween is too small, the effect of decreasing the boundary layer thickness is
not sufficient, and conducting tin-plating at a high threshold current density and
in a wide optimum current density range becomes difficult. Accordingly, the relative
speed difference between the steel sheet to be plated and the plating solution must
be at least 2 m/sec. Moreover, according to the discovery of the present inventors,
in order to promote removal of bubbles which are included between the electrode and
the steel sheet and which impair the quality stability of the tinplate products and
bubbles generated during plating, the relative speed difference between the steel
sheet to be plated and the plating solution is preferably at least 4 m/sec.
[0024] In order to set the relative speed difference between the steel sheet to be plated
and the plating solution to more than a predetermined value, for example, the steel
sheet may be passed through a stationary plating bath at a speed higher than a predetermined
value e.g., 2 m/sec or more, or the plating solution may be forcibly moved in the
same direction as or in a direction opposite to the transfer direction of the steel
sheet. The effect of improving the threshold current density and that of widening
the optimum current density range are enhanced as the relative speed difference therebetween
increases. However, when the relative speed difference therebetween exceeds 20 m/sec,
there arise problems of fluttering of the steel sheet and a nonuniform flow of the
plating solution in the width direction. In addition to the problems mentioned above,
the high relative speed difference is economically disadvantageous because the energy
(mainly an electrical energy for driving pumps, motors, etc.) consumed for generating
the relative speed difference becomes excessively high. Accordingly, the relative
speed difference therebetween must be from 2 to 20 m/sec.
[0025] Furthermore, the bath temperature during plating is desirably from 30 to 60°C. When
the bath temperature is low, the bath has a high viscosity, and the plating solution
on the tin-plated steel sheet cannot be satisfactorily separated. Accordingly, the
bath temperature is desirably at least 30°C. The viscosity of the plating bath lowers
and the separation of the tinning solution is improved as the bath temperature is
raised. However, when the bath temperature becomes higher than 60°C, fumes are drastically
generated to pollute the operating environment, and holding the bath concentration
constant becomes difficult. Accordingly, the bath temperature is desirably held at
up to 60°C.
[0026] The tin-plating bath according to the present invention is prepared by a procedure
as described below. Water to a volume of about half the final desired volume of the
tin-plating bath is charged in vessel equipped with a stirring apparatus. A base acid
such as phenolsulfonic acid in a predetermined amount is subsequently charged into
the vessel, and the contents are stirred. A predetermined amount of Sn ions are subsequently
dissolved by adding tin oxide or by electrochemically dissolving metallic tin. Furthermore,
a brightener such as ethoxylated α-naphtholsulfonic acid or ethoxylated α-naphthol
and Fe ions are added if necessary. A predetermined amount of Fe ions can be dissolved
by adding iron oxide or by electrochemically dissolving metallic Fe.
[0027] The tin-plating bath is introduced in a vertical or horizontal tin-plating tank used
in a conventional continuous steel sheet plating line, and the relative speed difference
between a steel sheet to be plated and the plating bath is set to 2 to 20 m/sec. When
the plating bath is a stationary one where the plating solution is not flowing substantially,
the speed difference is adjusted by controlling the traveling speed of the steel sheet.
Alternately, the relative speed difference therebetween may be set to 2 to 20 m/sec
by controlling the traveling speed of the steel sheet and the flow speed of the plating
solution while the plating solution is forcibly flown in the direction opposite to
or with the traveling direction thereof.
[0028] As described above, in order to operate the tinplate production line at high speed,
it is necessary that the line be operated at a high current density corresponding
to the high speed of the line and that the line can be operated at a low current density
when the line speed is slowed down for connecting a new coil, or the like procedure.
Moreover, these current densities must be within the optimum current density range.
According to the present invention, the tinplate production line is operated with
the variation width of the current density within the optimum current density range
being at least 80 A/dm
2, preferably at least 250 A/dm
2. Furthermore, the tinplate production line may also be operated, if necessary, with
the variation width thereof being at least 350 A/dm
2, particularly at least 450 A/dm
2. A continuous tinplate production line can be in practice operated at a high speed,
only when the optimum current density range is wide and the line is actually operated
with such a wide variation width of the current density within the wide optimum current
density range. It has heretofore been unknown that such a line operation is possible,
and such a line operation has not been conducted. In conventional industrial tinplate
production lines, only an optimum current density of about 5 to 30 A/dm
2 (variation width: up to 25 A/dm
2) has been adopted.
[0029] According to the present invention, an actually high tinplate production line speed
is realized by a combination of a high tin ion concentration, a high relative speed
difference between a steel sheet to be plated and a plating solution, a wide variation
width of a current density within a wide optimum current density range and, if necessary,
a specific base acid at a high concentration. The tinplate production line is also
operated at a low speed in accordance with connection of a new coil or the like procedure,
by widely varying the current density within the optimum current density range. The
tinplate production line may thus be continuously operated.
[0030] In order to ensure a stabilized product quality in conducting tin-plating by the
method of the present invention, a uniform flow rate of the plating solution must
be maintained in the width and longitudinal directions. In order to realize the uniform
flow rate, it is important that the spacing between the anode and the steel sheet
be always held constant, and it is desirable that an insoluble anode be used as the
anode. The plating solution may be satisfactorily made to flow by a conventional water-jet
pump.
[0031] The amount of tin plating is adjusted by the amount of a current. The steel sheet
thus plated is washed with water, and sent to the next steps such as reflowing and
chemical treatments.
EXAMPLES
[0032] Tin-plating baths were prepared by the procedures as mentioned above, and steel sheets
0.22 mm thick for tinplate were plated with tin and the optimum current density range
was measured. Measurements of the optimum current density range were made on corrosion-resistant
tinplates and matte tinplates.
[0033] Samples of corrosion-resistant tinplates were prepared by plating steel sheets with
11.2 g/m
2 of Sn at various current densities, and subjected to melting treatment by electrical
heating at a rate of 30°C/sec.
[0034] These samples were subjected to a K-plate adaptability test, a gloss appearance test
and a corrosion resistance test.
[0035] The K-plate adaptability test was conducted by measuring an ATC current (alloy tin
couple current), an ISV (iron solution value), the TC (tin crystal), described in
ASTM A632, and judging whether or not the tin-plated steel sheets are adapted to K-plate.
[0036] The gloss appearance test was conducted by visually evaluating the appearance of
the samples, and it was judged whether or not the samples had a particularly excellent
brightness.
[0037] The corrosion resistance test was conducted by immersing the samples in 5% citric
acid at 30°C for a month, and evaluating the corrosion resistance by visually judging
the corrosion of the steel sheets.
[0038] The optimum current density range is defined as a current density range where samples
satisfying the K-plate conditions in the K-plate adaptability test can be produced.
In addition, a current density range where samples having a particularly excellent
gloss can be produced is defined as a gloss optimum current density range, and a current
density range where samples having a particularly excellent corrosion resistance can
be produced is defined as a high corrosion resistance optimum current density range.
[0039] On the other hand, samples of matte tinplates were prepared by plating steel sheets
with 2.8 g/m
2 of Sn at various current densities.
[0040] These samples were subjected to a plate adhesion test, a gloss appearance test and
a corrosion resistance test.
[0041] In the plate adhesion test, an adhesive tape was applied to a plated steel sheet,
and peeled off the steel sheet. The plate adhesion was evaluated by visually judging
the amount of Sn adhering to the tape.
[0042] The gloss test was conducted by visually evaluating the appearance of the samples,
and judged whether or not the samples had a particularly excellent gloss.
[0043] The corrosion resistance test was conducted by immersing the samples in 5% citric
acid at 30°C for a month, and evaluating the corrosion resistance by visually judging
the corrosion of the steel sheets.
[0044] A current density range where samples having an excellent gloss can be produced is
defined as a gloss optimum current density range and a current density range where
samples having an excellent corrosion resistance can be produced is defined as a high
corrosion resistance optimum current density range.
[0045] Table 1 shows the results of examples. In the table, phenolsulfonic acid was used
as the base acid in Examples 1 to 36, and also in Comparative Examples 1 to 4. Methanesulfonic
acid was used as the base acid in Examples 37 and 38. β-Alkanolsulfonic acid was used
as the base acid in Example 39. In addition, ENSN and EN in the table represent ethoxylated
α-alkanolsulfonic acid and ethoxylated α-alkanol, respectively.
[0046] As shown in Tables 1 and 2, although the various types optimum current density ranges
were only about 20 A/dm
2 in prior art as shown in Comparative Examples, the various types of optimum current
density ranges in the present invention were as wide as from 1 A/dm
2 to 300 to 500 A/dm
2. Moreover, the current density range tended to be widened as the Sn concentration
in a tin-plating bath increased, and as the relative speed difference between the
steel sheet to be plated and the plating solution increased.
[0047] Accordingly, when a tinplate product of high quality is to be produced efficiently
in a high speed tin-plating line (e.g., at a line speed of 700 m/min), the prior art
requires from 10 to 20 plating cells. However, according to the present invention,
the production can be performed with fewer plating cells (few or several), and therefore
an economically extremely high efficiency can be achieved.
FIELD OF UTILIZATION IN INDUSTRY
[0048] The present invention is useful for mass-producing tin-plated steel sheets (tinplate
products).
Table 1-1
| Examples and Comparative Examples of phenolsulfonic acid bath |
| |
Tin-plating bath composition (g/l) |
Bath temp. |
Plating solution flow rate |
Corrosion-resistant tinplate (A/dm2) |
| |
Sn ions |
Base acid |
ENSA |
EN |
Fe ions |
(°C) |
(m/sec) |
O.C.D .R.* |
G.O.C .D.R. # |
H.C.R .O.C. D.R.+ |
| Ex. 1 |
42 |
138 |
0.00 |
0.00 |
0.00 |
50 |
5.5 |
1-300 |
non |
non |
| Ex. 2 |
80 |
389 |
0.00 |
0.00 |
0.00 |
45 |
2.2 |
1-300 |
non |
non |
| Ex. 3 |
65 |
22 |
0.00 |
0.00 |
0.01 |
30 |
15.7 |
1-400 |
non |
non |
| Ex. 4 |
97 |
85 |
0.00 |
0.01 |
0.00 |
35 |
18.9 |
1-500 |
non |
non |
| Ex. 5 |
55 |
289 |
0.00 |
0.00 |
0.07 |
60 |
8.7 |
1-300 |
non |
non |
| Ex. 6 |
41 |
128 |
0.13 |
0.00 |
0.00 |
35 |
5.0 |
1-300 |
1-300 |
non |
| Ex. 7 |
78 |
391 |
5.46 |
0.00 |
0.00 |
32 |
3.5 |
1-300 |
1-300 |
non |
| Ex. 8 |
55 |
24 |
9.80 |
0.02 |
0.00 |
41 |
9.0 |
1-400 |
1-400 |
non |
| Ex. 9 |
97 |
106 |
2.54 |
0.00 |
0.03 |
54 |
15.7 |
1-500 |
1-500 |
non |
| Ex.10 |
51 |
256 |
3.00 |
0.00 |
0.00 |
45 |
2.1 |
1-300 |
1-300 |
non |
| Ex.11 |
45 |
80 |
0.00 |
9.94 |
0.08 |
41 |
12.9 |
1-300 |
1-300 |
non |
| Ex.12 |
65 |
356 |
0.00 |
5.42 |
0.00 |
58 |
14.0 |
1-400 |
1-400 |
non |
| Ex.13 |
78 |
321 |
0.00 |
0.16 |
0.01 |
60 |
6.0 |
1-400 |
1-400 |
non |
| Ex.14 |
42 |
264 |
0.00 |
2.25 |
0.00 |
55 |
8.6 |
1-300 |
1-300 |
non |
| Ex.15 |
52 |
180 |
3.40 |
0.40 |
0.00 |
58 |
4.0 |
1-300 |
1-300 |
non |
| Ex.16 |
63 |
76 |
2.80 |
5.90 |
0.02 |
47 |
2.3 |
1-300 |
1-300 |
non |
| Ex.17 |
68 |
195 |
8.70 |
6.00 |
0.00 |
51 |
18.9 |
1-500 |
1-500 |
non |
| Ex.18 |
42 |
138 |
0.00 |
0.10 |
8.40 |
50 |
5.5 |
1-300 |
non |
1-300 |
| Ex.19 |
80 |
389 |
0.03 |
0.00 |
12.60 |
45 |
2.2 |
1-300 |
non |
1-300 |
| Ex.20 |
65 |
22 |
0.00 |
0.04 |
6.00 |
30 |
15.7 |
1-500 |
non |
1-500 |
Note:
* O.C.D.R. = Optimum current density range |
| # G.O.C.D.R. = Gloss optimum current density range |
| + H.C.R.O.C.D.R. = High corrosion resistance optimum current density range |
[0049]
Table 1-2
| Examples and Comparative Examples of phenolsulfonic acid bath |
| |
Tin-plating bath composition (g/l) |
Bath temp. |
Plating solution flow rate |
Matte tinplate (A/dm2) |
| |
Sn ions |
Base acid |
ENSA |
EN |
Fe ions |
(°C) |
(m/sec) |
O.C.D .R.* |
G.O.C .D.R. # |
H.C.R .O.C. D.R.+ |
| Ex. 1 |
42 |
138 |
0.00 |
0.00 |
0.00 |
50 |
5.5 |
1-300 |
non |
non |
| Ex. 2 |
80 |
389 |
0.00 |
0.00 |
0.00 |
45 |
2.2 |
1-300 |
non |
non |
| Ex. 3 |
65 |
22 |
0.00 |
0.00 |
0.01 |
30 |
15.7 |
1-400 |
non |
non |
| Ex. 4 |
97 |
85 |
0.00 |
0.01 |
0.00 |
35 |
18.9 |
1-500 |
non |
non |
| Ex. 5 |
55 |
289 |
0.00 |
0.00 |
0.07 |
60 |
8.7 |
1-300 |
non |
non |
| Ex. 6 |
41 |
128 |
0.13 |
0.00 |
0.00 |
35 |
5.0 |
1-300 |
1-300 |
non |
| Ex. 7 |
78 |
391 |
5.46 |
0.00 |
0.00 |
32 |
3.5 |
1-300 |
1-300 |
non |
| Ex. 8 |
55 |
24 |
9.80 |
0.02 |
0.00 |
41 |
9.0 |
1-400 |
1-400 |
non |
| Ex. 9 |
97 |
106 |
2.54 |
0.00 |
0.03 |
54 |
15.7 |
1-500 |
1-500 |
non |
| Ex.10 |
51 |
256 |
3.00 |
0.00 |
0.00 |
45 |
2.1 |
1-300 |
1-300 |
non |
| Ex.11 |
45 |
80 |
0.00 |
9.94 |
0.08 |
41 |
12.9 |
1-300 |
1-300 |
non |
| Ex.12 |
65 |
356 |
0.00 |
5.42 |
0.00 |
58 |
14.0 |
1-400 |
1-400 |
non |
| Ex.13 |
78 |
321 |
0.00 |
0.16 |
0.01 |
60 |
6.0 |
1-400 |
1-400 |
non |
| Ex.14 |
42 |
264 |
0.00 |
2.25 |
0.00 |
55 |
8.6 |
1-300 |
1-300 |
non |
| Ex.15 |
52 |
180 |
3.40 |
0.40 |
0.00 |
58 |
4.0 |
1-300 |
1-300 |
non |
| Ex.16 |
63 |
76 |
2.80 |
5.90 |
0.02 |
47 |
2.3 |
1-300 |
1-300 |
non |
| Ex.17 |
68 |
195 |
8.70 |
6.00 |
0.00 |
51 |
18.9 |
1-500 |
1-500 |
non |
| Ex.18 |
42 |
138 |
0.00 |
0.10 |
8.40 |
50 |
5.5 |
1-300 |
non |
1-300 |
| Ex.19 |
80 |
389 |
0.03 |
0.00 |
12.60 |
45 |
2.2 |
1-300 |
non |
1-300 |
| Ex.20 |
65 |
22 |
0.00 |
0.04 |
6.00 |
30 |
15.7 |
1-500 |
non |
1-500 |
Note:
* O.C.D.R. = Optimum current density range |
| # G.O.C.D.R. = Gloss optimum current density range |
| + H.C.R.O.C.D.R. = High corrosion resistance optimum current density range |
[0050]
Table 1-3
| Examples and Comparative Examples of phenolsulfonic acid bath |
| |
Tin-plating bath composition (g/l) |
Bath temp. |
Plating solution flow rate |
Corrosion-resistant tinplate (A/dm2) |
| |
Sn ions |
Base acid |
ENSA |
EN |
Fe ions |
(°C) |
(m/sec) |
O.C.D .R.* |
G.O.C .D.R. # |
H.C.R .O.C. D.R.+ |
| Ex.21 |
97 |
85 |
0.07 |
0.07 |
0.40 |
35 |
18.9 |
1-550 |
non |
1-550 |
| Ex.22 |
55 |
289 |
0.00 |
0.00 |
0.13 |
60 |
8.7 |
1-400 |
non |
1-400 |
| Ex.23 |
41 |
128 |
0.13 |
0.00 |
3.45 |
35 |
5.0 |
1-300 |
1-300 |
1-300 |
| Ex.24 |
78 |
391 |
5.46 |
0.00 |
7.54 |
32 |
3.5 |
1-300 |
1-300 |
1-300 |
| Ex.25 |
55 |
24 |
9.80 |
0.08 |
6.12 |
41 |
9.0 |
1-400 |
1-400 |
1-400 |
| Ex.26 |
97 |
106 |
2.54 |
0.00 |
0.86 |
54 |
15.7 |
1-500 |
1-500 |
1-500 |
| Ex.27 |
51 |
256 |
3.00 |
0.00 |
14.70 |
45 |
2.1 |
1-300 |
1-300 |
1-300 |
| Ex.28 |
45 |
80 |
0.00 |
9.94 |
11.40 |
41 |
12.9 |
1-300 |
1-300 |
1-300 |
| Ex.29 |
65 |
356 |
0.07 |
5.42 |
8.59 |
58 |
14.0 |
1-500 |
1-500 |
1-500 |
| Ex.30 |
78 |
321 |
0.00 |
0.16 |
2.45 |
60 |
6.0 |
1-400 |
1-400 |
1-400 |
| Ex.31 |
42 |
264 |
0.00 |
2.25 |
7.26 |
55 |
8.6 |
1-300 |
1-300 |
1-300 |
| Ex.32 |
52 |
180 |
3.40 |
0.40 |
0.47 |
58 |
4.0 |
1-300 |
1-300 |
1-300 |
| Ex.33 |
63 |
76 |
2.80 |
5.90 |
3.00 |
47 |
2.3 |
1-300 |
1-300 |
1-300 |
| Ex.34 |
68 |
195 |
8.70 |
6.00 |
7.00 |
51 |
18.9 |
1-500 |
1-500 |
1-500 |
| Ex.35 |
68 |
195 |
8.70 |
6.00 |
7.00 |
51 |
1.8 |
10-150 |
10-150 |
10-150 |
| Ex.36 |
49 |
84 |
2.65 |
2.87 |
3.26 |
45 |
1.0 |
10-90 |
10-90 |
10-90 |
| Ex.37 |
80 |
389 |
0.00 |
0.00 |
0.00 |
45 |
2.2 |
1-300 |
non |
non |
| Ex.38 |
63 |
76 |
2.80 |
5.90 |
0.02 |
47 |
2.3 |
1-300 |
1-300 |
non |
| Ex.39 |
45 |
80 |
0.00 |
9.94 |
0.08 |
41 |
12.9 |
1-300 |
1-300 |
non |
| C.E.1 |
35 |
65 |
3.45 |
9.94 |
11.40 |
41 |
12.9 |
100-130 |
100-130 |
100-130 |
| C.E.2 |
65 |
17 |
2.54 |
5.42 |
8.59 |
58 |
14.0 |
non** |
non** |
non** |
| C.E.3 |
24 |
44 |
2.40 |
8.40 |
2.70 |
55 |
1.3 |
5-20 |
5-20 |
5-20 |
| C.E.4 |
19 |
68 |
0.07 |
0.2 |
0.07 |
59 |
0.7 |
1-10 |
non |
non |
Note:
* O.C.D.R. = Optimum current density range |
| # G.O.C.D.R. = Gloss optimum current density range |
| + H.C.R.O.C.D.R. = High corrosion resistance optimum current density range |
| ** Plating operation became difficult. |
[0051]
Table 1-4
| Examples and Comparative Examples of phenolsulfonic acid bath |
| |
Tin-plating bath composition (g/l) |
Bath temp. |
Plating solution flow rate |
Matte tinplate (A/dm2) |
| |
Sn ions |
Base acid |
ENSA |
EN |
Fe ions |
(°C) |
(m/sec) |
O.C.D .R.* |
G.O.C .D.R. # |
H.C.R .O.C. D.R.+ |
| Ex.21 |
97 |
85 |
0.07 |
0.07 |
0.40 |
35 |
18.9 |
1-550 |
non |
1-550 |
| Ex.22 |
55 |
289 |
0.00 |
0.00 |
0.13 |
60 |
8.7 |
1-400 |
non |
1-400 |
| Ex.23 |
41 |
128 |
0.13 |
0.00 |
3.45 |
35 |
5.0 |
1-300 |
1-300 |
1-300 |
| Ex.24 |
78 |
391 |
5.46 |
0.00 |
7.54 |
32 |
3.5 |
1-300 |
1-300 |
1-300 |
| Ex.25 |
55 |
24 |
9.80 |
0.08 |
6.12 |
41 |
9.0 |
1-400 |
1-400 |
1-400 |
| Ex.26 |
97 |
106 |
2.54 |
0.00 |
0.86 |
54 |
15.7 |
1-500 |
1-500 |
1-500 |
| Ex.27 |
51 |
256 |
3.00 |
0.00 |
14.70 |
45 |
2.1 |
1-300 |
1-300 |
1-300 |
| Ex.28 |
45 |
80 |
0.00 |
9.94 |
11.40 |
41 |
12.9 |
1-300 |
1-300 |
1-300 |
| Ex.29 |
65 |
356 |
0.07 |
5.42 |
8.59 |
58 |
14.0 |
1-500 |
1-500 |
1-500 |
| Ex.30 |
78 |
321 |
0.00 |
0.16 |
2.45 |
60 |
6.0 |
1-400 |
1-400 |
1-400 |
| Ex.31 |
42 |
264 |
0.00 |
2.25 |
7.26 |
55 |
8.6 |
1-300 |
1-300 |
1-300 |
| Ex.32 |
52 |
180 |
3.40 |
0.40 |
0.47 |
58 |
4.0 |
1-300 |
1-300 |
1-300 |
| Ex.33 |
63 |
76 |
2.80 |
5.90 |
3.00 |
47 |
2.3 |
1-300 |
1-300 |
1-300 |
| Ex.34 |
68 |
195 |
8.70 |
6.00 |
7.00 |
51 |
18.9 |
1-500 |
1-500 |
1-500 |
| Ex.35 |
68 |
195 |
8.70 |
6.00 |
7.00 |
51 |
1.8 |
10-150 |
10-150 |
10-150 |
| Ex.36 |
49 |
84 |
2.65 |
2.87 |
3.26 |
45 |
1.0 |
10-90 |
10-90 |
10-90 |
| Ex.37 |
80 |
389 |
0.00 |
0.00 |
0.00 |
45 |
2.2 |
1-300 |
non |
non |
| Ex.38 |
63 |
76 |
2.80 |
5.90 |
0.02 |
47 |
2.3 |
1-300 |
1-300 |
non |
| Ex.39 |
45 |
80 |
0.00 |
9.94 |
0.08 |
41 |
12.9 |
1-300 |
1-300 |
non |
| C.E.1 |
35 |
65 |
3.45 |
9.94 |
11.40 |
41 |
12.9 |
100-130 |
100-130 |
100-130 |
| C.E.2 |
65 |
17 |
2.54 |
5.42 |
8.59 |
58 |
14.0 |
non** |
non** |
non** |
| C.E.3 |
24 |
44 |
2.40 |
8.40 |
2.70 |
55 |
1.3 |
5-20 |
5-20 |
5-20 |
| C.E.4 |
19 |
68 |
0.07 |
0.2 |
0.07 |
59 |
0.7 |
1-10 |
non |
non |
Note:
* O.C.D.R. = Optimum current density range |
| # G.O.C.D.R. = Gloss optimum current density range |
| + H.C.R.O.C.D.R. = High corrosion resistance optimum current density range |
| ** Plating operation became difficult. |
[0052]
Table 2-1
| Examples and Comparative Examples of methanesulfonic acid bath |
| |
Tin-plating bath composition (g/l) |
Bath temp. |
Plating solution flow rate |
Corrosion-resistant tinplate (A/dm2) |
| |
Sn ions |
Base acid |
Brightener |
Antioxidant |
Fe ions |
(°C) |
(m/sec) |
O.C.D .R.* |
G.O.C .D.R. # |
H.C.R .O.C. D.R.+ |
| Ex. 1 |
45 |
125 |
0.00 |
0.00 |
0.00 |
45 |
4.5 |
5-270 |
non |
non |
| Ex. 2 |
75 |
389 |
0.00 |
0.00 |
4.50 |
45 |
2.3 |
5-270 |
non |
non |
| Ex. 3 |
60 |
22 |
0.00 |
0.00 |
0.01 |
30 |
15.1 |
5-270 |
non |
non |
| Ex. 4 |
98 |
85 |
3.00 |
0.02 |
0.00 |
34 |
18.8 |
5-450 |
non |
non |
| Ex. 5 |
42 |
289 |
0.3 |
9.21 |
0.07 |
65 |
8.5 |
5-270 |
non |
non |
| Ex. 6 |
41 |
128 |
8.99 |
5.22 |
8.20 |
35 |
4.9 |
5-300 |
5-300 |
non |
| Ex. 7 |
85 |
391 |
5.62 |
1.26 |
0.00 |
32 |
3.7 |
5-300 |
5-300 |
non |
| C.E.1 |
34 |
66 |
3.85 |
9.84 |
0.00 |
45 |
11.9 |
100-120 |
100-120 |
100-120 |
| C.E.2 |
64 |
15 |
2.59 |
5.62 |
9.49 |
55 |
14.0 |
non** |
non** |
non** |
| C.E.3 |
22 |
44 |
3.40 |
7.40 |
2.50 |
55 |
1.6 |
10-20 |
10-20 |
10-20 |
| C.E.4 |
18 |
66 |
0.06 |
0.1 |
0.06 |
55 |
0.4 |
3-10 |
non |
non |
Note:
* O.C.D.R. = Optimum current density range |
| # G.O.C.D.R. = Gloss optimum current density range |
| + H.C.R.O.C.D.R. = High corrosion resistance optimum current density range |
| ** Plating operation became difficult to practice. |
[0053]
Table 2-2
| Examples and Comparative Examples of methanesulfonic acid bath |
| |
Tin-plating bath composition (g/l) |
Bath temp. |
Plating solution flow rate |
Matte (A/dm2) |
tinplate |
| |
Sn ions |
Base acid |
Brightener |
Antioxidant |
Fe ions |
(°C) |
(m/sec) |
O.C.D .R.* |
G.O.C .D.R. # |
H.C.R .O.C. D.R.+ |
| Ex. 1 |
45 |
125 |
0.00 |
0.00 |
0.00 |
45 |
4.5 |
5-270 |
non |
non |
| Ex. 2 |
75 |
389 |
0.00 |
0.00 |
4.50 |
45 |
2.3 |
5-270 |
non |
non |
| Ex. 3 |
60 |
22 |
0.00 |
0.00 |
0.01 |
30 |
15.1 |
5-270 |
non |
non |
| Ex. 4 |
98 |
85 |
3.00 |
0.02 |
0.00 |
34 |
18.8 |
5-450 |
non |
non |
| Ex. 5 |
42 |
289 |
0.3 |
9.21 |
0.07 |
65 |
8.5 |
5-270 |
non |
non |
| Ex. 6 |
41 |
128 |
8.99 |
5.22 |
8.20 |
35 |
4.9 |
5-300 |
5-300 |
non |
| Ex. 7 |
85 |
391 |
5.62 |
1.26 |
0.00 |
32 |
3.7 |
5-300 |
5-300 |
non |
| C.E.1 |
34 |
66 |
3.85 |
9.84 |
0.00 |
45 |
11.9 |
100-120 |
100-120 |
100-120 |
| C.E.2 |
64 |
15 |
2.59 |
5.62 |
9.49 |
55 |
14.0 |
non** |
non** |
non** |
| C.E.3 |
22 |
44 |
3.40 |
7.40 |
2.50 |
55 |
1.6 |
10-20 |
10-20 |
10-20 |
| C.E.4 |
18 |
66 |
0.06 |
0.1 |
0.06 |
55 |
0.4 |
3-10 |
non |
non |
Note:
* O.C.D.R. = Optimum current density range |
| # G.O.C.D.R. = Gloss optimum current density range |
| + H.C.R.O.C.D.R. = High corrosion resistance optimum current density range ** Plating
operation became difficult to practice. |
1. A method for tin-plating, comprising plating a steel sheet with tin in a tin-plating
bath containing from 40 to 100 g/l of Sn ions, the relative speed difference between
the steel sheet to be plated and the plating solution being held at 2 to 20 m/sec,
the plating being operated at an optimum current density the variation width of which
is at least 80 A/dm2.
2. The method for tin-plating according to claim 1, wherein the plating bath comprises
40 to 100 g/l of Sn ions and 20 to 400 g/l of phenolsulfonic acid.
3. The method for tin-plating according to claim 1, wherein the plating bath comprises
40 to 100 g/l of Sn ions and 20 to 400 g/l of phenolsulfonic acid and further a brightener
and/or an antioxidant.
4. The method for tin-plating according to claim 1, wherein the plating bath comprises
40 to 100 g/l of Sn ions, 0.1 to 15 g/l of Fe ions and 20 to 400 g/l of phenolsulfonic
acid.
5. The method for tin-plating according to claim 1, wherein the plating bath comprises
40 to 100 g/l of Sn ions, 0.1 to 15 g/l of Fe ions and 20 to 400 g/l of phenolsulfonic
acid, and further a brightener and/or antioxidant.
6. The method for tin-plating according to claim 3, wherein the plating bath comprises,
as the brightener 0.1 to 10 g/l of ethoxylated α-naphtholsulfonic acid and/or 0.1
to 10 g/l of ethoxylated α-naphthol.
7. The method for tin-plating according to claim 5, wherein the plating bath comprises
as the brightener 0.1 to 10 g/l of ethoxylated α-naphtholsulfonic acid and/or 0.1
to 10 g/l of ethoxylated α-naphthol.
8. The method for tin-plating according to claim 1, wherein the plating bath comprises
40 to 100 g/l of Sn ions and 20 to 400 g/l of methanesulfonic acid.
9. The method for tin-plating according to claim 1, wherein the plating bath comprises
40 to 100 g/l of Sn ions and 20 to 400 g/l of methanesulfonic acid, and further 0.1
to 10 g/l of a brightener and/or 0.1 to 10 g/l of an antioxidant.
10. The method for tin-plating according to claim 1, wherein the plating bath comprises
40 to 100 g/l of Sn ions, 40 to 300 g/l of β-alkanolslulfonic acid which has a hydroxyl
group at the β-position and which is typically represented by 2-hyroxyethan-1-sulfonic
acid and a brightener.
11. The method for tin-plating according to claim 1, wherein the variation width of the
optimum current density is at least 250 A/dm2.
12. The method for tin-plating according to claim 1, wherein the variation width of the
optimum current density is at least 350 A/dm2.
13. A tin-plating bath comprising 40 to 100 g/l of Sn ions and 20 to 400 g/l of phenolsulfonic
acid.
14. The tin-plating bath according to claim 13, wherein the tin-plating bath comprises
40 to 100 g/l of Sn ions and 20 to 400 g/l of phenolsulfonic acid, and further a brightener
and/or an antioxidant.
15. The tin-plating bath according to claim 13, wherein the tin-plating bath comprises
40 to 100 g/l of Sn ions, 0.1 to 15 g/l of Fe ions and 20 to 400 g/l of phenolsulfonic
acid.
16. The tin-plating bath according to claim 13, wherein the tin-plating bath comprises
40 to 100 g/l of Sn ions, 0.1 to 15 g/l of Fe ions and 20 to 400 g/l of phenolsulfonic
acid, and further a brightener and/or an antioxidant.
17. The tin-plating bath according to claim 14, wherein the tin-plating bath comprises
as the brightener 0.1 to 10 g/l of ethoxylated α-naphtholsulfonic acid and/or 0.1
to 10 g/l of ethoxylated α-naphthol.
18. The tin-plating bath according to claim 16, wherein the tin-plating bath comprises
as the brightener 0.1 to 10 g/l of ethoxylated α-naphtholsulfonic acid and/or 0.1
to 10 g/l of ethoxylated α-naphthol.
19. A tin-plating bath comprising 40 to 100 g/l of Sn ions and 20 to 400 g/l of methanesulfonic
acid.
20. The tin-plating bath according to claim 19, wherein the tin-plating bath comprises
40 to 100 g/l of Sn ions and 20 to 400 g/l of methanesulfonic acid, and further 0.1
to 10 g/l of a brightener and/or 0.1 to 10 g/l of an antioxidant.
21. A tin-plating bath comprising 40 to 100 g/l of Sn ions, 40 to 300 g/l of β-alkanolslulfonic
acid having a hydroxyl group at the β-position typically represented by 2-hyroxyethane-1-sulfonic
acid, and a brightener.