Pneumatic tyre

Abstract

 A pneumatic tyre comprises a pair of axially spaced bead portions (4) each with a bead core (5), and a carcass (6) comprising a main portion (6A) extending from one of the bead cores (5) to the other. In a state when the tyre is mounted on a standard rim and inflated to standard pressure but loaded with no tyre load, a carcass line inclination angle α is set in the range of not more than 20 degrees. The carcass line inclination angle α is defined as an angle with respect to the tyre radial direction, of a straight line (X) drawn between a first point (P1) and a second point (P2). The first point (P1) is an intersecting point between an axial line (K2) passing a bead heel point (4A), and a tangent (K1) to a carcass line (L) at a radial height of the radial centre of the bead core (5). The second point (P2) is a point on the carcass line (L) at a radial height of a flange of the standard rim. The carcass line (L) is a thickness centre line of the carcass main portion (6A).

Description

[0001] The present invention relates to a pneumatic tyre having an improved carcass profile in the bead portions capable of improving the steering stability, road noise and the like.

[0002] Recently, in order to solve an environmental problem, there is a strong demand for tyres capable of decreasing the fuel consumption of automobiles. Therefore, it is taken as a countermeasure therefor to reduce the tyre weight by decreasing the number of reinforcing cord layers and/or the thickness, size or volume of the rubber components. In such countermeasure, however, it is almost inevitable that the tyre rigidity, especially the lateral stiffness is decreased. Accordingly, the cornering power decreases and as a result, it is difficult to improve the steering stability.

[0003] It is therefore, an object of the present invention to provide a pneumatic tyre in which the lateral stiffness can be improved without providing additional reinforcing layers and without increasing the sizes of the existing reinforcing layers and rubber components so as not increase the tyre weight.

[0004] According to the present invention, a pneumatic tyre comprises a pair of axially spaced bead portions each with a bead core therein, and a carcass comprising a main portion extending from one of the bead cores to the other, wherein in the state where the tyre is mounted on its standard rim, inflated to standard pressure but loaded with no tyre load, a carcass line inclination angle α is not more than 20 degrees, wherein the carcass line inclination angle α is defined as an angle with respect to the tyre radial direction, of a straight line (X) drawn between a first point (P1) and a second point (P2), the carcass line is a thickness centre line of the carcass main portion, the first point (P1) is an intersecting point between an axial line (K2) passing through a bead heel point and a tangent to the carcass line at a radial height of the radial centre of the bead core, and the second point (P2) is a point on the carcass line at a radial height of a flange of the standard rim.

[0005] An embodiment of the present invention will now be described in detail in conjunction with the accompanying drawings in which:

Fig.1 is a cross sectional view of an embodiment of the present invention;

Fig.2 is an enlarged cross sectional view of a bead portion of the tyre under its normally inflated unloaded condition; and

Fig.3 is an enlarged cross sectional view of the same bead portion when the tyre is not mounted on a rim.

[0006] In the drawings, a tyre 1 according to the present invention has a tread portion 2, a pair of sidewall portions 3, and a pair of bead portions 4. In this embodiment, the pneumatic tyre 1 is a radial tyre for passenger cars.

[0007] Fig.1 and Fig.2 show the tyre 1 under a normally inflated unloaded state in which the tyre is mounted on a standard rim J and inflated to a standard pressure but loaded with no tyre load.

[0008] Here, the standard rim is the "standard rim" specified in JATMA, the "Measuring Rim" in ETRTO, the "Design Rim" in TRA or the like. The standard pressure is the "maximum air pressure" in JATMA, the "Inflation Pressure" in ETRTO, the maximum pressure given in the "Tyre Load Limits at Various Cold Inflation Pressures" table in TRA or the like. Further, a standard load is the "maximum load capacity" in JATMA, the "Load Capacity" in ETRTO, the maximum value given in the above-mentioned table in TRA or the like. In case of passenger car tyres, however, as the standard pressure, 180 kPa is used.

[0009] The tyre 1 is reinforced by a bead core 5 disposed in each of the bead portions 4, a carcass 6 extending between the bead portions 4 through the tread portion 2 and sidewall portions 3, and a belt 7 disposed radially outside the carcass 6 in the tread portion 2.

[0010] The belt comprises a breaker 7 and optionally a band or bandage.

[0011] The breaker 7 comprises at least two crossed plies, in this embodiment only two crossed plies 7A and 7B of cords laid at an angle of not more than 30 degrees but more than 0 degree with respect to the tyre equator C. For the breaker cords, metallic cords, e.g. steel and the like or high modulus organic fibre cords, e.g. aromatic polyamide and the like having a high elastic modulus like steel are preferably used.

[0012] The band is formed by spirally winding at least one cord or winding a strip of rubberised parallel cords, wherein the cord angle is substantially zero with respect to the tyre equator C. In Fig.1, a pair of edge bands are disposed on the radially outside of the breaker in its axial edge portions.

[0013] The bead core 5 in this embodiment is formed by winding a plurality of wires, which are arranged side by side into a tape-like formation, into plural layers. The bead core 5 has a substantially rectangular cross sectional shape of which the radially inside becomes substantially parallel with the bead seat of the standard rim. It is also possible to form the bead core 5 by winding a single wire. Further, various shapes, e.g. round, hexagon, pentagon and the like may be also used.

[0014] The carcass 6 comprises a ply of cords arranged radially at an angle of from 75 to 90 degrees with respect to the tyre equator C, extending between the bead portions 4 through the tread portion 2 and sidewall portions 3, and turned up around the bead core 5 in each of the bead portions 4 from the axially inside to the outside of the tyre to form a pair of turned up portions 6B and a main portion 6A therebetween. For the carcass cords, organic fibre cords, e.g. polyester, nylon, rayon, aromatic polyamide and the like are suitably used. In this embodiment, the carcass 6 consists of a single ply and the turned up portions 6B are extended to near the maximum tyre section width position.

[0015] Each of the bead portions 4 is provided between the turned up portions 6B and main portion 6A with a bead apex 8. The bead apex 8 is made of a hard rubber having a JIS-A hardness of from 75 to 97 degrees and extends radially outwardly from the bead core 5 while tapering radially outwards.

[0016] To begin with, a "carcass line" L is defined as the thickness centre line of the carcass main portion 6A as shown in Fig.2. Further, under the normally inflated unloaded state, a "carcass line inclination angle α" is defined as an inclination angle with respect to the radial direction of the tyre, of a straight line X drawn between a first point P1 and second point P2. The first point P1 is an intersecting point between an axial line K2 passing a bead heel point 4A and a tangent K1 to the carcass line L at a radial height H5 of the radial centre of the bead core 5. The second point P2 is a point on the carcass line L at the same radial height as a flange J of the standard rim J. The bead heel point 4A is defined as a point on the outer surface of the bead portion at which this outer surface intersects the bead base line or an axial line drawn at a radial position corresponding to the rim diameter of the standard rim J. Accordingly, the axial line K2 under the normally inflated unloaded state is equal to the bead base line.

[0017] In the present invention, the carcass line inclination angle α is set in the range of not more than 20 degrees.

[0018] Further, as shown in Fig.3, in a free state in which the tyre 1 is not mounted on a rim and held vertically, a "carcass line inclination angle α"' is similarly defined as an inclination angle with respect to the radial direction of the tyre, of a straight line X' drawn between a first point P1' and second point P2'. The first point P1' is an intersecting point between an axial line K2' passing the above-mentioned bead heel point 4A and a tangent K1' to the carcass line L at the radial height H5 of the radial centre of the bead core 5. The second point P2' is a point on the carcass line L at the same radial height as the flange J of the standard rim J.

[0019] In this embodiment, the carcass line inclination angle α' is also set in the range of not more than 20 degrees.

[0020] Preferably, the difference (α-α') is set in the range of not more than 10 degrees.

[0021] If the carcass line inclination angle α exceeds 20 degrees, during vulcanising the tyre, the elongation of the carcass from the bead portion to the belt edge becomes uneven, that is, the carcass cord tension becomes uneven. As a result, the residual tension in the finished tyre becomes uneven.

[0022] In the present invention, however, by setting the carcass line inclination angle a not more than 20 degrees, the carcass cord tension is evened and thereby the lateral stiffness of the tyre can be increased.

Comparison Tests

[0023] Passenger radial tyres having the structure shown in Fig.1 were made and tested for lateral spring constant, cornering power, steering stability, ride comfort and road noise.

[0024] The tyre specifications and test results are shown in Table 1.

[0025] The carcass line inclination angles a and a'were measured using a CT scanner.

1) Lateral spring constant and Cornering power

[0026] Using an indoor tyre tester, the lateral spring constant and cornering power were measured under a vertical tyre load of 4.41 kN. The results are indicated by an index based on Ref.1 being 100.

2) Steering stability and Ride comfort

[0027] A Japanese 2500cc FR passenger car provided on all the four wheels with test tyres was run in a test course, and the test driver evaluated the steering stability and ride comfort into ten ranks.

[0028] The higher the rank, the better the performance.

3) Road noise

[0029] Running the above-mentioned passenger car on a rough asphalt road at a speed of 50 km/h, the noise in dB(A) was measured with a microphone set near the driver's right ear. The results are indicated as a difference from Ref.1.

Table 1

Tyre	Ex.1	Ex.2	Ex.3	Ref.1	Ref.2	Ref.3
Carcass line Inclination angle α (deg.)	19	17	16	25	27	29
α'(deg.)	10	10	9	13	13	15
α-α' (deg.)	9	7	7	12	14	14
Lateral spring constant	106	108	109	100	99	97
Cornering power	105	110	112	100	98	98
Steering stability	7	7	8	6	5	5
Ride comfort	6	6	7	6	6	6
Road noise	-0.5	-0.7	-1.1	0	0.3	0.9
Tyre size: 195/65R15 Rim size: 15X6-JJ

[0030] As described above, in the tyres according to the present invention, the lateral spring constant and cornering power were increased and the steering stability was improved without using additional reinforcing layers which would have increased the tyre weight. The ride comfort was maintained or improved. Further, the road noise was improved.

Claims

1. A pneumatic tyre comprising a pair of axially spaced bead portions (4) each with a bead core (5) therein, a carcass (6) comprising a main portion (6A) extending from one of the bead cores (5) to the other, characterised in that in a state that the tyre is mounted on a standard rim, inflated to a standard pressure but loaded with no tyre load, a carcass line inclination angle a is not more than 20 degrees, the carcass line inclination angle a being defined as an angle with respect to the tyre radial direction, of a straight line (X) drawn between a first point (P1) and a second point (P2), the first point (P1) being an intersecting point between an axial line (K2) passing a bead heel point (4A), and a tangent (K1) to a carcass line (L) at a radial height of the radial centre of the bead core (5), the second point (P2) being a point on the carcass line (L) at a radial height of a flange (J) of the standard rim, the carcass line being a thickness centre line of the carcass main portion (6A).

2. A pneumatic tyre according to claim 1, characterised in that in a free state where the tyre is not mounted on a rim, a carcass line inclination angle α' being is not more than 20 degrees, the carcass line inclination angle α' defined as an angle with respect to the tyre radial direction, of a straight line (X') drawn between a first point (P1') and a second point (P2'), the first point (P1') being an intersecting point between an axial line (K2') passing said bead heel point (4A), and a tangent (K1') to the carcass line (L) at the radial height of the radial centre of the bead core (5), the second point (P2') being a point on the carcass line (L) at the radial height of the flange of the standard rim.

3. A pneumatic tyre according to claim 1 or 2, characterised in that said carcass (6) consists of a single ply of cords extending between the bead portions (4) and turned up around the bead core (5) in each bead portion from the inside to the outside of the tyre so as to form a pair of turned up portions (6B) and said main portion (6A) therebetween.

4. A pneumatic tyre according to claim 3, characterised in that said tread portion is provided radially outside the carcass with a belt (7), said belt consists of two crossed plies (7A,7B) of parallel cords.

Drawing