FIELD OF THE INVENTION
[0001] The present invention relates to methods and apparatuses for printing reproductions
of continuous tone images. The methods are particularly suitable for electro(stato)graphic
printing. The reproduction is printed on a receiving substrate which may be opaque
or transparent.
BACKGROUND OF THE INVENTION
[0002] Electro(stato)graphic printing methods are well accepted in an "office-environment"
since these methods, used in e.g. electrophotographic copiers and electrographic printers,
and in Direct Electrostatic Printing (DEP), are convenient, fast and clean and since
they do not need liquid solutions or dispersions. Moreover, since electro(stato)graphic
methods may use solid particles that typically have a particle diameter between 1
and 10 µm as marking particle, it is possible to achieve very high resolution in electro(stato)graphy.
However, these methods are not used as much as would be expected, considering their
convenience. Most of these printing methods have a drawback when reproducing a continuous
tone image or contone image, i.e. an image that contains tone levels with no perceptible
quantization to them - e.g. 256 tone levels. The drawback referred to is that most
electro(stato)graphical imaging systems are not intrinsically capable of forming continuous
tone and that hence special measures have to be taken; e.g. the electronic continuous
tone image may be specially treated, such as by a dither method, before the print
is made. This drawback has hampered the use of these very convenient printing methods
in those imaging areas where it is important to accurately print continuous tone images,
as e.g. in the printing industry, in medical imagery, etc.
[0003] Continuous tone printing in electrophotographic printing by a laser beam is described
in the Journal of Imaging Technol., Volume 12, n° 6 December 1986 on pages 329 to
333 in an article entitled "Electrophotographic colour Printing Using Elliptical Laser
Beam Scanning Method". In this article, a dot matrix method is described, that is
combined with pulse-width modulation of the laser beam (to be able to introduce in
each dot of the matrix several density levels) and with an elliptical laser beam;
the method aims to achieve a continuous tone reproduction with sufficient resolution
and linearity over a tone range of 256 levels. Although, with such a printing system,
quality continuous tone prints can be made, there are still some problems to be addressed.
On an electrostatic photoreceptor there is a threshold level of toner adhesion: this
means that in the low density areas, where the electrostatic latent image is weak
and is situated just above that threshold, the system shows inherently some instability
in the low density areas on the print. Also, since the low density areas are printed
using very few toner particles, the granularity (in other terms graininess or noise)
in the low density areas becomes easily objectionable for high quality prints.
[0004] In Proceedings of the International Congress on Advances in Non-Impact Printing Technologies,
San Diego, Nov. 12 - 17, 1985, no. Congress 5, 12 November 1989, Moore J., pages 331-341,
Kunio Yamada et al., "Improvement of halftone dot reproducibility in laser-xerography",
the author discusses graininess of the xerographic process, mainly influenced by dot
growth.
[0005] Patent Abstracts of Japan, vol. 7 no. 290 (P-245),
JP-A-58 162 970, discloses an electrostatic developing device for obtaining a recorded continuous
tone image with improved gradation. A second toner is added to a first toner in a
single development station, thus obtaining a mixed toner. The second toner has the
same colour and a lower colour density (about 1.0 black density) than the first toner
(about 1.8 black density). The mixed toner is applied to the recorded copy image.
However, the gain in density resolution of the printed image is rather limited.
[0006] US-A-5 142 337 discloses a binary printing process wherein a second toner is used that comprises
a mixture of opaque black, opaque white and clear toner; the second toner is printed
on top of a first toner comprising black toner. In this method also, the gain in density
resolution of the printed image is rather limited.
[0007] A method for printing a continuous tone image on a receiving substrate by electro(stato)graphic
printing methods is described in patent application
EP-A-768 577. This method comprises the steps of partitioning a surface of the receiving substrate
into a plurality of disjunctive addressable locations (i.e. adjacent, non-overlapping
addressable locations) and applying to at least one addressable location at least
two types of toner that have substantially the same chromaticity. As an example, a
greyish and a black toner may be applied. Preferably, the different types of toner
are applied in an apparatus with different toner stations, of which at least two toner
stations contain toner particles with the same chromaticity but a different amount
of colorant (e.g. a greyish and a black toner).
[0008] However, when trying to save toner in this method, a problem of lower image quality
and higher noise level is encountered, as will now be discussed. To obtain higher
optical density levels, increasing amounts of toner may be applied to the receiving
substrate. The different types of toner having substantially the same chromaticity
- for example a first greyish toner and a second black toner - may be deposited in
superposition upon each other. In the example, toner may be saved by partially replacing
greyish toner by black toner in the areas on the receiving substrate that have higher
density levels. In the above patent application
EP-A-768 577, several toner deposition methods are disclosed. According to one toner deposition
method, to obtain the lower density levels, the amount of deposited first toner -
e.g. greyish toner - is gradually increased up to a maximum value a
1,max while no second toner - e.g. black toner - is being applied. Then, to obtain the
higher density levels, the amount of first toner remains at its maximum value a
1,max and a gradually increasing amount of second toner a
2 is applied. Another toner deposition method, that saves toner, differs from the above
method as follows. To obtain the higher density levels, the amount of first toner
- e.g. greyish toner - is gradually decreased from a
1,max to zero, while the amount of second toner - e.g. black toner - is increased. Thus,
a high density level D
high will be obtained by the former deposition method with first and second toner amounts
a
1,max and a
2, while the latter deposition method, that saves toner, will obtain D
high with first and second toner amounts a
1* < a
1,max and a
2* > a
2; in the example, the latter deposition method will use some more black toner but
will save an appreciable amount of greyish toner, so that the total amount of deposited
toner is smaller than in the former deposition method. A disadvantage of the latter
deposition method, that saves toner, is that the noise level is increased and that
gloss is uneven. Gloss may e.g. be measured by a Minolta Multi-Gloss 268 meter, set
at the 60° geometry. That gloss is uneven is especially visible for an observer who
holds the receiving substrate approximately in a horizontal plane and looks at it
under an angle of about 45° with the receiving substrate and against the incident
light, that may have an incident angle of about 45° with respect to the receiving
substrate. The uneven gloss and the higher noise level result in a lower perceived
quality to an observer.
OBJECTS OF THE INVENTION
[0009] It is an object of the present invention to provide a printing method and an apparatus
allowing to reproduce continuous tone images with reduced noise and reduced graininess.
[0010] It is an object of the present invention to provide a printing method and an apparatus
allowing to reproduce continuous tone images with less uneven gloss.
[0011] Another object is to provide a printing method which significantly reduces the amount
of deposited marking particles.
[0012] It is an object of the present invention to provide a method for electro(stato)graphic
printing that allows to reproduce continuous tone images with reduced noise and reduced
graininess.
[0013] It is an object of the present invention to provide a method for electro(stato)graphic
printing that allows to reproduce continuous tone images with less uneven gloss.
[0014] Another object is to provide a method for electro(stato)graphic printing which significantly
reduces the amount of deposited toner.
[0015] Another object is to provide a method for electro(stato)graphically printing images
obtained during medical diagnosis.
[0016] Other objects and advantages of the present invention will become clear from the
description hereinafter.
DEFINITION AND EXPLANATION OF TERMS
[0017] A "continuous tone image" or "contone image" may be a monochrome contone image, such
as a black-and-white image or a blue image, or it may be a colour contone image. A
monochrome contone image is an image containing so many tone levels (e.g. 256 tone
levels) that no quantisation is perceptible on the reproduced image. A colour contone
image is a colour image that may be separated, as known in the art of colour separation,
into two or more individual contone images, each individual contone image containing
information for only one printing colour and containing so many tone levels (e.g.
256 tone levels) that no quantisation is perceptible on the reproduced image. In the
traditional CMYK colour system, a colour contone image is separated into four individual
contone images in the colour components cyan, magenta, yellow and black, abbreviated
CMYK. In electro(stato)graphic printing, the colour contone image is then reproduced
by applying four different types of toner, i.e. cyan, magenta, yellow and black toner,
onto a receiving substrate.
[0018] The "receiving substrate" may be a separate sheet or it may be a continuous web;
it may be made of paper, of plastic, it may be a laminate of both; it may be transparent
or opaque; several kinds of receiving substrate are described in patent application
EP-A-768 577.
[0019] The term "microdot" is used for the smallest dot that can be addressed by the printing
device for application of a specific amount of marking particles. The receiving substrate
can be partitioned into a plurality of adjacent, non-overlapping or disjunctive microdots.
Usually the shape of each microdot is square; their shape may however also be rectangular,
hexagonal, etc. Preferably the marking particles are deposited within the boundaries
of the microdot, but it is possible that marking particles, intended for a specific
microdot, partially or fully fall within a neighbouring microdot. Thus, although the
microdots are disjunctive from each other, it is possible that marking particles or
conglomerates of marking particles of adjacent microdots are not disjunctive.
[0020] A "pixel" is a constituting element of a digital (or electronic) image, which is
in this application a continuous tone image. A digital image is typically represented
by a rectangular matrix of pixels, each having an electronic pixel value (e.g. from
0 to 255). Each electronic pixel value corresponds to a required optical density of
the printed image, at the image location which corresponds to the location of the
pixel within the matrix. The location of each pixel within the matrix also corresponds
to a specific location on the receiving substrate. These locations may be equidistant
or not. A pixel in the electronic image may correspond to a microdot on the receiving
substrate. When halftone techniques are used, a pixel in the electronic image may
correspond to a halftone dot or a portion thereof on the receiving substrate. This
correspondence depends among other things upon resolution (pixel resp. dot resolution
is the number of pixels resp. dots per unit length, e.g. per inch or per mm). Usually,
the pixel resolution in the electronic image and the dot resolution of the microdots
or of halftone dots printed on the receiving substrate do not match, i.e. they are
not equal or one is not a multiple of the other. In that case, techniques such as
interpolation may be used in "converting" the pixel matrix in the electronic image
into the dot matrix on the receiving substrate.
[0021] A "halftone cell" usually contains a fixed number of microdots, so that an acceptable
number of optical density levels are achievable per halftone cell by forming a "halftone
dot". A large halftone dot or a halftone dot having a high optical density or a combination
of both is required for reproducing high density regions. A halftone dot is formed
by a set of adjacent microdots, each microdot having an optical density different
from the background density. The background may have the optical density D
MIN of the receiving substrate; in that case, the microdots belonging to the halftone
dot have an optical density D
M higher than the background: D
M > D
MIN If the background has the highest possible density, D
MAX, such microdots have a lower optical density: D
M < D
MAX. Because of the restricted contone capabilities of most electro(stato)graphical imaging
systems - usually only sixteen different optical density levels are achievable per
microdot - often, especially for applications in the graphics sector, a process of
halftoning is applied to the electronic contone images. Because each microdot can
get more than two toner concentrations in the halftone scheme, this type of halftoning
is called multilevel halftoning. Two major types of multilevel halftoning exist: halftone
dot size modulation and frequency modulation. For halftone dot size modulation, halftone
dots, comprising a plurality of microdots, are usually laid out on a periodic grid
having a screen ruling and a screen angle. In order to achieve a higher optical density,
more microdots carrying toner are added to the halftone dot. For halftone dot size
modulation, adjacent microdots are preferably, but not necessarily, arranged in cells,
called halftone cells for autotypical screening techniques. More information on halftone
techniques can be found in patent application
EP-A-769 577.
[0022] A "marking particle" is a particle that is applied to the receiving substrate by
the printing device for reproducing the continuous tone image. In electro(stato)graphic
printing, the marker particles are toner particles. Liquid electrostatographic development
(using a dispersion of solid toner particles in a dielectric liquid) as well as dry
electrostatographic developers may be used. The dry developers can be mono-component
developers (comprising toner particles, but no carrier particles) as well as multi-component
developers (comprising toner and carrier particles). In inkjet printing, the marking
particles are liquid ink droplets.
[0023] A "tone curve" indicates how to convert pixel values into device values (which are
also called engine values). The device values are sent to the printing device and
indicate which amount of marking particles are to be used to print a microdot. The
tone curve indirectly gives the relation between a specific pixel value and the amount
of marking particle. In the printing device, the conversion according to a tone curve
is generally implemented by means of a lookup table or LUT. The most simple tone curve
is one that maps tone values t linearly to device values d, e.g.
for mapping t = [0, 255] to d = [0, 255], or e.g.
for mapping t = [0, 255] to d = [0, 1023]. In the first case (
), the LUT may be absent. Fig. 1a shows a set 10 of three tone curves 11, 12 and 13;
these tone curves correspond to respectively a first, a second and a third type of
marking particles. Tone curve 12 converts pixel value n into device value d
n,2 for the second type of marking particles. Tone curve 13 converts pixel value n into
device value d
n,3 for the third type of marking particles. Tone curve 11 indicates that device value
d
n,1 is zero, i.e. no marking particles of the first type are used for printing a pixel
with pixel value n.
[0024] A "printing sequence" is a sequence in which the different types of marking particles
are applied to the receiving substrate; e.g. CMYK and YMCK are printing sequences
if types of marking particles in the traditional CMYK colour system are used.
[0025] A "printing combination" is a combination of optionally a set of tone curves and
of a printing sequence, according to which the different types of marking particles
are applied to the receiving substrate. Different types of marking particles may be
applied according to the same printing sequence but according to a different set of
tone curves, or according to the same set of tone curves but different printing sequences.
Referring to Fig. 1a and Fig. 1b, the first, second and third type of marking particles
may e.g. be applied according to a first printing combination comprising the set 10
of tone curves and a first printing sequence: (first, second, third type of marking
particles), i.e. the first type of marking particles is applied first to the receiving
substrate, then the second and then the third type. The same types of marking particles
may also be applied according to a second printing combination which comprises the
first printing sequence and another set, set 20, of tone curves. As will be discussed
below, the visual quality characteristics of a printed image may differ when it is
printed according to the first (Fig. 1a) respectively according to the second (Fig.
1b) printing combination.
[0026] The term "image portion" is used in this document for a portion of the electronic
continuous tone image that is related to printing combinations: an image portion is
printed according to a specific printing combination. Preferably, the image portions
of an image do not overlap each other, and all fractions of the image belong to exactly
one image portion. The number of image portions may be one, i.e. the whole image is
printed according to one specific printing combination.
[0027] The term "image subportion" is used in this document for a subportion of an electronic
continuous tone image (or of an image portion) that is related to the determination
of "visual quality characteristics": a "subportion visual quality value", for a specific
printing combination, is e.g. a noise value and/or a gloss unevenness value of a printed
image of an image subportion, the printed image being printed according to the specific
printing combination. Visual quality characteristics and related terms are discussed
in detail below. An image or an image portion may be subdivided into image subportions.
Preferably, image subportions do not overlap each other. Preferably, all image subportions
together constitute the complete image or image portion that was subdivided; i.e.
there is no fraction of the image or of the image portion that does not belong to
one of the image subportions.
[0028] Two types of marking particles have "substantially the same chromaticity" if they
have a chromaticity difference obeying the following inequality:
when expressed in the CIE's L* a* b* space. Chromaticity describes objectively hue
and saturation of a colour, and may be measured in terms of CIE x,y or u',v' (cfr.
"The reproduction of colour in photography, printing & television" by R.W.G. Hunt,
4th edition 1987, ISBN 0 86343 088 0, pp. 71-72). If the first type of marking particles
has colour values (L
1,a*
1,b*
1) and the second type has colour values (L
2,a*
2,b*
2), then Δa* and Δb* are defined as:
The chromaticity of marking particles, when applied to a receiving substrate (e.g.
fused to the receiving substrate in case of toner particles), may be different from
the chromaticity of the original marking particles; therefore, the chromaticity referred
to is the one of the marking particles appearing on the receiving substrate.
[0029] The term "visual quality characteristics" is used in this document for characteristics
that are determined on a printed image, e.g. a toner image, for a specific printing
combination, and that give a valuable indication of the quality of the printed image
as perceived by an observer. Preferably, the visual quality characteristics are gloss
unevenness characteristics and/or noise characteristics. The former, the latter, or
both may be determined in order to obtain the visual quality characteristics of the
printed image, for a specific printing combination. The visual quality characteristics
of a printed image depend upon the printing combination used and they also depend
upon the reproduction method, i.e. the type of printing device. The visual quality
characteristics of images printed by electro(stato)graphic printing methods, where
the marking particles are toner particles, and of images printed by e.g. inkjet, where
the marking particles are liquid ink droplets, are quite different, because the printing
process is different. The relation between the visual quality characteristics and
the parameters influencing the printing process is different for e.g. electro(stato)graphic
printing and for inkjet.
[0030] The "gloss" of a printed image is a characteristic of the image that is related to
the reflection of light by the image. Gloss may e.g. be measured by a Minolta Multi-Gloss
268 meter, set at the 60° geometry. Fig. 3 shows measured gloss values, G
1, G
2, and G
3, for three different printing combinations. A printed image has "gloss unevenness"
if gloss changes significantly within a small area of the image. In Fig. 3, gloss
changes significantly for curve G
2 in the higher density values, i.e. from 60 % to 100 %. Thus, if an image is printed
according to the printing combination to which the measured gloss values G
2 correspond, then the image will exhibit gloss unevenness if it contains relatively
small areas of high density (i.e. larger than 60 %) where the density is not constant.
Unevenness of gloss in a printed image is especially visible for an observer who holds
the receiving substrate approximately in a horizontal plane and looks at it under
an angle of about 45° with the receiving substrate and against the incident light,
that may have an incident angle of about 45° with respect to the receiving substrate.
Evenness of gloss is especially important in image areas having a substantially constant
density, and for the high densities because in the high densities only little light
is reflected. Therefore variations of this small amount of reflected light are especially
disturbing and may result in a low perceived image quality.
[0031] "Noise" is an unwanted signal that is superimposed upon a desired signal. Noise may
be random and may be caused by uncontrolled fluctuations in the process, e.g. in the
printing process. Noise in a printed image may be determined by measuring a "perceived"
standard deviation of a substantially constant density, as described in
EP-A-768 577; this method is called "perceived noise metric" and the determined noise values are
called the "perceived visual noise values". Other methods to determine noise are conceivable,
e.g. the method described by R. Ulichney in "Digital Halftoning", Cambridge MA, MIT
Press, 1987.
[0032] The "perceived noise metric" can be summarised as follows:
- 2 dimensional microdensitometry at various density levels;
- visual transfer function (= frequency filter);
- transformation to perceived densities;
- calculation of mean value "x" and standard deviation "σ";
- the perceived visual noise value at level "x" = the standard deviation "σ";
this is now discussed in detail, by means of an example.
[0033] In the example, at various density levels patches having a substantially constant
density were printed. The printing was done on paper and the density patches were
measured in reflection mode. The homogeneity of the patches was measured. The homogeneity
of a patch of even densities was expressed with respect to the visibility of density
differences, i.e. to the way a human observer would perceive these differences. Therefore,
the measured values of density variations were recalculated and transformed to density
variations as perceived by a human observer.
[0034] In practice, a sample of even density patches printed on paper was scanned in the
direction of the movement of the receiving substrate with a slit of 2 mm by 27 µm
and a spatial resolution of 10 µm. The sampling distance was 1 cm and 1024 data points
were sampled. The sampling proceeded in reflection mode and the reflectances where
measured.
[0035] The obtained scan of the reflectances was converted to a "perceived" image by means
of a perception model. This conversion comprises the following steps :
(i) applying visual filtering, describing the spatial frequency characteristics of
the "early" eye, i.e. only taking in account the receiving characteristics of the
eye. The used filter was the one as described in detail by J. Sullivan et al. in IEEE
Transactions on Systems, Man and Cybernetics, vol. 21, n° 1 p. 33 to 38, 1991. Contrary
to the filter described in said reference, the filter was not levelled off to a value
of one for frequencies lower than the frequency of maximum sensitivity of said early
eye. This means that in measurement, a band-pass filter was used, instead of a low-pass
filter in the reference cited above. The viewing distance was 25 cm.
(ii) transforming the reflectances (R), that have been transformed in step (i) by
the filtering, to visual densities (Dvis), by following formulae :
[0036] In the thus obtained "perceived" image the standard deviation of the density fluctuation
(σ
D) was calculated. This standard deviation is the "perceived visual noise value".
[0037] In the above example, microdensitometry is used; the method may however also be applied
for larger areas. The perception model that is used is parameterized: the impact of
viewing conditions can be investigated, such as the viewing distance - 25 cm in the
above example - or the illumination level. Instead of transforming the reflectances
(R) directly into visual densities (D
vis), the transformation may be carried out via an intermediate variable, the perceived
lightness index L∗ (from CIE's L* a* b* space).
[0038] Fig. 2, which is discussed in detail below, shows a set of perceived visual noise
values as a function of density for three different printing combinations; the viewing
distance was 10 cm.
SUMMARY OF THE INVENTION
[0039] The invention may be applied to any reproduction method of a continuous tone image
by a printing device, such as thermal wax printing, inkjet printing, offset printing;
the invention is however especially useful for electro(stato)graphic printing methods,
because of the characteristics of these printing methods and of the used marking particles,
which are in this case toner particles. In this document, the invention will be disclosed
in particular with respect to electro(stato)graphic printing methods.
[0040] The invention is particularly concerned with two electro(stato)graphic printing methods.
One is classical electrography, wherein an electrostatic latent image, on a latent
image bearing member, is developed by toner particles, whereafter the developed image
may be transferred to a final substrate. Another method is Direct Electrostatic Printing
(DEP), wherein toner particles are imagewise deposited on a substrate without the
use of an electrostatic latent image.
[0041] In a method in accordance with the invention, in a first phase visual quality characteristics
are determined for different printing combinations according to which a continuous
tone image may be reproduced. Then, in a second phase, these visual quality characteristics
are used in determining the selected printing combinations that will be used to print
the image or image portions thereof. Finally, in a third phase, the continuous tone
image is reproduced.
[0042] First, the invention is disclosed for the case wherein the printing combinations
are simply printing sequences and the visual quality characteristics are simply noise
characteristics. Thereafter, the invention is disclosed for the general case, i.e.
printing combinations and visual quality characteristics.
[0043] In a method in accordance with the invention, at least two different toner types
are used to reproduce a continuous tone image by means of electro(stato)graphic printing.
A method in accordance with the invention may be applied to a colour or to a monochrome
continuous tone image; to reproduce a monochrome continuous tone image, two or more
toner types are used that have substantially the same chromaticity, e.g. a greyish
and a black toner for a black-and-white continuous tone image. An advantage of using
two or more toner types for a black-and-white image is that the total tonal range,
from white over grey to black, may be subdivided into a larger number of subranges.
The subranges may overlap each other and are preferably smaller than the total tonal
range. A toner type corresponds to each subrange. Since each toner type only has to
cover a subrange smaller than the total tonal range, the printing stability and the
noise characteristics of the printed image are improved. Patent application
EP-A-768 577 discloses further measures to improve printing stability.
[0044] According to a first aspect of the invention, reproduction with reduced noise of
a continuous tone image by a printing device is realised by a method that comprises
the following steps:
- a number of printing sequences are determined according to which the different types
of toner that are used may be applied to the receiving substrate;
- the continuous tone image is subdivided into a number of image portions. Each image
portion will be printed according to a specific printing sequence. In a possible embodiment
of the invention, there is only one image portion, i.e. the one image portion is the
complete continuous tone image;
- at least one image portion is subdivided into one or more image subportions;
- for at least one image subportion, a noise value is determined of a toner image of
the image subportion; this noise value is called a subportion noise value. A subportion
noise value depends upon the printing sequence. Subportion noise values are preferably
determined for all possible printing sequences;
- for at least one image portion, a selected printing sequence is chosen out of the
possible printing sequences. The choice is based upon the subportion noise values
of at least one subportion in the concerned image portion and for at least two, and
preferably for all, of the possible printing sequences. Preferably, the choice is
based upon the subportion noise values of all subportions in the concerned image portion.
Possibly, other factors may be taken into account (e.g. : "do not apply toner X last").
Choosing a selected printing sequence, based upon the subportion noise values, may
be done in different ways, some of which are discussed below;
- finally, at least one image portion is reproduced according to the selected printing
sequence of the concerned image portion.
[0045] An advantage of the subdivision into image portions is that different image portions
may be printed according to different selected printing sequences. Take, for example,
an image that contains a portion of dark blue sky of a nearly uniform hue, a portion
of beach, and various other portions. To obtain a reproduction of this image with
reduced noise and better quality, the sky may be printed according to a first printing
sequence and the beach according to a second printing sequence, different from the
first.
[0046] Determining noise characteristics for different printing sequences, i.e. the first
phase in a method in accordance with the invention, is done before the toner image
of the continuous tone image is applied to the receiving substrate. The determined
noise characteristics depend upon the characteristics of the image, but also on the
kind, and especially on the size, of the "basic units" of which noise values are determined,
i.e. the image subportions.
[0047] In a first preferred embodiment, determining the noise characteristics is directly
based upon the characteristics of the image to be printed, while in a second preferred
embodiment it is indirectly based upon the characteristics of the image: first the
image is classified in a class of images, and then the noise characteristics of toner
images of this class of images are taken into account.
[0048] In the first preferred embodiment, the size of the image subportions into which a
selected image portion is subdivided may vary. Preferably, each image subportion comprises
one or more pixels. Two image subportions may each comprise another number of pixels.
The subportion noise value is the noise value of the printed image of the subportion
of the electronic image. The subportion noise values of a printed image, e.g. a toner
image, of the image subportions may be determined by measuring the noise values of
a number of toner test patches, printed according to different printing sequences;
this is explained in detail below.
[0049] In the second preferred embodiment, determining the noise characteristics is indirectly
based upon the characteristics of the image. First the continuous tone image, or a
portion thereof, is classified in a class of images, as e.g. the class "black-and-white
medical images", or the class "black-and-white medical images: X-ray image of a thorax".
The classes are preferably defined in such a way that toner images of the images belonging
to the same class have substantially equal noise characteristics; these substantially
equal noise characteristics are then called the "class noise characteristics". The
class noise characteristics may be obtained from the noise characteristics of toner
images of a number of images belonging to each class, for a number of printing sequences.
Also for determining class noise characteristics it may be useful to measure the noise
values of a number of toner test patches, printed according to different printing
sequences, which is explained in detail below.
[0050] In the second preferred embodiment, after an image portion is classified in a class
of images, the noise characteristics of the specific image portion are determined
from the class noise characteristics; preferably, they are set equal to the class
noise characteristics. Hence, classification of the specific image portion may directly
determine its selected printing sequence (which is based upon the noise characteristics
of the specific image portion for the different printing sequences).
[0051] The invention can also be applied for printing combinations instead of for printing
sequences; in the above discussion, "printing sequence" may simply be replaced by
"printing combination". Instead of determining noise characteristics, a subportion
noise value, etc., visual quality characteristics may be determined, respectively
a subportion visual quality factor, etc. In a method according to the invention, the
visual quality values may be noise values and/or gloss unevenness values. For one
or for more subportions, subportion noise values may be determined while for one or
more other subportions, gloss unevenness values are determined. In another embodiment,
for at least one subportion both subportion noise values and subportion gloss unevenness
values are determined.
[0052] The invention may be applied when reproducing monochrome continuous tone images by
using at least two different types of toner, e.g. a greyish and a black toner. The
invention may also be applied when reproducing a colour continuous tone image by using
at least two different types of toner that have substantially the same chromaticity,
such as a first cyan toner C and a second cyan toner C
'.
[0053] According to a second aspect of the invention, which is especially useful when using
at least two types of toner (and preferably three or more types of toner) that all
have substantially the same chromaticity, the amount of deposited toner can be reduced
significantly while the printed image has a very acceptable noise level and good gloss
evenness, resulting in a high perceived image quality.
[0054] Embodiments of an apparatus according to the invention are disclosed in the detailed
description below.
[0055] In the Example discussed in detail hereinafter, 25 % of toner is saved when printing
medical images, using a light-grey, a mid-grey and a dark-grey toner. To obtain the
higher density levels, the amount of light-grey toner is decreased while the amount
of dark-grey toner increases, which results in saving toner; moreover the selected
printing sequence is such that the mid-grey toner is printed last, which results in
a very acceptable noise level and good gloss evenness.
[0056] Further advantages and embodiments of the present invention will become apparent
from the following description and drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0057]
Fig. 1a and Fig. 1b each show a set of tone curves;
Fig. 2 shows measured noise values for different printing combinations;
Fig. 3 shows measured gloss values for different printing combinations.
DETAILED DESCRIPTION OF THE INVENTION
[0058] As mentioned already above, in a method in accordance with the invention, in a first
phase visual quality characteristics are determined for different printing combinations
according to which a continuous tone image may be reproduced. Then, in a second phase,
these visual quality characteristics are used to determine selected printing combinations
for printing selected image portions. Finally, in a third phase, the continuous tone
image is reproduced. The first and the second phase will now be discussed more in
detail. Again, first the special case is discussed of printing sequences and noise
characteristics, while thereafter printing combinations and gloss unevenness characteristics
are discussed.
[0059] Determining the noise characteristics involves the determination of subportion noise
values. In the first preferred embodiment, mentioned above, the subportions are preferably
pixels or groups of pixels. In this first embodiment, the subportion noise values
of a toner image of at least one pixel or group of pixels (and preferably of all pixels)
in a specific image portion are taken into account to determine the selected printing
sequence for the specific image portion. In the second preferred embodiment, mentioned
above, an image portion is classified in a class of images and the class noise characteristics
are taken into account to determine a selected printing sequence. Both the subportion
noise values and the class noise characteristics may be determined for a plurality
of printing sequences by printing a number of test patches and by performing noise
measurements on the printed test patches. This is now explained by means of an example.
[0060] Take for example four toner types, for the four traditional colours CMYK, and suppose
that for each colour 256 tone levels may be achieved by means of multilevel halftoning.
The number of required measurements may be kept within an acceptable limit as follows.
For each colour, within the tone range, from e.g. 0 to 255, a limited number of tone
levels are chosen, e.g. five tone levels: 0, 63, 127, 191, 255. In this way, the total
number of colour combinations is limited to 5 x 5 x 5 x 5 = 625 combinations for measurement
purposes, instead of the 256
4 ≡ 4 x 10
9 original colour combinations that can be printed. For each printing sequence, 625
test patches corresponding to the 625 combinations are printed. The number of possible
printing sequences is calculated by using a factorial: 4! = 24 printing sequences
of the four colours CMYK. Remark: since tone level 0 is among the chosen tone levels,
not only all combinations of the four colours, but also all combinations of three
colours and of two colours are printed; this is of importance since in a four colour
image only three or two colours may be used in some portions of the image. Thus, if
625 test patches are printed on a sheet of receiving substrate, 24 sheets must be
printed, each sheet corresponding to one printing sequence. On an A4 sheet, measuring
210 mm x 297 mm, 21 patches by 30 patches, measuring 9 mm x 9 mm each, may be printed.
Finally, on every sheet a noise value of each test patch is determined by a measurement
on this test patch; this noise value may be the perceived visual noise value, as discussed
above. The subportion noise value of a toner image of a pixel, for a specific printing
sequence, is then the determined noise value of the test patch with a colour value
"nearest" to the electronic pixel value; e.g. for a pixel with electronic pixel values
for (cyan, magenta, yellow, black) = (100, 50, 200, 20) and for the printing sequence
KCMY, the corresponding test patch is the one with tone levels (cyan, magenta, yellow,
black) = (127, 63, 191, 0), for the same printing sequence KCMY. The above example
illustrates how to determine subportion noise values. Of course, instead of four types
of toner, as in the example, another number of toner types may be used, the number
of measurements may be limited less or more than in the example, the criterion for
a test patch colour value being "nearest" to an electronic pixel value may be different,
e.g. a minimum ΔE value according to CIE. To a person skilled in the art, it is clear
from the above example how to determine subportion noise values for other printing
conditions. Preferably, the test patches are printed on the same type of receiving
substrate and by the same printing device as the continuous tone image.
[0061] In case a subportion comprises two or more pixels, the subportion noise values may
be determined from a combination of the electronic pixel values of the pixels constituting
the subportion; the combination may e.g. be an average or a weighted average of the
individual pixel values. The (weighted) average is calculated toner type per toner
type, resulting in four average electronic pixel values in the above example: one
value for cyan, one for magenta, and so on. Once a single set of electronic pixel
values is available, the subportion noise value is determined in the same way as for
a subportion comprising a single pixel, which is discussed above.
[0062] Class noise characteristics may be determined as follows. The class noise characteristics
of a specific class of images for a specific printing sequence may be calculated,
e.g. as an average, from the "image noise characteristics" of toner images of a number
of images (or image portions) belonging to the specific class, and this for the specific
printing sequence. The "image noise characteristics" may be determined by subdividing
the images or images portions belonging to the class into image subportions. The subportion
noise values of these image subportions may be determined as explained above. The
"image noise characteristics" may be determined from the subportion noise values in
the same way as the noise value of a specific image portion is determined, which is
explained immediately below Table I.
[0063] A second phase in a method in accordance with the invention involves using noise
characteristics in selecting, out of possible printing sequences, the selected printing
sequences that will be used to print the image or image portions thereof. The selection
is based upon the subportion noise values.
[0064] In a preferred embodiment, a selected printing sequence is determined as follows.
In a first step, a noise value of a specific image portion for a specific printing
sequence is determined from some, and preferably from all, subportion noise values
in the specific image portion and for the specific printing sequence. In Table I,
the used subportion noise value are in a horizontal row, for example noise values
(1,B), (2,B) and (3,B) for image portion 1 and for printing sequence B. The noise
value of the specific image portion may simply be the average of the subportion noise
values for the specific printing sequence, it may be a weighted average (larger weights
may be assigned to image subportions having higher electronic pixel values which correspond
to higher optical densities, because very often noise is more disturbing in the higher
density area), etc. Then, in a second step, the noise values of the specific image
portion are compared with each other for different printing sequences (e.g. printing
sequences A, B and C in Table I) and the selected printing sequence may be determined
as the printing sequence for which the noise value of the specific image portion is
the smallest. However, as mentioned above, other factors may also be taken into account
in determining the selected printing sequence, e.g. a toner type having a low (colour)
transparency may preferably not be printed last.
[0065] In another preferred embodiment, in a first step the subportion noise values in a
vertical column of Table I are combined together, for example noise values (2,A),
(2,B) and (2,C) for image subportion 2. These noise values may be combined together
to make a list of the best N printing sequences for a specific image subportion, wherein
the "best" printing sequences are the ones with the lowest noise values. As an example,
N = 3 and the best printing sequence gets one point, the second best two points, the
third gets three points. Then, in a second step, the selected printing sequence for
a specific image portion is determined from these lists, for all or for some image
subportions in the specific image portion. In the example, the points are added for
each printing sequence, and the selected printing sequence may be the one with the
lowest total number of points. Again, other factors may also be taken into account
in determining the selected printing sequence.
[0066] It is clear that the selected printing sequence for a specific image portion may
be determined from the subportion noise values according to other algorithms than
the ones given above. For example, a set of threshold noise values may be defined,
and the subportion noise values are compared, printing sequence per printing sequence,
to these threshold noise values. First, the highest threshold noise value out of the
set is taken, and that printing sequence is eliminated, to which the largest number
of subportions correspond that have a subportion noise value higher than the highest
threshold value. Then, for the printing sequences that are left, the subportion noise
values are compared to a second threshold noise value out of the set, lower than the
highest threshold value, which again results in elimination of a printing sequence,
and so on, until one printing sequence is left, which is the selected printing sequence.
[0067] The invention can also be applied for printing combinations instead of for printing
sequences; in the above discussion, "printing sequence" may simply be replaced by
"printing combination". If, instead of determining subportion noise values, gloss
unevenness values are to be determined, the gloss level of at least two and preferably
of three patches is measured, and the gloss unevenness is determined from these gloss
levels. Preferably, the patches of which the gloss level is measured have tone levels
that are "near" each other (as defined above; e.g. a minimum ΔE value according to
CIE). Determining gloss unevenness is discussed in detail in the Example hereinafter.
[0068] Printing different image portions of an image according to different selected printing
sequences may be realised as follows. The term "different printing sequences" means
that a first image portion is printed according to a first printing sequence and a
second image portion is printed according to a second printing sequence, different
from the first one. In a first class of printing devices, the printing stations for
applying marking particles of different types occupy a fixed position in space. To
this first class belong classical electro(stato)graphic printing devices, wherein,
as is known in the art, toner stations occupying a fixed position each apply a specific
type of toner to a receiving member. This receiving member may be the receiving substrate,
or it may be an intermediate member, from which the toner image is transferred to
the final receiving substrate in a subsequent step. The receiving member moves with
respect to the toner stations, so that a complete toner image, extending in two dimensions,
is applied to a surface of the receiving substrate (either directly, or indirectly
via an intermediate member). For this first class of printing devices, different printing
sequences may be realised by adding extra toner stations (e.g. seven toner stations
CMYCMYK allow printing sequences such as CMYK, MYCK, YCMK) or by multiple passages
of the receiving member. In case of multiple passages, an intermediate endless belt
or an intermediate drum may be used that moves at least twice past the toner stations.
For example, two passages past four toner stations CMYK allow the same printing sequences
as a single passage past eight toner stations CMYKCMYK. In a second class of printing
devices, the printing stations move in a first direction (e.g. parallel to the width
of the receiving member) and the receiving member moves in a second direction (e.g.
in the direction of its length). Classical inkjet printers, with moving inkjet printing
heads, are a well known example of this second class. Another example are DEP printing
devices for wide format printing, as disclosed in e.g. EP-A-0 849 645; such DEP printing
devices have a shuttle that travels over the receiving member and that comprises the
toner stations or a portion thereof. For this second class of printing devices, different
printing sequences may be realised by multiple passages of the printing head or the
shuttle over the receiving member.
[0069] An first embodiment of an apparatus according to the invention is capable of printing
a first image according to a first printing sequence and a second image according
to a second printing sequence, different from the first one. Another embodiment of
an apparatus according to the invention is capable of printing different image portions
of an image according to different printing sequences. An apparatus according to the
invention comprises control means that generate control signals for controlling the
printing means of the apparatus and for determining the printing sequence. In the
above example of the printing device with seven toner stations CMYCMYK, a first set
of control signals may control the device to use e.g. the first four toner stations
CMYK, for printing according to the printing sequence CMYK, while a second set of
control signals, different from the first set, may control the use of the third, fourth,
fifth and last station for printing according to the printing sequence YCMK. In a
printing device having only four toner stations, e.g. CMYK, two different sets of
control signals may be used to allow for multiple passages of the receiving member
in at least one printing sequence, so that images may be printed according to different
printing sequences by using different sets of control sequences. In case of moving
printing stations (i.e. the second class of printing devices discussed above), two
different sets of control signals, for controlling the inkjet printing heads or the
shuttle in the DEP printing device, may be used to allow for printing different image
portions in an image according to different printing sequences. Thus, an apparatus
in accordance with the invention comprises control means for generating a first set
of control signals for printing a first image or a first image portion according to
a first printing sequence, and for generating a second set of control signals, different
from the first set, for printing a second image or a second image portion according
to a second printing sequence, different from the first printing sequence
[0070] An image may be subdivided into image portions as follows. The subdivision may be
made arbitrarily, it may be made manually, based upon the image characteristics (e.g.
the sky and the beach in the example mentioned hereinbefore are preferably assigned
to different image portions). Preferably, the subdivision of the image into image
portions is based upon the noise characteristics of the image and is such that the
image subportions in an image portion have substantially the same noise characteristics.
Such a preferred subdivision may be carried out as follows. First, the image is subdivided
into image subportions and, for each image subportion, the subportion noise values
n
A, n
B, n
C, etc. are determined for the different printing sequences A, B, C, etc. Then, the
subportion noise values for a specific image subportion are put in a table (x,y,n
A,n
B,n
C,...), wherein x and y are the location of the specific image subportion in the image.
Now the image subportions may be grouped into image portions by using an appropriate
algorithm, such as region-oriented segmentation, described in "Digital Image Processing",
second edition, by Rafael C. Gonzalez and Paul Wirtz, Addison-Wesley, 1987, pages
368 ff.
[0071] The invention may be applied for reproducing single-sided images and for reproducing
double-sided images. In reproducing single-sided images, the image is applied to one
surface of the receiving substrate. In reproducing double-sided images, a first image
is applied to a first surface of the receiving substrate and a second image is applied
to a second surface of the receiving substrate, opposite to the first surface. When
printing double-sided images, either only the first image may be printed according
to the invention, or both the first and the second image may be printed according
to the invention.
[0072] The marking particles used in a method according to the invention all contribute
to the colour of the printed image. Colourless particles may be used to apply a colourless
layer, usually on top of the printed image. Typical examples of colourless toner particles
and of colourless layers, and different ways to apply such a layer are disclosed in
EP-A-629 921, EP-A-486 235, US-A-5 234 783, US-A-4 828 950, EP-A-554 981, WO 93/07541
and Xerox Research Disclosure Journal, Vol.16, N° 1, p. 69 (January/February 1991).
Example
[0073] Multigrey images were printed in a Sharp JX 8200 laser printer. This printer is a
colour printer, but it was used to print medical images using three greyish toner
types: a light-grey, a mid-grey and a dark-grey toner (therefore the term "multigrey"
is used). The cyan, magenta and yellow toners in the laser printer were replaced by:
- - a dark-grey toner
- having an optical density of D = 1.76;
- - a mid-grey toner
- having an optical density of D = 0.72;
- - a light-grey toner
- having an optical density of D = 0.36;
(the optical densities being determined for approximately 0.5 mg/cm
2 toner) while the black toner remained in the first toner station of the laser printer
(and is hence applied first to the receiving substrate, before the above three greyish
toners are applied). The black toner is only used for annotation; it is not used in
printing the image itself and it will therefore not be mentioned any more in the discussion
below. If a specific greyish toner is mentioned to be printed first, this means therefore
that the specific greyish toner is applied to the receiving substrate before the other
greyish toners are applied (but after the black toner).
[0074] The multigrey images were printed according to three different printing combinations:
a first "up up up" printing combination, a second "old up up down" printing combination
wherein toner is saved but which prints images having bad noise characteristics and
uneven gloss, and a third "new up up down" printing combination in accordance with
the invention, which saves toner and which prints images having a good noise level
and good gloss evenness.
[0075] In the first printing combination, called "up up up", the printing sequence is: first
dark-grey toner is applied, then mid-grey toner and finally light-grey toner, and
set 10 of tone curves, shown in Fig. 1a, is used: tone curve 11 for dark-grey toner,
curve 12 for mid-grey and curve 13 for light-grey toner. This printing combination
is theoretically best with respect to reducing noise, but it requires quite large
amounts of toner. Figures 2 and 3 show respectively measured noise values N
1 and measured gloss values G
1 for this first printing combination. In Fig. 1a, tone curves 11, 12 and 13 correspond
respectively to dark-grey, mid-grey and light-grey toner. Fig. 1a shows that, for
the lowest pixel values, only light-grey toner is used (see tone curve 13). For medium
pixel values, mid-grey toner is used and a maximum amount of light-grey toner (see
tone curves 12 and 13). For high pixel values, dark-grey toner is used and a maximum
amount of mid-grey and of light-grey toners (see tone curves 11, 12 and 13).
[0076] In order to save toner, in the second printing combination, called "old up up down",
the same printing sequence is used as in "up up up", i.e. first printing dark-grey
toner, then mid-grey toner and finally light-grey toner, but now set 20 of tone curves,
shown in Fig. 1b, is used: tone curves 21, 22 and 23 correspond respectively to dark-grey,
mid-grey and light-grey toner. As is clear from Fig. 1b, tone curve 23 has a descending
portion or "down"-going portion, and tone curves 21 and 22 go "up" (hence the name
"up up down"). Tone curve 23 has a descending portion in order to save toner: the
amount of light-grey toner is decreased and is replaced by a (smaller) extra amount
of dark-grey toner. That an extra amount of dark-grey toner is used, is not clear
when comparing the tone curves in Fig. 1b with those in Fig. 1a. In fact, as known
in the art, a calibration step is carried out, customarily by inserting an extra lookup
table between the original pixel values and the tone curves. The purpose of the calibration
step is to attain the desired optical densities on the receiving substrate, for all
input pixel values. In this second printing combination, calibration will result in
applying more dark-grey toner.
[0077] As is shown by Fig. 2 and Fig. 3, the noise values N
2 and the gloss evenness (see the gloss values G
2) are worse then the values N
1 and G
1 for the first printing combination. When the printed images are examined, the perceived
quality of the images printed according to the second printing combination is not
satisfactory.
[0078] In the third printing combination, called "new up up down", the same tone curves
of Fig. 1b are used as in the second printing combination, but now the printing sequence
is: first printing dark-grey toner, then light-grey and finally mid-grey toner.
[0079] Fig. 2 shows that the noise values N
3 for the third printing combination are comparable to the noise values N
1 for the first printing combination (i.e. "up up up"), while the noise values N
2 for the second printing combination are much worse, especially for the higher densities.
Fig. 2 was obtained by performing measurements according to the "perceived noise metric"
on a wedge, printed beforehand on paper (i.e. the test patches as discussed above
are a grey wedge in this case). Fig. 2 is a graph of the obtained perceived visual
noise values as a function of visual density D
vis. The viewing distance was set to 10 cm.
[0080] Fig. 3 shows gloss values that were measured by a Minolta Multi-Gloss 268 meter,
set at the 60° geometry, on the same wedge used for the measurements shown in Fig.
2. In Fig. 3, the measured gloss values are shown as a function of relative density,
i.e. the density divided by the maximum density, and expressed in percent (i.e. the
maximum density is 100 %). Fig. 3 shows that the gloss values G
3 and G
1 for the third and for the first printing combinations are comparable, while the gloss
values G
2 for the second printing combination show an important gloss unevenness for the higher
densities - i.e. where gloss unevenness is especially disturbing.
[0081] From Figures 2 and 3, the third printing combination is chosen as the selected printing
combination for the class of black-and-white medical images. The choice is a compromise
between visual quality and saving toner; the first printing combination has even better
visual quality than the third one, but it requires approximately 25 % more toner,
as will be discussed below.
[0082] That the third printing combination offers good visual quality characteristics can
also be explained theoretically. Especially for the high densities, the gloss characteristics
G
3 and the noise characteristics N
3 are much better than G
2 respectively N
2 of the second printing combination. For these high densities, tone curve 22 in Fig.
1b shows that a maximum amount is used of mid-grey toner, i.e. the toner type that
is applied last in the third printing combination. Thus, the top layer, i.e. the mid-grey
toner layer, is substantially uniform. On the contrary, in the second printing combination,
the light-grey toner is printed last; thus in this case the top layer is not uniform
since tone curve 23, for the light-grey toner, is descending for the high densities.
The noise and the gloss characteristics of a printed image are determined to a large
degree by the properties of the topmost toner layer.
[0083] Therefore, the mid-grey toner should be printed last and not the light-grey toner,
if the toner curve of the light-grey toner has a descending portion, which is the
case for tone curve 23 in Fig. 1b. Of course, this aspect of the invention is not
limited to greyish toners; as mentioned before, tone types having substantially the
same chromaticity, such as two cyan toner types C and C
', may be used instead of greyish toner types.
[0084] Tables II and III show that the third printing combination requires 25 % less toner
than the first printing combination, for printing two black-and-white medical images.
The quantity of used toner was determined by measuring the weight difference between
paper on which an image was printed and fused, and paper on which no image was printed
but that was fused.
[0085] Having described in detail preferred embodiments of the current invention, it will
now be apparent to those skilled in the art that numerous modifications can be made
therein without departing from the scope of the invention as defined in the appending
claims.
Parts list
[0086]
- 10, 20
- set of tone curves
- 11,12,13
- tone curves
- 21,22,23
- tone curves
- G1, G2, G3
- gloss values
- N1, N2, N3
- noise values