(19)
(11) EP 0 763 096 B1

(12) EUROPEAN PATENT SPECIFICATION

(45) Mention of the grant of the patent:
15.12.1999 Bulletin 1999/50

(21) Application number: 95919235.2

(22) Date of filing: 18.05.1995
(51) International Patent Classification (IPC)6C11D 3/39, C11D 1/10
(86) International application number:
PCT/US9506/296
(87) International publication number:
WO 9533/043 (07.12.1995 Gazette 1995/52)

(54)

BLEACH COMPOSITIONS COMPRISING OLEOYL SARCOSINATE SURFACTANTS

OLEOYLSARCOSINATTENSIDE ENTHALTENDE BLEICHMITTELZUSAMMENSETZUNGEN

COMPOSITIONS DE BLANCHIMENT COMPRENANT DES TENSIOACTIFS DE TYPE SARCOSINATE D'OLEOYLE


(84) Designated Contracting States:
AT BE CH DE DK ES FR GB GR IE IT LI LU NL PT SE

(30) Priority: 01.06.1994 US 252040

(43) Date of publication of application:
19.03.1997 Bulletin 1997/12

(73) Proprietor: THE PROCTER & GAMBLE COMPANY
Cincinnati, Ohio 45202 (US)

(72) Inventors:
  • POWELL, Suzanne
    Newcastle Upon Tyne NE3 1YX (GB)
  • VERMOTE, Christian, Leo, Marie
    B-9052 Zwijnaarde (BE)
  • INGRAM, Barry, Thomas
    Tyne & Wear NE26 1JE (GB)

(74) Representative: Peet, Jillian Wendy et al
Procter & Gamble Technical Centres Limited, Whitley Road, Longbenton
Newcastle upon Tyne NE12 9TS
Newcastle upon Tyne NE12 9TS (GB)


(56) References cited: : 
EP-A- 0 634 483
EP-A- 0 659 876
WO-A-92/13798
US-A- 4 772 424
EP-A- 0 639 639
EP-A- 0 672 749
GB-A- 459 039
US-A- 5 244 593
   
  • DATABASE WPI Section Ch, Week 8038 Derwent Publications Ltd., London, GB; Class D25, AN 80-66785C & JP,A,55 102 697 ( JOHNSON KK) , 7 August 1980
   
Note: Within nine months from the publication of the mention of the grant of the European patent, any person may give notice to the European Patent Office of opposition to the European patent granted. Notice of opposition shall be filed in a written reasoned statement. It shall not be deemed to have been filed until the opposition fee has been paid. (Art. 99(1) European Patent Convention).


Description

TECHNICAL FIELD



[0001] The present invention relates to cleaning and bleaching compositions which employ oleoyl sarcosinate surfactants to boost performance. Bleaching, fabric laundering, automatic dishwashing and sanitizing compositions with improved oxygen bleach activity are provided.

BACKGROUND OF THE INVENTION



[0002] It is common practice for formulators of cleaning compositions to include bleaching agents such as sodium perborate or sodium percarbonate in such compositions for their bleach effect. Such bleaches are widely recognized for their ability to remove various stains and soils from fabrics. In like manner, formulators of automatic dishwashing compositions have found that various bleaching agents can assist in the removal of tea stains, proteinaceous soils, from dishware. Various fabric bleach and/or pre-soaking compositions also comprise percarbonate or perborate bleaches.

[0003] Unfortunately, many bleaching agents do not function optimally under all usage conditions. As a general proposition, perborate and percarbonate bleaches are more effective in hot water than in cold. Yet, many consumers now conduct fabric laundering and other cleaning operations under moderate-to-cold water temperatures (below about 60°C). To improve the performance of perborate and percarbonate bleaches, manufacturers have turned to the so-called "bleach activators". Such activators typically comprise organic molecules which interact with perborate or percarbonate to release "per-acid" bleaching species. The combination of bleach-plus-activator functions well over a wide range of water temperatures and usage conditions. It is also known that various transition metal cations, such as manganese, have the potential to function as bleach activators, presumably by virtue of their catalytic interaction with peroxide or per-acid bleaching species.

[0004] Unfortunately, many peracids, bleach activators and transition metal catalysts can cause fabric damage. Without being limited by theory, it is believed that fabric damage from bleaching compounds is due to the precipitation of the activators and catalysts onto fabrics which causes fabric damage upon radical formations with hydrogen peroxide. Likewise, the bleaching species may precipitate onto the fabrics and cause isolated spotting and fabric damage. Fabric damage can be particularly dramatic at lower temperatures because many of the peracids, activators and catalysts solubilize more slowly at colder temperatures and, therefore, readily precipitate upon the fabric surfaces.

[0005] It has now been discovered that bleach compositions comprising oleoyl sarcosinate surfactant can be used to provide effective, improved bleaching. Further, these compositions seem to deter fabric damages caused by the peracids, catalysts and bleach activators. Without being limited by theory, it is believed that the oleoyl sarcosinate is particularly effective at solubilizing the bleaching compounds and dispersing it throughout the wash liquor, especially at cooler temperatures (less than 60°C). Thus, the precipitation of bleaching compounds in the wash liquor is reduced.

[0006] Accordingly, it is an object of the present invention to provide improved cleaning and bleaching compositions using bleaching compounds and oleoyl sarcosinate surfactants. It is another object herein to provide a means for removing soils and stains from fabrics and dishware using the bleaching systems and oleoyl sarcosinate of this invention. The compositions also provide excellent color care for dyed fabrics and excellent skin mildness for handwash operations. These and other objects are secured herein, as will be seen from the following disclosures.

BACKGROUND ART



[0007] Oleoyl sarcosinate is described in the following patents and publications: U.S. 2,542,385, U.S. 3,402,990; U.S. 3,639,568; U.S. 4,772,424; U.S. 5,186,835; European Patent Publication 505,129; British Patent Publication 1,211,545; Japanese Patent Publication 39/232194; Japanese Patent Publication 62/295997; Japanese Patent Publication 02/180811, and Chemical Abstracts Service abstracts No.s 61:3244q, 70:58865x, and 83:181020p. Japanese application JP 55-102697A describes oleoyl sarcosinate in compositions containing percarbonate bleach.

[0008] The use of manganese with various complex ligands to enhance bleaching is reported in the following United States Patents: 4,430,243, 4,728,455; 5,246,621, 5,244,594; 5,284,944; 5,194,416, 5,246,612, 5,256,779, 5,280,117, 5,274,147; 5,153,161; 5,227,084; 5,114,606; 5,114,611. See also: EP 549,271 A1, EP 544,490 A1; EP 549,272 A1; and EP 544,440 A2.

[0009] The use of amido-derived bleach activators in laundry detergents is described in U.S. Patent 4,686,063 and U.S. Patent 4,634,551. Another class of bleach activators comprises the benzoxazin-type activators disclosed by Hodge et al in U.S. Patent 4,966,723, issued October 30, 1990. Coated bleach percuscors are disclosed in WO 92/13798.

SUMMARY OF THE INVENTION



[0010] The present invention encompasses bleach compositions comprising oleoyl sarcosinate surfactant and a specific bleaching agent, namely a bleaching composition comprising bleaching compound capable of yielding hydrogen peroxide in an aqueous liquor and from 0.1% to 55% by weight of oleoyl sarcosinate surfactant and comprising one or more bleach activators, wherein said bleach activators are members selected from the group consisting of:

a) alkanoyloxybenzenesulfonate bleach activators;

b) tetraacetylethylenediamine;

c) an amido-derived bleach activator of the general formula

or mixtures thereof, wherein R1 is an alkyl, aryl, or alkaryl group containing from 1 to 14 carbon atoms, R2 is an alkylene, arylene or alkarylene group containing from 1 to 14 carbon atoms, R5 is H or an alkyl, aryl or alkaryl group containing from 1 to 10 carbon atoms and L is a leaving group;

d) a benzoxazin-type bleach activator of the formula

wherein R1 is H, alkyl, alkaryl, aryl, arylalkyl, and wherein R2, R3, R4, and R5 may be the same or different substituents selected from H, halogen, alkyl, alkenyl, aryl, hydroxyl, alkoxyl, amino, alkylamino, -COOR6, wherein R6 is H or an alkyl group and carbonyl functions;

e) N-acyl lactam bleach activators of the formula:

wherein n is from 0 to 8, preferably from 0 to 2, and R6 is H, an alkyl, aryl, alkoxyaryl or alkaryl group containing from 1 to 12 carbons, or a substituted phenyl group containing from 6 to 18 carbon atoms, and

f) mixtures of a), b) and c).



[0011] The present invention encompasses bleach compositions comprising oleoyl sarcosinate surfactant, a bleaching agent, especially a bleach which is a member selected from the group consisting of H2O2, perborate, percarbonate persulfate and peracid bleaches, and one or more selected bleach activators. Preferred bleaching agents comprise percarbonate or perborate bleach, or mixtures thereof. Preferred bleach activators are selected from acyl lactam-type activators, amido-derived activators, benzoaxin-type activators, tetraacetylethylene-diamine (TAED), alkanoyloxybenzenesulfonates, including nonanoyloxybenzene-sulfonate (NOBS), and benzoyloxybenzenesulfonate (BOBS), and mixtures thereof. Peracids may also be included in the present compositions. Suitable peracids include amido peracids, cationic peracids, nonylamide of peroxyadipic acid (NAPAA), and mixtures thereof.

[0012] Additionally, the present invention further encompasses bleach compositions comprising oleoyl sarcosinate surfactant, a bleaching agent, one or more selected bleach activators, and a catalytically-effective amount of one or more bleach catalysts, especially metal bleach catalysts.

[0013] Preferred activators which are optionally employed in the present invention include benzoyl caprolactam, nonanoyl caprolactam, benzoyl valerolactam, nonanoyl valerolactam, 3,5,5-trimethylhexanoyl caprolactam, 3,5,5-trimethyl-hexanoyl valerolactam, octanoyl caprolactam, octanoyl valerolactam, decanoyl caprolactam, decanoyl valerolactam, undecenoyl caprolactam, undecenoyl valerolactam, (6-octanamidocaproyl)oxybenzenesulfonate, (6-nonanamidocaproyl)-oxybenzenesulfonate, (6-decanamidocaproyl)oxybenzenesulfonate, nonanoyloxy-benzenesulfonate, benzoyloxybenzenesulfonate, tetraacetylethyl-enediamine, and mixtures thereof. Examples of highly preferred substituted benzoyl lactams include methylbenzoyl caprolactam, methylbenzoyl valerolactam, ethylbenzoyl caprolactam, ethylbenzoyl valerolactam, propylbenzoyl caprolactam, propylbenzoyl valerolactam isopropylbenzoyl caprolactam, isopropylbenzoyl valerolactam, butylbenzoyl caprolactam, butylbenzoyl valerolactam; tert-butylbenzoyl caprolactam, tert-butylbenzoyl valerolactam, pentylbenzoyl caprolactam, pentylbenzoyl valerolactam, hexylbenzoyl caprolactam, hexylbenzoyl valerolactam, ethoxybenzoyl caprolactam, ethoxybenzoyl valerolactam, propoxybenzoyl caprolactam, propoxy-benzoyl valerolactam, isopropoxybenzoyl caprolactam, isopropoxybenzoyl valero-lactam, butoxybenzoyl caprolactam, butoxybenzoyl valerolactam, tert-butoxy-benzoyl caprolactam, tert-butoxybenzoyl valerolactam, pentoxybenzoyl capro-lactam, pentoxybenzoyl valerolactam, hexoxybenzoyl caprolactam, hexoxybenzoyl valerolactam, 2,4,6-trichlorobenzoyl caprolactam, 2,4,6-trichlorobenzoyl valerolactam, pentafluorobenzoyl caprolactam, pentafluorobenzoyl valerolactam, dichlorobenzoyl caprolactam, dimethoxybenzoyl caprolactam, 3-chlorobenzoyl caprolactam, 2,4-dichlororbenzoyl caprolactam, pentafluorobenzoyl caprolactam, pentafluorobenzoyl valerolactam, dichlorobenzoyl valerolactam, dimethoxybenzoyl valerolactam, 3-chlorobenzoyl valerolactam, 2,4-dichlorobenzoyl valerolactam, terephthaloyl divalerolactam, 4-nitrobenzoyl capro-lactam, 4-nitrobenzoyl valerolactam, dinitrobenzoyl caprolactam, dinitrobenzoyl valerolactam, and mixtures thereof.

[0014] Particularly preferred are bleach activators selected from the group consisting of benzoyl caprolactam, benzoyl valerolactam, nonanoyl caprolactam, nonanoyl valerolactam, 4-nitrobenzoyl caprolactam, 4-nitrobenzoyl valerolactam, octanoyl caprolactam, octanoyl valerolactam, decanoyl caprolactam, decanoyl valerolactam, undecenoyl caprolactam, undecenoyl valerolactam, 3,5,5-trimethyl-hexanoyl caprolactam, 3,5,5-trimethylhexanoyl valerolactam, dinitrobenzoyl capro-lactam, dinitrobenzoyl valerolactam, (6-octanamidocaproyl)oxybenzenesulfonate, (6-nonanamidocaproyl)oxybenzenesulfonate, (6-decanamidocaproyl)oxybenzenesulfonate, nonanoyloxybenzenesulfonate, benzoyloxybenzenesulfonate, tetraacetylethylenediamine, and mixtures thereof.

[0015] Preferably, the molar ratio of hydrogen peroxide yielded by the peroxygen bleaching compound to bleach activator is greater than 1.0. Most preferably, the molar ratio of hydrogen peroxide to bleach activator is at least 1.5.

[0016] Preferred compositions herein are those wherein the bleach catalyst is a metal-based catalyst.

[0017] The invention also encompasses detergent compositions, especially laundry detergents, comprising otherwise conventional surfactants and other detersive ingredients.

[0018] The invention also encompasses detergent or bleach compositions comprising oleoyl sarcosinate surfactant, a bleaching agent, and a catalytically effective amount of a water-soluble manganese salt.

[0019] The invention also encompasses a method for improving the bleaching performance of oxygen or per-acid bleach compositions, comprising adding thereto oleoyl sarcosinate surfactant in the presence of selected ligands and a catalytically effective amount of manganese cations. This provides a method for removing stains from fabrics, comprising contacting said fabrics with an aqueous medium comprising said compositions.

[0020] All percentages, ratios and proportions herein are by weight, unless otherwise specified.

DETAILED DESCRIPTION OF THE INVENTION


1. Oleoyl Sarcosinate



[0021] The present invention compositions comprise oleoyl sarcosinate, in its acid and/or salt form selected as desired for the compositions and uses herein, having the following formula:

wherein M is hydrogen or a cationic moiety. Preferred M are hydrogen and alkali metal salts, especially sodium and potassium. Oleoyl sarcosinate is commercially available, for example as Hamposyl O supplied by W. R. Grace & Co. Bleaching compositions according to the present invention comprise from 0.1% to 55%, preferably from 1% to 20%, and most preferably from 3% to 15%, of oleoyl sarcosinate by weight of the composition.

[0022] In addition to the commercially-available oleoyl sarcosinate, oleoyl sarcosinate useful herein can also preferably be prepared from the ester (preferably the methyl ester) of oleic acid and a sarcosine salt (preferably the sodium salt) under anhydrous reaction conditions in the presence of a base catalyst with a basicity equal to or greater than alkoxide catalyst (preferably sodium methoxide) For example, the reaction may be illustrated by the scheme :



[0023] This salt may optionally be neutralized to form the oleoyl sarcosinate in its acid form.

[0024] The preferred method for preparing oleoyl sarcosinate is conducted at a temperature from 80°C to 200°C, especially from 120°C to 200°C. It is preferred to conduct the reaction without solvent although alcohol solvents which have a boiling point of at least 100°C and are stable to the reaction conditions (ie. glycerol is not acceptable) can be used. The reaction may proceed in 85% yield with a molar ratio of methyl ester reactant to sarcosine salt reactant to basic catalyst of 1:1:0.05-0.2.

[0025] Methyl ester mixtures derived from high oleic content natural oils (preferably having at least 60%, more preferably at least 75%, and most preferably at least 90% oleic content) are especially preferred as starting materials. Examples include high-oleic sunflower and rapeseed/canola oil. In addition, a high-oleic methyl ester fraction derived from either palm kernel oil or tallow is acceptable. It is to be understood that such oils typically will contain some levels of impurities, including some fatty acid impurities that may be converted to sarcosinate compounds by this synthesis method. For example, commodity canola/rapeseed oil may comprise a majority of oleic acid, and a mixture of fatty acid impurities such as palmitic, stearic, linoleic, linolenic and/or eicosenoic acid, some or all of which are converted to the sarcosinate by this reaction method. If desired for formulation purposes, some or all of such impurity materials may be excluded from the starting oil before preparing the oleoyl sarcosinate to be used in the present compositions.

[0026] Finally, sarcosine remaining in the reaction mixture can be converted to an amide by addition of maleic or acetic anhydride to the mixture, thereby minimizing the sarcosine content and any potential for formation of undesired nitrogen-containing impurities.

[0027] The synthesis of oleoyl sarcosinate may be carried out as follows to prepare the sodium oleoyl sarcosinate.

[0028] Synthesis of Oleoyl Amide of Sarcosine Sodium Salt - A 2 L, 3-neck, round bottom flask is fitted with thermometer, Dean-Stark trap with condenser, mechanical stirring, and a gas inlet adapter through which nitrogen is passed over the reaction mixture. The reaction vessel is charged with sarcosine (43.3 g, 0 476 mol), sodium methoxide 25% in methanol (97.7 g, 0 452 mol), and methanol (400 mL). The reaction is refluxed 15 min to neutralize the sarcosine and then methyl ester derived from Cargill regular high-oleyl sunflower oil (148.25 g, 0.5 mol) is added. After the methanol is removed with the Dean-Stark trap, reaction mixture is heated to 170°C for 1 hr to drive off any water. The reaction is initiated by the addition of sodium methoxide 25% in methanol (15.4 g, 0.0714 mol). Reaction is kept at 170°C for 2.5 hr during which methanol is collected in the Dean-Stark trap. The reaction is allowed to cool slightly and then methanol (200 g) is added. Maleic anhydride (9.43 g, 0.095 mol) is added to the methanol solution and the reaction is stirred at 60°C for 0.5 hr. Then most of the methanol is removed by rotary evaporation and acetone (2 L) is added to precipitate the product. The product is collected by suction filtration and allowed to air dry to give an off-white solid. Analysis of the reaction mixture by GC indicates the majority of the product is oleoyl sarcosinate, with minor amounts of the following impurities: sarcosine, oleic acid, and the sarcosinates derived from palmitic acid, stearic acid, and linoleic acid.

[0029] Bleaching Compounds and Bleaching Agents - In addition to oleoyl sarcosinate surfactant, bleaching compositions herein also contain bleaching agents or bleaching mixtures containing a bleaching agent and one or more bleach activators, in an amount sufficient to provide bleaching of the stain or stains of interest. Bleaching agents will typically be at levels of from 1% to 80%, more typically from 5% to 20%, of the detergent composition, especially for fabric laundering. Bleach and pre-soak compositions may comprise from 5% to 99% of the bleaching agent. If present, the amount of bleach activators will typically be from 0.1% to 60%, more typically from 0.5% to 40% of the bleaching mixture comprising the bleaching agent-plus-bleach activator.

[0030] The bleaching agents used herein can be any of the bleaching agents useful for detergent compositions in textile cleaning or other cleaning purposes that are now known or become known. These include oxygen bleaches as well as other bleaching agents. Perborate bleaches, e.g., sodium perborate (e.g., mono- or tetra-hydrate) can be used herein.

[0031] Peroxygen bleaching agents are preferably used in the compositions. Suitable peroxygen bleaching compounds include sodium carbonate peroxyhydrate and equivalent "percarbonate" bleaches, sodium pyrophosphate peroxyhydrate, urea peroxyhydrate, and sodium peroxide. Persulfate bleach (e.g., OXONE, manufactured commercially by DuPont) can also be used.

[0032] A preferred percarbonate bleach comprises dry particles having an average particle size in the range from 500 micrometers to 1,000 micrometers, not more than 10% by weight of said particles being smaller than 200 micrometers and not more than 10% by weight of said particles being larger than 1,250 micrometers. Optionally, the percarbonate can be coated with silicate, borate or water-soluble surfactants. Percarbonate is available from various commercial sources such as FMC, Solvay and Tokai Denka.

[0033] The compositions of the present invention may also comprise mixtures of bleaching activators.

[0034] Peroxygen bleaching agents, the perborates, the percarbonates, are preferably combined with bleach activators, which lead to the in situ production in aqueous solution (i.e., during the washing process) of the peroxy acid corresponding to the bleach activator.

[0035] Alkanoyloxybenzenesulfonates - Suitable alkanoyloxybenzenesulfonate bleach activators which can be employed in the present invention are of the formula

wherein R1-C(O)- contains from 8 to 12, preferably from 8 to 11, carbon atoms and M is a suitable cation, such as an alkali metal, ammonium, or substituted ammonium cation, with sodium and potassium being most preferred.

[0036] Highly preferred hydrophobic alkanoyloxybenzenesulfonates are selected from the group consisting of nonanoyloxybenzenesulfonate, 3,5,5-trimethylhexanoyloxybenzenesulfonate, 2-ethylhexanoyloxybenzenesulfonate, octanoyloxybenzenesulfonate, decanoyloxybenzenesulfonate, dodecanoyloxybenzenesulfonate, and mixtures thereof.

[0037] Amido Derived Bleach Activators - The amido derived bleach activators which can be employed in the present invention are amide substituted compounds of the general formulas

or mixtures thereof, wherein R1 is an alkyl, aryl, or alkaryl group containing from 1 to 14 carbon atoms, R2 is an alkylene, arylene or alkarylene group containing from 1 to 14 carbon atoms, R5 is H or an alkyl, aryl, or alkaryl group containing from 1 to 10 carbon atoms, and L is essentially any suitable leaving group. A leaving group is any group that is displaced from the bleaching activator as a consequence of the nucleophilic attack on the bleach activator by the perhydroxide anion. This, the perhydrolysis reaction, results in the formation of the peroxycarboxylic acid. Generally, for a group to be a suitable leaving group it must exert an electron attracting effect. It should also form a stable entity so that the rate of the back reaction is negligible. This facilitates the nucleophilic attack by the perhydroxide anion.

[0038] The L group must be sufficiently reactive for the reaction to occur within the optimum time frame (e.g., a wash cycle). However, if L is too reactive, this activator will be difficult to stabilize for use in a bleaching composition. These characteristics are generally paralleled by the pKa of the conjugate acid of the leaving group, although exceptions to this convention are known. Ordinarily, leaving groups that exhibit such behavior are those in which their conjugate acid has a pKa in the range of from 4 to 13, preferably from 6 to 11 and most preferably from 8 to 11.

[0039] Preferred bleach activators are those of the above general formula wherein R1, R2 and R5 are as defined for the peroxyacid and L is selected from the group consisting of:









and mixtures thereof, wherein R1 is an alkyl, aryl, or alkaryl group containing from 1 to 14 carbon atoms, R3 is an alkyl chain containing from 1 to 8 carbon atoms, R4 is H or R3, and Y is H or a solubilizing group.

[0040] The preferred solubilizing groups are -SO3-M+, -CO2-M+, -SO4-M+, -N+(R3)4X- and O<--N(R3)3 and most preferably -SO3-M+ and -CO2-M+ wherein R3 is an alkyl chain containing from 1 to 4 carbon atoms, M is a cation which provides solubility to the bleach activator and X is an anion which provides solubility to the bleach activator. Preferably, M is an alkali metal, ammonium or substituted ammonium cation, with sodium and potassium being most preferred, and X is a halide, hydroxide, methylsulfate or acetate anion. It should be noted that bleach activators with a leaving group that does not contain a solubilizing groups should be well dispersed in the bleaching solution in order to assist in their dissolution.

[0041] Preferred bleach activators are those of the above general formula wherein L is selected from the group consisting of:

wherein R3 is as defined above and Y is -SO3-M+ or -CO2-M+ wherein M is as defined above.

[0042] Preferred examples of bleach activators of the above formulae include (6-octanamidocaproyl)oxybenzenesulfonate, (6-nonanamidocaproyl)oxybenzenesulfonate, (6-decanamidocaproyl)oxybenzenesulfonate, and mixtures thereof.

[0043] Another important class of bleach activators provide organic peracids as described herein by ring-opening as a consequence of the nucleophilic attack on the carbonyl carbon of the cyclic ring by the perhydroxide anion. For instance, this ring-opening reaction in lactam activators involves attack at the lactam ring carbonyl by hydrogen peroxide or its anion. Since attack of an acyl lactam by hydrogen peroxide or its anion occurs preferably at the exocyclic carbonyl, obtaining a significant fraction of ring-opening may require a catalyst. Another example of ring-opening bleach activators can be found in activators, such as those disclosed in U.S. Patent 4,966,723, Hodge et al, issued Oct. 30, 1990.

[0044] Such activator compounds disclosed by Hodge include the activators of the benzoxazin-type, having the formula:

including the substituted benzoxazins of the type

wherein R1 is H, alkyl, alkaryl, aryl, arylalkyl, and wherein R2, R3, R4, and R5 may be the same or different substituents selected from H, halogen, alkyl, alkenyl, aryl, hydroxyl, alkoxyl, amino, alkyl amino, COOR6 (wherein R6 is H or an alkyl group) and carbonyl functions.

[0045] A preferred activator of the benzoxazin-type is:



[0046] When the activators are used, optimum surface bleaching performance is obtained with washing solutions wherein the pH of such solution is between about 8.5 and 10.5 and preferably between 9.5 and 10.5 in order to facilitate the perhydrolysis reaction. Such pH can be obtained with substances commonly known as buffering agents, which are optional components of the bleaching systems herein.

[0047] Still another class of preferred bleach activators includes the acyl lactam activators, especially acyl caprolactams and acyl valerolactams of the formulae

wherein R6 is H, an alkyl, aryl, alkoxyaryl, or alkaryl group containing from 1 to 12 carbon atoms, or a substituted phenyl group containing from 6 to 18 carbons. See copending U.S. applications 08/064,562 and 08/082,270, which disclose substituted benzoyl lactams. See also U.S Patent 4,545,784, issued to Sanderson, October 8, 1985, which discloses acyl caprolactams, including benzoyl caprolactam, adsorbed into sodium perborate.

[0048] Various nonlimiting examples of activators which may also comprise the bleach compositions disclosed herein include those in U.S. Patent 4,915,854, issued April 10, 1990 to Mao et al, and U.S. Patent 4,412,934. See also U.S. 4,634,551 for other typical bleaches and activators useful herein.

[0049] Bleaching Agents - Another optional, yet preferable, category of bleaching agent that can be used without restriction encompasses percarboxylic acid bleaching agents and salts thereof. Suitable examples of this class of agents include magnesium monoperoxyphthalate hexahydrate (INTEROX), the magnesium salt of metachloro perbenzoic acid, 4-nonylamino-4-oxoperoxybutyric acid and diperoxydodecanedioic acid. Such bleaching agents are disclosed in U.S. Patent 4,483,781, Hartman, issued November 20, 1984; U.S. Pat. App 740,446, Burns et al, filed June 3, 1985, European Pat. App. 0,133,354, Banks et al, published February 20, 1985; and U.S. Patent 4,412,934, Chung et al, issued November 1, 1983. Highly preferred bleaching agents also include 6-nonylamino-6-oxoperoxycaproic acid as described in U.S. Patent 4,634,551, and 4,686,063, both Burns et al., issued January 6, 1987, and August 11, 1987, respectively.

[0050] Suitable amidoperoxyacids are of the formula:

wherein R1, R2, and R5 are as defined for the amido-derived type bleach activators described above.

[0051] Preferred organic peroxyacids are selected from the group consisting of 4-nonylamino-4-oxoperoxybutyric acid, 6-(nonyl-amino)-6-oxoperoxycaproic acid, decylsulphonylperpropionic acid, and heptyl, octyl-n nonyl-, decyl-sulphonylperbutyric acid, and mixtures thereof.

[0052] Example 1 of U.S. Pat. 4,686,063 contains one description of the synthesis fo NAPSA, from col. 8, line 40 to col. 9, line 5, and NAPAA, from col. 9 line 15 to col. 9, line 65.

[0053] The superior bleaching/cleaning action of the present compositions is achieved with safety to natural rubber machine parts and other natural rubber articles, including fabrics containing natural rubber and natural rubber elastic materials. The bleaching mechanism and, in particular, the surface bleaching mechanism are not completely understood. However, it is generally believed that the bleach activator undergoes nucleophilic attack by a perhydroxide anion, which is generated from the hydrogen peroxide evolved by the peroxygen bleach, to form a peroxycarboxylic acid. This reaction is commonly referred to as perhydrolysis.

[0054] The amido-derived and lactam bleach activators herein can also be used in combination with rubber-safe, enzyme-safe, hydrophilic activators such as TAED, typically at weight ratios of amido-derived or caprolactam activators; TAED in the range of 1:5 to 5:1, preferably 1:1.

Bleach Catalyst



[0055] The bleach catalyst material used herein can comprise the free acid form, the salts, and the like. It is to be appreciated that the bleach catalyst does not function as a bleach by itself. Rather, it is used as a catalyst to enhance the performance of conventional bleaches and, in particular, oxygen bleaches such as perborate, percarbonate, persulfate, especially in the presence of bleach activators.

[0056] One type of bleach catalyst is a catalyst system comprising a heavy metal cation of defined bleach catalytic activity, such as copper, iron or manganese cations, an auxiliary metal cation having little or no bleach catalytic activity, such as zinc or aluminum cations, and a sequestrant having defined stability constants for the catalytic and auxiliary metal cations, particularly ethylenediaminetetraacetic acid, ethylenediaminetetra(methylenephosphonic acid) and water-soluble salts thereof. Such catalysts are disclosed in U.S. Pat. 4,430,243.

[0057] Other types of bleach catalysts include the manganese-based complexes disclosed in U.S. Pat. 5,246,621 and U.S. Pat. 5,244,594. Preferred examples of these catalysts include MnIV2(u-O)3(1,4,7-trimethyl-1,4,7-triazacyclononane)2-(PF6)2, MnIII2(u-O)1(u-OAc)2(1,4,7-trimethyl-1,4,7-triazacyclononane)2 (ClO4)2, MnIV4(u-O)6(1,4,7-triazacyclononane)4(ClO4)4, MnIIIMnIV4(u-O)1(u-OAc)2. (1,4,7-trimethyl-1,4,7-triazacyclononane)2(ClO4)3, and mixtures thereof. Others are described in European Pat. App. Pub. No. 549,272. Other ligands suitable for use herein include 1,5,9-trimethyl-1,5,9-triazacyclododecane, 2-methyl-1,4,7-triazacyclononane, 2-methyl-1,4,7-triazacyclononane, 1,2,4,7-tetramethyl-1,4,7-triazacyclononane, and mixtures thereof.

[0058] The bleach catalysts useful in machine dishwashing compositions and concentrated powder detergent compositions may also be selected as appropriate for the present invention. For examples of suitable bleach catalysts see U.S. Pat. 4,246,612 and U.S. Pat. 5,227,084.

[0059] See also U.S. Pat. 5,194,416 which teaches mononuclear manganese (IV) complexes such as MnIV(1,4,7-trimethyl-1,4,7-triazacyclononane)- (OCH3)3(PF6).

[0060] Still another type of bleach catalyst, as disclosed in U.S. Pat. 5,114,606, is a water-soluble complex of manganese (II), (III), and/or (IV) with a ligand which is a non-carboxylate polyhydroxy compound having at least three consecutive C-OH groups. Preferred ligands include sorbitol, iditol, dulsitol, mannitol, xylithol, arabitol, adonitol, meso-erythritol, meso-inositol, lactose, and mixtures thereof.

[0061] U.S. Pat. 5,114,611 teaches a bleach catalyst comprising a complex of transition metals, including Mn, Co, Fe, or Cu, with an non-(macro)-cyclic ligand. Said ligands are of the formula:

wherein R1, R2, R3, and R4 can each be selected from H, substituted alkyl and aryl groups such that each R1-N=C-R2 and R3-C=N-R4 form a five or six-membered ring. Said ring can further be substituted. B is a bridging group selected from O, S. CR5R6, NR7 and C=O, wherein R5, R6, and R7 can each be H, alkyl, or aryl groups, including substituted or unsubstituted groups. Preferred ligands include pyridine, pyridazine, pyrimidine, pyrazine, imidazole, pyrazole, and triazole rings. Optionally, said rings may be substituted with substituents such as alkyl, aryl, alkoxy, halide, and nitro. Particularly preferred is the ligand 2,2'-bispyridylamine. Preferred bleach catalysts include Co, Cu, Mn, Fe,-bispyridylmethane and -bispyridylamine complexes. Highly preferred catalysts include Co(2,2'-bispyridylamine)Cl2, Di(isothiocyanato)bispyridylamine-cobalt (II), trisdipyridylamine-cobalt(II) perchlorate, Co(2,2-bispyridylamine)2- O2ClO4, Bis-(2,2'-bispyridylamine) copper(II) perchlorate, tris(di-2-pyridyl-amine) iron(II) perchlorate, and mixtures thereof.

[0062] Other examples include Mn gluconate, Mn(CF3SO3)2, Co(NH3)5Cl, and the binuclear Mn complexed with tetra-N-dentate and bi-N-dentate ligands, including N4MnIII(u-O)2MnIVN4)+and [Bipy2MnIII(u-O)2MnIVbipy2]-(ClO4)3.

[0063] The bleach catalysts of the present invention may also be prepared by combining a water-soluble ligand with a water-soluble manganese salt in aqueous media and concentrating the resulting mixture by evaporation. Any convenient water-soluble salt of manganese can be used herein. Manganese (II), (III), (IV) and/or (V) is readily available on a commercial scale. In some instances, sufficient manganese may be present in the wash liquor, but, in general, it is preferred to add Mn cations in the compositions to ensure its presence in catalytically-effective amounts. Thus, the sodium salt of the ligand and a member selected from the group consisting of MnSO4, Mn(ClO4)2 or MnCl2 (least preferred) are dissolved in water at molar ratios of ligand:Mn salt in the range of 1:4 to 4:1 at neutral or slightly alkaline pH. The water may first be de-oxygenated by boiling and cooled by sparging with nitrogen. The resulting solution is evaporated (under N2, if desired) and the resulting solids are used in the bleaching and detergent compositions herein without further purification.

[0064] In an alternate mode, the water-soluble manganese source, such as MnSO4, is added to the bleach/cleaning composition or to the aqueous bleaching/cleaning bath which comprises the ligand. Some type of complex is apparently formed in situ, and improved bleach performance is secured. In such an in situ process, it is convenient to use a considerable molar excess of the ligand over the manganese, and mole ratios of ligand:Mn typically are 3:1 to 15:1. The additional ligand also serves to scavenge vagrant metal ions such as iron and copper, thereby protecting the bleach from decomposition. One possible such system is described in European Pat. App. Pub. No. 549,271.

[0065] While the structures of the bleach-catalyzing manganese·complexes of the present invention have not been elucidated, it may be speculated that they comprise chelates or other hydrated coordination complexes which result from the interaction of the carboxyl and nitrogen atoms of the ligand with the manganese cation. Likewise, the oxidation state of the manganese cation during the catalytic process is not known with certainty, and may be the (+II), (+III), (+IV) or (+V) valence state. Due to the ligands' possible six points of attachment to the manganese cation, it may be reasonably speculated that multi-nuclear species and/or "cage" structures may exist in the aqueous bleaching media. Whatever the form of the active Mn·ligand species which actually exists, it functions in an apparently catalytic manner to provide improved bleaching performances on stubborn stains such as tea, ketchup, coffee, blood, and the like.

[0066] Other bleach catalysts are described, for example, in European Pat. App. Pub. Nos. 408,131 (cobalt complex catalysts), 384,503, and 306,089 (metallo-porphyrin catalysts), U.S. 4,728,455 (manganese/multidentate ligand catalyst), U.S. 4,711,748 and European Pat. App Pub No. 224,952, (absorbed manganese on aluminosilicate catalyst), U.S. 4,601,845 (aluminosilicate support with manganese and zinc or magnesium salt), U.S. 4,626,373 (manganese/ligand catalyst), U.S. 4,119,557 (ferric complex catalyst), German Pat. specification 2,054,019 (cobalt chelant catalyst) Canadian 866,191 (transition metal-containing salts), U.S. 4,430,243 (chelants with manganese cations and non-catalytic metal cations), and U.S. 4,728,455 (manganese gluconate catalysts).

[0067] If employed in the compositions and processes herein, the bleach catalyst is used in a catalytically effective amount. By "catalytically effective amount" is meant an amount which is sufficient, under whatever comparative test conditions are employed, to enhance bleaching and removal of the stain or stains of interest from the target substrate. Thus, in a fabric laundering operation, the target substrate will typically be a fabric stained with, for example, various food stains. For automatic dishwashing, the target substrate may be, for example, a porcelain cup or plate with tea stain or a polyethylene plate stained with tomato soup. The test conditions will vary, depending on the type of washing appliance used and the habits of the user. Thus, front-loading laundry washing machines of the type employed in Europe generally use less water and higher detergent concentrations than do top-loading U.S.-style machines. Some machines have considerably longer wash cycles than others. Some users elect to use very hot water; others use warm or even cold water in fabric laundering operations. Of course, the catalytic performance of the bleach catalyst will be affected by such considerations, and the levels of bleach catalyst used in fully-formulated detergent and bleach compositions can be appropriately adjusted. As a practical matter, and not by way of limitation, the compositions and processes herein can be adjusted to provide on the order of at least one part per ten million of the active bleach catalyst species in the aqueous washing liquor, and will preferably provide from 0.1 ppm to 700 ppm, more preferably from about 1 ppm to about 500 ppm, of the catalyst species in the laundry liquor. To illustrate this point further, on the order of 3 micromolar manganese catalyst is effective at 40°C, pH 10 under European conditions using perborate and a bleach activator (e.g., benzoyl caprolactam). An increase in concentration of 3-5 fold may be required under U.S. conditions to achieve the same results. Conversely, use of a bleach activator and the manganese catalyst with perborate may allow the formulator to achieve equivalent bleaching at lower perborate usage levels than products without the manganese catalyst.

Adjunct Ingredients



[0068] The compositions herein can optionally include one or more other detergent adjunct materials or other materials for assisting or enhancing cleaning performance treatment of the substrate to be cleaned, or to modify the aesthetics of the detergent composition (e.g. perfumes, colorants and dyes). The following are illustrative examples of such adjunct materials.

[0069] Detersive Surfactants - Nonlimiting examples of optional, detersive surfactants useful in detergent compositions herein typically at levels from 1% to 55%, by weight, include the conventional C11-C18 alkyl benzene sulfonates ("LAS") and primary, branched-chain and random C10-C20 alkyl sulfates ("AS"), the C10-C18 secondary (2,3) alkyl sulfates of the formula CH3(CH2)x(CHOSO3-M+) CH3 and CH3 (CH2)y(CHOSO3-M+) CH2CH3 where x and (y + 1) are integers of at least 7, preferably at least 9, and M is a water-solubilizing cation, especially sodium, unsaturated sulfates such as oleyl sulfate, the C10-C18 alkyl alkoxy sulfates ("AExS", especially x up to 7 EO ethoxy sulfates), C10-C18 alkyl alkoxy carboxylates (especially the EO 1-5 ethoxycarboxylates), the C10-18 glycerol ethers, the C10-C18 alkyl polyglycosides and their corresponding sulfated polyglycosides, and C12-C18 alpha-sulfonated fatty acid esters. If desired, the conventional nonionic and amphoteric surfactants such as the C12-C18 alkyl ethoxylates ("AE") including the so-called narrow peaked alkyl ethoxylates and C6-C12 alkyl phenol alkoxylates (especially ethoxylates and mixed ethoxy/propoxy), C12-C18 betaines and sulfobetaines ("sultaines"), C10-C18 amine oxides, and the like, can also be included in the overall compositions. The C10-C18 N-alkyl polyhydroxy fatty acid amides can also be used. Typical examples include the C12-C18 N-methylglucamides. See WO 9,206,154. Other sugar-derived surfactants include the N-alkoxy polyhydroxy fatty acid amides, such as C10-C18 N-(3-methoxypropyl) glucamide. The N-propyl through N-hexyl C12-C18 glucamides can be used for low sudsing. C10-C20 conventional soaps may also be used. If high sudsing is desired, the branched-chain C10-C16 soaps may be used. Mixtures of anionic and nonionic surfactants are especially useful. Other conventional useful surfactants are listed in standard texts.

[0070] Builders - Detergent builders can optionally be included in the compositions herein to assist in controlling mineral hardness. Inorganic as well as organic builders can be used. Builders are typically used in fabric laundering compositions to assist in the removal of particulate soils.

[0071] The level of builder can vary widely depending upon the end use of the composition and its desired physical form. When present, the compositions will typically comprise at least 1% builder. Liquid formulations typically comprise from 5% to 50%, more typically 5% to 30%, by weight, of detergent builder Granular formulations typically comprise from 10% to 80% more typically from 15% to 50% by weight, of the detergent builder. Lower or higher levels of builder, however, are not meant to be excluded.

[0072] Inorganic or P-containing detergent builders include, but are not limited to the alkali metal, ammonium and alkanolammonium salts of polyphosphates (exemplified by the tripolyphosphates, pyrophosphates, and glassy polymeric metaphosphates), phosphonates, phytic acid, silicates, carbonates (including bicarbonates and sesquicarbonates), sulphates, and aluminosilicates. However, non-phosphate builders an required in some locales. Importantly, the compositions herein function surprisingly well even in the presence of the so-called "weak" builders (as compared with phosphates) such as citrate, or in the so-called "underbuilt" situation that may occur with zeolite or layered silicate builders.

[0073] Examples of silicate builders are the alkali metal silicates, particularly those having a SiO2:Na2O ratio in the range 1.0:1 to 3.2.1 and layered silicates, such as the layered sodium silicates described in U.S. Patent 4,664,839, issued May 12, 1987 to H. P. Rieck. NaSKS-6 is the trademark for a crystalline layered silicate marketed by Hoechst (commonly abbreviated herein as "SKS-6"). Unlike zeolite builders, the Na SKS-6 silicate builder does not contain aluminum. NaSKS-6 has the delta-Na2SiO5 morphology form of layered silicate. It can be prepared by methods such as those described in German DE-A-3,417,649 and DE-A-3,742,043. SKS-6 is a highly preferred layered silicate for use herein, but other such layered silicates, such as those having the general formula NaMSixO2x+1·yH2O wherein M is sodium or hydrogen, x is a number from 1.9 to 4, preferably 2, and y is a number from 0 to 20, preferably 0 can be used herein. Various other layered silicates from Hoechst include NaSKS-5, NaSKS-7 and NaSKS-11, as the alpha, beta and gamma forms. As noted above, the delta-Na2SiO5 (NaSKS-6 form) is most preferred for use herein. Other silicates may also be useful such as for example magnesium silicate, which can serve as a crispening agent in granular formulations, as a stabilizing agent for oxygen bleaches, and as a component of suds control systems.

[0074] Examples of carbonate builders are the alkaline earth and alkali metal carbonates as disclosed in German Patent Application No. 2,321,001 published on November 15, 1973.

[0075] Aluminosilicate builders are useful in the present invention. Aluminosilicate builders are of great importance in most currently marketed heavy duty granular detergent compositions, and can also be a significant builder ingredient in liquid detergent formulations. Aluminosilicate builders include those having the empirical formula:

        Mz/n[(AlO2)z(SiO2)y]·xH2O

wherein z and y are integers usually of at least 6, the molar ratio of z to y is in the range from 1.0 to 0. and x is an integer from 0 to 264, and M is a Group IA or IIA element, e.g., Na, K, Mg, Ca with valence n.

[0076] Useful aluminosilicate ion exchange materials are commercially available These aluminosilicates can be crystalline or amorphous in structure and can be naturally-occurring aluminosilicates or synthetically derived. A method for producing aluminosilicate ion exchange materials is disclosed in U.S. Patent 3,985,669, Krummel, et al, issued October 12, 1976. Preferred synthetic crystalline aluminosilicate ion exchange materials useful herein are available under the designations Zeolite A, Zeolite P (B), Zeolite MAP and Zeolite X. In an especially preferred embodiment, the crystalline aluminosilicate ion exchange material has the formula:

        Na12[(AlO2)12(SiO2)12]·xH2O

wherein x is from 20 to 30, especially 27. This material is known as Zeolite A. Dehydrated zeolites (x = 0 - 10) may also be used herein. Preferably, the aluminosilicate has a particle size of 0.1-10 microns in diameter.

[0077] Organic detergent builders suitable for the purposes of the present invention include, but are not restricted to, a wide variety of polycarboxylate compounds. As used herein, "polycarboxylate" refers to compounds having a plurality of carboxylate groups, preferably at least 3 carboxylates. Polycarboxylate builder can generally be added to the composition in acid form, but can also be added in the form of a neutralized salt. When utilized in salt form, alkali metals, such as sodium, potassium, and lithium, or alkanolammonium salts are preferred.

[0078] Included among the polycarboxylate builders are a variety of categories of useful materials. One important category of polycarboxylate builders encompasses the ether polycarboxylates, including oxydisuccinate, as disclosed in Berg, U.S. Patent 3,128,287, issued April 7, 1964, and Lamberti et al, U.S. Patent 3,635,830, issued January 18, 1972. See also "TMS/TDS" builders of U.S. Patent 4,663,071, issued to Bush et al, on May 5, 1987. Suitable ether polycarboxylates also include cyclic compounds, particularly alicyclic compounds, such as those described in U.S. Patents 3,923,679; 3,835,163; 4,158,635; 4,120,874 and 4,102,903.

[0079] Other useful detergency builders include the ether hydroxypolycarboxylates, copolymers of maleic anhydride with ethylene or vinyl methyl ether, 1, 3, 5-trihydroxy benzene-2, 4, 6-trisulphonic acid, and carboxymethyloxysuccinic acid, the various alkali metal, ammonium and substituted ammonium salts of polyacetic acids such as ethylenediamine tetraacetic acid and nitrilotriacetic acid, as well as polycarboxylates such as mellitic acid, succinic acid, oxydisuccinic acid, polymaleic acid, benzene 1,3,5-tricarboxylic acid, carboxymethyloxysuccinic acid, and soluble salts thereof.

[0080] Citrate builders, e.g., citric acid and soluble salts thereof (particularly sodium salt), are polycarboxylate builders of particular importance for heavy duty liquid detergent formulations due to their availability from renewable resources and their biodegradability. Citrates can also be used in granular compositions, especially in combination with zeolite and/or layered silicate builders. Oxydisuccinates are also especially useful in such compositions and combinations.

[0081] Also suitable in the detergent compositions of the present invention are the 3,3-dicarboxy-4-oxa-1,6-hexanedioates and the related compounds disclosed in U.S. Patent 4,566,984, Bush, issued January 28, 1986. Useful succinic acid builders include the C5-C20 alkyl and alkenyl succinic acids and salts thereof. A particularly preferred compound of this type is dodecenylsuccinic acid. Specific examples of succinate builders include: laurylsuccinate, myristylsuccinate, palmitylsuccinate, 2-dodecenylsuccinate (preferred), 2-pentadecenylsuccinate, and the like. Laurylsuccinates are the preferred builders of this group, and are described in European Patent Application 0,200,263, published November 5, 1986.

[0082] Other suitable polycarboxylates are disclosed in U.S. Patent 4,144,226, Crutchfield et al, issued March 13, 1979 and in U.S. Patent 3,308,067, Diehl, issued March 7, 1967. See also Diehl U.S. Patent 3,723,322.

[0083] Fatty acids, e.g., C12-C18 monocarboxylic acids such as oleic acid and/or its salts, can also be incorporated into the compositions alone, or in combination with the aforesaid builders, especially citrate and/or the succinate builders, to provide additional builder activity. Such use of fatty acids will generally result in a diminution of sudsing, which should be taken into account by the formulator.

[0084] In situations where phosphorus-based builders can be used, and especially in the formulation of bars used for hand-laundering operations, the various alkali metal phosphates such as the well-known sodium tripolyphosphates, sodium pyrophosphate and sodium orthophosphate can be used. Phosphonate builders such as ethane-1-hydroxy-1,1-diphosphonate and other known phosphonates (see, for example, U.S. Patents 3,159,581; 3,213,030; 3,422,021; 3,400,148 and 3,422,137) can also be used.

[0085] Enzymes - Enzymes can be included in the formulations herein for a wide variety of fabric laundering purposes, including removal of protein-based, carbohydrate-based, or triglyceride-based stains, for example, and for the prevention of refugee dye transfer, and for fabric restoration. The enzymes to be incorporated include proteases, amylases, lipases, cellulases, and peroxidases, as well as mixtures thereof. Other types of enzymes may also be included. They may be of any suitable origin, such as vegetable, animal, bacterial, fungal and yeast origin. However, their choice is governed by several factors such as pH-activity and/or stability optima, thermostability, stability versus active detergents and builders. In this respect bacterial or fungal enzymes are preferred, such as bacterial amylases and proteases, and fungal cellulases.

[0086] Enzymes are normally incorporated at levels sufficient to provide up to about 5 mg by weight, more typically 0.001 mg to 3 mg, of active enzyme per gram of the composition. Stated otherwise, the compositions herein will typically comprise from 0.001% to 5%, preferably 0.01%-2% by weight of a commercial enzyme preparation. Protease enzymes are usually present in such commercial preparations at levels sufficient to provide from 0.005 to 0.1 Anson units (AU) of activity per gram of composition.

[0087] Suitable examples of proteases are the subtilisins which are obtained from particular strains of B. subtilis and B. licheniforms. Another suitable protease is obtained from a strain of Bacillus, having maximum activity throughout the pH range of 8-12, developed and sold by Novo Industries A/S under the registered trade name ESPERASE. The preparation of this enzyme and analogous enzymes is described in British Patent Specification No. 1,243,784 of Novo. Proteolytic enzymes suitable for removing protein-based stains that are commercially available include those sold under the tradenames ALCALASE and SAVINASE by Novo Industries A/S (Denmark) and MAXATASE by International Bio-Synthetics, Inc. (The Netherlands). Other proteases include Protease A (see European Patent Application 130,756, published January 9, 1985) and Protease B (see European Patent Application 251,446, and European Patent Application 130,756, Bott et al, published January 9, 1985). Other proteases include Protease A (see European Patent Application 130,756, published January 9, 1985) and Protease B (see European Patent Application 251,446, and European Patent Application 130,756, Bott et al, published January 9, 1985). Other proteases include Protease A (see European Patent Application 130,756, published January 9, 1985) and Protease B (see European Patent Application Serial No. 87303761.8, filed April 28, 1987, and European Patent Application 130,756, Bott et al, published January 9, 1985). Most preferred is what is called herein "Protease C", which is a variant of an alkaline serine protease from Bacillus, particularly Bacillus lentus, in which arginine replaced lysine at position 27, tyrosine replaced valine at position 104, serine replaced asparagine at position 123, and alanine replaced threonine at position 274. Protease C is described in EP 451,244, U.S. Patent No. 5,185,250; and U.S. Patent No. 5,204,015. Also preferred are protease which are described in copending application U.S. Serial No. 08/136,797, entitled Protease-containing Cleaning Compositions and copending Application U.S. Serial No. 08/136,626, entitled Bleaching Compositions Comprising Protease Enzymes, which are incorporated herein by reference. Genetically modified variants, particularly of Protease C, are also included herein.

[0088] Amylases include, for example, α-amylases described in British Patent Specification No. 1,296,839 (Novo), RAPIDASE, International Bio-Synthetics, Inc. and TERMAMYL, Novo Industries.

[0089] The cellulase usable in the present invention include both bacterial or fungal cellulase. Preferably, they will have a pH optimum of between 5 and 9.5. Suitable cellulases are disclosed in U.S. Patent 4,435,307, Barbesgoard et al, issued March 6, 1984, which discloses fungal cellulase produced from Humicola insolens and Humicola strain DSM1800 or a cellulase 212-producing fungus belonging to the genus Aeromonas, and cellulase extracted from the hepatopancreas of a marine mollusk (Dolabella Auricula Solander). suitable cellulases are also disclosed in GB-A-2.075.028; GB-A-2.095.275 and DE-OS-2.247.832. CAREZYME (Novo) is especially useful.

[0090] Suitable lipase enzymes for detergent usage include those produced by microorganisms of the Pseudomonas group, such as Pseudomonas stutzeri ATCC 19.154, as disclosed in British Patent 1,372,034. See also lipases in Japanese Patent Application 53,20487, laid open to public inspection on February 24, 1978. This lipase is available from Amano Pharmaceutical Co. Ltd., Nagoya, Japan, under the trade name Lipase P "Amano," hereinafter referred to as "Amano-P." Other commercial lipases include Amano-CES, lipases ex Chromobacter viscosum, e.g. Chromobacter viscosum var. lipolyticum NRRLB 3673, commercially available from Toyo Jozo Co., Tagata, Japan; and further Chromobacter viscosum lipases from U.S. Biochemical Corp., U.S.A. and Disoynth Co., The Netherlands, and lipases ex Pseudomonas gladioli. The LIPOLASE enzyme derived from Humicola lanuginosa and commercially available from Novo (see also EPO 341,947) is a preferred lipase for use herein.

[0091] Peroxidase enzymes are used in combination with oxygen sources, e.g, percarbonate, perborate, persulfate, hydrogen peroxide, etc. They are used for "solution bleaching," i.e. to prevent transfer of dyes or pigments removed from substrates during wash operations to other substrates in the wash solution. Peroxidase enzymes are known in the art, and include, for example, horseradish peroxidase, ligninase, and haloperoxidase such as chloro- and bromo-peroxidase. Peroxidase-containing detergent compositions are disclosed, for example, in PCT International Application WO 89/099813, published October 19, 1989, by O Kirk, assigned to Novo Industries A/S. It may be desired to use, in combination with these peroxidases, materials viewed as being peroxidase accelerators such as phenolsulfonate and/or phenothiazine.

[0092] A wide range of enzyme materials and means for their incorporation into synthetic detergent compositions are also disclosed in U.S. Patent 3,553,139, issued January 5, 1971 to McCarty et al. Enzymes are further disclosed in U.S. Patent 4,101,457, Place et al, issued July 18, 1978, and in U.S. Patent 4,507,219, Hughes, issued March 26, 1985, both. Enzyme materials useful for liquid detergent formulations, and their incorporation into such formulations, are disclosed in U.S. Patent 4,261,868, Hora et al, issued April 14, 1981. Enzymes for use in detergents can be stabilized by various techniques. Enzyme stabilization techniques are disclosed and exemplified in U.S. Patent 3,600,319, issued August 17, 1971 to Gedge, et al, and European Patent Application Publication No. 0 199 405, Application No. 86200586.5, published October 29, 1986, Venegas. Enzyme stabilization systems are also described, for example, in U.S. Patent 3,519,570.

[0093] Enzyme Stabilizers - The enzymes employed herein are stabilized by the pressure of water-soluble sources of calcium and/or magnesium ions in the finished compositions which provide such ions to the enzymes. (Calcium ions are generally somewhat more effective than magnesium ions and are preferred herein if only one type of cation is being used.) Additional stability can be provided by the presence of various other art-disclosed stabilizers, especially borate species: see Severson, U.S. 4,537,706. Typical detergents, especially liquids, will comprise from 1 to 30, preferably from 2 to 20, more preferably from 5 to 15, and most preferably from 8 to 12, millimoles of calcium ion per liter of finished composition. This can vary somewhat, depending on the amount of enzyme present and its response to the calcium or magnesium ions. The level of calcium or magnesium ions should be selected so that there is always some minimum level available for the enzyme, after allowing for complexation with builders, fatty acids, in the composition. Any water-soluble calcium or magnesium salt can be used as the source of calcium or magnesium ions, including but not limited to, calcium chloride, calcium sulfate, calcium malate, calcium maleate, calcium hydroxide, calcium formate, and calcium acetate, and the corresponding magnesium salts. A small amount of calcium ion, generally from 0.05 to 0.4 millimoles per liter, is often also present in the composition due to calcium in the enzyme slurry and formula water. In solid detergent compositions the formulation may include a sufficient quantity of a water-soluble calcium ion source to provide such amounts in the laundry liquor. In the alternative, natural water hardness may suffice.

[0094] It is to be understood that the foregoing levels of calcium and/or magnesium ions are sufficient to provide enzyme stability. More calcium and/or magnesium ions can be added to the compositions to provide an additional measure of grease removal performance. Accordingly, as a general proposition the compositions herein will typically comprise from 0 05% to 2% by weight of a water-soluble source of calcium or magnesium ions, or both. The amount can vary, of course, with the amount and type of enzyme employed in the composition.

[0095] The compositions herein may also optionally, but preferably, contain various additional stabilizers, especially borate-type stabilizers. Typically, such stabilizers will be used at levels in the compositions from 0.25% to 10%, preferably from 0.5% to 5%, more preferably from 0.75% to 3%, by weight of boric acid or other borate compound capable of forming boric acid in the composition (calculated on the basis of boric acid). Boric acid is preferred, although other compounds such as boric oxide, borax and other alkali metal borates (e.g., sodium ortho-, meta- and pyroborate, and sodium pentaborate) are suitable. Substituted boric acids (e.g., phenylboronic acid, butane boronic acid, and p-bromo phenylboronic acid) can also be used in place of boric acid. It is to be recognized that such materials may also be used in formulations as the sole stabilizer as well as being used in combination with added calcium and/or magnesium ions.

[0096] Finally, it may be desired to add chlorine scavengers, especially to protease-containing compositions, to protect the enzymes from chlorine typically, present in municipal water supplies. Such materials are described, for example, in U.S. Patent 4,810,413 to Pancheri et al.

[0097] Polymeric Soil Release Agent - Any polymeric soil release agent known to those-skilled in the art can optionally be employed in the compositions and processes of this invention. Polymeric soil release agents are characterised by having both hydrophilic segments, to hydrophilize the surface of hydrophobic fibers, such as polyester and nylon, and hydrophobic segments, to deposit upon hydrophobic fibers and remain adhered thereto through completion of washing and rinsing cycles and, thus, serve as an anchor for the hydrophilic segments. This can enable stains occurring subsequent to treatment with the soil release agent to be more easily cleaned in later washing procedures.

[0098] The polymeric soil release agents useful herein especially, include those soil release agents having: (a) one or more nonionic hydrophile components consisting essentially of (i) polyoxyethylene segments with a degree of polymenzation of at least 2, or (ii) oxypropylene or polyoxypropylene segments with a degree of polymerization of from 2 to 10, wherein said hydrophile segment does not encompass any oxypropylene unit unless it is bonded to adjacent moieties at each end by ether linkages, or (iii) a mixture of oxyalkylene units comprising oxyethylene and from 1 to about 30 oxypropylene units wherein said mixture contains a sufficient amount of oxyethylene units such that the hydrophile component has hydrophilicity great enough to increase the hydrophilicity of conventional polyester synthetic fiber surfaces upon deposit of the soil release agent on such surface, said hydrophile segments preferably comprising at least 25% oxyethylene units and more preferably, especially for such components having 20 to 30 oxypropylene units, at least 50% oxyethylene units; or (b) one or more hydrophobe components comprising (i) C3 oxyalkylene terephthalate segments, wherein, if said hydrophobe components also comprise oxyethylene terephthalate, the ratio of oxyethylene terephtahlate: C3 oxyalkylene terephthalate units is 2:1 or lower, (ii) C4-C6 alkylene or oxy C4-C6 alkylene segments, or mixtures therein, (iii) poly (vinyl ester) segments, preferably polyvinyl acetate), having a degree of polymerization of at least 2, or (iv) C1-C4 alkyl ether or C4 hydroxyalkyl ether substituents, or mixtures therein, wherein said substituents are present in the form of C1-C4 alkyl ether or C4 hydroxyalkyl ether cellulose derivatives, or mixtures therein, and such cellulose derivatives are amphiphilic, whereby they have a sufficient level of C1-C4 alkyl ether and/or C4 hydroxyalkyl ether units to deposit upon conventional polyester synthetic fiber surfaces and retain a sufficient level of hydroxyls, once adhered to such conventional synthetic fiber surface, to increase fiber surface hydrophilicity, or a combination of (a) and (b).

[0099] Typically, the polyoxyethylene segments of (a)(i) will have a degree of polymerization of from 200, although higher levels can be used, preferably from 3 to 150, more preferably from 6 to 100. Suitable oxy C4-C6 alkylene hydrophobe segments include, but are not limited to, end-caps of polymeric soil release agents such as MO3S(CH2)nOCH2CH2O-, where M is sodium and n is an integer form 4-6, as disclosed in U.S. Patent 4,721,580, issued January 26, 1988 to Gosselink.

[0100] Polymeric soil release agents useful in the present invention also include cellulosic derivatives such as hydroxyether cellulosic polymers, copolymeric blocks of ethylene terephthalate or propylene terephthalate with polyethylene oxide or polypropylene oxide terephthalate, and the like. Such agents are commercially available and include hydroxyethers of cellulose such as METHOCEL (Dow). Cellulosic soil release agents for use herein also include those selected from the group consisting of C1-C4 alkyl and C4 hydroxyalkyl cellulose; see U.S. Patent 4,000,093, issued December 28, 1976 to Nicol, et al.

[0101] Soil release agents characterized by poly(vinyl ester) hydrophobe segments include graft copolymers of poly(vinyl ester), e.g., C1-C6 vinyl esters, preferably poly(vinyl acetate) grafted onto polyalkylene oxide backbones, such as polyethylene oxide backbones. See European Patent Application 0 219 048, published April 22, 1987 by Kud, et al. Commercially available soil release agents of this kind include the SOKALAN type of material, e.g., SOKALAN HP-22, available from BASF (West Germany).

[0102] One type of preferred soil release agent is a copolymer having random blocks of ethylene terephthalate and polyethylene oxide (PEO) terephthalate. The molecular weight of this polymeric soil release agent is in the range of from about 25,000 to about 55,000. See U.S. Patent 3,959,230 to Hays, issued May 25, 1976 and U.S. Patent 3,893,929 to Basadur issued July 8, 1975.

[0103] Another preferred polymeric soil release agent is a polyester with repeat units of ethylene terephthalate units contains 10-15% by weight of ethylene terephthalate units together with 90-80% by weight of polyoxyethylene terephthalate units, derived from a polyoxyethylene glycol of average molecular weight 300-5,000. Examples of this polymer include the commercially available material ZELCON 5126 (from Dupont) and MILEASE T (from ICI). See also U.S. Patent 4,702,857, issued October 27, 1987 to Gosselink.

[0104] Another preferred polymeric soil release agent is a sulfonated product of a substantially linear ester oligomer comprised of an oligomeric ester backbone of terephthaloyl and oxyalkyleneoxy repeat units and terminal moieties covalently attached to the backbone. These soil release agents are described fully in U.S. Patent 4,968,451, issued November 6, 1990 to J.J. Scheibel and E.P. Gosselink. Other suitable polymeric soil release agents include the terephthalate polyesters of U.S. Patent 4,711,730, issued December 8, 1987 to Gosselink et al, the anionic endcapped oligomeric esters of U.S. Patent 4,721,580, issued January 26, 1988 to Gosselink, and the block polyester oligomeric compounds of U.S. Patent 4,702,857, issued October 27, 1987 to Gosselink.

[0105] Preferred polymeric soil release agents also include the soil release agents of U.S Patent 4,877,896, issued October 31, 1989 to Maldonado et al, which discloses anionic, especially sulfoarolyl, end-capped terephthalate esters.

[0106] Still another preferred soil release agent is an oligomer with repeat units of terephthaloyl units, sulfoisoterephthaloyl units, oxyethyleneoxy and oxy-1,2-propylene units. The repeat units form the backbone of the oligomer and are preferably terminated with modified isethionate end-caps. A particularly preferred soil release agent of this type comprises about one sulfoisophthaloyl unit, 5 terephthaloyl units, oxyethyleneoxy and oxy-1,2-propyleneoxy units in a ratio of from 1.7 to 1.8, and two end-cap units of sodium 2-(2-hydroxyethoxy)-ethanesulfonate. Said soil release agent also comprises from 0.5% to 20%, by weight of the oligomer, of a crystalline-reducing stabilizer, preferably selected from the group consisting of xylene sulfonate, cumene sulfonate, toluene sulfonate, and mixtures thereof.

[0107] If utilized, soil release agents will generally comprise from 0.01% to 10.0%, by weight, of the detergent compositions herein, typically from 0.1% to 5%, preferably from 0.2% to 3.0%.

[0108] Chelating Agents - The detergent compositions herein may also optionally contain one or more iron and/or manganese chelating agents. Such chelating agents can be selected from the group consisting of amino carboxylates, amino phosphonates, polyfunctionally-substituted aromatic chelating agents and mixtures therein, all as hereinafter defined. Without intending to be bound by theory, it is believed that the benefit of these materials is due in part to their exceptional ability to remove iron and manganese ions from washing solutions by formation of soluble chelates.

[0109] Amino carboxylates useful as optional chelating agents include ethylenediaminietetracetates, N-hydroxyethylethylenediaminetriacetates, nitrilotriacetates, ethylenediamine tetraproprionates, triethylenetetraaminehexacetates, diethylene-triaminepentaacetates, and ethanoldiglycines, alkali metal, ammonium, and substituted ammonium salts therein and mixtures therein.

[0110] Amino phosphonates are also suitable for use as chelating agents in the compositions of the invention when at lease low levels of total phosphorus are permitted in detergent compositions, and include ethylenediaminetetrakis (methylenephosphonates) as DEQUEST. Preferred, these amino phosphonates to not contain alkyl or alkenyl groups with more than about 6 carbon atoms.

[0111] Polyfunctionally-substituted aromatic chelating agents are also useful in the compositions herein. See U.S. Patent 3,812,044, issued May 21, 1974, to Connor et al. Preferred compounds of this type in acid form are dihydroxydisulfobenzenes such as 1,2-dihydroxy-3,5-disulfobenzene.

[0112] A preferred biodegradable chelator for use herein is ethylenediamine disuccinate ("EDDS"), especially the [S,S] isomer as described in U.S. Patent 4,704,233, November 3, 1987, to Hartman and Perkins.

[0113] If utilized, these chelating agents will generally comprise from 0.1% to 10% by weight of the detergent compositions herein. More preferably, if utilized, the chelating agents will comprise from 0.1% to 3.0% by weight of such compositions.

[0114] Clay Soil Removal/Anti-redeposition Agents - The compositions of the present invention can also optionally contain water-soluble ethoxylated amines having clay soil removal and antiredeposition properties. Granular detergent compositions which contain these compounds typically contain from 0.01%, to 10.0% by weight of the water-soluble ethoxylates amines; liquid detergent compositions typically contain 0.01% to 5%.

[0115] The most preferred soil release and anti-redeposition agent is ethoxylated tetraethylenepentamine. Exemplary ethoxylated amines are further described in U.S. Patent 4,597,898, VanderMeer, issued July 1, 1986. Another group of preferred clay soil removal-antiredeposition agents are the cationic compounds disclosed in European Patent Application 111,965, Oh and Gosselink, published June 27, 1984. Other clay soil, removal/antiredeposition agents which can be used include the ethoxylated amine polymers disclosed in European Patent Application 111,984, Gosselink, published June 27, 1984; the zwitterionic polymers disclosed in European Patent Application 112,592, Gosselink, published July 4, 1984; and the amine oxides disclosed in U.S. Patent 4,548,744, Connor, issued October 22, 1985. Other clay soil removal and/or anti redeposition agents known in the art can also be utilized in the compositions herein. Another type of preferred antiredeposition agent includes the carboxy methyl cellulose (CMC) materials. These materials are well known in the art.

[0116] Polymeric Dispersing Agents - Polymeric dispersing agents can advantageously be utilized at levels from 0.1% to 7%, by weight, in the compositions herein. Suitable polymeric dispersing agents include polymeric polycarboxylates and polyethylene glycols, although others known in the art can also be used.

[0117] Polymeric polycarboxylate materials can be prepared by polymerizing or copolymerizing suitable unsaturated monomers, preferably in their acid form. Unsaturated monomeric acids that can be polymerized to form suitable polymeric polycarboxylates include acrylic acid, maleic acid (or maleic anhydride), fumaric acid, itaconic acid, aconitic acid, mesaconic acid, citraconic acid and methylenemalonic acid. The presence in the polymeric polycarboxylates herein or monomeric segments, containing no carboxylate radicals such as vinylmethyl ether, styrene, ethylene, etc. is suitable provided that such segments do not constitute more than 40% by weight.

[0118] Particularly, suitable polymeric polycarboxylates can be derived from acrylic acid. Such acrylic acid-based polymers which are useful herein are the water-soluble salts of polymerized acrylic acid. The average molecular weight of such polymers in the acid form preferably ranges from 2,000 to 10,000, more preferably from 4,000 to 7,000 and most preferably from 4,000 to 5,000. Water-soluble salts of such acrylic acid polymers can include, for example, the alkali metal, ammonium and substituted ammonium salts. Soluble polymers of this type are known materials. Use of polyacrylates of this type in detergent compositions has been disclosed, for example, in Diehl, U.S. Patent 3,308,067, issued March 7, 1967.

[0119] Acrylic/maleic-based copolymers may also be used as a preferred component of the dispersing/anti-redeposition agent. Such materials include the water-soluble salts of copolymers of acrylic acid and maleic acid. The average molecular weight of such copolymers in the acid form preferably ranges from 2,000 to 100,000. A preferred copolymer has an average molecular weight of 2,000 to 15,000, more preferably 6,000 to 13,000, and most preferably 7,000 to 12,000. Other preferred copolymers have an average molecular weight from 5,000 to 75,000, most preferably from 7,000 to 65,000. The ratio of acrylate to maleate segments in such copolymers will generally range from 30:1 to 1:2, more preferably from 10:1 to 1:1, and most preferably 2.5:1 to 1:1. Water-soluble salts of such acrylic acid/maleic acid copolymers can include, for example, the alkali metal, ammonium and substituted ammonium salts. Soluble acrylate/maleate copolymers of this type are known materials which are described in European Patent Application No. 66915, published December 15, 1982, as well as in EP 193, 360, published September 3, 1986, which also describes such polymers comprising hydroxypropylacrylate. Still other useful dispersing agents include the maleic/acrylic/vinyl alcohol terpolymers. Such materials are also disclosed in EP 193,360, including, for example, the 45/45/10 terpolymer of acrylic/maleic/vinyl alcohol.

[0120] Particularly preferred dispersant polymers are low molecular weight modified polyacrylate copolymers. Such copolymers contain as monomer units: a) from 90% to 10%, preferably from 80% to 20% by weight acrylic acid or its salts and b) from 10% to 90%, preferably from 20% to 80% by weight of a substituted acrylic monomer or its salt and have the general formula -[(C(R2)C(R1)(C(O)OR3)]- wherein the incomplete valencies inside the square braces are hydrogen and at least one of the substituents R1, R2 or R3, preferably R1 or R2, is a 1 to 4 carbon alkyl or hydroxyalkyl group, R1 or R2 can be a hydrogen and R3 can be a hydrogen or alkali metal salt. Most preferred is a substituted acrylic monomer wherein R1 is methyl, R2 is hydrogen and R3 is sodium.

[0121] The low molecular weight polyacrylate dispersant polymer preferably has a molecular weight of less than 15,000, preferably from 500 to 10,000 most preferably from 1,000 to 5,000. The most preferred polyacrylate copolymer for use herein has a molecular weight of 3500 and is the fully neutralized form of the polymer comprising 70% by weight acrylic acid and 30% by weight methacrylic acid.

[0122] Other suitable modified polyacrylate copolymers include the low molecular weight copolymers of unsaturated aliphatic carboxylic acids disclosed in U.S. Patents 4,530,766, and 5,084,535.

[0123] Agglomerated forms of the present invention may employ aqueous solutions of polymer dispersants as liquid binders for making the agglomerate (particularly when the composition consists of a mixture of sodium citrate and sodium carbonate). Especially preferred are polyacrylates with an average molecular weight of from 1,000 to 10,000, and acrylate/maleate or acrylate/fumarate copolymers with an average molecular weight of from 2,000 to 80,000 and a ratio of acrylate to maleate or fumarate segments of from 30:1 to 1:2. Examples of such copolymers based on a mixture of unsaturated mono- and dicarboxylate monomers are disclosed in European Patent Application No. 66,915, published December 15, 1982.

[0124] Other dispersant polymers useful herein include the polyethylene glycols and polypropylene glycols having a molecular weight of from 950 to 30,000 which can be obtained from the Dow Chemical Company of Midland, Michigan. Such compounds for example, having a melting point within the range of from 30° to 100°C can be obtained at molecular weights of 1450, 3400, 4500, 6000, 7400, 9500, and 20,000. Such compounds are formed by the polymerization of ethylene glycol or propylene glycol with the requisite number of moles of ethylene or propylene oxide to provide the desired molecular weight and melting point of the respective polyethylene glycol and polypropylene glycol. The polyethylene, polypropylene and mixed glycols are referred to using the formula HO(CH2CH2O)m(CH2CH(CH3)O)n(CH(CH3)CH2OoH wherein m, n, and o are integers satisfying the molecular weight and temperature requirements given above.

[0125] Yet other dispersant polymers useful herein include the cellulose sulfate esters such as cellulose acetate sulfate, cellulose sulfate, hydroxyethyl cellulose sulfate, methylcellulose sulfate, and hydroxypropylcellulose sulfate. Sodium cellulose sulfate is the most preferred polymer of this group.

[0126] Other suitable dispersant polymers are the carboxylated polysaccharides, particularly starches, celluloses and alginates, described in U.S. Pat. No 3,723,322, Diehl, issued Mar. 27, 1973; the dextrin esters of polycarboxylic acids disclosed in U.S. Pat. No 3,929,107, Thompson, issued Nov. 11, 1975; the hydroxyalkyl starch ethers, starch esters, oxidized starches, dextrins and starch hydrolysates described in U.S. Pat No. 3,803,285, Jensen, issued Apr. 9, 1974; the carboxylated starches described in U.S. Pat. No. 3,629,121, Eldib, issued Dec. 21, 1971; and the dextrin starches described in U.S. Pat. No. 4,141,841, McDanald, issued Feb. 27, 1979; all incorporated herein by reference. Preferred cellulose - derived dispersant polymers are the carboxymethyl celluloses.

[0127] Yet another group of acceptable dispersants are the organic dispersant polymers, such as polyaspartate.

[0128] Another polymeric material which can be included is polyethylene glycol (PEG). PEG can exhibit dispersing agent performance as well as act as a clay soil removal-antiredeposition agent. Typical molecular weight ranges for these purposes range from 500 to 100,000, preferably from 1,000 to 50,000, more preferably from 1,500 to 10,000.

[0129] Polyaspartate and polyglutamate dispersing agents may also be used, especially in conjunction with zeolite builders. In compositions containing detergent builders, it is believed, though it is not intended to be limited by theory, that polymeric dispersing agents enhance overall detergent builder performance, especially zeolite and/or silicate builders, when used in combination with other builders (including lower molecular weight polycarboxylates) by crystal growth inhibition, particulate soil release peptization, and anti-redeposition. Dispersing agents such as polyaspartate preferably have a molecular weight (avg.) of 10,000.

[0130] Brightener - Any optical brighteners or other brightening or whitening agents known in the art can be incorporated at levels typically from 0.05% to 1.2%, by weight, into the detergent compositions herein. Commercial optical brighteners which may be useful in the present invention can be classified into subgroups, which include, but are not necessarily limited to, derivatives of stilbene, pyrazoline, coumarin, carboxylic acid, methinecyanines, dibenzothiphene-5,5-dioxide, azoles, 5- and 6-membered-ring heterocycles, and other miscellaneous agents. Examples of such brighteners are disclosed in "The Production and Application of Fluorescent Brightening Agents", M. Zahradnik, Published by John Wiley & Sons, New York (1982).

[0131] Specific examples of optical brighteners which are useful in the present compositions are those identified in U.S Patent 4,790,856, issued to Wixon on December 13, 1988. These brighteners include the PHORWHITE series of brighteners from Verona. Other brighteners disclosed in this reference include: Tinopal UNPA, Tinopal CBS and Tinopal 5BM, available from Ciba-Geigy; Artic White CC and Artic White CWD, available from Hilton-Davis, located in Italy; the 2-(4-stryl-phenyl)-2H-napthol[1,2-d]triazoles; 4,4'-bis- (1,2,3-triazol-2-yl)-stil- benes; 4,4'-bis(stryl)bisphenyls; and the aminocoumarins. Specific examples of these brighteners include 4-methyl-7-diethyl- amino coumarin; 1,2-bis(-venzimidazol-2-yl)ethylene; 1,3-diphenyl-phrazolines; 2,5-bis(benzoxazol-2-yl)thiophene; 2-stryl-napth-[1,2-d]oxazole; and 2-(stilbene-4-yl)-2H-naphtho- [1,2-d]triazole. See also U.S. Patent 3,646,015, issued February 29, 1972 to Hamilton. Anionic brighteners are preferred herein.

[0132] Suds Suppressors - Compounds for reducing or suppressing the formation of suds can be incorporated into the compositions of the present invention. Suds suppression can be of particular importance in the so-called "high concentration cleaning process" as described in U.S. 4,489,455 and 4,489,574 and in front-loading European-style washing machines.

[0133] A wide variety of materials may be used as suds suppressors, and suds suppressors are well known to those skilled in the art. See, for example, Kirk Othmer Encyclopedia of Chemical Technology, Third Edition, Volume 7, pages 430-447 (John Wiley & Sons, Inc., 1979). One category of suds suppressor of particular interest encompasses monocarboxylic fatty acid and soluble salts therein. See U.S. Patent 2,954,347, issued September 27, 1960 to Wayne St. John. The monocarboxylic fatty acids and salts thereof used as suds suppressor typically have hydrocarbyl chains of 10 to about 24 carbon atoms, preferably 12 to 18 carbon atoms. Suitable salts include the alkali metal salts such as sodium, potassium, and lithium salts, and ammonium and alkanolammonium salts.

[0134] The detergent compositions herein may also contain non-surfactant suds suppressors. These include, for example: high molecular weight hydrocarbons such as paraffin, fatty acid esters (e.g., fatty acid triglycerides), fatty acid esters of monovalent alcohols and aliphatic C18-C40 ketones (e.g., stearone). Other suds inhibitors include N-alkylated amino triazines such as tri- to hexa-alkylmelamines or di- to tetra-alkyldiamine chlortriazines formed as products of cyanuric chloride with two or three moles of a primary or secondary amine containing 1 to 24 carbon atoms, propylene oxide, and monostearyl phosphates such as monostearyl alcohol phosphate ester and monostearyl di-alkali metal (e.g., K, Na, and Li) phosphates and phosphate esters. The hydrocarbons such as paraffin and haloparaffin can be utilized in liquid form. The liquid hydrocarbons will be liquid at room temperature and atmospheric pressure, and will have a pour point in the range of -40°C and 50°C, and a minimum boiling point not less than 110°C (atmospheric pressure). It is also known to utilize waxy hydrocarbons, preferably having a melting point below 100°C. The hydrocarbons constitute a preferred category of suds suppressor for detergent compositions. Hydrocarbon suds suppressors are described, for example, in U.S. Patent 4,265,779, issued May 5, 1981 to Gandolfo et al. The hydrocarbons, thus, include aliphatic, alicyclic, aromatic, and heterocyclic saturated or unsaturated hydrocarbons having from 12 to 70 carbon atoms. The term "paraffin," as used in this suds suppressor discussion, is intended to include mixtures of true paraffins and cyclic hydrocarbons.

[0135] Another preferred category of non-surfactant suds suppressors comprises silicone suds suppressors. This category includes the use of polyorganosiloxane oils, such as polydimethylsiloxane, dispersions or emulsions of polyorganosiloxane oils or resins, and combinations of polyorganosiloxane with silica particles wherein the polyorganosiloxane is chemisorbed or fused onto the silica. Silicone suds suppressors are well known in the art and are, for example, discloded in U.S. Patent 4,265,779, issued May 5, 1981 to Gandolfo et al and European Patent Application 354,016, published February 7, 1990, by Starch, M.S.

[0136] Other silicone suds suppressors are disclosed in U.S. Patent 3,455,839 which relates to compositions and processes for defoaming aqueous solutions by incorporating therein small amounts of polydimethylsiloxane fluids.

[0137] Mixtures of silicone and silanated silica are described, for instance, in German Patent Application DOS 2,214,526. Silicone defoamers and suds controlling agents in granular detergent compositions are disclosed in U.S. Patent 3,933,672, Bartolotta et al, and in U.S. Patent 4,652,392, Baginski et al, issued March 24, 1987.

[0138] An exemplary silicone based suds suppressor for use herein is a suds suppressing amount of a suds controlling agent consisting essentially of:

(i) polydimethylsiloxane fluid having a viscosity of from 20×10-3 Pascal seconds to 1.5 Pascal seconds (20 cps to 1,500 cps at 25°C);

(ii) from 5 to 50 parts per 100 parts by weight of (i) of siloxane resin composed of (CH3)3 SiO1/2 units of SiO2 units in a ratio of from (CH3)3 SiO1/2 units and to SiO2 units of from 0,6:1 to 1.2.1, and

(iii) from 1 to 20 parts per 100 parts by weight of (i) of a solid silica gel.



[0139] In the preferred silicone suds suppressor used herein, the solvent for a continuous phase is made up of certain polyethylene glycols or polyethylene-polypropylene glycol copolymers or mixtures thereof (preferred), or polypropylene glycol. The primary silicone suds suppressor is branched/crosslinked and preferably not linear.

[0140] To illustrate this point further, typical liquid laundry detergent compositions with controlled suds will optionally comprise from 0.001 to 1, preferably from 0.01 to 0.7, most preferably from 0.05 to 0.5, weight % of said silicone suds suppressor, which comprises (1) a nonaqueous emulsion of a primary antifoam agent which is a mixture of (a) a polyorganosiloxane, (b) a resinous siloxane or a silicone resin-producing silicone compound, (c) a finely divided filler material, and (d) a catalyst to promote the reaction of mixture components (a), (b) and (c), to form silanolates; (2) at least one nonionic silicone surfactant; and (3) polyethylene glycol or a copolymer of polyethylene-polypropylene glycol having a solubility in water at room temperature of more than about 2 weight %; and without polypropylene glycol. Similar amounts can be used in granular compositions, gels, etc. See also U.S. Patents 4,978,471, Starch, issued December 18, 1990, and 4,983,316, Starch, issued January 8, 1991, 5,288,431, Huber et al., issued February 22, 1994, and U.S. Patents 4,639,489 and 4,749,740, Aizawa et al at column 1, line 46 through column 4, line 35.

[0141] The silicone suds suppressor herein preferably comprises polyethylene glycol and a copolymer of polyethylene glyco/polypropylene glycol, all having an average molecular weight of less than 1,000, preferably between 100 and 800. The polyethylene glycol and polyethylene/polypropylene copolymers herein have a solubility in water at room temperature of more than 2 weight %, preferably more than 5 weight %. The prefered solvent herein is polyethylene glycol having an average molecular weight of less than 1,000, more preferably between 100 and 800, most preferably between 200 and 400, and a copolymer of polyethylene glycol/polypropylene glycol, preferably PPG 200/PEG 300. Preferred is a weight ratio of between 1:1 and 1:10, most preferably between 1:3 and 1:6, of polyethylene glycol copolymer of polyethylene-polypropylene glycol.

[0142] The preferred silicone suds suppressors used herein do not contain polypropylene glycol, particularly of 4,000 molecular weight. They also preferably do not contain block copolymers of ethylene oxide and propylene oxide, like PLURONIC L101.

[0143] Other suds suppressors useful herein comprise the secondary alcohols (e.g., 2-alkyl alkanols) and mixtures of such alcohols with silicone oils, such as the silicones disclosed in U.S. 4,798,679, 4,075,118 and EP 150,872. The secondary alcohols include the C6-C16 alkyl alcohols having a C1-C16 chain. A preferred alcohol is 2-butyl octanol, which is available from Condea under the trademark ISOFOL 12. Mixtures of secondary alcohols are available under the trademark ISALCHEM 123 from Enichem. Mixed suds suppressor typically comprises mixtures of alcohol + silicone at a weight ratio of 1:5 to 5:1.

[0144] For any detergent compositions to be used in automatic laundry washing machines, suds should not form to the extent that they overflow the washing machine. Suds suppressors, when utilized, are preferably present in a "suds suppressing amount. By "suds suppressing amount" is meant that the formulator of the composition can select an amount of this suds controlling agent that will sufficiently control the suds to result in a low-sudsing laundry detergent for use in automatic laundry washing machines.

[0145] The compositions herein will generally comprise from 0% to 5% of suds suppressor. When utilized as suds suppressors, monocarboxylic fatty acids, and salts therein, will be present typically in amounts up to 5%, by weight, of the detergent composition. Preferably, from 0.5% to 3% of fatty monocarboxylate suds suppressor is utilized. Silicone suds suppressors are typically utilized in amounts up to 2.0%, by weight, of the detergent composition, although higher amounts may be used. This upper limit is practical in nature, due primarily to concern with keeping costs minimized and effectiveness of lower amounts for effectively controlling sudsing. Preferably from 0.01% to 1% of silicone suds suppressor is used, more preferably from 0.25% to 0.5%. As used herein, these weight percentage values include any silica that may be utilized in combination with polyorganosiloxane, as well as any adjunct materials that may be utilized. Monostearyl phosphate suds suppressors are generally utilized in amounts ranging from 0.1% to 2%, by weight, of the composition.

[0146] Hydrocarbon suds suppressors are typically utilized in amounts ranging from about 0.01% to 5.0%, although higher levels can be used. The alcohol suds suppressors are typically used at 0.2%-3% by weight of the finished compositions.

[0147] Fabric Softeners - Various through-the-wash fabric softeners, especially the impalpable smectite clays of U.S. Patent 4,062,647, Storm and Nirschl, issued December 13, 1977, as well as other softener clays known in the art, can optionally be used typically at levels of from 0.5% to 10% by weight in the present compositions to provide fabric softener benefits concurrently with fabric cleaning. Clay softeners can be used in combination with amine and cationic softeners as disclosed, for example in U.S. Patent 4,375,416, Crisp et al, March 1, 1983 and U.S. Patent 4,291,071, Harris et al, issued September 22, 1981.

[0148] Dye Transfer Inhibiting Agents - The compositions of the present invention may also include one or more materials effective for inhibiting the transfer of dyes from one fabric to another during the cleaning process. Generally, such dye transfer inhibiting agents include polyvinyl pyrrolidone polymers polyamine N-oxide polymers, copolymers of N-vinylpyrrolidone and N-vinylimidazole, manganese phthalocyanine, peroxidases, and mixtures thereof. If used, these agents typically comprise from 0.01% to 10% by weight of the composition, preferably from 0.01% to 5%, and more preferably from 0.05% to 2%.

[0149] More specifically, the poylamine N-oxide polymers preferred for use herein contain units having the following structural formula: R-Ax-P; wherein P is a polymerizable unit to which an N-O group can be attached or the N-O group can form part of the polymerizable unit or the N-O group can be attached to both units; A is one of the following structures: -NC(O)-, -C(O)O-, -S, -O-, -N=; x is 0 or 1; and R is aliphatic, ethoxylated aliphatics, aromatics, heterocyclic or alicyclic groups or any combination thereof to which the nitrogen of the N-O group can be attached or the N-O group is part of these groups. Preferred polyamine N-oxides are those wherein R is a heterocyclic group such as pyridine, pyrrole, imidazole, pyrrolidine, piperidine and derivatives thereof.

[0150] The N-O group can be represented by the following general structures:

wherein R1, R2, R3, are aliphatic, aromatic, heterocyclic or alicyclic groups or combinations thereof; x, y and z are 0 or 1; and the nitrogen of the N-O group can be attached or form part of any of the aforementioned groups. The amine oxide unit of the polyamine N-oxides has a pKa<10, preferably pKa<7, more preferred pKa<6.

[0151] Any polymer backbone can be used as long as the amine oxide polymer formed is water-soluble and has dye transfer inhibiting properties. Examples of suitable polymeric backbones are polyvinyls, polyalkylenes, polyesters, polyethers, polyamide, polyimides, polyacrylates and mixtures thereof. These polymers include random or block copolymers where one monomer type is an amine N-oxide and the other monomer type is an N-oxide. The amine N-oxide polymers typically have a ratio of amine to the amine N-oxide of 10:1 to 1:1,000,000. However, the number of amine oxide groups present in the polyamine oxide polymer can be varied by appropriate copolymerization or by an appropriate degree of N-oxidation. The polyamine oxides can be obtained in almost any degree of polymerization. Typically, the average molecular weight is within the range of 500 to 1,000,000; more preferred 1,000 to 500,000; most preferred 5,000 to 100,000. This preferred class of materials can be referred to as "PVNO".

[0152] The most preferred polyamine N-oxide useful in the detergent compositions herein is poly(4-vinylpyridine-N-oxide) which as an average molecular weight of 50,000 and an amine to amine N-oxide ratio of 1:4.

[0153] Copolymers of N-vinylpyrrolidone and N-vinylimidazole polymers (referred to as a class as "PVPVI") are also preferred for use herein. Preferably the PVPVI has an average molecular weight range from 5,000 to 1,000,000, more preferably from 5,000 to 200,000, and most preferably from 10,000 to 20,000. (The average molecular weight range is determined by light scattering as described in Barth, et al., Chemical Analysis, Vol 113. "Modern Methods of Polymer Characterization", the disclosures of which are incorporated herein by reference.) The PVPVI copolymers typically have a molar ratio of N-vinylimidazole to N-vinylpyrrolidone from 1:1 to 0.2:1, more preferably from 0.8:1 to 0.3:1, most preferably from 0.6:1 to 0.4:1. These copolymers can be either linear or branched.

[0154] The present invention compositions also may employ a polyvinyl-pyrrolidone ("PVP") having an average molecular weight of from 5,000 to 400,000, preferably from 5,000 to 200,000, and more preferably from 5,000 to 50,000. PVP's are known to persons skilled in the detergent field; see, for example, EP-A-262,897 and EP-A-256,696. Compositions containing PVP can also contain polyethylene glycol ("PEG") having an average molecular weight from 500 to 100,000, preferably from 1,000 to 10,000. Preferably, the ratio of PEG to PVP on a ppm basis delivered in wash solutions is from 2:1 to 50:1, and more preferably from 3:1 to 10:1.

[0155] The detergent compositions herein may also optionally contain from 0.005% to 5% by weight of certain types of hydrophilic optical brighteners which also provide a dye transfer inhibition action. If used, the compositions herein will preferably comprise from 0.01% to 1% by weight of such optical brighteners.

[0156] The hydrophilic optical brighteners useful in the present invention are those having the structural formula:

wherein R1 is selected from anilino, N-2-bis-hydroxyethyl and NH-2-hydroxyethyl; R2 is selected from N-2-bis-hydroxyethyl, N-2-hydroxyethyl-N-methylamino, morphilino, chloro and amino; and M is a salt-forming cation such as sodium or potassium.

[0157] When in the above formula, R1 is anilino, R2 is N-2-bis-hydroxyethyl and M is a cation such as sodium, the brightener is 4,4',-bis[(4-anilino-6-(N-2-bis-hydroxyethyl)-s-triazine-2-yl)amino]-2,2'-stilbenedisulfonic acid and disodium salt. This particular brightener species is commercially marketed under the tradename Tinopal-UNPA-GX by Ciba-Geigy Corporation. Tinopal-UNPA-GX is the preferred hydrophilic optical brightener useful in the detergent compositions herein.

[0158] When in the above formula, R1 is anilino, R2 is N-2-hydroxyethyl-N-2-methylamino and M is a cation such as sodium, the brightener is 4,4'-bis[(4-anilino-6-(N-2-hydroxyethyl-N-methylamino)-s-triazine-2-yl)amino]2,2'-stilbenedisulfonic acid disodium salt. This particular brightener species is commercially marketed under the tradename Tinopal 5BM-GX by Ciba-Geigy Corporation.

[0159] When in the above formula, R1 is anilino, R2 is morphilino and M is a cation such as sodium, the brightener is 4,4'-bis[(4-anilino-6-morphilino-s-triazine-2-yl)amino]2,2'-stilbenedisulfonic acid, sodium salt. This particular brightener species is commercially marketed under the tradename Tinopal AMS-GX by Ciba Geigy Corporation.

[0160] The specific optical brightener species selected for use in the present invention provide especially effective dye transfer inhibition performance benefits when used in combination with the selected polymeric dye transfer inhibiting agents hereinbefore described. The combination of such selected polymeric materials (e.g., PVNO and/or PVPVI) with such selected optical brighteners (e.g., Tinopal UNPA-GX, Tinopal 5BM-GX, Tinopal-PLC, and/or Tinopal AMS-GX) provides significantly better dye transfer inhibition in aqueous wash solutions than does either of these two detergent composition components when used alone. Without being bound by theory, it is believed that such brighteners work this way because they have high affinity for fabrics in the wash solution and therefore deposit relatively quick on these fabrics. The extent to which brighteners deposit on fabrics in the wash solution can be defined by a parameter called the "exhaustion coefficient". The exhaustion coefficient is in general as the ratio of a) the brightener material deposited on fabric to b) the initial brightener concentration in the wash liquor. Brighteners with relatively high exhaustion coefficients are the most suitable for inhibiting dye transfer in the context of the present invention.

[0161] Of course, it will be appreciated that other, conventional optical brightener types of compounds can optionally be used in the present compositions to provide conventional fabric "brightness" benefits, rather than a true dye transfer inhibiting effect. Such usage is conventional and well-known to detergent formulations.

[0162] Other Ingredients - A wide variety of other ingredients useful in detergent compositions can be included in the compositions herein, including other active ingredients, carriers, hydrotropes, processing aids, dyes or pigments, solvents for liquid formulations, solid fillers for bar compositions, etc. If high sudsing is desired, suds boosters such as the C10-C16 alkanolamides can be incorporated into the compositions, typically at 1%-10% levels. The C10-C14 monoethanol and diethanol amides illustrate a typical class of such suds boosters. Use of such suds boosters with high sudsing adjunct surfactants such as the amine oxides, betaines and sultaines noted above is also advantageous. If desired, soluble magnesium salts such as MgCl2 and MgSO4, can be added at levels of, typically, 0.1%-2%, to provide additional suds and to enhance grease removal performance.

[0163] Various detersive ingredients employed in the present compositions optionally can be further stabilized by absorbing said ingredients onto a porous hydrophobic substrate, then coating said substrate with a hydrophobic coating. Preferably, the detersive ingredient is admixed with a surfactant before being absorbed into the porous substrate. In use, the detersive ingredient is released from the substrate into the aqueous washing liquor, where it performs its intended detersive function.

[0164] To illustrate this technique in more detail, a porous hydrophobic silica (trademark SIPERNAT D10, DeGussa) is admixed with a proteolytic enzyme solution containing 3%-5% of C13-15 ethoxylated alcohol (EO 7) nonionic surfactant. Typically, the enzyme/surfactant solution is 2.5 X the weight of silica. The resulting powder is dispersed with stirring in silicone oil (various silicone oil viscosities in the range of 500-12,500 can be used). The resulting silicone oil dispersion is emulsified or otherwise added to the final detergent matrix. By this means, ingredients such as the aforementioned enzymes, bleaches, bleach activators, bleach catalysts, photoactivators, dyes, fluorescers, fabric conditioners and hydrolyzable surfactants can be "protected" for use in detergents, including liquid laundry detergent compositions.

[0165] Liquid detergent compositions can contain water and other solvents as carriers. Low molecular weight primary or secondary alcohols exemplified by methanol, ethanol, propanol, and isopropanol are suitable. Monohydric alcohols are preferred for solubilizing surfactant, but polyols such as those containing from 2 to about 6 carbon atoms and from 2 to about 6 hydroxy groups (e.g., 1,3-propanediol, ethylene glycol, glycerine, and 1,2-propanediol) can also be used. The compositions may contain from 5% to 90%, typically 10% to 50% of such carriers.

[0166] Granular detergents can be prepared, for example, by spray-drying (final product density 520 g/l) or agglomerating (final product density above 600 g/l) the Base Granule. The remaining dry ingredients can then be admixed in granular or powder form with the Base Granule, for example in a rotary mixing drum, and the liquid ingredients (e.g., nonionic surfactant and perfume) can be sprayed on.

[0167] The detergent compositions herein will preferably be formulated such that, during use in aqueous cleaning operations, the wash water will have a pH of between 6.5 and 11, preferably between 7.5 and 10.5. Liquid dishwashing product formulations preferably have a pH between 6.8 and 9.0. Laundry products are typically at pH 9-11. Techniques for controlling pH at recommended usage levels include the use of buffers, alkalis, acids, etc., and are well known to those skilled in the art.

[0168] The following examples illustrate compositions according to the invention, but are not intended to be limiting thereof.

EXAMPLE I



[0169] A dry laundry bleach is as follows:
Ingredient % (Wt.)
Sodium Percarbonate 20
Benzoyl caprolactam 10
Citrate 10
Mn·catalyst* 0.2
C12-18 alkyl ethoxy (0.6)sulfate 12
Oleoyl Sarcosinate 12
Water-soluble filler** Balance
*MnIV2(u-O)3(1,4,7-trimethyl-1,4,7-triazacyclononane)2(PF6)2, as described in U.S. Pat. Nos. 5,246,621 and 5,244,594.
**Sodium carbonate, sodium silicate mixture (1:1).


[0170] In the foregoing composition, the sodium percarbonate can be replaced by an equivalent amount of perborate.

[0171] Additionally, in the foregoing composition, the bleach activator can be replaced by an equivalent amount of the following activators: benzoyl valerolactam, nonanoyl caprolactam, nonanoyl valerolactam, 4-nitrobenzoyl caprolactam, 4-nitrobenzoyl valerolactam, octanoyl caprolactam, octanoyl valerolactam, decanoyl caprolactam, decanoyl valerolactam, undecenoyl caprolactam, undecenoyl valerolactam, 3,5,5-trimethylhexanoyl caprolactam, 3,5,5-trimethylhexanoyl valerolactam, dinitrobenzoyl caprolactam, dinitrobenzoyl valerolactam, terephthaloyl dicaprolactam, terephthaloyl divalerolactam, (6-octan-amidocaproyl)oxybenzenesulfonate, (6-nonanamidocaproyl)oxybenzenesulfonate, (6-decanamidocaproyl)oxybenzenesulfonate, and mixtures thereof.

[0172] The compositions of Example I can be used per se as a bleach, or can be added to a pre-soak or surfactant-containing detergent composition to impart a bleaching benefit thereto.

[0173] In use for fabric cleaning, the compositions are employed in conventional manner and at conventional concentration. Thus, in a typical mode, the compositions are placed in an aqueous liquor at levels which may range from 100 ppm to 10,000 ppm, depending on soil load and the stained fabrics are agitated therewith.

EXAMPLE II



[0174] The following liquid detergent compositions are prepared (parts by weight).
Components Weight %
Oleoyl Sarcosinate 9
C12-18 alkyl ethoxy (0.6)sulfate 12
C12-14 N-methyl glucamide 6
C9-11 alkyl ethoxylate (eo = 8) 3
C12-20 fatty acid 4
Citric Acid 0.5
Percarbonate 5
Nonanoyl Caprolactam 5
Protease 0.5
Lipase 0.2
Amylase 0.1
Cellualase enzyme 0.1
Brightener 0.9
Soil release polymer z 0.2
Water and miscellaneous to balance.


[0175] The above compositions can further be modified by adding an equivalent amount of a bleach catalysts identified in Example I.

[0176] The above compositions can be modified by replacing the nonanoyl capro-lactam with an equivalent amount of the bleach activators identified in Example I.

EXAMPLE III



[0177] A bleaching system, useful as a bleach additive, is prepared comprising the following ingredients.
Components Weight %
Nonanoyl valerolactam 15
Sodium percarbonate* 25
Ethylenediamine disuccinate chelant 10
Oleoyl Sarcosinate 25
Minors, filler** and water Balance to 100%
*Average particle size of 400 to 1200 microns.
**Can be selected from convenient materials such as CaCO3, talc, clay, silicates, and the like.


[0178] The above compositions can be modified by the addition of lipase enzymes.

[0179] The above compositions can also be modified by replacing the nonanoyl valerolactam bleach activator with an equivalent amount of the bleach activators identified in Example I and/or with the addition of 0.1% metal catalyst.

[0180] The above compositions can also be modified by replacing the percarbonate with an equivalent amount of perborate.

EXAMPLE IV



[0181] A laundry bar with bleach is prepared by standard extrusion processes and comprises: Oleoyl Sarcosinate (20%); sodium tripolyphosphate (20%); sodium silicate (7%), sodium perborate monohydrate (10%); (6-decanamidocaproyl)oxybenzenesulfonate (10%), (1.0%); MgSO4 or talc filler; and water (5%).

[0182] The above compositions can be modified by the addition of lipase enzymes.

[0183] The above compositions can also be modified by replacing the (6-decanamidocaproyl)oxybenzenesulfonate bleach activator with an equivalent amount of the bleach activators identified in Example I and/or with the addition of 0.1% metal catalyst.

[0184] The above compositions can also be modified by replacing the perborate with an equivalent amount of percarbonate.

EXAMPLE V



[0185] An automatic dishwashing composition is as follows.
Ingredient % (Wt.)
Oleoyl Sarcosinate 6
Trisodium Citrate 15
Sodium Carbonate 20
Silicate1 9
Nonionic Surfactant2 3
Sodium Polyacrylate (m.w 4000)3 5
Termamyl Enzyme (60T) 1.1
Savinase Enzyme (12T) 3.0
Sodium perborate monohydrate 10
Benzoyl caprolactam 2
Mn·catalyst4 0.03
Minors Balance
1BRITESIL, PQ Corporation
2Polyethyleneoxide/polypropyleneoxide low sudser
3ACCUSOL, Rohm and Haas
41:1 mole ratio of Mn cation and ligand to form MnIV2(u-O)3(1,4,7-trimethyl-1,4,7-triazacyclononane)2(PF6)2, in situ


[0186] In the above composition, the perborate can be replaced by an equivalent amount of percarbonate.

[0187] In the above composition, the bleach catalyst can be replaced by an equivalent amount of preformed bleach catalyst, as identified in Example I, or with metal cations and ligands to form the bleach catalysts identified in Example I.

[0188] The above compositions can also be modified by replacing the benzoyl caprolactam with an equivalent amount of the bleach activators identified in Example I.

[0189] In the above composition, the surfactant may be replaced by an equivalent amount of any low-foaming, nonionic surfactant. Example include low-foaming or non-foaming ethoxylated straight-chain alcohols such as PlurafacTM RA series, supplied by Eurane Co., LutensolTM LF series, supplied by BASF Co., TritonTM DF series, supplied by Rohm & Haas Co., and SynperonicTM LF series, supplied by ICI Co.

[0190] Automatic dishwashing compositions may be in granular, tablet, bar, or rinse aid form. Methods of making granules, tablets, bars, or rinse aids are known in the an See, for instance, U.S Pat Serial Nos. 08/106,022, 08/147,222, 08/147,224, 08/147,219, 08/052,860, 07/867,941.

[0191] All of the foregoing granular compositions may be provided as spray-dried granules or high density (above 600 g/l) granules or agglomerates. If desired, the Mn·catalyst may be adsorbed onto and into water-soluble granules to keep the catalyst separate from the balance of the compositions, thus providing additional stability on storage. Such granules (which should not contain oxidizable components) can comprise, for example, water-soluble silicates, carbonates and the like.

[0192] Although the foregoing compositions are typical of those useful herein, it is most preferred that: (I) the compositions not contain STPP builder; (2) that the nonionic:anionic surfactant ratio be greater than 1:1, preferably at least 1.5:1; and (3) that at least 1% perborate or other chlorine scavenger be present in the compositions to minimize formation of MnO2 in use.

[0193] While the foregoing examples illustrate the use of the present technology in cleaning/bleaching compositions designed for use in laundering and dishcare, it will be appreciated by those skilled in the art that the catalyzed bleaching systems herein can be employed under any circumstance where improved oxygen bleaching is desired. Thus, the technology of this invention may be used, for example, to bleach paper pulp, to bleach hair, to cleanse and sanitize prosthetic devices such as dentures, in dentifrice compositions to clean teeth and kill oral bacteria, and in any other circumstances where bleaching is advantageous to the user.


Claims

1. A bleaching composition comprising a bleaching compound capable of yielding hydrogen peroxide in an aqueous liquor and from 0.1% to 55% by weight of an oleoyl sarcosinate surfactant and comprising one or more bleach activators, wherein said bleach activators are members selected from the group consisting of:

a) alkanoyloxybenzenesulfonate bleach activators;

b) tetraacetylethylenediamine;

c) an amido-derived bleach activator of the general formula:

or mixtures thereof, wherein R1 is an alkyl, aryl, or alkaryl group containing from 1 to 14 carbon atoms, R2 is an alkylene, arylene or alkarylene group containing from 1 to 14 carbon atoms, R5 is H or an alkyl, aryl, or alkaryl group containing from 1 to 10 carbon atoms, and L is a leaving group;

d) a benzoxazin-type bleach activator of the formula:

wherein R1 is H, alkyl, alkaryl, aryl, arylalkyl, and wherein R2, R3, R4, and R5 may be the same or different substituents selected from H, halogen, alkyl, alkenyl, aryl, hydroxyl, alkoxyl, amino, alkylamino, -COOR6, wherein R6 is H or an alkyl group and carbonyl functions;

e) N-acyl lactam bleach activators of the formula:

wherein n is from 0 to 8, preferably from 0 to 2, and R6 is H, an alkyl, aryl, alkoxyaryl or alkaryl group containing from 1 to 12 carbons, or a substituted phenyl group containing from 6 to 18 carbon atoms; and

f) mixtures of a), b) and c).


 
2. A bleaching composition according to Claim 1 wherein said bleaching compound is percarbonate or perborate, or mixtures thereof, and wherein said bleach activator is selected from the group consisting of benzoyl caprolactam, benzoyl valerolactam, nonanoyl caprolactam, nonanoyl valerolactam, 4-nitrobenzoyl caprolactam, 4-nitrobenzoyl valerolactam, octanoyl caprolactam, octanoyl valerolactam, decanoyl caprolactam, decanoyl valerolactam, undecenoyl caprolactam, undecenoyl valerolactam, 3,5,5-trimethyl-hexanoyl caprolactam, 3,5,5-trimethylhexanoyl valerolactam, dinitrobenzoyl caprolactam, dinitrobenzoyl valerolactam, (6-octanamidocaproyl)oxybenzenesulfonate,(6-nonanamidocaproyl)oxybenzenesulfonate, (6-decanamidocaproyl)oxybenzensulfonate, nonanoyloxybenzenesulfonate, benzoyloxybenzensul-fonate, tetraacetylethylenediamine, and mixtures thereof.
 
3. A bleaching composition according to Claim 1 further comprising a catalytically effective amount of one or more bleach catalysts.
 
4. A bleaching composition according to Claim 2 further comprising a catalytically effective amount of one or more bleach catalysts.
 
5. A composition according to Claim 4 wherein the bleach catalyst is selected from the group consisting of MnIV2(u-O)3(1,4,7-trimethyl-1,4,7-triazacyclononane)2(PF6)2, MnIII2(u-O)1(u-OAc)2-(1,4,7-trimethyl-1,4,7-triazacyclononane)2(ClO4)2;MnIV4(u-O)6(1,4,7-triazacyclononane)4 (ClO4)4; MnIIIMnIV4(u-O)1(u-OAc)2(1,4,7-tri-methyl 1,4,7-triaza-cyclononane)2(ClO4)3; MnIV(1,4,7-trimethyl-1,4,7-triazacyclononane (OCH3)3(PF6); Co(2,2'-bispyridylamine)Cl2; Di(iso-thiocyanato)bispyridylamine-cobalt (II); trisdipyridylamine-cobalt (II) perchlorate; Co(2,2-bispyridylamine)2O2ClO4, Bis-(2,2'-bispyridylamine) copper(II) perchlorate; tris(di-2-pyridylamine) iron (II) perchlorate; Mn gluconate, Mn(CF3SO3)2, Co(NH3)5Cl, binuclear Mn complexed with tetra-N-dentate and bi-N-dentate ligands, including N4MnIII(u-O)2-MnIVN4)+ and [Bipy2MnIII(u-O)2MnIVbipy2]-(ClO4)3 and mixtures thereof.
 
6. A laundry detergent composition comprising other, detersive surfactants, other detersive ingredients, and a bleach composition according to Claim 1.
 
7. A laundry detergent composition comprising other, detersive surfactants, other detersive ingredients, and a bleach composition according to Claim 2.
 
8. A method for improving the bleaching performance of bleaching compositions comprising oxygen or per-acid bleach or a bleaching compound capable of yielding hydrogen peroxide in an aqueous liquor, wherein said improvement comprises adding thereto an effective amount of oleoyl sarcosinate surfactant.
 
9. A method for removing stains from fabrics or dishes comprising contacting said fabrics or dishes with an aqueous medium comprising a bleach composition according to Claim 1.
 
10. A method for removing stains from fabrics or dishes comprising contacting said fabrics or dishes with an aqueous medium comprising a bleach composition according to Claim 2.
 


Ansprüche

1. Bleichmittelzusammensetzung, umfassend eine Bleichmittelverbindung, welche fähig ist, in einer wäßrigen Flüssigkeit Wasserstoffperoxid zu erzielen, und 0,1 bis 55 Gew.-% eines Oleoylsarcosinat-Tensids, und umfassend einen oder mehrere Bleichaktivatoren, wobei die Bleichaktivatoren Vertreter sind, gewählt aus der Gruppe, bestehend aus:

a) Alkanoyloxybenzolsulfonat-Bleichaktivatoren;

b) Tetraacetylethylendiamin;

c) einem amido-geleiteten Bleichaktivator der allgemeinen Formel:

   oder Mischungen hiervon, worin R1 eine Alkyl-, Aryl oder Alkarylgruppe mit 1 bis 14 Kohlenstoffatomen ist, R2 eine Alkylen-, Arylen- oder Alkarylengruppe mit 1 bis 14 Kohlenstoffatomen ist, R5 H oder eine Alkyl-, Aryl- oder Alkarylgruppe mit 1 bis 10 Kohlenstoffatomen ist, und L eine Abgangsgruppe ist;

d) einem Bleichaktivator vom Benzoxazin-Typ der Formel:

   worin R1 H, Alkyl, Alkaryl, Aryl, Arylalkyl ist, und worin R2, R3, R4 und R5 gleiche oder verschiedene Substituenten sein können, gewählt aus H, Halogen, Alkyl, Alkenyl, Aryl, Hydroxyl, Alkoxyl, Amino, Alkylamino, -COOR6, worin R6 H oder eine Alkylgruppe ist und Carbonylfunktionen;

e) N-Acyllactam-Bleichaktivatoren der Formel:

worin n 0 bis 8 ist, vorzugsweise 0 bis 2, und R6 H, eine Alkyl-, Aryl-, Alkoxyaryl- oder Alkarylgruppe mit 1 bis 12 Kohlenstoffatomen ist, oder eine substituierte Vinylgruppe mit 6 bis 18 Kohlenstoffatomen; und

f) Mischungen aus a), b) und c).


 
2. Bleichmittelzusammensetzung nach Anspruch 1, wobei die Bleichmittelverbindung Percarbonat oder Perborat oder Mischungen hiervon ist, und wobei der Bleichaktivator aus der Gruppe gewählt ist, bestehend aus Benzoylcaprolactam, Benzoylvalerolactam, Nonanoylcaprolactam, Nonanoylvalerolactam, 4-Nitrobenzoylcaprolactam, 4-Nitrobenzoylvalerolactam, Octanoylcaprolactam, Octanoylvalerolactam, Decanoylcaprolactam, Decanoylvalerolactam, Undecanoylcaprolactam, Undecanoylvalerolactam, 3,5,5-Trimethylhexanoylcaprolactam, 3,5,5-Trimethylhexanoylvalerolactam, Dinitrobenzoylcaprolactam, Dinitrobenzoylvalerolactam, (6-Octanamidocaproyl)-oxybenzolsulfonat, (6-Nonanamidocaproyl)-oxybenzolsulfonat, (6-Decanamidocaproyl)-oxybenzolsulfat, Nonanoyloxybenzolsulfonat, Benzoyloxybenzolsulfonat, Tetraacethylethylendiamin und Mischungen hiervon.
 
3. Bleichmittelzusammensetzung nach Anspruch 1, umfassend weiterhin eine katalytisch wirksame Menge eines oder mehrerer Bleichkatalysatoren.
 
4. Bleichmittelzusammensetzung nach Anspruch 2, umfassend weiterhin eine kalaytisch wirksame Menge eines oder mehrerer Bleichkatalysatoren.
 
5. Zusammensetzung nach Anspruch 4, wobei der Bleichkatalysator aus der Gruppe gewählt ist, bestehend aus MnIV2(u-O)3(1,4,7-trimethyl-1,4,7-triazacyclononan)2(PF6)2, MnIII2(u-O)1(u-OAc)2-(1,4,7-trimethyl-1,4,7-triazacyclononan)2(ClO4)2; MnIV4(u-O)6(1,4,7-triazacyclononan)4(ClO4)4; MnIIIMnIV4(u-O)1(u-OAc)2(1,4,7-trimethyl-1,4,7-triazacyclononan)2(ClO4)3; MnIV(1,4,7-trimethyl-1,4,7-triazacyclononan(OCH3)3(PF6); Co(2,2'-Bispyridylamin)Cl2; Di(isothiocyanato)bispyridylamin-Kobalt (II); Trisdipyridylamin-Kobalt (II)-perchlorat; Co(2,2-Bis-pyridylamin)2O2ClO4; Bis(2-2'-bispyridylamin)-Kupfer(II)-perchlorat; Tris(di-2-pyridylamin)-Eisen (II)-perchlorat; Mn-gluconat; Mn(CF3SO3)2; Co(NH3)5Cl, zweikerniges Mn komplexiert mit Tetra-N-dentat- und Bi-N-dentat-Li-ganden, einschließlich N4MnIII(u-O)2-MnIVN4) und [Bipy2MnIII(u-O)2MnIVbipy2)-(ClO4)3 und Mischungen hiervon.
 
6. Wäschewaschmittelzusammensetzung, umfassend weitere Waschtenside, weitere Waschmittelbestandteile und eine Bleichmittelzusammensetzung nach Anspruch 1.
 
7. Wäschewaschmittelzusammensetzung, umfassend weitere Waschtenside, weitere Waschmittelbestandteile und eine Bleichmittelzusammensetzung nach Anspruch 2.
 
8. Verfahren zur Verbesserung der Bleichleistungsfähigkeit einer Bleichmittelzusammensetzung, umfassend Sauerstoff- oder Persäure-Bleiche oder eine Bleichmittelverbindung, welche fähig ist, in einer wäßrigen Flüssigkeit, Wasserstoffperoxid zu erzielen, wobei die Verbesserung die Zugabe einer wirksamen Menge eines Oleolysarcosinat-Tensids umfaßt.
 
9. Verfahren zur Entfernung von Flecken aus Textilien oder Geschirr, umfassend das Kontaktieren der Textilien oder des Geschirrs mit einemwäßrigen Medium, das eine Bleichmittelzusammensetzung nach Anspruch 1 umfaßt.
 
10. Verfahren zur Entfernung von Flecken aus Textilien oder Geschirr, umfassend das Kontaktieren der Textilien oder des Geschirrs mit einem wäßrigen Medium, das eine Bleichmittelzusammensetzung nach Anspruch 2 umfaßt.
 


Revendications

1. Composition de blanchiment comprenant un composé de blanchiment capable de donner du peroxyde d'hydrogène dans une liqueur aqueuse et de 0,1% à 55% en poids d'un tensioactif sarcosinate d'oléyle et comprenant un ou plusieurs activateurs de blanchiment, caractérisée en ce que lesdits activateurs de blanchiment sont des membres sélectionnés dans le groupe constitué par :

a) des activateurs de blanchiment alcanoyloxybenzènesulfonate ;

b) la tétraacétyléthylènediamine ;

c) un activateur de blanchiment dérivé d'un amido de formule générale

ou les mélanges de ceux-ci, dans lequel R1 est un groupe alkyle, aryle ou alkaryle contenant de 1 à 14 atomes de carbone, R2 est un groupe alkylène, arylène ou alkarylène contenant 1 à 14 atomes de carbone, R5 est H ou un groupe alkyle, aryle, ou alkaryle contenant de 1 à 10 atomes de carbone et L est un groupe partant ;

d) un activateur de blanchiment du type benzoxazine de formule :

dans laquelle R1 est H, un groupe alkyle, alkaryle, aryle, arylalkyle, et dans laquelle R2, R3, R4, et R5 peuvent être des substituants identiques ou différents sélectionnés parmi H, un halogène, un groupe alkyle, alcényle, aryle, hydroxyle, alcoxy, amino, alkylamino, -COOR6, dans lequel R6 est H ou un groupe alkyle et des fonctions carbonyle ;

e) des activateurs de blanchiment N-acyl-lactame de formule :

dans laquelle n vaut de 0 à 8, de préférence de 0 à 2, et R6 est H, un radical alkyle, aryle, alcoxyaryle ou alkaryle contenant de 1 à 12 atomes de carbone, ou un groupe phényle substitué contenant de 6 à 18 atomes de carbone, et

f) des mélanges de a), b) et c).


 
2. Composition de blanchiment selon la revendication 1, caractérisée en ce que ledit composé de blanchiment est un percarbonate ou un perborate, ou les mélanges de ceux-ci, et en ce que ledit activateur de blanchiment est sélectionné dans le groupe constitué par le benzoyl caprolactame, le benzoyl valérolactame, le nonanoyl caprolactame, le nonanoyl valérolactame, le 4-nitrobenzoyl caprolactame, le 4-nitrobenzoyl valérolactame, l'octanoyl caprolactame, l'octanoyl valérolactame, le décanoyl caprolactame, le décanoyl valérolactame, l'undécénoyl caprolactame, l'undécénoyl valérolactame, le 3,5,5-triméthyl-hexanoyl caprolactame, le 3,5,5-triméthyl-hexanoyl valérolactame, le dinitrobenzoyl caprolactame, le dinitrobenzoyl valérolactame, le (6-octanamidocaproyl)oxybenzènesulfonate, le (6-nonanamidocaproyl)-oxybenzènesulfonate, le (6-décanamidocaproyl)oxybenzène-sulfonate, le nonanoyloxybenzènesulfonate, le benzoyloxybenzène-sulfonate, la tétraacétyléthylènediamine, et les mélanges de ceux-ci.
 
3. Composition de blanchiment selon la revendication 1 comprenant en outre une quantité efficace catalytiquement d'un ou plusieurs catalyseurs de blanchiment.
 
4. Composition de blanchiment selon la revendication 2 comprenant en outre une quantité efficace catalytiquement d'un ou plusieurs catalyseurs de blanchiment;
 
5. Composition selon la revendication 4, caractérisée en ce que le catalyseur de blanchiment est sélectionné dans le groupe constitué par MnIV2(u-O)3(1,4,7-triméthyl-1,4,7-triazacyclononane)2(PF6)2 ; MnIII2(u-O)1(u-OAc)2(1,4,7-triméthyl-1,4,7-triazacyclononane)2(ClO4)2 ; MnIV4(u-O)6(1,4,7-triazacyclo-nonane)4(ClO4)4 ; MnIIIMnIV4(u-O)1(u-OAC)2(1,4,7-triméthyl-1,4,7-triaza-cyclononane)2(ClO4)3 ; MnIV(1,4,7-triméthyl-1,4,7-triazacyclononane (OCH3)3(PF6) ; Co(2,2'-bispyridylamine)Cl2 ; di(isothiocyanato)-bispyridylamine-cobalt (II); trisdipyridylamine-cobalt (II) perchlorate ; Co(2,2-bispyridylamine)2O2ClO4 ; bis(2,2'-bispyridylamine)cuivre (II) perchlorate ; tris(di-2-pyddylamie) fer (II) perchlorate ; le gluconate de Mn ; Mn(CF3SO3)2 ; Co(NH3)5Cl ; le Mn binucléaire complexé avec des ligands tétra-N-dentate et bi-N-dentate, comprenant N4MnIII(u-O)2-MnIVN4)+ et [bipy2MnIII(u-O)2MnIVbipy2]-(ClO4)3 et les mélanges de ceux-ci.
 
6. Composition détergente de lavage comprenant d'autres tensioactifs détersifs, d'autres ingrédients détersifs, et une composition de blanchiment selon la revendication 1.
 
7. Composition détergente de lavage comprenant d'autres tensioactifs détersifs, d'autres ingrédients détersifs, et une composition de blanchiment selon la revendication 2.
 
8. Procédé pour améliorer la performance de blanchiment de compositions de blanchiment comprenant un agent de blanchiment d'oxygène ou de peracide ou un composé de blanchiment capable de fournir du peroxyde d'hydrogène dans une liqueur aqueuse, caractérisé en ce que ladite amélioration comprend l'addition d'une quantité efficace d'un tensioactif sarcosinate d'oléyle.
 
9. Procédé d'élimination des taches de tissus ou de vaisselle comprenant la mise en contact desdits tissus ou vaisselle avec un milieu aqueux comprenant une composition de blanchiment selon la revendication 1.
 
10. Procédé d'élimination des taches de tissus ou de vaisselle comprenant la mise en contact desdits tissus ou vaisselle avec un milieu aqueux comprenant une composition de blanchiment selon la revendication 2.