BACKGROUND OF THE INVENTION
1. Field of the Invention
[0001] This invention relates to a pillow for sound sleep, having a containing bag packed
with one metallic web formed of helical metallic threads or a plurality of such metallic
webs prepared in a superposed state.
2. Description of the Prior Art
[0002] Heretofore, pillows produced by filling bags with such packing materials as cereal
hulls, feathers, and sponge have been in popular use.
[0003] The pillows which are used cereal hulls as the packing material for their bags, however,
entail such problems as affording poor ventilation of air because the bags are tightly
packed to capacity with the cereal hulls and preventing the users thereof from feeling
comfortable because the users' heads contact with the bags intimate by and consequently
an inevitable rise of temperature occurs in the areas of such tight contact.
[0004] Very recently, therefore, pillows packed the materials incorporated with therein
metallic powders that raw materials are procured readily and inexpensively and which
promise improvement in the feeling of use have been developed. The pillows packed
the materials incorporated with such metallic powders, though suffering from gain
in weight proportionately to the weight of the metal so lodged, are best fit the use
during the summer season or the use by a person suffering from a rise of body temperature
because the metallic powders are capable of conferring improved ventilation of air
on the pillows and preventing the pillows from easily rising in temperature.
SUMMARY OF THE INVENTION
[0005] It is an object of this invention to overcome the faults owned by the conventional
pillows as described above and provide a pillow for sound sleep which affords fine
ventilation of air and produces an excellent feeling of use as well.
[0006] The pillow of this invention for sound sleep is produced by bundling helically shaped
metallic threads into a ribbon thereby giving rise to an aggregate of helical metallic
threads, mutually weaving such aggregates of helical metallic threads or mutually
connecting such aggregates of helical metallic threads parallel thereby forming a
metallic web, and containing in a bag one such metallic web or a plurality of such
metallic webs as laid in a superposed state.
[0007] When a proper number of metallic webs formed as described above are contained as
superposed in a bag, a pillow which possesses excellent elastic force and restoring
force and exhibits a stable cushioning property at any position will be produced.
As a result, the pillow becomes fully adapted to the contour of the user's head and
produces an improved feeling of use. Since the pillow further becomes improved ventilation
of air and thermal conductivity, it serves the purpose of repressing the rise of temperature
in the part of tight contact between itself and the head in spite of its full conformity
to the contour of the head and producing a refreshing feeling and a bracing feeling.
[0008] The pillow of this invention for sound sleep permits to insert a cooling medium under
the metallic webs contained in the bag. The bag is provided with a fastener for enabling
the cooling medium to be moved into and out of the bag. The user of the pillow, when
necessary, can insert the cooling medium into the pillow. The cooling medium so inserted
is enabled to cool effectively the user's head through the medium of the metallic
webs which have highly significant thermal conductivity, with the result that the
user of the pillow will enjoy wonderful refreshing feeling and bracing feeling.
[0009] The cooling medium is obtained by filling a plurality of blocks formed by partitioning
a pouch of soft sheet each with an antifreezing fluid or a colloidal coolant having
a large specific heat.
[0010] The cooling medium, therefore, is deformed so as to conform intimately to the contour
of the metallic web and consequently enabled to cool effectively the head through
the medium of the metallic web of good thermal conductivity. Even when the head shifts
the center of gravity thereof, the pillow readily changes the contour thereof in concert
with the shift of the head and conserves a stable state constantly. The pillow keeps
the feeling of use intact even when the cooling medium is inserted therein.
[0011] A plurality of magnets are disposed on one of the opposite sides of the metallic
web. Consequently, the magnetic effect of these magnets induces the user of the pillow
to fall into deep sleep and enjoy a good influence on his health.
BRIEF DESCRIPTION OF THE DRAWINGS
[0012]
Fig. 1 is a diagram schematically illustrating the shape of a helically shaped metallic
thread.
Fig. 2 is a diagram illustrating an aggregate of helical metallic threads formed from
helically shaped metallic threads of the construction shown in Fig. 1.
Fig. 3 is a schematic diagram of cores of the aggregate of metallic metal threads
shown in Fig. 2.
Fig. 4 is a diagram illustrating an aggregate of helical metallic threads formed as
fixed on the cores shown in Fig. 3.
Fig. 5 is a diagram illustrating a metallic web formed by interweaving such aggregates
of helical metallic threads shown in Fig. 4.
Fig. 6 is a diagram illustrating a metallic web formed by bundling aggregates of helical
metallic threads shown in Fig. 4 parallel with ribbons.
Fig. 7 is a diagram illustrating a metallic web having magnets attached thereto.
Fig. 8 is a diagram illustrating the construction of a cooling medium to be inserted
in a pillow for sound sleep.
Fig. 9 is a diagram illustrating the construction of a bag for containment as a component
for the pillow for sound sleep.
Fig. 10 is a cross section of the pillow for sound sleep.
DETAILED DESCRIPTION OF THE INVENTION
[0013] Now, this invention will be described in detail below with reference to the diagrams
illustrating one preferred embodiment of the invention.
[Process for formation of metallic web]
[0014] First, the process for forming a metallic web by arraying a plurality of aggregates
of helical metallic threads will be described.
[0015] Fig. 1 is a diagram schematically illustrating the shape of a helical metallic thread
as the basis for the metallic web.
[0016] A helical metallic thread 1 is produced by rolling a stainless steel wire into a
strip, 0.6 mm in width and 0.02 mm in thickness, and helically curling the strip.
[0017] This helical metallic thread 1 is coiled into some tens of loops of a diameter of
about 10 mm and then bundled in a tucked state as corrected in shape so as to give
birth to a slender belt-like bundle 2 of helical metallic threads, about 500 mm in
length, as illustrated in Fig. 2.
[0018] To a core 5 which has the same length as the bundle 2 of helical metallic threads
as illustrated in Fig. 3 and is formed by fixing soft beads 4 (optionally formed of
rubber) of a diameter of 5 mm in a slip-proof state as spaced regularly on a string
3 of nylon, for example, about 0.5 mm in diameter, the bundle 2 of helical metallic
threads illustrated in Fig. 2 is fixed with the aid of bundling bands 6 as illustrated
in Fig. 4.
[0019] As a result, the bundle 2 of helical metallic threads 2 having no stable shape is
fixed to the core 5, with the result that an aggregate 7 of helical metallic threads
so reinforced as to avoid being laterally elongated or contracted will be formed.
Further, something like a cord may be optionally wound entanglingly on the aggregate
7 of helical metal threads lest the aggregate should stretch.
[0020] The aggregates 7 of helical metallic threads formed as described above and then arrayed
in longitudinal and lateral lines are interwoven till an area corresponding to the
expected shape of a pillow for sound sleep to form such a metallic web piece 10 as
illustrated in Fig. 5. Then, the terminals, about 20 mm in length, of both the lateral
lines 10A and longitudinal lines 10B of the metallic web piece 10 are respectively
bound with the adjoining terminals throughout the entire periphery of the web. This
work completes the formation of a reinforced, unstretchable, and softly resilient
metallic web 15.
[0021] This metallic web 15 may be alternatively formed as follows.
[0022] Reinforced aggregates 7 of helical metallic threads constructed as illustrated in
Fig. 4 are parallel arranged as shown in Fig. 6 and bundled in situ by interweaving
ribbons 12 therethrough at several portions to form a metallic web piece 10 of an
area corresponding to the shape of a pillow for sound sleep. Then, the opposite terminals,
about 20 mm in length, of the metallic web piece 10 are superposed respectively on
the adjoining terminals and bundled with bundling bands 6. This work completes the
formation of a reinforced, unstretchable, softly resilient, and undeformable metallic
web 15.
[0023] On the obverse surface or the reverse surface of the metallic web 15 formed by either
of the methods described above (Fig. 5 or Fig. 6), about 30 magnets 17 having magnetic
power of about 200 mT are disposed and fixed in such a manner that the N pole and
the S pole of the adjacent magnets may be separated by a prescribed space. This metallic
web 15 is disposed on the uppermost site in the pillow for sound sleep. The magnets
17 attached hereto are intended to improve the circulation of blood due to ionization,
ensure promotion of health, and manifest an effect of inducing sound sleep.
[0024] The metallic webs 15 to be piled up inside the pillow for sound sleep are formed
as described above.
[Process for formation of cooling medium]
[0025] Now, the process for forming the cooling medium to be inserted into the pillow for
sound sleep will be described below.
[0026] As the cold retaining material for forming the cooling medium, a medium of the form
of unfrozen liquid which is not easily frozen in a domestic refrigerator is used optimally.
As concrete examples of the medium answering this description, polyhydric alcohols
such as propylene glycol and ethylene glycol and derivatives thereof and silicone
oil having a large specific heat may be cited. These media may be used either singly
or in the form of a mixture of two or more members. The coolants prepared by adding
water partly or adding a freezing point lowering agent to such media may be used instead.
The polyhydric alcohol which is a coolant of large specific heat and which, once cooled,
is not easily warmed can be expected to manifest the effect of retaining the cold
for a long time.
[0027] A cooling medium 20 is formed by welding a soft sheet 21 in the form of a block on
a surface by means of high frequency wave or ultrasonic wave and partitioning this
block into a plurality of blocks 22 as illustrated in Fig. 8 and filling the plurality
of blocks 22 to formed with the coolant described above. This coolant exhibits flowability
because it avoids being frozen to such low temperatures as -30°C. Owing to the use
of the plurality of blocks partitioned as described above, the coolant is not shifted
when the head or the neck is placed on the pillow for sound sleep. The cooling medium
20, therefore, smoothly conforms with no feeling of extraneousness to the contour
of the head, exalts the effect of cooling the head and the neck, and induces sound
sleep especially during the season the atmospheric temperature is high. It also enables
the user to acquire an effect of alleviating fever as when the user is suffering from
cold.
[Process for forming pillow for sound sleep]
[0028] A containing bag 25 for the pillow for sound sleep, as illustrated in Fig. 9, is
provided with two both ends-opening fasteners 26 serving the purpose of dividing the
containing bag 25 along the center excepting one lateral side thereof (the side behind
the containing bag in the bearings of the diagram) into an upper part and a lower
part. With the fasteners 26 as the boundary, the lower side of the containing bag
25 is formed of an ordinary cloth 27 of fine mesh with a view to bringing the effect
of retaining warmth and the upper side thereof formed of a gauzy cloth of coarse mesh
in consideration of air ventilation and thermal conductivity.
[0029] In the case of producing the pillow for sound sleep, the fasteners 26 are opened
to separate the upper part and the lower part of the containing bag 25 as illustrated
in Fig. 9 and a plastic cushioning material 32, about 30 mm in thickness, shaped with
a cross section illustrated in Fig. 10 is laid in the bottom part of the containing
bag 25. Incidentally, this cushioning material 32 is intended to function as a heat
insulator for exalting the effect of retaining warmth.
[0030] Then, metallic webs 15 are piled on the cushioning material 32 in as many plies as
are required for conferring a required shape on the pillow for sound sleep. A metallic
web 15 having magnets 17 disposed as illustrated in Fig. 7 is contained in the upper
layer part of the pile in such a manner that the surface thereof bearing the magnets
may fall on the upper side. The component metallic webs 15 are adjusted in position
so as to assume the shape of the pillow and the fasteners 26 are closed to form the
pillow. Finally, a facing cover not shown in the diagram is attached to this pillow
to complete a pillow for sound sleep.
[0031] The pillow for sound sleep is very light when the cooling medium 20 has not been
inserted therein. Since this pillow for sound sleep excels in air permeability and
thermal conductivity, it exhibits a fine ability to absorb body temperature due to
the effect of radiating heat through the thermal conduction of metal and consequently
enables the user to enjoy a wonderful refreshing feeling even when the cooling medium
20 is not inserted in the pillow.
[0032] The pillow of this invention for sound sleep which is formed as described above exhibits
fine air ventilation, appropriate elasticity, and outstanding thermal conductivity
and, owing to the use of the metallic web 15 fitted with magnets, induces the user
readily to fall into sound sleep by producing a peculiar cushioning property tending
to stimulate the effective points of the head for reception of pressure and enjoy
a refreshing feeling.
[0033] The fact that the pillow supports the head and the vertebrae cervicales at appropriate
heights has a significant effect on the soundness of sleep. Since these appropriate
heights have large individual differences, this pillow for sound sleep is capable
of adjusting the height thereof by varying the amounts of the metallic webs 15 and
cushioning materials (now illustrated) to be contained therein.
[0034] When the user is in a mentally excited state or when the user is prevented by a high
atmospheric temperature from falling into sleep, the cooling medium 20 is refrigerated
to about -20°C in a domestic refrigerator and the refrigerated cooling medium 20,
after the fasteners 26 of the containing bag 25 have been opened, is inserted between
the metallic web 15 in the upper layer part and the metallic web 15 in the lower layer
part. After this insertion of the refrigerated cooling medium 20, the fasteners 16
are closed. When the refrigerated cooling medium 20 is inserted into the pillow for
sound sleep, the cold is effectively transmitted through the metallic webs 15 to the
head and spent in cooling the head because the bottom side of this pillow for sound
sleep is thermally insulated by the cushioning material 32.
[0035] Since the cooling medium 20 possesses the cushioning property as mentioned above,
the pillow for sound sleep is enabled to adapt the shape thereof to the contour of
the head. The part of the head which contacts the pillow for sound sleep is cooled
to a temperature about 6°C lower than the ambient temperature. The user, after having
the head thereof cooled consequently, acquires a refreshed feeling and falls easily
into sound sleep. He is enabled to enjoy a lasting comfortable refreshed feeling because
the coolant used therein is not easily warmed. When the pillow for sound sleep which
has the cooling medium 20 inserted therein is actually measured for temperature, the
temperature of the upper side of this pillow is found to be about 6°C lower than the
ambient temperature. The pillow offers the refreshed feeling continuously for 5 to
6 hours.
[0036] If the cooling medium is used in a frozen state, the head will acquire a rugged feeling
of extraneousness and fail to rest stably on the pillow because the center of gravity
of the head is prevented from sinking evenly into the pillow. In contrast, the pillow
of this invention for sound sleep is enabled, even when the head shifts the center
of gravity thereof, to assume a shape fit for absorbing the shift and allow the head
to rest stably thereon because the cooling medium has elasticity. Unlike the conventional
pillow, therefore, the pillow of this invention is incapable of suffering the materials
thereof to be unilaterally dislocated by a shift of the center of gravity of the head
and consequently compelling the user to develop pains in the head or the neck.
[0037] Further, owing to the disposition of the magnets 17 on the metallic web 15, the metallic
webs 15 are wholly magnetized and the magnetic effect consequently generated therein
serves the purpose of further exalting the effect of inducing the user to fall into
sound sleep by smoothing the circulation of blood and slackening stiff muscles.
[0038] As the pillow of this invention for sound sleep is packed by piling metallic webs
15 in the manner described above, it is enabled to produce a highly satisfactory cushioning
action and exhibit an excellent restoring force. The pillow, therefore, produces a
stable cushioning property at any position because it readily conforms to the contour
of the head and prevents the metallic webs 15 from being easily moved inside the pillow.
[0039] The user of the pillow, owing to the excellent cushioning property plus the bracing
feeling and the refreshing feeling, is enabled to build up the habit of getting easily
to sound sleep. The magnetic effect brought about by the pillow serves the purpose
of adding to the depth of sleep, alleviating the stiffness of the neck and the shoulders,
and promoting the general health.