Field of the Invention
[0001] The present invention relates to a method of warewashing in industrial or institutional
systems, as opposed to domestic automatic dishwashing machines.
Background of the Invention
[0002] A typical conventional industrial warewashing system consists of a conveyor system
separated into prewash, wash, rinse and drying stations. Wash water is typically introduced
into the rinse zone of this system and is passed cascade fashion toward a prewash
zone, while dishware is transported in a countercurrent direction.
[0003] Dishwashing compositions used in such systems generally contain a chlorine bleaching
agent combined with a cleaning ingredient such as an aqueous solution of a caustic
agent and a sequestering agent or builder such as sodium tripolyphosphate.
[0004] While these systems provide excellent levels of tea stain removal, incomplete removal
of starchy soils is a problem. Starchy soils are especially difficult to remove when
dishware is subject to high temperatures during food preparation and such foods are
left for a long time on heated substrates during distribution.
[0005] A proposed solution to this problem is described in EP-A-282,214 (Diversey). This
document discloses a process for cleaning dirty dishware with a non-directional mist-like
spray of a strongly alkaline solution. However, a highly alkaline spray is potentially
hazardous for an operator.
[0006] An industrial dishwashing process using a low alkaline detergent and an enzyme dosed
into either a rinsing or a washing bath of the system is described in WO-A-94/27488
(Henkel-EcoLab). The publication describes a means of compensating for the degradation
of the enzyme, particularly an amylase, during standstill phases of the system by
adding intermittent doses of the enzyme to the washing zone.
[0007] DE-C-4324106 discloses a method of warewashing for industrial or institutional dishwashing
machines, wherein an enzyme component Thermamyl 300L and a phosphate or NTA-based
low alkaline cleaning component are added to the cleaning liquor in order to optimize
the cleaning results.
[0008] German patent specification DE-A-4 219 620 describes a domestic dishwasher in which
bleach- and enzyme- containing components are dosed in different stages of the wash
process. The enzyme is added during the prerinse or at the very beginning of the wash
cycle. The bleach is added only during the cleaning cycle after a predetermined time
after which the wash liquor reaches a desired temperature. Thus the negative interaction
between the bleach and the enzyme is avoided. This approach is not feasible in an
industrial dishwasher where a cascade flow of water occurs from one tank to another
and wherein the cleaning operation is a continuous process.
[0009] An approach which is feasible to minimize negative interactions between active ingredients
while maximizing cleaning performance in institutional industrial warewashing is the
introduction of the active ingredients sequentially into the system. In sequential
dosing, components of the cleaning composition are separately introduced into different
compartments of the machine. Thus sequential dosing separates active ingredients to
minimize negative interactions and thereby maximize cleaning performance of each individual
component.
[0010] Bleach agents have been removed from warewashing detergent compositions to minimize
the deactivation of enzyme ingredients. It is known in the absence of a bleach that
good stain removal (e.g., tea stain removal) may be effected across a range of water
hardness by utilizing a strong builder or sequestrant at a relatively high wash pH.
Thus, the negative interaction between bleach and enzyme may be avoided while maintaining
a good cleaning performance.
[0011] However, it is also known in the art that many enzymes, particularly amylase enzymes
useful for starch removal, are unsuitable for use in cleaning systems where the pH
value of the composition is above 10. Such high pH values diminish enzyme activity
and stability. See GB-A-1 296 839 (Novo).
[0012] Therefore, there exists a need for a cleaning system that provides effective cleaning
performance for both starch and tannin removal and which at the same time minimizes
those negative interactions responsible for deactivation of the active ingredients
within the system.
Summary of the Invention
[0013] One object of the invention is to provide an industrial or institutional warewashing
process involving a chemical cleaning system which contains at least two separate
components. Each component is dissolved or diluted in an aqueous solution to a concentration
useful for cleaning. The chemical cleaning system has substantially no bleaching agents
among its components.
[0014] Accordingly, the present invention provides a method of warewashing in a multi-tank
industrial or institutional machine, said method comprising the steps of:
a) selecting a chemical cleaning system comprising at least two separate components
for aqueous dissolution or dilution to respective use concentration in two separate
zones of a warewashing machine, the first component comprising a cleaning agent and
the second component comprising an enzyme, the system being substantially free of
an added bleaching agent and a 1% aqueous solution of the first component being at
least 1 pH unit more alkaline than a 1% aqueous solution of the second component;
b) introducing the first component into a washing zone to clean dirty dishware;
c) subsequently introducing the second component into a second washing zone to further
clean the dishware; and
d) rinsing the dishware with an aqueous solution to substantially rinse away the chemical
cleaning system.
Detailed Description of Preferred Embodiments
[0015] Typical industrial warewashing processes are either continuous or non-continuous
and are conducted in either a single tank or a multi-tank/ conveyor type machine.
In the conveyor system a prewash, wash, rinse and drying zone are generally established
using partitions. Wash water is introduced into the rinsing zone and is passed cascade
fashion back toward the prewash zone while the dirty dishware is transported in a
countercurrent direction.
[0016] The inventive method of warewashing is especially effective in the multi-tank/ conveyor
type systems. In these types of systems, contact time between the cleaning composition
and the articles to be washed is relatively short. Means of maximizing these contact
times are constantly sought while at the same time any negative interaction time of
the actives of the cleaning composition needs to be minimized to provide the best
cleaning performance.
Adequate cleaning performance has been achieved in the present invention in spite
of the elimination of a bleaching agent. Reason is that bleaches generally create
a negative interaction with other cleaning components such as enzymes.
Enzymatic Component
[0017] Amylolytic enzymes are used to remove starch stains. The amylolytic enzymes usable
can be derived from bacteria or fungi. Preferred amylolytic enzymes are those prepared
and described in GB-A-1 296 839 which are cultivated from the strains of
Bacillus licheniformis NIB 8061 NIB 8059, ATCC 6334. ATCC 6598, ATCC 19945, ATCC 8480 and ACTT 9945 A. Examples
of such amylolytic enzymes are those produced and supplied under the trademark Termamyl®
by Novo Industri A/S, Copenhagen, Denmark.
[0018] Also useful in the invention are α-amylase enzymes which have been mutated by modifying
one or more amino acid sequences as described in WO-A-94/14951 and WO-A-94/02597 and
supplied by Novo Industri under the tradename Durmamyl. Other α-amylase enzymes useful
in the invention are described in EP-A-208,491 (Genencor Int'l).
[0019] The amylolytic enzymes may be used in either granular or liquid form and have enzymatic
activities of from 2 to 25 Maltose units/milligram. They may be incorporated in the
cleaning system of the invention in amount such that the final composition has an
amylolytic activity of from 10
3 to 10
8 Maltose units/kilograms, preferably from 10
5 to 10
8 Maltose units per kilogram(s), and more preferably 10
6 to 10
8 Maltose units per kilogram.
[0020] The amylolytic activity referred to herein can be determined by the method described
by in P. Bernfeld in "Method of Enzymology", Vol 1 (1955), pg. 149.
[0021] Proteolytic enzymes may also be incorporated in the cleaning system to remove protein
stains. Usable proteolytic enzymes include the subtilisin obtained from strains of
Bacillus Subtilis licheniformis, such as the commercially available subtilisins Maxatase supplied by Gist-Brocades
N.V., Delft, Holland and Alcalase supplied by Novo Industri A/S, Copenhagen, Denmark.
Particularly suitable proteases are those obtained from a strain of
Bacillus having maximum activity throughout a pH range of 8 to 12 and are commercially available
from Novo Industri A/S under the tradenames of Esperase and Savinase. Also useful
is a protease supplied under the tradename of OxP by Genencor Int'1. The preparation
of these analogue enzymes is described in GB-A-1 243 784. Proteolytic enzymes are
generally presented as granules, such as marumes, prills or p-granulates, or in liquid
form. The proteolytic enzyme activities of these samples are from 500 to 6000 glycine
units per milligram. Proteolytic enzyme activity can be determined by the method described
M.L. Anson in "Journal of General Physiology", Vol 22 (1938), pg. 79 (1 Anson unit/gram=733
glycine units per milligram).
[0022] In the cleaning composition of the invention, proteolytic enzymes may be present
in amounts such that the final composition has a proteolytic enzyme activity of from
about 10
3 to 10
10 glycine units per kilogram, preferably from 10
5 to 10
10, more preferably 10
6 to 10
9.
[0023] Other enzymes which may be incorporated in the cleaning system are lipolytic enzymes
useful to improve fat removal. Commercially available lipolytic enzymes include Lipase
YL, Amano CE, Wallerstein AW, Lipase MY and Lipolase supplied by Novo Industri.
[0024] The enzyme containing component, especially amylolytic enzyme containing component,
is dosed into the warewashing system so that upon aqueous dissolution or dilution
to its use concentration, the pH value of a 1% aqueous solution is desirably less
than 9, preferably 7 to 9, most preferably 8 to 9. The enzyme containing component
should be introduced into the system separately from the other active components of
the cleaning system. Generally, the component will be applied in a washing zone of
the system using any conventional means such as suitable spray nozzles or jets which
are directed upwards or downwards toward the dishware. In a preferred embodiment,
the enzyme containing component is sprayed directly onto the dishware as it moves
in a countercurrent direction from the dosed component. A thorough rinsing of the
enzyme from the dishware once the contact time is completed should follow.
[0025] To avoid undue exposure to the cleaning agents of the second component, the enzyme
containing component is sequentially dosed into the warewashing process after the
cleaning agent containing component in a separate tank from the tank in which the
cleaning agent containing component is introduced.
Cleaning Agent Containing Component
[0026] An aqueous solution of the component which contains the cleaning agent must have
a higher alkalinity than that of the enzyme component by at least one unit, preferably
more than one pH unit. Thus a 1% aqueous solution of the cleaning component which
results from its dissolution or dilution to its use concentration should have a pH
of at least 1 pH unit more alkaline than a pH value of a 1% aqueous solution of the
enzymatic component. Preferably, the cleaning agent component solution has a pH of
9.5 or greater, preferably 9.5 to 13.
[0027] It is understood that more than one component may contain a cleaning agent so that
the component which contains the greatest total amount (that is % by weight) of the
cleaning agent is referred to by the phrase "that component which contains the cleaning
agent or the cleaning agent containing component". It will also be appreciated that
the total cleaning agent in any given component may comprise two or more different
and individual cleaning agents as described below.
[0028] The concentration of the cleaning agent following its dissolution or dilution is
such that the weight of the component per volume unit of water should be in the range
of 1 to 5 grams per liter, preferably from 1 to 4 grams per liter, more preferably
from 1 to 3 grams per liter.
[0029] The cleaning agent may be selected from a caustic or strongly alkaline material,
a detergency builder, a surfactant or a mixture thereof.
[0030] Suitable caustic agents include alkaline metal hydroxides such as sodium or potassium
hydroxides, alkaline metal silicates such as metasilicates, preferably sodium metasilicate,
and other alkaline caustic materials such as borax. Especially effective is sodium
silicate having a mole ratio of SiO
2:Na
2O of from 1 to 3.3, preferably from 1.8 to 2.2 generally referred to as sodium disilicate.
[0031] Suitable builder materials are well known in the art and many types of organic and
inorganic compounds have been extensively described in the literature. Builder materials
include both the phosphate and non-phosphate compounds. They are generally used in
cleaning compositions to provide alkalinity and buffering capacity, prevent flocculation,
maintain ionic strength, extract metals from soils, remove alkaline earth metal ions
from washing solutions.
[0032] The builder material usable herein can be any one or mixtures of the various phosphate
and non-phosphate builder materials. However, non-phosphate builder materials can
also be used, such as, for example, the alkali metal citrates carbonates and bicarbonates;
and the salts of nitrilotriacetic acid (NTA); dipicolinic acid (DPA), oxydisuccinic
acid (ODS), alkyl and alkenyl succinates (AKS); ethylenediamine tetraacetates, oxidized
heteropolymeric polysaccharides, polycarboxylates such as polymaleates, polyacetates,
polyhydroxyacrylates, polyacrylate/polymaleate and polyacrylate; polymethacrylate
copolymers and the terpolymer of polyacrylate/polymaleate and vinylacetate (ex Huls),
as well as zeolites; layered silicas and mixtures thereof. They may be present in
more than one component of the system but in the only component which contains builder,
or in that component which contains the most total builder material (in % by wt.),
in the range of from 1 to 50, preferably from 5 to 40, more preferably from 10 to
30.
[0033] Particularly preferred builders are citrates, DPA, ODS, alkenyl succinates, carbonates,
bicarbonates, the higher molecular weight block copolymers ITA/VA having Mw greater
than 60,000, maleic anhydride/(meth)acrylic acid copolymers, e.g. Sokalan CP5 ex.
BASF; NTA and the terpolymer of polyacrylate/polymaleate and vinylacetate (ex. Huls).
[0034] Scale formation on dishes and machine parts is an important problem that needs to
be resolved or at least mitigated in formulating a machine warewashing product, especially
in the case of low-phosphate (e.g. less than the equivalent of 20% by weight, particularly
10% by weight of sodium triphosphate) and phosphate-free machine warewashing compositions,
particularly zero-P machine warewashing compositions.
[0035] In order to reduce this problem, co-builders, such as polyacrylic acids or polyacrylates
(PAA), and the various organic polyphosphonates, e.g. of the Dequest range, may be
incorporated in one or more system components. For improved biodegradability, (as
such co-builders), the block copolymers of formula (I) as defined in published PCT
patent specification WO-A-94/17170 may also be used. In any component, the amount
of co-builder may be in the range of from 0.5 to 10, preferably from 0.5 to 5, and
more preferably from 1 to 5% by weight.
[0036] Further, the cleaning agent may comprise one or more surfactants. Surfactant may
also be present in one or more of components of the system. However, in the component(s)
which contain the most surfactant, they may be present in the range of from 0.5 to
20, preferably from 1 to 15, and more preferably from 3 to 15% by weight. Such surfactant
(if present) is of course separate from any surfactant used as rinse aid in the rinse
phase, after use of a system according to the present invention.
[0037] Normally, in a properly built or highly built composition as is conventional, only
small amounts of low- to non-foaming nonionic surfactant, to aid detergency and particularly
to suppress excessive foaming caused by some protein soil. Higher amounts of highly
detersive surfactants, such as the high HLB nonionic surfactants, the anionic sulphate
or sulphonate surfactants and the alkyl polyglycoside class of surfactants, may be
used in lower builder-containing active/enzyme-based compositions.
[0038] These compositions may further include a defoamer. Suitable defoamers include mono-
and distearyl acid phosphate, silicone oil and mineral oil.
[0039] The compositions may include 0.02 to 2% by weight of defoamer, or preferably 0.05
to 1.0%.
[0040] In the method of the invention, it will be normal to follow application of all system
components by a final rinse using water, preferably containing a rinse aid.
[0041] Any known silver anti-tarnish agents may also be included such as benzotriazole or
1,3-N azole compounds described in WO-A-95/10588.
[0042] Minor amounts of various other components may be present in the chemical cleaning
composition. These components include solvents, and hydrotropes such as ethanol, isopropanol
and xylene sulfonates, flow control agents; enzyme stabilizing agents; soil suspending
agents; anti-redeposition agents; anti-tarnish agents; anti-corrosion agents; colorants,
bleach scavengers (e.g. sulfite) and other functional additives. The use of bleach
scavengers in the method and system of the invention could be advantageous, since
even in a non-bleach system traces of bleach could unexpectedly be present as a residue
from previous runs.
[0043] Components used in the present invention may independently be formulated in the form
of solids, (optionally to be dissolved before use), aqueous liquids or non-aqueous
liquids, also to be diluted before use.
[0044] The present invention will now be described in more detail by way of the following
non-limiting examples, in which parts and percentages are by weight unless otherwise
indicated.
Example 1
[0045] In a non-bleach system it was observed that tea stain removal was significantly improved
when formulations contained a builder formulated at a high alkalinity wash pH, that
is greater than about 10. The following warewashing compositions were prepared:
Ingredient |
Sample 1 |
Sample 2 |
Nitrilotriacetate(NTA) |
20% |
--- |
Huls polymer1 |
--- |
10% |
Nonionic surfactant |
2% |
2% |
Potassium hydroxide (50%) |
75% |
75% |
Water to balance |
1A terpolymer of acrylate/maleate and vinyl acetate supplied by Huls. |
[0046] Neither of the sample formulations contained a bleaching 30 agent or an enzyme. The
pH value of a 1% aqueous solution of each of the samples was adjusted by the addition
of either NaOH or H
2SO
4 to a pH value of between 7 and 11.
[0047] The cleaning performance of the two compositions were compared using a residual tea
stain test.
[0048] Porcelain cups were stained with tea three times prior to washing. Cleaning experiments
were conducted in a dishwashing machine. The temperature of the water in the main
wash was 55°C and the wash time was 1 min.
[0049] The cleaned dishware was then observed by a panel which rated tea stain removal on
a scale from 0 to 5 with 0 indicating no visible tea stain and 5 indicating heavy
staining. The panel results are as follows:
Residual Tea Stain |
Solution pH |
Sample 1 |
Sample 2 |
7.0 |
3.0 |
2.2 |
7.5 |
2.5 |
1.8 |
8.0 |
1.8 |
1.5 |
8.5 |
1.3 |
1.0 |
9.0 |
1.5 |
0.8 |
9.5 |
0.8 |
0.8 |
10.0 |
0.5 |
0 |
11.0 |
0 |
0 |
[0050] It was thus observed that as the pH of the aqueous solutions of the detergent compositions
increased tea stain removal improved for both compositions containing NTA or Huls
polymer builder materials, without the presence of either bleach or an enzyme. Thus,
at high alkalinity tea stain removal is very effective in the presence of only a builder.
Example 2
[0051] High alkalinity and the presence of a builder material can, however, have a negative
impact on amylase enzyme stability and on starch removal, as demonstrated below.
[0052] Sample 1 described in Example 1 was prepared with the addition of an amylase enzyme
(supplied as Termamyl 300L by Novo) to provide an enzymatic activity of 2x10
7 Maltose units per kilogram. A second sample was prepared with the Termamyl enzyme,
but no builder was present. Each sample was adjusted to pH values of 8.5 and 10 and
the four samples were observed for enzyme stability and starch removal as follows.
[0053] Porcelain plates were soiled with potato starch. A single tank Industrial dishwashing
machine was run over a period of about 30-40 minutes during which time 11 wash cycles
were completed. At the end of each wash cycle, fresh product was dosed to compensate
for the dilution of the wash solution by the rinse water.
[0054] The enzyme stability of the amylase was measured by conventional means.
[0055] Residual starch on the cleaned dishware was rated by a panel on a percentage scale
with 100% indicating residual soil over the entire area of the plate and 0 indicating
complete removal of the soil. The observed amylase stability and cleaning effectiveness
in the four samples were as follows:
|
Samples (% Loss of Amylase Activity) |
Elapsed time (minutes) |
NTA and Amylase pH 10 |
NTA and Amylase pH 8.5 |
Amylase pH 10 |
Amylase pH 8.5 |
0 |
0 |
0 |
0 |
0 |
5 |
30 |
15 |
5 |
5 |
10 |
30 |
15 |
0 |
0 |
15 |
40 |
10 |
0 |
0 |
20 |
40 |
10 |
0 |
0 |
25 |
50 |
10 |
0 |
0 |
30 |
50 |
5 |
0 |
0 |
Sample |
Residual Starch (% Area) |
NTA and Amylase pH 10 |
80% |
NTA and Amylase pH 8.5 |
45% |
Amylase pH 10 |
60% |
Amylase pH 8.5 |
25% |
[0056] This data shows that starch removal benefits are generally greater at pH 8.5 compared
to pH 10 and that at both wash pHs the NTA builder has a detrimental effect on starch
removal. The presence of NTA leads to a significant reduction in the stability of
the enzyme at a wash pH of 10. A less detrimental effect of the builder on the enzyme
stability was observed at a pH of 8.5.
Example 3
[0057] The significant effect of the presence of a strong builder on the amylase enzyme
stability at a high alkalinity was again observed in wash solutions of 65°C. High
temperature washes are conventionally used in industrial and institutional warewashing
and in a multi-chamber machine are most likely to be encountered in the final wash
tank. The four compositions of Example 2 were prepared and the amylase stability was
measured at a temperature of 65°C with the following results (expressed as % residual
Amylase Activity):
Elapsed Time |
NTA & Amylase pH 10 |
NTA & Amylase pH 8.5 |
Amylase pH 10 |
Amylase pH 8.5 |
0 |
100 |
100 |
100 |
100 |
10 |
30 |
82 |
92 |
98 |
20 |
20 |
70 |
87 |
100 |
30 |
18 |
60 |
80 |
98 |
40 |
18 |
55 |
76 |
100 |
50 |
19 |
45 |
72 |
98 |
60 |
17 |
43 |
63 |
100 |
[0058] Thus, at pH 10 and 65°C the effect of the presence of a strong builder on the amylase
stability is devastating and would have a significant negative impact on starch removal
by the enzyme.
[0059] Furthermore, while amylase stability is improved significantly at pH 8.5 compared
to pH 10, even at pH 8.5 there are clear benefits for not having a strong sequestrant
present in the wash tank wherein the amylase enzyme is dosed.
Example 4
[0060] The cleaning efficiency of a composition as used according to the invention was compared
to the cleaning of a commercial composition used in warewashing. The evaluation was
carried out in a multi-chamber machine (ex. Hobart) to assess the real benefits to
be gained from a sequential dosing of ingredients and a pH differential between the
washing zones into which the cleaning and enzyme components are dosed.
[0061] The composition used according to the present invention (hereinafter referred to
as inventive composition) having two (2) components and no bleaching agent was prepared
as follows:
A. Cleaning Agent Component
[0062]
Ingredients |
% Active |
potassium hydroxide |
2.8 |
antiscalant (Dequest-2000) |
1.0 |
nitrilotriacetate (NTA) |
28.0 |
potassium silicate |
4.0 |
|
water |
to balance |
[0063] The pH of a 1% aqueous solution of the cleaning component was adjusted to pH 9.8.
The cleaning agent component was dosed into a wash zone in an amount of 2 grams per
liter followed by a sequential dosing of an enzymatic component.
B. Enzymatic Component
[0064] 100 ppm of an amylase (Termamyl 300L supplied by Novo) was dosed into the last washing
zone following the dosing of the cleaning component. The pH of a 1% aqueous solution
of the enzymatic component was 8.5.
[0065] The cleaning efficiency of the inventive composition was compared to a commercial
composition of the prior art having the following cleaning and bleach components:
A. Cleaning Component
[0066]
Ingredients |
% Active |
sodium hydroxide (50%) |
70 |
phosphono 1,2,4, butanetricarboxylic acid |
6 |
polyacrylic acid, sodium salt |
8 |
water |
to 100 |
B. Beach Component
[0067]
Ingredients |
% Active |
Potassium hydroxide |
3.0 |
Potassium triphosphate |
1.5 |
Neutral sodium silicate |
4.0 |
sodium hypochlorite (as active Chlorine) |
6.0 |
|
water |
to 100 |
[0068] The pH of a 1% aqueous solution of the cleaning component was about 11. The bleach
containing component was first dosed into a prewash or wash zone in an amount of 0.5
g/liter, followed by a sequential dosing of the cleaning component into a wash zone
in an amount of 2 grams per liter.
[0069] Porcelain cups were stained with tea three times prior to washing. Porcelain plates
were soiled with potato starch. To mimic the gradual buildup of starch soil due to
incomplete starch removal in one wash, the starch plates were resoiled after the first
wash and then subjected to further consecutive wash/starch soiling procedures.
[0070] The cleaning performance of the two compositions was evaluated by a panel. The following
results were observed:
|
% Cleaning after 10 soil/wash cycles |
Soil |
Inventive Composition |
Commercial Composition |
tea |
100 |
100 |
starch |
97 |
30 |
[0071] Thus the inventive formula which does not contain a bleaching agent but does have
an enzymatic component which has a pH of at least one unit less than the pH value
of the cleaning component shows significantly improved cleaning performance over the
performance of the commercial product with bleach.
Example 5
[0072] The cleaning efficiency of a composition used according to the invention, wherein
the cleaning agent and enzymatic component were sequentially dosed into separate wash
tanks, was compared to a system wherein the same cleaning agent and enzyme components
were used, but instead were dosed into the same (final) wash tank. The composition
of the cleaning agent and enzyme component and the test protocol are as described
in Example 4. Both systems are free of bleach. The following results were observed:
|
% Cleaning after 10 soil/wash cycles |
Soil |
Inventive Composition (Sequential dosing) |
Same tank dosing |
tea |
100 |
100 |
starch |
97 |
75 |
[0073] Sequential dosing of the cleaning agent and enzyme components into separate wash
tanks gives significantly improved starch removal compared to the situation where
cleaning agent and enzyme are separately dosed into the same wash tank.
1. A method of warewashing in a multi-tank industrial or institutional machine comprising
the steps of:
a) selecting a chemical cleaning system comprising at least two separate components
for aqueous dissolution or dilution to respective use concentration in two separate
zones of a warewashing machine, the first component comprising a cleaning agent and
the second component comprising an enzyme, the system being substantially free of
an added bleaching agent and a 1% aqueous solution of the first component being at
least 1 pH unit more alkaline than a 1% aqueous solution of the second component;
b) introducing the first component into a washing zone to clean dirty dishware;
c) subsequently introducing the second component into a second washing zone to further
clean the dishware; and
d) rinsing the dishware with an aqueous solution to substantially rinse away the chemical
cleaning system.
2. A method according to claim 1, wherein the aqueous solution of the first component
has a pH value of 9.5 or greater.
3. A method according to claim 1 or 2, wherein the aqueous solution of the second component
has a pH value of less than 9.0.
4. A method according to any of claims 1-3, wherein the first component is selected from
the group consisting of a caustic or strongly alkaline material, a detergency builder,
a surfactant and a mixture thereof.
5. A method according to claim 4, wherein the detergency builder is a phosphate or non-phosphate
material.
6. A method according to claim 5, wherein the non-phosphate builder is selected from
the group consisting of the salts of nitrilotriacetic acid, dipicolinic acid, oxydisuccinic
acid, alkyl succinate, alkenyl succinate, ethylenediamine tetraacetate, oxidized heteropolymeric
polysaccharides, polycarboxylates, zeolites, layered silicas and mixtures thereof.
7. A method according to any of claims 1-6, wherein the enzyme is selected from the group
consisting of an amylase, a protease, a lipase, and mixtures thereof.
1. Verfahren zum Geschirrwaschen in einer industriellen Mehrbehältermaschine oder einer
Mehrbehältermaschine für größere Einrichtungen, umfassend die Schritte von:
a) Auswählen eines chemischen Reinigungssystems, umfassend mindestens zwei getrennte
Komponenten zur wässerigen Auflösung oder Verdünnung für die entsprechende Verwendungskonzentration
in zwei getrennten Zonen einer Geschirrwaschmaschine, wobei die erste Komponente ein
Reinigungsmittel umfaßt und die zweite Komponente ein Enzym umfaßt, wobei das System
im wesentlichen frei von zugegebenem Bleichmittel ist und eine 1%ige wässerige Lösung
der ersten Komponente mindestens 1 pH-Einheit alkalischer ist als eine 1%ige wässerige
Lösung der zweiten Komponente;
b) Einführen der ersten Komponente in eine Waschzone zum Reinigen von schmutzigem
Geschirr;
c) anschließendes Einführen der zweiten Komponente in eine zweite Waschzone zum weiteren
Reinigen des Geschirrs und
d) Spülen des Geschirrs mit einer wässerigen Lösung, um das chemische Reinigungssystem
im wesentlichen abzuspülen.
2. Verfahren nach Anspruch 1, wobei die wässerige Lösung der ersten Komponente einen
pH-Wert von 9,5 oder mehr aufweist.
3. Verfahren nach Anspruch 1 oder 2, wobei die wässerige Lösung der zweiten Komponente
einen pH-Wert von weniger als 9,0 aufweist.
4. Verfahren nach einem der Ansprüche 1 - 3, wobei die erste Komponente ausgewählt ist
aus der Gruppe, bestehend aus einem basischen oder stark alkalischen Material, einem
Waschmittelbuilder, einem Tensid und einem Gemisch davon.
5. Verfahren nach Anspruch 4, wobei der Waschmittelbuilder ein Phosphat- oder Nichtphosphatmaterial
darstellt.
6. Verfahren nach Anspruch 5, wobei der Nichtphosphatbuilder ausgewählt ist aus der Gruppe,
bestehend aus den Salzen von Nitrilotriessigsäure, Dipicolinsäure, Oxydibernsteinsäure,
Bernsteinsäurealkylester, Bernsteinsäurealkenylester, Ethylendiamintetraacetat, oxidierten
heteropolymeren Polysacchariden, Polycarboxylaten, Zeolithen, Schichtsilikaten und
Gemischen davon.
7. Verfahren nach einem der Ansprüche 1 - 6, wobei das Enzym ausgewählt ist aus der Gruppe,
bestehend aus einer Amylase, einer Protease, einer Lipase und Gemischen davon.
1. Procédé de lavage de vaisselle dans une machine équipée de plusieurs cuves, dans le
secteur industriel ou collectif comprenant les étapes consistant:
a) à choisir un système de lavage chimique comprenant au moins deux composants séparés
pour faire une dissolution ou une dilution aqueuse à leur concentration d'utilisation
respective, dans deux zones séparées d'un lave-vaisselle, le premier composant comprenant
un composant de lavage et le second composant comprenant une enzyme, le système étant
essentiellement exempt d'agent de blanchiment ajouté et une solution aqueuse à 1%
du premier composant étant d'au moins 1 unité pH plus basique qu'une solution aqueuse
à 1% du second composant;
b) à introduire le premier composant dans la zone de lavage pour laver la vaisselle
sale;
c) à introduire ensuite le second composant dans une seconde zone de lavage pour mieux
laver encore la vaisselle; et
d) à rincer la vaisselle avec une solution aqueuse pour éliminer essentiellement le
système de lavage chimique.
2. Procédé selon la revendication 1, dans lequel la solution aqueuse du premier composant
possède un pH de 9,5 ou supérieur.
3. Procédé selon les revendications 1 ou 2, dans lequel la solution aqueuse du second
composant possède un pH inférieur à 9,0.
4. Procédé selon l'une quelconque des revendications 1 à 3, dans lequel le premier composant
est choisi dans le groupe composé d'une matière caustique ou fortement basique d'un
adjuvant de détergence, d'un tensio-actif et un mélange de ceux-ci.
5. Procédé selon la revendication 4, dans lequel l'adjuvant de détergence est une matière
phosphate ou non phosphate.
6. Procédé selon la revendication 5, dans lequel l'adjuvant non phosphate est choisi
dans le groupe formé par les sels de l'acide nitrilotriacétique, l'acide dipicolinique,
l'acide oxydisuccinique, le succinate d'alkyle, le succinate d'alcényle, l'éthylènediaminetetraacétate,
les polysaccharides hétéropolymères oxydés, les polycarboxylates, les zéolithes, les
silices en couches et leurs mélanges.
7. Procédé selon l'une quelconque des revendications 1 à 6, dans lequel l'enzyme est
choisie dans le groupe formé d'une amylase, d'une protéase, d'une lipase ou leurs
mélanges.