[0001] The present invention relates to a device for automatically topping-up a container
with liquid, in particular for topping-up with lubricating oil the sump of a heat
engine of a commercial vehicle, to which the following description will refer explicitly
without resorting to unnecessary generalities. Furthermore, the present invention
relates to a method for controlling said device.
[0002] The known devices essentially comprise a pump provided with a pneumatically operated
piston moving in a chamber having an inlet orifice connected via an intake duct to
an oil collecting reservoir and an outlet orifice connected via a delivery duct to
the sump; the piston can move from a retracted position into an advanced position,
and vice versa, so as to carry out a cycle for topping-up the sump with oil.
[0003] Devices of this type also comprise a level sensor adapted to enable the topping-up
cycle to be carried out if the oil level in the sump is below a desired level and
they are operative while the vehicle is in operation. Similar devices are known for
example from EP-A-538 660.
[0004] However, devices of the type briefly described above have a number of drawbacks.
[0005] In particular, owing to the variability of the ambient temperature and, therefore,
of the viscosity of the oil, a timed topping-up cycle involves feeding a variable
quantity of oil from the pump to the sump; in the particular case of low ambient temperature
and, therefore, high oil viscosity, the completion of injection could be precluded
within the preset time.
[0006] Moreover, the reading of the oil level in the sump while the vehicle is in operation
cannot be carried out accurately or reliably, since it cannot take into account the
quantity of oil in use in the lubricating circuit and, therefore, not present in the
sump.
[0007] The object of the present invention is to devise a a device for automatically topping-up
a container with liquid, which does not have the drawbacks associated with the known
devices described above.
[0008] This object is achieved by a device for automatically topping-up a container with
liquid, as claimed in claim 1.
[0009] With a view to a better understanding of the present invention a preferred embodiment
will be described non-restrictively by way of example below, with reference to the
accompanying drawings, in which:
Figure 1 illustrates schematically a device for automatically topping up a container
with liquid, designed in accordance with the present invention.
Figure 2 is an axial section, on an enlarged scale, of a detail of the device in Figure
1;
Figure 3 is an axial section, on an enlarged scale, of another detail of the device
in Figure 1;
Figure 4 is a section along the line IV-IV in Figure 3, and
Figure 5 is a logic block diagram showing the operations performed by a control unit
of the device in Figure 1, in accordance with the control method of the present invention.
[0010] Referring now to Figure 1, the reference numeral 1 generally designates a device
for automatically topping-up a container with liquid, in particular for topping-up
with lubricating oil a sump 2 of a heat engine (not shown) of a commercial vehicle
(not shown).
[0011] The device 1 comprises a pneumatically operated injector 3 adapted to feed a predetermined
quantity lubricating oil to the sump 2, and a pneumatically operated pump 4 connected
to an oil reservoir 5 and to the injector 3 respectively by means of an intake duct
6 and a delivery duct 7. The device 1 also comprises a compressed air supply 8 connected
via a pipe 9 to the injector 3 and to the pump 4, and a two-way, two-position solenoid
valve 10 which is normally closed and arranged in series with the pipe 9.
[0012] Referring now to Figures 1 and 2, the injector 3 comprises a casing 13 fixed externally
to and projecting through a side wall 14 of the sump 2 and having an axis A substantially
parallel to the free surface of the oil in the sump 2 itself, and an internally hollow
blind cylinder 15 which has an axis A and is arranged inside the sump 2 between the
minimum and maximum oil levels, respectively L1 and L2 in Figure 1, and which is securely
connected with the casing 13.
[0013] In particular, the casing 13 comprises a first sleeve 16 partly inserted inside the
sump 2 through a hole 17 coaxial to the axis A provided in the wall 14, a second sleeve
18 disposed outside the sump 2 and securely connected with the sleeve 16, a cylindrical
body 20 which is securely connected with the sleeve 18 on the other side of the sleeve
16 and which has a passage 21 on the axis A. The casing 13 also comprises a flange
22 which is fitted on to the sleeve 16 and is securely connected therewith, and which
is adapted to be fixed to the wall 14 of the sump 2 with the interposition of sealing
means 24.
[0014] The sleeves 16 and 18 define internally a cylindrical chamber 23 on the axis A and
communicating at one end with the internal volume of the cylinder 15 and at the opposite
end with the passage 21.
[0015] The cylindrical body 20 also comprises a blind radial threaded hole 26 adapted to
be engaged by an end connector of the pipe 9, and an opening 27 parallel to the axis
A and connecting the hole 26 with the chamber 23.
[0016] The cylinder 15 has a blind end 28 disposed in a substantially central position inside
the sump 2 and an opposite end 29 accommodated in the sleeve 16. In particular, the
cylinder 15 is provided with a plurality of radial through-holes 30 which are provided
in its side wall and are disposed in the vicinity of its blind end 28, and which are
adapted to communicate the interior of the sump 2 with the cylinder 15 itself. Moreover,
in alignment with its end 29 the cylinder 15 has an annular projection 31 arranged
to abut against an associated inner annular shoulder 32 provided in the sleeve 16.
[0017] The injector 3 also comprises a piston 33 mounted to slide axially and in a sealed
manner inside the cylinder 15 and defining with the walls of the blind end 28 of the
cylinder 15 itself a substantially cylindrical chamber 34, a pneumatic actuator member
35 adapted to actuate the piston 33, and a tubular shaft 36, which is coaxial to the
A, securely connected to the piston 33 and to the actuator member 35 and defining
an axial duct 37 communicating with the oil-delivery duct 7 through an end connector
43; moreover, the shaft 36 extends through the cylinder 15 and the casing 13 and engages
in a sliding manner the passage 21 of the cylindrical body 20.
[0018] The piston 33 acts as a level sensor for the oil in the sump 2 and is adapted to
slide inside the cylinder 15 only when the oil level in the sump 2 is below a level
L3 at which the cylinder 15 is completely submerged and, therefore, a given amount
of compressible air is present in the chamber 34.
[0019] The piston 33 also comprises an intermediate section 38 of reduced diameter defining
with the wall of the cylinder 15 itself an annular duct 39 and a substantially T-shaped
duct 40 which is provided in the body of the piston 33 itself and has an axial hole
41 on the axis A communicating with the duct 37 and a diametral hole 42 which communicates
with the annular duct 39.
[0020] The actuator member 35 is adapted to displace the piston 33 between a retracted fluidtight
separating position between the duct 40 and the holes 30 in the cylinder 15 and an
advanced opening position, in which the duct 40 communicates with the holes 30.
[0021] The actuator member 35 is formed by a further annular piston which is coaxial to
the axis A and is mounted to slide in a sealed manner inside the sleeve 18, and which
is securely connected outwardly to the side wall of the shaft 36 by means of a resilient
abutment ring 46 secured to the shaft 36 and compressed between the piston 33 and
a bush 44 screwed therein. The piston 35 is held adjacent the body 20 by a helical
spring 47 accommodated in the chamber 23 around the shaft 36 and compressed axially
between the piston 35 and the annular projection 31 of the cylinder 15. The piston
35 is actuated pneumatically by the compressed air supplied by the supply 8 to the
opening 27 and acting on the piston 35 itself in the opposite direction to the force
of the spring 47.
[0022] Referring now to Figures 3 and 4, the pump 4 comprises a substantially parallelipedal
body 48 defining internally a substantially cylindrical chamber 49, and a piston 50
mounted to slide in a sealed manner inside the chamber 49 itself.
[0023] The pump 4 also has an inlet orifice 51 provided in a head 52 of the body 48 and
connected with the oil-intake duct 6 and with the chamber 49, an outlet orifice 53
also provided in the head 52 and connected with the delivery duct 7 and with the chamber
49 on the same side as the orifice 51, and a compressed-air supply orifice 54 provided
in a head 55 opposite the body 48 and connected with the pipe 9 and with the chamber
49 on the opposite side to the orifices 51 and 53. Respective non-return valves 56
are also provided in the orifices 51 and 53 and they are adapted to allow flow only
to and from the chamber 49, as indicated by the arrows in Figure 4.
[0024] The piston 50 is held pressed against the head 55 by a helical torsion spring 57
accommodated in the chamber 49 and compressed between the piston 50 and the head 55
itself.
[0025] According to the present invention, the device 1 also comprises an electronic control
unit 58 connected to the solenoid valve 10, to the injector 3 and to the pump 4, and
a proximity sensor 60 which is accommodated in a radial seat 61 provided in the sleeve
16 and is connected to the control unit 58, and which is adapted to detect any displacement
of the piston 35 relative to the casing 13 and to generate an enabling signal S for
carrying out a topping-up cycle of oil in the sump 2, if the piston 35 is displaced
with respect to its inoperative position.
[0026] The control unit 58 is adapted to manage automatically the operation of topping up
the oil in the sump 2 in accordance with the method described below.
[0027] Referring now to the diagram in Figure 5, from a block 62 at the start of the cycle
a block 63 is reached for verifying the removal of the ignition key of the vehicle
from the respective control panel. If this is not so, a return to the start of the
cycle takes place; in the affirmative, a delay block 64 of predetermined duration
T
1 is reached, for example five minutes, so as to allow all the oil in circulation to
return to the sump 2.
[0028] At this point, the operation passes to a block 65 for energising the solenoid valve
10, which is switched over into a position for opening the connection between the
supply 8 and the pipe 9.
[0029] Therefore, from the block 65 the operation passes to a delay block 66 for a period
of time T
2 of predetermined duration, for example equal to ten seconds, calculated so as to
allow the flow of all the oil to the sump 2 at any value of oil viscosity within a
range which is defined as a function of the possible ambient operating temperatures
of the vehicle. At this point, the operation passes to a block 67 for reading the
proximity sensor 60 and to a block 68, in which it is verified whether the sensor
60 has generated the enabling signal S. If this is not so, the operation passes to
a block 77 for de-energising the solenoid valve 10 and to a block 69. In the affirmative,
the operation passes to a block 70 for calculating and verifying whether the number
of times the solenoid valve 10 is energised is equal to or higher than a preset number
N, in the case in question sixty energising operations. In the affirmative, the operation
passes to an alarm block 71 and to the end-of-cycle block 69; if this is not so, the
operation passes to a block 72 for de-energising the solenoid valve 10 which is switched
to a position closing the connection between the supply 8 and the pipe 9.
[0030] Therefore, from the block 72 the operation passes to a delay block 73 for a period
of time T
3 of predetermined duration, for example equal to ten seconds, which is sufficient
to ensure that the device returns to the inoperative condition and to ensure the filling
of the chamber 49 of the pump 4.
[0031] The operation then passes to a block 74 for reading the proximity sensor 60 and to
a block 75, in which it is verified whether the enabling signal S of the sensor 60
is de-energised. In the affirmative, a return to the start of the cycle takes place;
if this is not so, the operation passes to the alarm block 71 and to the end-of-cycle
block 69.
[0032] Finally, the control unit 58 comprises a push-button 76 for the manual actuation
of the operation of topping up the sump 2 with oil. In the event of manual operation,
the operations carried out by the control unit 58 are those described above starting
from block 65.
[0033] The operation of the device 1 has been described starting from an initial condition,
in which the vehicle engine is inoperative, the solenoid valve 10 is closed and the
ignition key for the engine is removed from the control panel (not shown) of the vehicle
itself. Moreover, in this initial condition, the piston 50 of the pump 4 is held by
the spring 57 in abutment against the head 55, the piston 35 of the injector 3 is
held by the spring 47 in abutment against the body 20 and the duct 37 is filled with
oil.
[0034] The signal sent by the control unit 58 induces the opening of the solenoid valve
10, thus allowing compressed air to flow towards the orifice 54 and the opening 27.
The pressure applied by the air originating from the orifice 54 induces the piston
50 to be displaced towards the head 52 of the body 48, whereby the oil present in
the chamber 49 is fed to the injector 3.
[0035] If the oil level in the sump 2 is equal to or higher than the level L3, the oil in
the sump 2 completely fills the chamber 34 and, owing to its inability to be compressed,
prevents the full travel of the piston 33 towards the advanced opening position and,
therefore, also of the piston 35 secured thereto. No topping up takes place since
the duct 40 remains isolated from the injector holes 30. The piston 35, which is prevented
from completing its travel, does not induce the tripping of the proximity sensor 60
and, therefore, the control unit 58 operates the stopping of the operation.
[0036] In the event that the oil level in the sump 2 is below the level L3, the presence
of compressible air inside the chamber 34 allows the full travel of the pistons 33
and 35. However, the piston 33 is displaced towards the blind end 28 of the cylinder
15 in the connecting position of the annular duct 39 with the holes 30 and allows
the injection of oil into the sump 2. The displacement of the piston 35 towards the
sleeve 16 induces the tripping of the proximity sensor 60 which sends an enabling
signal to the control unit 58. After the time T
2 has elapsed, which is sufficient for the flow of all the oil from the chamber 49
to the sump 2, the solenoid valve 10 is switched over and the topping-up cycle is
terminated.
[0037] The control unit 58 verifies that the number of already completed energising operations
of the solenoid valve 10 is not higher than the number N, in which case it actuates
the alarm.
[0038] At this point, the control unit 58 de-energises the solenoid valve 10 by switching
it to the closed position and thus preventing the flow of compressed air towards the
orifice 54 and the opening 27. Therefore, the control unit 58 verifies that the enabling
signal S of the sensor 60 is disabled and thus that the piston 35 has returned into
its inoperative position.
[0039] After the time T
3 from the de-energising of the solenoid valve 10 has elapsed, the control unit 58
energises the solenoid valve 10 again and this cycle is repeated until the oil level
L3 in the sump 2 is fully restored, with consequent omission of the signal from the
proximity sensor 60 and the stopping of the operation.
[0040] The advantages which can be achieved with the present invention are apparent from
a study of the features of the device 1 designed in accordance therewith.
[0041] In particular, the fact that the restoring of the oil level L2 in the sump 2 is carried
out in successive cycles of sufficient length to allow the flow of all the oil from
the pump 4 to the sump 2 in any condition of ambient temperature and, therefore, of
oil viscosity, assures the efficiency and repeatability of the topping-up operation.
[0042] Furthermore, the fact that the cycle of topping up the sump 2 with oil is carried
out with the vehicle stationary and that it is started after the period of time T
1 from the switching-off of the engine allows all the circulating oil to return to
the sump 2 and, therefore, accurate and reliable reading of the oil level
[0043] Finally, it is evident that the device 1 can be subject to modifications and variants
which do not depart from the scope of protection of the claims.
1. A device (1) for automatically topping-up a container (2) with liquid, comprising:
- a pump (4) comprising, in turn, a first piston (50) moving in a first chamber (49)
having an intake orifice (51) connected to a liquid collecting reservoir (5) and a
delivery orifice (53) for the liquid itself, said piston (50) being able to move from
a retracted position into an advanced position, and vice versa, so as to carry out
a cycle for topping-up said container (2) with liquid;
- connecting means (35, 37, 40) comprising a movable member (35, 37, 40) displaceable
between a first and a second position for hydraulically connecting said delivery orifice
(53) to said container (2) so as to perform a topping-up cycle;
- means (8, 10) for actuating said pump (4) and said movable member (35, 37, 40);
- first sensor means (15, 33, 60) for enabling a topping-up cycle to be carried out
if the level of liquid in said container (2) is below a desired level (L3); and
- an electronic control unit (58) connected to said actuating means (8, 10) and to
said first sensor means (15, 33, 60);
characterised in that it comprises second sensor means (60) for detecting the displacement of said movable
member (35, 37, 40) and connected to said control unit (58), and
in that said control unit (58) comprises energising means (65) for energising said actuating
means (8, 10) for a variable number of successive intervals of time (T2) of preset
duration within the same topping-up cycle so as to carry out a topping-up cycle formed
by a corresponding number of successive topping-up operations, the number of said
successive intervals of time being a function of the displacement of said movable
member (35, 37, 40).
2. A device according to claim 1, characterised in that said actuating means comprise a compressed air supply (8) connected via a pipe (9)
to said first chamber (49) of the pump (4) and to a second chamber (23) in which said
movable member (35, 37, 40) is slidably displaceable, and a solenoid valve (10) which
is normally closed, is arranged in series with the pipe (9) and which is adapted to
be disposed in a position opening the connection between said supply (8) and said
first and second chamber (49, 23) under the control of said energising means (65).
3. A device according to claim 1 or 2, characterised in that said first sensor means comprise a cylindrical piston (15, 33) having a second piston
(33) adapted to slide in a sealed manner in a third chamber (34) when the level of
liquid in said container (2) is below said desired level (L3), said second piston
(33) being securely connected to said movable member (35, 37, 40).
4. A device according to claim 3, characterised in that said second sensor means comprise a proximity sensor (60) generating an enabling
signal (S) based on the displacement of second piston (33) and said movable member
(35, 37, 40), and in that said control unit (58) comprises means (67, 74) for reading the enabling signal (S)
generated by said second sensor means (60), means (68) for calculating the number
of energising operations of said actuating means (8, 10), and means (71) for actuating
an alarm if said number of energising operations exceeds a preset value (N).
5. A device according to any one of the preceding claims, characterised in that said container (2) is the sump of a heat engine of a commercial vehicle, and said
liquid is lubricating oil.
6. A device according to claim 5, characterised in that said control unit (58) comprises enabling means (64) for energising said actuating
means (8, 10) after a period of time (T1) of preset duration has elapsed after the
switching- off of the engine of said vehicle.
7. A device according to claim 5 or 6, characterised in that the duration (T2) of the energising operation of said actuating means (8, 10) is
calculated so as to allow the flow of all the oil from the pump (4) to the sump (2)
at any value of oil viscosity within a range which is defined as a function of the
possible ambient operating temperatures of the vehicle.
8. A method for controlling a device (1) for automatically topping-up a container (2)
with liquid, in particular with oil in the sump (2) of a vehicle engine, said device
comprising:
- a pump (4) comprising, in turn, a piston (50) moving in a first chamber (49) having
an intake orifice (51) connected to a liquid collecting reservoir (5) and a delivery
orifice (53) for the liquid itself, said piston (50) being able to move from a retracted
position into an advanced position, and vice versa, so as to carry out a cycle for
topping-up said container (2) with liquid;
- connecting means (35, 37, 40) comprising a movable member (35, 37, 40) displaceable
between a first and a second position for hydraulically connecting said delivery orifice
(53) to said container (2) so as to perform a topping-up cycle;
- means (8, 10) for actuating said pump (4) and said movable member (35, 37, 40);
- first sensor means (15, 33, 60) for enabling a topping-up cycle to be carried out
if the level of liquid in said container (2) is below a desired level (L3); and
said method being
characterised in that it comprises the stages of:
- energising said actuating means (8, 10) for an interval of time (T2) of preset duration,
and
- de-energising said actuating means (8, 10);
said energising and de-energising stages defining an operation of said topping-up
cycle and being repeated successively for a variable number of times within the same
topping-up cycle so as to carry out a topping-up cycle formed by successive topping-up
operations, the number of said topping-up operations being a function of the displacement
of said movable member (35, 37, 40) the repetition of said energising and de-energising
stages being decided in an enabling stage, said enabling stage comprising verification
of the displacement of said movable member (35, 37, 40).
9. A method according to claim 8, characterised by comprising a preliminary delay stage of preset duration (T1) after the switching-off
of the engine.
1. Einrichtung (1) zum automatischen Nachfüllen eines Behälters (2) mit Flüssigkeit,
wobei vorgesehen sind:
- eine Pumpe (4), die hintereinander einen ersten Kolben (50), der sich in einer ersten
Kammer (49) bewegt, aufweist, die eine Einlassöffnung (51) aufweist, die mit einem
Flüssigkeitssammelvorratsbehälter (5) verbunden ist, und eine Auslassöffnung (53)
für die Flüssigkeit selbst, wobei sich der Kolben (50) von einer zurückgezogenen Position
in eine vorgeschobene Position bewegen kann, und entgegengesetzt, um einen Zyklus
zum Nachfüllen des Behälters (2) mit Flüssigkeit durchzuführen;
- eine Verbindungsvorrichtung (35, 37, 40), die ein bewegliches Teil (35, 37, 40)
aufweist, das zwischen einer ersten und einer zweiten Position verschiebbar ist, um
hydraulisch die Auslassöffnung (53) mit dem Behälter (2) zu verbinden, um einen Nachfüllzyklus
durchzuführen;
- eine Vorrichtung (8, 10) zum Betätigen der Pumpe (4) und des beweglichen Teils (35,
37, 40);
- eine erste Sensorvorrichtung (15, 33, 60), um die Durchführung eines Nachfüllzyklus
freizuschalten, wenn das Niveau der Flüssigkeit in dem Behälter (2) unterhalb eines
gewünschten Niveaus (L3) liegt; und
- eine elektronische Steuereinheit (58), die mit der Betätigungsvorrichtung (8, 10)
und der ersten Sensorvorrichtung (15, 33, 60) verbunden ist;
dadurch gekennzeichnet, dass sie eine zweite Sensorvorrichtung (60) zur Feststellung der Verschiebung des beweglichen
Teils (35, 37, 40) aufweist, die mit der Steuereinheit (58) verbunden ist, und dass
die Steuereinheit (58) eine Energieversorgungsvorrichtung (65) zum Versorgen der Betätigungsvorrichtung
(8, 10) mit Energie aufweist, für eine variable Anzahl aufeinanderfolgender Zeitintervalle
(T2) von vorbestimmter Dauer innerhalb des selben Nachfüllzyklus, um einen Nachfüllzyklus
durchzuführen, der durch eine entsprechende Anzahl aufeinanderfolgender Nachfüllvorgänge
gebildet wird, wobei die Anzahl der aufeinanderfolgenden Zeitintervalle eine Funktion
der Verschiebung des beweglichen Teils (35, 37, 40) ist.
2. Einrichtung nach Anspruch 1, dadurch gekennzeichnet, dass die Betätigungsvorrichtung eine Druckluftversorgung (8) aufweist, die über ein Rohr
(9) mit der ersten Kammer (49) der Pumpe (4) und mit einer zweiten Kammer (23) verbunden
ist, in welcher das bewegliche Teil (35, 37, 40) gleitverschieblich ist, sowie ein
Magnetventil (10), das normalerweise geschlossen ist, in Reihe mit dem Rohr (9) angeordnet
ist, und so ausgebildet ist, dass es in einer Position angeordnet wird, welche die
Verbindung zwischen der Versorgung (8) und der ersten und der zweiten Kammer (49,
23) öffnet, gesteuert durch die Energieversorgungsvorrichtung (65).
3. Einrichtung nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass die erste Sensorvorrichtung einen zylindrischen Kolben (15, 33) aufweist, der einen
zweiten Kolben (33) aufweist, der zum abgedichteten Gleiten in einer dritten Kammer
(34) ausgebildet ist, wenn das Flüssigkeitsniveau in dem Behälter (2) unterhalb dem
gewünschten Niveau (L3) liegt, wobei der zweite Kolben (33) fest mit dem beweglichen
Teil (35, 37, 40) verbunden ist.
4. Einrichtung nach Anspruch 3, dadurch gekennzeichnet, dass die zweite Sensorvorrichtung einen Annäherungssensor (60) aufweist, der ein Freischaltsignal
(S) auf Grundlage der Verschiebung des zweiten Kolbens (33) und des beweglichen Teils
(35, 37, 40) erzeugt, und dass die Steuereinheit (58) eine Vorrichtung (67, 74) zum
Lesen des Freischaltsignals (S) aufweist, das von der zweiten Sensorvorrichtung (60)
erzeugt wird, eine Vorrichtung (68) zur Berechnung der Anzahl an Energieversorgungsoperation
der Betätigungsvorrichtung (8, 10), sowie eine Vorrichtung (71) zum Betätigen eines
Alarms, wenn die Anzahl an Energieversorgungsoperationen einen vorbestimmten Wert
(N) überschreitet.
5. Einrichtung nach einem der voranstehenden Ansprüche, dadurch gekennzeichnet, dass der Behälter (2) der Sumpf einer Brennkraftmaschine eines Nutzfahrzeugs ist, und
dass die Flüssigkeit Schmieröl ist.
6. Einrichtung nach Anspruch 5, dadurch gekennzeichnet, dass die Steuereinheit (58) eine Freischaltvorrichtung (64) zur Energieversorgung der
Betätigungsvorrichtung (8, 10) aufweist, nachdem ein Zeitraum (T1) von vorbestimmter
Dauer nach dem Abschalten der Brennkraftmaschine des Fahrzeugs abgelaufen ist.
7. Einrichtung nach Anspruch 5 oder 6, dadurch gekennzeichnet, dass die Dauer (T2) der Energieversorgungoperation der Betätigungsvorrichtung (8, 10)
so berechnet wird, dass der Fluss des gesamten Öls von der Pumpe (4) zum Sumpf (2)
bei jedem Wert der Ölviskosität ermöglicht wird, innerhalb eines Bereichs, der als
Funktion der möglichen Umgebungsbetriebstemperaturen des Fahrzeugs festgelegt ist.
8. Verfahren zum Steuern einer Einrichtung (1) zum automatischen Nachfüllen von Flüssigkeit
in einem Behälter (2), insbesondere von Öl in den Sumpf (2) einer Fahrzeugbrennkraftmaschine,
wobei die Einrichtung aufweist:
- eine Pumpe (4), die wiederum einen Kolben (50) aufweist, der sich in einer ersten
Kammer (49) bewegt, die eine Einlassöffnung (51) aufweist, die mit einem Flüssigkeitssammelvorratsbehälter
(5) verbunden ist, und eine Auslassöffnung (53) für die Flüssigkeit selbst, wobei
sich der Kolben (50) von einer zurückgezogenen Position in eine vorgeschobene Position
und entgegengesetzt bewegen kann, um einen Zyklus zum Nachfüllen des Behälters (2)
mit Flüssigkeit durchzuführen;
- eine Verbindungsvorrichtung (35, 37, 40), die ein bewegliches Teil (35, 37, 40)
aufweist, das zwischen einer ersten und einer zweiten Position verschiebbar ist, um
hydraulisch die Auslassöffnung (53) mit dem Behälter (2) zu verbinden, um einen Nachfüllzyklus
durchzuführen;
- eine Vorrichtung (8, 10) zur Betätigung der Pumpe (4) und des beweglichen Teils
(35, 37, 40);
- eine erste Sensorvorrichtung (15, 33, 60) zum Freischalten des Durchführens eines
Nachfüllzyklus, wenn das Niveau der Flüssigkeit in dem Behälter (2) unterhalb eines
gewünschten Niveaus (L3) liegt; und
wobei das Verfahren
dadurch gekennzeichnet ist, dass es folgende Stufen umfasst:
- Energieversorgung der Betätigungsvorrichtung (8, 10) über ein Zeitintervall (T2)
vorbestimmter Dauer, und
- Abschalten der Energieversorgung der Betätigungsvorrichtung (8, 10);
wobei die Stufen der Energieversorgung und der abgeschalteten Energieversorgung eine
Operation des Nachfüllzyklus festlegen, und aufeinanderfolgend für eine variable Anzahl
an Malen innerhalb des selben Nachfüllzyklus wiederholt werden, um einen Nachfüllzyklus
durchzuführen, der durch aufeinanderfolgende Nachfülloperationen gebildet wird, wobei
die Anzahl der Nachfülloperationen eine Funktion der Verschiebung des beweglichen
Teils (35, 37, 40) ist, und die Wiederholung der Stufen mit Energieversorgung und
abgeschalteter Energieversorgung in einer Freischaltstufe festgelegt wird, wobei die
Freischaltstufe die Überprüfung der Verschiebung des beweglichen Teils (35, 37, 40)
umfasst.
9. Verfahren nach Anspruch 8, dadurch gekennzeichnet, dass es eine vorläufige Verzögerungsstufe mit vorbestimmter Dauer (T1) nach dem Abschalten
der Brennkraftmaschine aufweist.
1. Dispositif (1) pour remplir automatiquement un conteneur (2) avec un liquide, comportant
:
- une pompe (4) comportant, à son tour, un premier piston (50) se déplaçant dans une
première chambre (49) ayant un orifice d'admission (51) connecté à un réservoir de
recueil de liquide (5) et un orifice d'acheminement (53) pour le liquide lui-même,
ledit piston (50) étant capable de se déplacer à partir d'une position rétractée jusque
dans une position avancée, et vice versa, de manière à effectuer un cycle de remplissage
dudit conteneur (2) avec un liquide,
- des moyens de connexion (35, 37, 40) comportant un élément mobile (35, 37, 40) pouvant
se déplacer entre une première position et une seconde position pour connecter de
manière hydraulique ledit orifice d'acheminement (53) au conteneur (2), de manière
à effectuer un cycle de remplissage,
- des moyens (8, 10) pour actionner ladite pompe (4) et ledit élément mobile (35,
37, 40),
- des premiers moyens formant capteur (15, 33, 60) pour permettre à un cycle de remplissage
d'être effectué si le niveau de liquide dans ledit conteneur (2) est en dessous d'un
niveau souhaité (L3), et
- une unité de commande électronique (58) connectée auxdits moyens d'actionnement
(8, 10) et auxdits premiers moyens formant capteur (15, 33, 60),
caractérisé en ce qu'il comporte des seconds moyens formant capteur (60) pour détecter le déplacement dudit
élément mobile (35, 37, 40) et connectés à ladite unité de commande (58), et
en ce que ladite unité de commande (58) comporte des moyens de mise sous tension (65) pour
mettre sous tension lesdits moyens d'actionnement (8, 10) pour un nombre variable
d'intervalles de temps (T
2) successifs d'une durée préétablie dans le même cycle de remplissage, de manière
à effectuer un cycle de remplissage formé par un nombre correspondant d'opérations
de remplissage successives, le nombre desdits intervalles de temps successifs étant
fonction du déplacement dudit élément mobile (35, 37, 40).
2. Dispositif selon la revendication 1, caractérisé en ce que lesdits moyens d'actionnement comportent une alimentation en air comprimé (8) connectée
via un tuyau (9) à ladite première chambre (49) de la pompe (4) et à une seconde chambre
(23) dans laquelle ledit élément mobile (35, 37, 40) peut être déplacé de manière
coulissante, et une électrovanne (10) qui est normalement fermée, qui est agencée
en série avec le tuyau (9), et qui est adaptée pour être disposée dans une position
ouvrant la connexion entre ladite alimentation (8) et lesdites première et seconde
chambres (49, 23) sous la commande desdits moyens de mise sous tension (65).
3. Dispositif selon la revendication 1 ou 2, caractérisé en ce que lesdits premiers moyens formant capteur comportent un piston cylindrique (15, 33)
ayant un second piston (33) adapté pour coulisser d'une manière rendue étanche dans
une troisième chambre (34) lorsque le niveau de liquide dans ledit conteneur (2) est
en dessous dudit niveau souhaité (L3), ledit second piston (33) étant connecté de
manière fixe audit élément mobile (35, 37, 40).
4. Dispositif selon la revendication 3, caractérisé en ce que lesdits seconds moyens formant capteur comportent un capteur de proximité (60) générant
un signal de permission (S) sur la base du déplacement dudit second piston (33) et
dudit élément mobile (35, 37, 40), et en ce que ladite unité de commande (58) comporte des moyens (67, 74) pour lire le signal de
permission (S) généré par lesdits seconds moyens formant capteur (60), des moyens
(68) pour calculer le nombre d'opérations de mise sous tension desdits moyens d'actionnement
(8, 10), et des moyens (71) pour actionner une alarme si ledit nombre d'opérations
de mise sous tension dépasse une valeur préétablie (N).
5. Dispositif selon l'une quelconque des revendications précédentes, caractérisé en ce que ledit conteneur (2) est le carter d'huile d'un moteur thermique d'un véhicule commercial,
et ledit liquide est de l'huile de lubrification.
6. Dispositif selon la revendication 5, caractérisé en ce que ladite unité de commande (58) comporte des moyens de permission (64) pour mettre
sous tension lesdits moyens d'actionnement (8, 10) après qu'une période de temps (T1) d'une durée préétablie s'est écoulée après la commutation du moteur dudit véhicule.
7. Dispositif selon la revendication 5 ou 6, caractérisé en ce que la durée (T2) de l'opération de mise sous tension desdits moyens d'actionnement (8, 10) est calculée
de manière à permettre l'écoulement de toute l'huile à partir de la pompe (4) vers
le carter d'huile (2) à un niveau quelconque de viscosité d'huile dans une plage qui
est définie en fonction des températures de fonctionnement ambiantes possibles du
véhicule.
8. Procédé pour commander un dispositif (1) pour remplir automatiquement un conteneur
(2) avec du liquide, en particulier avec de l'huile dans le carter d'huile (2) d'un
véhicule à moteur, ledit dispositif comportant :
- une pompe (4) comportant, à son tour, un piston (50) se déplaçant dans une première
chambre (49) ayant un orifice d'admission (51) connecté à un réservoir de recueil
de liquide (5) et un orifice d'acheminement (53) pour le liquide lui-même, ledit piston
(50) pouvant se déplacer à partir d'une position rétractée jusque dans une position
avancée, et vice versa, de manière à effectuer un cycle de remplissage dudit conteneur
(2) avec du liquide,
- des moyens de connexion (35, 37, 40) comportant un élément mobile (35, 37, 40) pouvant
être déplacé entre une première position et une seconde position pour connecter de
manière hydraulique ledit orifice d'acheminement (53) audit conteneur (2) de manière
à effectuer un cycle de remplissage,
- des moyens (8, 10) pour actionner ladite pompe (4) et ledit élément mobile (35,
37, 40),
- des premiers moyens formant capteur (15, 33, 60) pour permettre à un cycle de remplissage
d'être effectué si le niveau de liquide dans ledit conteneur (2) est en dessous d'un
niveau souhaité (L3), et
ledit procédé étant
caractérisé en ce qu'il comporte les étapes consistant à :
- mettre sous tension lesdits moyens d'actionnement (8, 10) pour un intervalle de
temps (T2) d'une durée préétablie, et
- cesser la mise sous tension desdits moyens d'actionnement (8, 10),
lesdites étapes de mise sous tension et de fin de mise sous tension définissant
un fonctionnement du cycle de remplissage, et étant répétées de manière successive
un nombre variable de fois dans le même cycle de remplissage de manière à effectuer
un cycle de remplissage formé par des opérations de remplissage successives, le nombre
desdites opérations de remplissage étant fonction du déplacement dudit élément mobile
(35, 37, 40), la répétition desdites étapes de mise sous tension et de fin de mise
sous tension étant décidée dans une étape de permission, ladite étape de permission
comportant l'étape consistant à vérifier le déplacement dudit élément mobile (35,
37, 40).
9. Procédé selon la revendication 8, caractérisé en ce qu'il comporte une étape de retard préliminaire d'une durée préétablie (T1) après l'arrêt du moteur.