[0001] The present invention relates to a method for opening an outermost packaging bag
of an ordered store of flat-laid bags of the type having bag walls made of flexible
plastic foil.
[0002] In connection with packaging of goods in plastic bags it is known to design bags
with a side portion extending some distance beyond the edge of the bag at its throat,
suspension holes being provided in the extended portion. From a store of such bags
suspended from horizontal rods it is possible to grip the front bag along the non-extended
edge, which will naturally be slightly everted from the store and thus freely accessible
for a gripper.
[0003] For opening of the top bag in a store of such bags arranged horizontally, an apparatus
is known from DE-A1-195 10 669, in which the extended throat portion of the lower
wall of the top bag facing the store is restrained against the bag store by a jaw-like
holder while the upper wall is gripped by a gripper with movable jaws.
[0004] In an envelope opening method described in US-A-5,651,238, the front of an envelope
with an open flap extending in the same plane is restrained by a stationary vacuum
suction device with a plane suction surface while the back of the envelope is lifted
by means of a movable vacuum cup.
[0005] However, when packaging certain goods, such as fruit and vegetables, it is desired
to use ordinary bags having a substantially straight edge without any extension of
one bag wall beyond the other at the bag throat. In this type of bags a vertically
suspended bag store will exhibit no everted edge part of the outward bag wall that
can be gripped by a gripper brought into contact with the inner surface of the bag
wall.
[0006] Against this background the object of the invention is to provide a method of the
type stated above, which permits a secure and simple opening of the outermost bag
of a bag store, whether it consists of bags of the design with an extended side portion
or bags having no everted extended portion of one bag wall in relation to the other.
[0007] To obtain this object, the method according to the invention is characterized in
that a vacuum is selectively applied at at least one local area of the outward wall
of the bag near the throat edge for lifting free the said local area without movement
of the opposite inward bag wall while the outermost bag is restrained against the
store, and that the area lifted free is restrained by clamping so that at subsequent
release of its restraint against the bag store the outward bag side can be moved away
from the internal wall.
[0008] Through the suction applied in the method according to the invention to a local area
of the outward wall of the outermost bag while the bag is restrained against the bag
store, the outward wall is securely lifted free of the inward wall so that the area
lifted free can be gripped and restrained at the subsequent clamping. When restraint
of the outward bag wall against the bag store is then released, the outward wall can
be moved away from the bag store while its inward wall will not accompany it due to
the force of adhesion to the subsequent bag in the bag store.
[0009] Thus secure opening is obtained also of bags of the above type where it is not possible
to insert a gripper into the bag throat at the back of the outward bag wall.
[0010] In a suitable embodiment of the method, said restraint, lifting free and clamping
are performed by means of a reciprocating gripping device movable in relation to the
bag store and arranged substantially at right angles to said outward wall, the gripping
device having a selectively actuatable vacuum suction device set back from an abutment
surface for restraining said outward wall and a selectively actuatable clamping device
for clamping the area lifted free by means of the vacuum cup against said abutment
surface, whereby the vacuum suction device is actuated in a first end position of
the reciprocating movement of the gripping device with the outward bag wall restrained
against the bag store, while release of the clamping device takes place in a second
end position in which the outward bag wall has been moved away from the bag store
while the inward bag wall is restrained against the bag store during the entire movement
from the first to the second end position.
[0011] In this connection, actuation of the clamping device and subsequent cessation of
the application of the vacuum can suitably be effected during the movement of the
gripping device away from the first towards the second end position in an intermediate
position in which the bag area lifted free has been moved a distance away from the
bag store.
[0012] In an especially preferred embodiment of the method, restraint of the inward bag
wall against the bag store as well as restraint of the outward bag wall by means of
said abutment surface and clamping device are effected over a narrow elongated surface
extending in parallel with the throat edge of the bag over a substantial part of the
bag width so that in the second end position the throat of the bag assumes a substantially
rectangular shape with stretched throat edges.
[0013] To carry out the method, the invention provides an apparatus comprising means for
restraining a store of packaging bags with bag walls made of flexible plastic foil
in a flat-laid condition and with aligned throat edges of the bag walls, which apparatus
is characterized in that a reciprocating gripping device movable in relation to the
bag store and arranged substantially at right angles to the outward side of the bag
store comprises an abutment surface for external restraint of the outermost bag against
the bag store in a first end position of the gripping device, a selectively actuatable
vacuum suction device set back in relation to said abutment surface and adapted for
lifting said local area of the external bag wall of the outermost bag free of the
opposite bag wall in said first end position, and a selectively actuatable clamping
device arranged in operative cooperation with said abutment surface and vacuum suction
device for clamping the lifted local area of the external bag wall against said abutment
surface during the movement of the gripping device from the first end position towards
a second end position in which the outward wall of the outermost bag has been moved
away from the inward wall while the latter is restrained against the bag store.
[0014] Suitable embodiments of this apparatus are stated in claims 6 and 7.
[0015] The invention will now be described in further detail below with reference to the
schematic drawing, in which
Figs. 1, 2 and 3 are top views illustrating three consecutive phases of carrying out
the method according to the invention, and
Figs. 4 to 6 are schematic top illustrations of a preferred embodiment of a reciprocating
gripping device in the apparatus according to the invention.
[0016] In Figs. 1 to 3, a store or stack 1 of flat-laid bags provided with holes (not shown)
for the purpose near their upward throats are suspended in a vertical position from
rods 3.
[0017] A reciprocating gripping device 5 capable of moving towards and away from the bag
store 1 substantially at right angles to the plane of the outermost bag 2 comprises
a relatively narrow elongated abutment surface 6 which, in the first end position
of the movement of the gripping device 5 shown in Fig. 2, restrains the outward side
4 of the outermost bag 2 against the bag store.
[0018] A selectively actuatable vacuum suction device comprises a suction channel 7 connected
to a vacuum source (not shown) via a controlled valve (also not shown) and opening
into a wall portion 8 of the gripping device 5 set back in relation to the abutment
surface 6.
[0019] The gripping device 5 also comprises a selectively actuatable clamping device comprising,
in the schematic design shown, a swingable clamping jaw 9, which can be swung by means
of a control mechanism in the form of, for example, a hydraulic actuator 10 from an
inactive position shown in Fig. 2 to the active position shown in Fig. 3, in which
the jaw is brought into abutment on the wall portion 8 into which the suction channel
7 opens.
[0020] Fig. 1 shows the gripping device 5 during movement towards the first end position
shown in Fig. 2, in which the abutment surface 6 has been brought into abutment on
the outward wall 4 of the outermost bag 2, and the vacuum suction device with the
suction channel 7 is actuated as indicated by an arrow 11, whereby a local area 12
of the outward bag wall 4 immediately below the abutment surface 6 is sucked against
the set-back wall portion 8, while the clamping jaw 9 is still in its inactive position.
[0021] By the movement illustrated in Fig. 3 of the reciprocating gripping device 5 in the
opposite direction indicated by an arrow 12 towards a second end position (not shown),
the clamping jaw 9 is actuated for clamping the sucked local area 12 of the outward
bag wall 4 against the wall portion 8, while the vacuum suction device is deactuated.
[0022] As it appears in further detail from the following, to ensure that the opposite inward
wall of the outermost bag 2 remains in contact with the bag store as a consequence
of the natural force of adhesion to the subsequent bag, the clamping jaw is suitably
only actuated when the area 12 of the outward bag wall sucked locally has been moved
some distance away from the bag store 1, that is, in an intermediate position of the
gripping device during its movement from the first towards the second end position.
[0023] The reciprocating movement of the gripping device 5 can be produced by means of a
conventional driving assembly with a suitable control system to control the movement
of the individual parts and ensure suitable abutment pressure of the abutment surface
6 on the outermost bag 2 in the first end position.
[0024] By arranging a pressurized air assembly 13 in connection with the throat of the bag
2 lifted free, as shown in Fig. 3, an injection of air into the bag can be provided
to support the opening of the bag. This may be of importance, especially in case of
bags that are impermeable and have no air holes.
[0025] In the preferred embodiment shown in Figs. 4 to 6, the gripping device 14 is arranged
with the abutment surface 15 extending in parallel with the upward throat of the outermost
bag 16 and at a short distance therefrom. The abutment surface 15 is made to have
such length that it extends over a substantial part of the width of the bag 16 corresponding
to the distance between the suspension rods 17 for the bag store 18.
[0026] At the ends of the abutment surface 15, recesses 19 are formed with wall portions
20 which are set back in relation to the contact surface of the abutment surface 15
and into which the suction channel 21 opens. The clamping device comprises two movable
clamping jaws 22 which are swingable towards each other in connection with a joint
hydraulic actuator 22a, through which the clamping jaws 22 can be moved from the inactive
position shown in Fig. 4, in which local areas 23 of the outward wall 24 of the bag
16 are sucked against the wall portions 20, to the active position shown in Fig. 5
for clamping the local areas 23 of the bag wall 24 against the set-back wall portions
20 at the recesses 19.
[0027] As shown in Fig. 6, the result of this design of the gripping device is that the
throat of the outermost bag 16 with the outward bag wall 24 lifted free assumes a
substantially rectangular shape with two parallel sides formed by the part of the
bag wall 24 restrained by the clamping jaws 22 and the opposite part of the inward
bag wall 25 located between the suspension rods 17 and still restrained against the
bag store 18, and two parallel sides 26 and 27 extending substantially at right angles
to the bag store so that, as explained below, they are easily accessible for gripping
by a bag feeder in a bag feeding system.
[0028] The bag 16 is now ready for filling with the products to be packaged. The filling
can be effected by means of conventional filling equipment in direct connection with
the apparatus according to the invention, i.e., without moving the bag from the position
shown in Fig. 6, or it may be effected in a packaging machine with several work stations
comprising a filling station separated from the apparatus according to the invention,
to which the bag is moved from the position shown in Fig. 6 by means of a movable
bag feeder.
1. A method for opening an outermost packaging bag (2, 16) of an ordered store (1, 18)
of flat-laid bags of the type having bag walls made of flexible plastic foil, characterized in that a vacuum is selectively applied at at least one local area (12, 23) of the
outward wall (4, 24) of the bag (2, 16) near the throat edge for lifting free the
said local area (12, 23) without movement of the opposite inward bag wall while the
outermost bag (2, 16) is restrained against the store (1, 18), and that the area (12,
23) lifted free is restrained by clamping so that at subsequent release of its restraint
against the bag store (1, 18) the outward bag side (4, 24) can be moved away from
the internal wall.
2. A method according to claim 1, characterized in that said restraint, lifting free and clamping are performed by means of a reciprocating
gripping device (5, 14) movable in relation to the bag store (1, 18) and arranged
substantially at right angles to said outward wall, the gripping device having a selectively
actuatable vacuum suction device (7, 21) set back from an abutment surface (6, 15)
for restraining said outward wall (4, 24) and a selectively actuatable clamping device
(9, 22) for clamping the area (12, 23) lifted free by means of the vacuum suction
device against said abutment surface (6, 15), whereby the vacuum suction device is
actuated in a first end position of the reciprocating movement of the gripping device
(5, 14) with the outward bag wall (4, 24) restrained against the bag store, while
release of the clamping device (9, 22) takes place in a second end position in which
the outward bag wall (4, 24) has been moved away from the bag store (1, 18) while
the inward bag wall is restrained against the bag store during the entire movement
from the first to the second end position.
3. A method according to claim 2, characterized in that actuation of the clamping device (9, 22) and subsequent cessation of the
application of the vacuum are effected during the movement of the gripping device
(5, 14) away from the first towards the second end position in an intermediate position
in which the bag area (12, 23) lifted free has been moved a distance away from the
bag store (1, 18).
4. A method according to claim 2 or 3, characterized in that restraint of the inward bag wall against the bag store as well as restraint
of the outward bag wall by means of said abutment surface (6, 15) and clamping device
(9, 22) are effected over a narrow elongated surface extending in parallel with the
throat edge of the bag (2, 16) over a substantial part of the bag width so that in
the second end position the throat of the bag assumes a substantially rectangular
shape with stretched throat edges.
5. An apparatus for carrying out the method according to any one of claims 1 to 4, comprising
means (3, 17) for restraining a store (1, 18) of packaging bags with bag walls made
of flexible plastic foil in a flat-laid condition and with aligned throat edges of
the bag walls, characterized in that a reciprocating gripping device (5, 14) movable in relation to the bag store
and arranged substantially at right angles to the outward side of the bag store (1,
18) comprises an abutment surface (6, 15) for external restraint of the outermost
bag (2, 16) against the bag store (1, 18) in a first end position of the gripping
device (5, 14), a selectively actuatable vacuum suction device (7, 21) set back in
relation to said abutment surface and adapted for lifting said local area (12, 23)
of the outward bag wall (4, 24) of the outermost bag (2, 16) free of the opposite
bag wall in said first end position, and a selectively actuatable clamping device
(9, 22) arranged in operative cooperation with said abutment surface (6, 15) and vacuum
suction device (7, 21) for clamping the lifted local area (12, 23) of the external
bag wall (4, 24) against said abutment surface (6, 15) during the movement of the
gripping device (5, 14) from the first end position towards a second end position,
in which the outward wall (4, 24) of the outermost bag (2, 16) has been moved away
from the inward wall while the latter is restrained against the bag store (1, 18).
6. An apparatus according to claim 5, characterized in that the abutment surface (6, 15) of the gripping device (5, 14) comprises a relatively
narrow elongated surface of abutment, while the vacuum suction device comprises at
least one vacuum channel (7, 21) opening out in a wall portion (8, 20) set back from
the abutment surface and extending substantially in parallel therewith, and the clamping
device comprises a clamping jaw (9, 22) swingable in relation to the abutment surface
and said wall portion (8, 20), which jaw is brought, by actuation of the clamping
device, from an inactive position to a clamping position in which the outward bag
wall (4, 24) is clamped against said wall portion (8, 20).
7. An apparatus according to claim 6, characterized in that the abutment surface of the gripping device (14) extends in parallel with
the throat edges of the outermost bag at a short distance therefrom and over a substantial
part of the bag width, and that means (17) for restraining the bag store are designed
for point-wise restraint of the outermost bag (16) at points substantially in alignment
with the ends of the abutment surface, the vacuum suction device comprising two vacuum
channels (21) opening out in respective wall portions (20) at the ends of the abutment
surface and the two clamping jaws (22) of the clamping device, said jaws being swingable
in a plane parallel with the longitudinal direction of the abutment surface.