BACKGROUND OF THE INVENTION
Field of the Invention
[0001] The present invention generally relates to a weft inserting apparatus for a rapier
loom. More particularly, the invention is concerned with a weft inserting apparatus
provided with a facility for regulating the positions of rapier bands which are disposed
oppositely to each other and wound partially around rapier wheels, respectively, so
that a weft can be inserted into a shedding formed by warps by means of rapier heads
mounted at leading end portions of the rapier bands through reciprocative rotations
of the rapier wheels.
Description of Related Art
[0002] As disclosed in Japanese Patent Application Laid-open No. 3-180542, a weft inserting
apparatus for a rapier loom is known which includes a mechanism comprised of a pair
of weft grippers (corresponding to what is called rapier heads in the present application)
secured to rapier bands, respectively, and a pair of rapier wheels around which the
rapier bands are partially wound, respectively. The rapier wheels each wrapped partially
with the rapier band which is susceptible to elastic deformation are disposed in opposition
to each other and rotated reciprocatively, whereby the rapier heads or the weft grippers
secured to free end portions of the rapier bands wound around the rapier wheels, respectively,
are caused to move into a shedding formed by the warps when the rapier wheels are
driven forward, respectively. The weft gripped by one of the weft grippers is thus
fed into the shedding and transferred to the other weft gripper. Thereafter, both
the weft grippers are retracted, whereupon an one-shot weft inserting operation is
completed.
[0003] In the conventional weft inserting apparatus such as mentioned above, the position
of each of the rapier bands is regulated by means of a shoulder block so that the
rapier band is not dislocated from the path extending along and in alignment with
the circumferential surface of the rapier wheel (see EP 0 285 001 A). Such positional
regulation of the rapier band has to be carried out in the vicinity of a location
where the rapier band leaves the circumferential surface of the associated rapier
wheel. The shoulder block is implemented in the form of a plate, wherein a flat guide
surface of the shoulder block is designed such that the positional regulation of the
rapier band is effectuated in a transit region in which transition to a linear movement
of the rapier band from a curvilinear movement has to takes place and which intervenes
between a wrapping range around the circumferential surface of the rapier wheel where
the rapier band wraps the rapier wheel in contact therewith and a non-wrapping range
where the rapier band is released from the contact with the circumferential surface
of the rapier wheel.
[0004] The rapier wheel is rotated reciprocatively. In this conjunction, it is noted that
the inertial force of the weft gripper increases significantly in the vicinity of
a location where the weft gripper is retracted completely from the shedding. Further,
in the wrapping range mentioned above, the rapier band tends to move away or fly radially
outwardly from the circumferential surface of the rapier wheel under the influence
of the centrifugal force brought about by the rotation of the rapier wheel. Certainly,
in the boundary region in which the weft gripper and the rapier band make transition
from the linear path to the arcuate path extending along the circumferential surface
of the rapier wheel and which exists between the wrapping range and the non-wrapping
range mentioned above, driving force receiving holes formed in the rapier band can
mesh positively with driving force transmitting teeth of the rapier wheel under the
effect of the aforementioned positional regulation exerted by the shoulder block.
However, in the region where the rapier band starts to leave the circumferential surface
of the rapier wheel, engagement between the driving force transmitting tooth and the
driving force receiving hole becomes loose. As a consequence, the inertial force concentrates
on a meshing portion between the driving force transmitting teeth and the driving
force receiving holes in the vicinity of the boundary mentioned above. Such concentrative
action of the inertial force at the portion of the rapier band at which the driving
force transmitting teeth and the driving force receiving holes mesh with each other
in the boundary region between the wrapping range and the non-wrapping range promotes
fatigue of the driving force receiving holes, as a result of which the service life
of the rapier band is shortened.
SUMMARY OF THE INVENTION
[0005] In light of the state of the art described above, it is an object of the present
invention to provide a weft inserting apparatus for a rapier loom, which apparatus
is designed so as to allow the service life of the rapier band to be extended.
[0006] In view of the above and other objects which will become apparent as the description
proceeds, the present invention is directed to a weft inserting apparatus for a rapier
loom, as defined in claim 1, which apparatus includes in particular a pair of rapier
wheels disposed in opposition to each other substantially orthogonally to a direction
in which warps extend and each having a plurality of driving force transmitting teeth
formed in a circumferential surface thereof, a pair of rapier bands provided in association
with the pair of rapier wheels, respectively, and each being susceptible to elastic
deformation along the circumferential surface of the associated rapier wheel and elastic
restoration to a linear form, each of the rapier bands being formed with a plurality
of driving force receiving holes which can mate or mesh with the driving force transmitting
teeth of the associated rapier wheel, the rapier bands being partially wound around
the rapier wheels, respectively, and a pair of rapier heads mounted at leading end
portions of the rapier bands, respectively, wherein the pair of rapier heads are inserted
into a shedding formed by the warps oppositely to each other and retracted therefrom
through reciprocative rotations of the rapier wheels for thereby inserting a weft
into and through the shedding.
[0007] In the weft inserting apparatus of the type mentioned above, it is proposed according
to an aspect of the present invention to provide a first position regulating member
in association with each of the rapier wheels. The first position regulating member
has a linear guide surface which extends linearly toward the rapier head from a location
near to a first entrance/exit boundary between a wrapping range over which the rapier
band is wound around the rapier wheel and a non-wrapping range in which the rapier
band is free from contact with the rapier wheel. The linear guide surface is positioned
so as to contact with the rapier band. The first entrance/exit boundary exists at
a position near to the rapier head. Further, a second position regulating member is
provided in association with each of the rapier wheels and has a linear guide surface
which contacts the rapier band at a location in the vicinity of a second entrance/exit
boundary between the wrapping range and the non-wrapping range. The second entrance/exit
boundary exists at a position remote from the rapier head. Furthermore, a third position
regulating member is provided in association with each of the rapier wheels and has
a curvilinear guide surface extending curvilinearly along the circumferential surface
of the rapier wheel over a portion of the wrapping range from a position corresponding
to or in the vicinity of the first entrance/exit boundary. The position of the rapier
band relative to the circumferential surface of the rapier wheel is regulated through
cooperation of the first position regulating member, the second position regulating
member and the third position regulating member mentioned above.
[0008] By virtue of the arrangement described above, the curvilinear guide surface of the
third position regulating member serves to suppress the tendency of the rapier band
to move away from the circumferential surface of the rapier wheel in a region extending
from the first entrance/exit boundary to the wrapping range, as a result of which
concentration of large inertial force of the rapier head onto the driving force receiving
holes in a particular region can be prevented.
[0009] In a mode for carrying out the invention, the rapier band should preferably contain
carbon fibers for reinforcement thereof.
[0010] The reinforcing material formed of the carbon fibers is profitably suited for imparting
a flexural rigidity to the rapier band which is required for the rapier band to make
transition to the linear state from the curvilinear state.
[0011] In another mode for carrying out the invention, the rapier band should preferably
be disposed so as to wrap the rapier wheel over the wrapping range substantially equal
to an angular range of 180 degrees and extend from the wrapping range linearly beyond
the first and second entrance/exit boundaries, respectively, under guidance by stationary
guides, respectively.
[0012] With the arrangement mentioned above, the rapier band having made transition to the
linear state from the curvilinear state can be moved along the linear path with high
reliability by means of the stationary guide.
[0013] In yet another mode for carrying out the invention, the curvilinear guide surface
of the third position regulating member should preferably be designed so as to have
a length which does not exceed half of the length of the wrapping range.
[0014] In this conjunction, it is noted that if the curvilinear guide surface is provided
so as to extend over the whole wrapping range, frictional resistance acting between
the curvilinear guide surface and the rapier band will increase excessively,- which
in turn incurs not only excessively large power consumption but also generation of
a large amount of heat. Further, heat generation due to the friction will degrade
the rapier band at a high rate. Thus, use of the third position regulating member
having the curvilinear guide surface of an arcuate length not longer than a half of
the length of the wrapping range is very advantageous for avoiding the problems of
power consumption and degradation of the rapier band due to the frictional heat generation.
[0015] In still another mode for carrying out the invention, the third position regulating
member should preferably be provided with a linear introducing surface extending continuously
from the curvilinear guide surface in a direction opposite to the first entrancelexit
boundary.
[0016] With the arrangement mentioned above, the rapier band flying radially outwardly from
the circumferential surface of the rapier wheel can be smoothly introduced between
the curvilinear guide surface and the circumferential surface of the rapier wheel
by means of the flat introducing surface.
[0017] In a further preferred mode for carrying out the invention, the third position regulating
member may be disposed so as to be movable toward and away from the circumferential
surface of the rapier wheel.
[0018] With the arrangement mentioned above, the guide position of the curvilinear guide
surface of the third position regulating member can be adjusted accurately to a proper
or appropriate position.
[0019] In a still further preferred mode for carrying out the invention, a running position
abnormality detector may be disposed closely to a running path of the rapier band
within the wrapping range at a location between the third position regulating member
and the second entrance/exit boundary.
[0020] In this conjunction, it is noted that when the abrasion of the driving force receiving
holes increases, the rapier band will become more likely to fly radially outwardly
from the circumferential surface of the rapier wheel under the influence of the centrifugal
force. The running position abnormality detector is provided for detecting deviation
of the rapier band from the inherent traveling or running path. Thus, the rapier band
can be replaced by a new one before it is damaged or broken due to serious abrasion
of the driving force receiving holes.
[0021] The above and other objects, features and attendant advantages of the present invention
will more easily be understood by reading the following description of the preferred
embodiments thereof taken, only by way of example, in conjunction with the accompanying
drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In the course of the description which follows, reference is made to the drawings,
in which:
Fig. 1(a) is a side elevational view showing a weft inserting apparatus for a rapier
loom according to a first embodiment of the present invention;
Fig. 1(b) is an enlarged fragmental view of Fig. 1(a) and shows first and third position
regulating members employed in the weft inserting apparatus shown in Fig. 1(a);
Fig. 1(c) is an enlarged fragmental view of Fig. 1(a) and shows a second position
regulating member employed in the weft inserting apparatus shown in Fig. 1(a);
Fig. 2(a) is a front view showing the weft inserting apparatus according to the first
embodiment of the invention;
Fig. 2(b) is an enlarged fragmental view of the same showing a first position regulating
member employed in the weft inserting apparatus according to the first embodiment
of the invention;
Fig. 3 is an enlarged fragmentary side elevational view showing a mayor portion of
a weft inserting apparatus for a rapier loom according to a second embodiment of the
present invention; and
Fig. 4 is a side elevational view showing a mayor portion of a weft inserting apparatus
for a rapier loom according to a third embodiment of the present invention.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0023] The present invention will be described in detail in conjunction with what is presently
considered as preferred or typical embodiments thereof by reference to the drawings.
[0024] In the following description, like reference characters designate like or corresponding
parts throughout the several views. Further, it is to be understood that such terms
as "left", "right", "upwardly", "downwardly" and the like are words of convenience
and are not to be construed as limiting terms.
Embodiment 1
[0025] Now referring to Figs. 1(a) to 1(c) together with Figs. 2(a) and 2(b), description
will be made of a weft inserting apparatus for a rapier loom according to a first
embodiment of the present invention.
[0026] In the figures, reference numeral 11 denotes a weft feeding rapier head which is
adapted to be inserted into a shedding formed by warps (not shown) from a weft-insertion
starting side. The weft feeding rapier head 11 is secured to a rapier band 12 at a
leading end portion thereof. The rapier band 12 is wound partially around a rapier
wheel 13 and secured thereto at the other end. The rapier band 12 should preferably
contain carbon fibers for the purpose of reinforcement thereof.
[0027] The rapier wheel 13 is mounted on a supporting shaft 131 so as to be rotatable reciprocatively
about the shaft 131 which in turn is driven reciprocatively in synchronism with revolution
of the loom. Further, at a weft insertion terminal side, a rapier wheel (not shown)
is disposed so as to be driven reciprocatively. A weft receiving rapier head (not
shown either) is secured to a rapier band (not shown either) at a leading end thereof.
The rapier band is wound around the rapier wheel and secured thereto at the other
end. Thus, through reciprocative rotation of both the rapier wheels, both the weft
feeding rapier head 11 and the receiving rapier head (not shown) are caused to travel
into the shedding in synchronism with each other so that they meet each other at a
central location as viewed in the widthwise direction of the woven fabric. The weft
transported into the shedding by the weft feeding rapier head 11 is transferred to
the receiving rapier head at the central location. Subsequently, both the weft feeding
rapier head 11 and the weft receiving rapier head are retracted in the opposite directions,
respectively, through the reciprocative rotation of both the rapier wheels. Upon retraction
of the receiving rapier head from the shedding, the weft is inserted completely through
the shedding formed by the warps.
[0028] The rapier wheel 13 around which the rapier band 12 is wound has the circumferential
surface in which a row of driving force transmitting teeth 14 are formed, while a
row of driving force receiving holes 15 each of a form substantially complementary
to that of the driving force transmitting tooth 14 is formed in the rapier band 12.
Within a wrapping range E in which a peripheral or circumferential surface portion
of the rapier wheel 13 is wrapped by the rapier band 12, the driving force transmitting
teeth 14 and the driving force receiving holes 15 mesh or mate with each other, as
a result of which the reciprocative rotation of the rapier wheel 13 is translated
into the linear movement of the rapier band 12 through cooperation of the driving
force transmitting teeth 14 and the driving force receiving holes 15. At this juncture,
it is to be mentioned that the height of the driving force transmitting teeth 14 is
greater than the thickness of the rapier band 12
[0029] The supporting shaft 131 is supported on a supporting plate 16 on which a pair of
stationary guides 27 and 28 are secured fixedly. (See Fig. 2(a).) The stationary guide
28 serves for guiding the rapier band 12 at a location where the rapier band 12 leaves
the circumferential surface of the rapier wheel 13 after having passed through a first
entrance/exit boundary K1 between a non-wrapping range H in which the circumferential
surface of the rapier wheel 13 is not wrapped by the rapier band 12 and the aforementioned
wrapping range E. On the other hand, the stationary guide 29 serves to guide the rapier
band 12 at a location where the rapier band 12 leaves the circumferential surface
of the rapier wheel 13 after having passed through the other or second entrance/exit
boundary K2 defined between the non- wrapping range H and the wrapping range E. In
this way, the stationary guides 28 and 29 play a role for determining the linear traveling
path for the rapier band 12.
[0030] Further secured to the supporting plate 16 are a first position regulating member
17, a second position regulating member 18 and a third position regulating member
19, respectively. The first position regulating member 17 is disposed in a region
extending from the first entrance/exit boundary K1 to the non-wrapping range H. The
second position regulating member 18 is disposed in a region extending across the
wrapping range E and the non-wrapping range H. On the other hand, the third position
regulating member 19 is disposed in a region extending from the first entrance/exit
boundary K1 to the wrapping range E. The first position regulating member 17 and the
second position regulating member 18 are provided with linear guide surfaces 171 and
181, respectively, each of which is designed so as to be brought into contact with
the rapier band 12 in the non- wrapping range H. On the other hand, the third position
regulating member 19 is provided with a curvilinear guide surface 191 which is adapted
to contact with the rapier band 12 within the wrapping range E. It should be noted
that the curvilinear guide surface 191 extends continuously and smoothly to the linear
guide surface 171 of the first position regulating member 17. In other words, the
linear guide surface 171 represents a plane tangential to the curvilinear guide surface
191.
[0031] As can be seen in Figs. 1(b) and 1(c) and Figs. 2(a) and 2(b), the linear guide surfaces
171 and 181 and the curvilinear guide surface 191 are each formed with clearance grooves
172, 182 and 192, respectively, so that top portions 141 of the driving force transmitting
teeth 14 projecting beyond the driving force receiving holes 15 formed in the rapier
band 12 can be received by the clearance grooves 172, 182 and 192, respectively.
[0032] The portion of the rapier band 12 which is about to take off from the circumferential
surface of the rapier wheel 13 tends to float or fly radially outwardly from the intrinsic
linear traveling path under the action of centrifugal force and the elastic restoration
effect of the rapier band. In this conjunction, it should be noted that the linear
guide surface 171 which extends linearly from the entrance/exit boundary K1 toward
the weft feeding rapier head 11 serves for regulating the position of the rapier band
12 relative to the circumferential surface of the rapier wheel 13 while contacting
the rapier band 12. On the other hand, in the region covering the boundary K2, the
linear guide surface 181 regulates or controls the position of the rapier band 12
relative to the circumferential surface of the rapier wheel 13 while contacting the
rapier band 12. In other words, the first position regulating member 17 and the second
position regulating member 18 are effective for suppressing the tendency of the rapier
band 12 to fly outwardly from the intrinsic linear traveling path when the rapier
band 12 is about to leave or take off the rapier wheel 13.
[0033] On the other hand, the curvilinear guide surface 191 which extends curvilinearly
along the circumferential surface of the rapier wheel 13 partially over the wrapping
range E functions to regulate the position of the rapier band 12 relative to the circumferential
surface of the rapier wheel 13 while contacting the rapier band 12. In the case of
the weft inserting apparatus now under consideration, the arcuate length of the curvilinear
guide surface 191 is dimensioned to be one forth of the extension of the wrapping
range E.
[0034] A running position abnormality detector 20 of a limit switch type is disposed within
the wrapping range E located between the third position regulating member 19 and the
second entrance/exit boundary K2. The running position abnormality detector 20 has
a sensor probe 201 which is disposed closely to the running path of the rapier band
12 within the wrapping range E. When the running position abnormality detector 20
outputs an abnormality signal (i.e., when the switch constituting the running position
abnormality detector 20 is closed or turned on), an abnormality signal is output from
the running position abnormality detector 20 to be supplied to a controller 21. In
response to the abnormality signal, the controller 21 can activate an alarm device
22 while stopping operation of a loom driving motor M.
[0035] At this juncture, it should be added that a similar guide/control arrangement or
mechanism as described above is provided in association with the weft receiving rapier
head 1, being mounted on a similar supporting plate as the plate 16, although not
shown in the drawings.
[0036] The weft inserting apparatus according to the first embodiment of the present invention
described above can provide the advantageous effects mentioned below.
(1-1) At a time point substantially corresponding to completion of retraction of the
weft feeding rapier head 11 from the shedding, the rate of change in the angular velocity
of the rapier wheel 13 will increase significantly, which naturally results in the
inertial force imposed on the weft feeding rapier head 11 increasing correspondingly.
Further, within the wrapping range E, the rapier band 12 tends to float or fly radially
outwardly from the circumferential surface of the rapier wheel 13 under the action
of centrifugal force. In that case, the curvilinear guide surface 191 prevents the
rapier band 12 from deviation from the path extending along the circumferential surface
of the rapier wheel 13 within an arcuate region E1 extending from the first entrance/exit
boundary K1 partially into the wrapping range E. Thus in the arcuate region E1, the
driving force transmitting teeth 14 are forced to positively mate with the counterpart
driving force receiving holes 15, whereby the inertial force imposed onto the weft
feeding rapier head 11 is borne distributively by the mating portions between the
driving force transmitting teeth 14 and the driving force receiving holes 15. Thus,
an inertial force as large as imposed on the weft feeding rapier head 11 can be kept
from being concentrated on the driving force receiving holes 15 in a particular region.
In this manner, the driving force receiving holes 15 are protected against injury
or damage, as a result of which the service life of the rapier band 12 can be extended.
(1-2) The rapier band 12 which has to restore the linear state from the curvilinear
state upon transition to the linear traveling path from the curvilinear state within
the wrapping range E of the rapier wheel 13 has to be implemented with high flexural
rigidity. In this conjunction, it is noted that the reinforcement of the rapier band
12 with the carbon fibers is very preferable for imparting to the rapier band 12 a
sufficient flexural rigidity required for the rapier band 12 to restore speedily the
linear state from the curvilinear state.
(1-3) If the curvilinear guide surface 191 is provided so as to extend over the whole
wrapping range E, the area over which the curvilinear guide surface 191 and the rapier
band 12 contact slidingly with each other will increase remarkably. Besides, the place
for affording the flexure deformation of the rapier band 12 becomes unavailable within
the wrapping range E. For these reasons, frictional resistance between the curvilinear
guide surface 191 and the rapier band 12 will increase excessively, which in turn
will incur not only excessively large power consumption but also generation of large
amount of heat. As can be readily appreciated, heat generation due to the friction
will degrade the rapier band 12 at a high rate. Thus, the arrangement in which the
third position regulating member 19 having the curvilinear guide surface 191 of the
arcuate length shorter than a half of the extension of the wrapping range E is very
advantageous for avoiding the problems of power consumption and degradation of the
rapier band 12 due to the frictional heat generation.
(1-4) When the abrasion of the driving force receiving hole 15 increases, the tendency
of the rapier band 12 to float or fly radially outwardly from the circumferential
surface of the rapier wheel 13 within the wrapping range E will become more significant.
In the weft inserting apparatus according to the first embodiment of the invention,
the running position abnormality detector 20 is provided for detecting deviation of
the rapier band 12 from the inherent traveling or running path within the wrapping
range E. Thus, it is possible to replace the rapier band 12 with a new one before
the rapier band 12 is damaged or broken due to serious abrasion of the driving force
receiving holes 15.
Embodiment 2
[0037] Next, description will be made of a weft inserting apparatus according to a second
embodiment of the present invention by reference to Fig. 3, in which components the
same as or equivalent to those of the weft inserting apparatus according to the first
embodiment are denoted by like reference characters.
[0038] Referring to Fig. 3, the third position regulating member 23 is provided with a curvilinear
guide surface 231 and a flat introducing surface 232. The flat introducing surface
232 extends tangentially to the curvilinear guide surface 231 and serves to introduce
the rapier band 12 smoothly between the curvilinear guide surface 231 and the circumferential
surface of the rapier wheel 13 while keeping the rapier band 12 from flying radially
outwardly from the circumferential surface of the rapier wheel 13.
Embodiment 3
[0039] Next, description will be made of a weft inserting apparatus according to a third
embodiment of the present invention by reference to Fig. 4, in which components the
same as or equivalent to those of the weft inserting apparatus according to the first
embodiment are denoted by like reference characters.
[0040] In the weft inserting apparatus according to the instant embodiment of the invention,
the third position regulating member 19 is rotatably mounted on a supporting shaft
24. A supporting block 25 is fixedly secured onto the supporting plate 16. A position
regulating screw 26 mounted screwwise in the supporting block 25 and has a head 261
which is so disposed as to bear against a back surface of the third position regulating
member 19. A lock nut 271 meshes with the position regulating screw 26. By clamping
the lock nut 271, the position regulating screw 26 is secured onto the supporting
block 25. As the position regulating screw 26 is displaced screwwise from the supporting
block 25, the third position regulating member 19 is urged to move toward the circumferential
surface of the rapier wheel 13. In this way, the guiding position of the curvilinear
guide surface 191 formed in the third position regulating member 19 can undergo fine
adjustment so that the proper guiding position can be realized.
[0041] Further, such arrangement may be adopted that the third position regulating member
19 is pressed against the rapier band 12 under a spring force. Furthermore, the present
invention can equally be applied to the weft inserting apparatus in which the rapier
band containing aramid fibers and/or glass fibers as the reinforcing material are
employed.
[0042] As will now be appreciated from the foregoing description, in the weft inserting
apparatuses according to the present invention, the rapier band 12 is regulated by
means of the third position regulating member 19 with regard to the position relative
to the circumferential surface of the rapier wheel over the range extending substantially
from a location near to the entrance/exit boundary K1 between the wrapping range E
and the non-wrapping range H partially into the wrapping range E. By virtue of this
arrangement, the service life of the rapier band 12 can be significantly extended,
to an excellent advantage.
[0043] Many features and advantages of the present invention are apparent form the detailed
specification and thus it is intended by the appended claims to cover all such features
and advantages of the weft inserting apparatuses for rapier loom which fall within
the true spirit and scope of the invention. Further, since numerous modifications
and changes will readily occur to those skilled in the art, it is not desired to limit
the invention to the exact constructions and operations illustrated and described.
Accordingly, all suitable modifications and equivalents may be resorted to, falling
within the scope of the invention.
1. A weft inserting apparatus for a rapier loom including a pair of rapier wheels (13)
disposed in opposition to each other substantially orthogonal to a direction in which
warps extend and each having a plurality of driving force transmitting teeth (14)
formed in a circumferential surface thereof, a pair of rapier bands (12) provided
in association with said pair of rapier wheels (13), respectively, and each being
susceptible to elastic deformation along the circumferential surface of the associated
rapier wheel (13) and elastic restoration to a linear form, each of said rapier bands
(12) being formed with a plurality of driving force receiving holes (15) which can
mesh with said driving force transmitting teeth (14) of the associated rapier wheel
(13), said rapier bands (12) being partially wound around said rapier wheels (13),
respectively, and a pair of rapier heads (11) mounted at leading end portions of said
rapier bands (12), respectively,
wherein said pair of rapier heads (11) are inserted into a shedding formed by said
warps opposite to each other and retracted therefrom, being guided by a pair of stationary
guides (28, 29) provided between the associated rapier wheels (13) and the shedding,
respectively, through reciprocative rotations of said rapier wheels (13) for thereby
inserting a weft into and through said shedding,
characterized in that said weft inserting apparatus further comprises:
a first position regulating member (17) provided in association with each of said
rapier wheels (13), said first position regulating member (17) having a linear guide
surface (171) which extends linearly toward said rapier head (11) from a location
near a first entrance/exit boundary (K1) between a wrapping range (E) over which said
rapier band (12) is wound around said rapier wheel (13) and a non-wrapping range (H)
in which said rapier band (12) is not wound around said rapier wheel (13), said linear
guide surface (171) being positioned for regulating the position of said rapier band
(12) relative to the circumferencial surface of the rapier wheel ,so as to suppress
the float of said rapier band (12) from said rapier wheel (13), said first entrance/exit
boundary (K1) being located at a position near said rapier head (11);
a second position regulating member (18) provided in association with each of said
rapier wheels (13) and having a linear guide surface (181) which regulates the float
of said rapier band (12) relative to the circumferencial surface of the rapier wheel,
at a location in the vicinity of a second entrance/exit boundary (K2) between said
wrapping range (E) and said non-wrapping range (H), said second entrance/exit boundary
(K2) being located remotely from said rapier head (11); and
a third position regulating member (19) provided in association with each of said
rapier wheels (13) and having a curvilinear guide surface (191) extending curvilinearly
along the circumferential surface of said rapier wheel (13) over a portion of said
wrapping range (E) from a position corresponding to or in the vicinity of said first
entrance/exit boundary (K1) to thereby regulate the position of said rapier band (12),
said third position regulating member (19) being separate from said first position
regulating member (17) such that a position thereof (19) relative to said rapier wheel
(13) may be adjusted independently of said first position regulating member (17),
wherein the position of said rapier band (12) relative to the circumferential
surface of said rapier wheel (13) is regulated through cooperation of said first position
regulating member (17), said second position regulating member (18) and said third
position regulating member (19).
2. A weft inserting apparatus for a rapier loom as set forth in claim 1, characterized in that said rapier band (12) contains carbon fibers for reinforcement thereof.
3. A weft inserting apparatus for a rapier loom as set forth in claim 1 or 2, characterized in that said rapier band (12) wraps said rapier wheel (13) over said wrapping range (E) substantially
equal to an angular range of 180 degrees and extends from said wrapping range (E)
linearly beyond said entrance/exit boundaries (K1, K2), respectively, under guidance
by stationary guides (28, 29), respectively.
4. A weft inserting apparatus for a rapier loom as set forth in any one of claims 1 to
3, characterized in that said curvilinear guide surface (191) of said third position regulating member (19)
has a length which does not exceed a half of the length of said wrapping range (E).
5. A weft inserting apparatus for a rapier loom as set forth in claim 4, characterized in that said third position regulating member (23) has a linear introducing surface (232)
extending continuously from said curvilinear guide surface (231) in a direction opposite
to said first entrance/exit boundary (K1).
6. A weft inserting apparatus for a rapier loom as set forth in claim 4 or 5, characterized in that said third position regulating member (19) is disposed so as to be movable toward
and away from the circumferential surface of said rapier wheel (13).
7. A weft inserting apparatus for a rapier loom as set forth in any one of claims 1 to
6, characterized in that a running position abnormality detector (20) is disposed closely to a running path
of said rapier band within said wrapping range (E) at a location between said third
position regulating member (19) and said second entrance/exit boundary (K2).
1. Schussfaden-Einfügungseinrichtung für einen Webstuhl mit einem Paar von Webstuhlrädern
(13), die einander gegenüberliegend im Wesentlichen senkrecht zu einer Richtung angeordnet
sind, in welcher sich Kettfäden erstrecken, und die jeweils mehrere Zähne (14) zur
Übertragung einer Antriebskraft in einer Umfangsfläche ausgebildet haben, mit einem
Paar von Webstuhlbändern (12), die jeweils einem der beiden Webstuhlräder (13) zugeordnet
sind und sich elastisch entlang der Umfangsfläche des zugeordneten Webstuhlrads (13)
verformen und wieder eine lineare Form einnehmen können,
wobei jedes Webstuhlband (12) mit mehreren Öffnungen (15) zur Aufnahme einer Antriebskraft
ausgeformt ist, welche mit den Zähnen (14) zur Übertragung der Antriebskraft des zugehörigen
Webstuhlrads (13) kämmen können, wobei die Webstuhlbänder (12) teilweise um die Webstuhlräder
(13) herumgewickelt sind, und wobei jeweils einer von zwei Webstuhlköpfen (11) am
vorderen Endbereich jedes Webstuhlbands (12) angebracht ist,
wobei die beiden Webstuhlköpfe (11) in ein Fach eingefügt sind, das mittels der Kettfäden
ausgeformt ist, einander gegenüberliegend und davon zurückgezogen, geführt mittels
zweier stationärer Führungen (28, 29), die zwischen den zugehörigen Webstuhlrädern
(13) und dem Fach vorgesehen sind, durch Hin- und Her-Drehungen der Webstuhlräder
(13), um dadurch einen Schussfaden in das Fach hinein und durch das Fach hindurch
einzufügen,
dadurch gekennzeichnet, dass die Schussfaden-Einfügungseinrichtung weiter Folgendes aufweist:
ein erstes Positionsregelelement (17), das jedem der Webstuhlräder (13) zugeordnet
vorgesehen ist, wobei das erste Positionsregelelement (17) eine lineare Führungsfläche
(171) hat, die sich linear in Richtung des Webstuhlkopfes (11) von einer Stelle in
der Nähe einer ersten Eingangs-/Ausgangsgrenze (K1) zwischen einem Einwickelbereich
(E) erstreckt, über welchen hinüber das Webstuhlband (12) um das Webstuhlrad (13)
herumgewickelt ist, und einem Nichteinwickelbereich (H), in welchem das Webstuhlband
(12) nicht um das Webstuhlrad (13) herumgewickelt ist, wobei die lineare Führungsfläche
(171) positioniert ist, um die Position des Webstuhlbands (12) relativ zur Umfangsfläche
des Webstuhlrads zu regeln, um so das Fließen des Webstuhlbands (12) von dem Webstuhlrad
(13) zu unterdrücken, wobei die erste Eingangs-/Ausgangsgrenze (K1) in einer Position
in der Nähe des Webstuhlkopfs (11) vorgesehen ist;
ein zweites Positionsregelelement (18), das jedem der Webstuhlräder (13) zugeordnet
vorgesehen ist und eine lineare Führungsfläche (181) hat, welche das Fließen des Webstuhlbands
(12) relativ zur Umfangsfläche des Webstuhlrads regelt, an einer Stelle in der Nachbarschaft
einer zweiten Eingangs-/Ausgangsgrenze (K2) zwischen dem Einwickelbereich (E) und
dem Nichteinwickelbereich (H), wobei die zweite Eingangs-/Ausgangsgrenze (K2) entfernt
von dem Webstuhlkopf (11) vorgesehen ist; und
ein drittes Positionsregelelement (19), das jedem der Webstuhlräder (13) zugeordnet
vorgesehen ist und eine gekrümmte Führungsfläche (191) aufweist, die sich gekrümmt
entlang der Umfangsfläche des Webstuhlrads (13) über einen Bereich des Einwickelbereichs
(E) hinüber von einer Stelle, die der ersten Eingangs-/Ausgangsgrenze (K1) entspricht
oder in der Nähe dieser Grenze liegt, her erstreckt, um dadurch die Position des Webstuhlbands
(12) zu regeln, wobei das dritte Positionsregelelement (19) separat von dem ersten
Positionsregelelement (17) so vorgesehen ist, dass seine Position relativ zu dem Webstuhlrad
(13) unabhängig von dem ersten Positionsregelelement (17) eingestellt werden kann,
wobei die Position des Webstuhlbands (12) relativ zur Umfangsfläche des Webstuhlrads
(13) geregelt wird durch die Zusammenarbeit des ersten Positionsregelelements (17),
des zweiten Positionsregelelements (18) und des dritten Positionsregelelements (19).
2. Schussfaden-Einfügungseinrichtung für einen Webstuhl nach Anspruch 1, dadurch gekennzeichnet, dass das Webstuhlband (12) Karbonfasern zur Verstärkung beinhaltet.
3. Schussfaden-Einfügungseinrichtung für einen Webstuhl nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass das Webstuhlband (12) das Webstuhlrad (13) über den Einwickelbereich (E) hinüber
im Wesentlichen gleich einem Winkelbereich von 180 Grad einwickelt und sich von dem
Einwickelbereich (E) linear nach jenseits der Eingangs-/Ausgangsgrenzen (K1, K2) unter
Führung durch stationäre Führungen (28, 29) erstreckt.
4. Schussfaden-Einfügungseinrichtung für einen Webstuhl nach einem der Ansprüche 1 bis
3, dadurch gekennzeichnet, dass die gekrümmte Führungsfläche (191) des dritten Positionsregelelements (19) eine Länge
hat, welche die Hälfte der Länge des Einwickelbereichs (E) nicht überschreitet.
5. Schussfaden-Einfügungseinrichtung für einen Webstuhl nach Anspruch 4, dadurch gekennzeichnet, dass das dritte Positionsregelelement (23) eine lineare Einführungsoberfläche (232) hat,
die sich kontinuierlich von der gekrümmten Führungsfläche (231) in einer Richtung
gegenüberliegend der ersten Eingangs-/Ausgangsgrenze (K1) erstreckt.
6. Schussfaden-Einfügungseinrichtung für einen Webstuhl nach Anspruch 4 oder 5, dadurch gekennzeichnet, dass das dritte Positionsregelelement (19) so angeordnet ist, dass es in Richtung der
Umfangsfläche des Webstuhlrads (13) und von dieser Umfangsfläche weg bewegbar ist.
7. Schussfaden-Einfügungseinrichtung für einen Webstuhl nach einem der Ansprüche 1 bis
6, dadurch gekennzeichnet, dass ein Detektor (20) für eine Unregelmäßigkeit der Laufposition nahe an einer Laufbahn
des Webstuhlbands innerhalb des Einwickelbereichs (E) an einer Stelle zwischen dem
dritten Positionsregelelement (19) und der zweiten Eingangs-/Ausgangsgrenze (K2) vorgesehen
ist.
1. Appareil d'insertion de fil de trame pour un métier à tisser à lance englobant une
paire de roues de lances (13) disposées à l'opposé l'une de l'autre en position essentiellement
orthogonale dans une direction dans laquelle s'étendent des fils de chaînes et possédant
chacune plusieurs dents de transmission de force d'entraînement (14) formées dans
une surface circonférentielle desdites roues, une paire de bandes de lances (12) fournies
en association avec ladite paire de roues de lances (13), respectivement, chacune
étant sensible à la déformation élastique le long de la surface circonférentielle
de la roue de lance associée (13) et à la restauration élastique pour prendre une
forme linéaire, chacune desdites bandes de lances (12) comportant plusieurs trous
de réception de force d'entraînement (15) qui sont à même de s'engrener avec lesdites
dents de transmission de force d'entraînement (14) de la roue de lance associée (13),
lesdites bandes de lances (12) étant enroulées en parties autour desdites roues de
lances (13), respectivement, et une paire de têtes de lances (11) étant montée aux
portions terminales avant desdites bandes de lances (12), respectivement,
dans lequel ladite paire de têtes de lances (11) est insérée dans une armure formée
par lesdits fils de chaînes opposés l'un à l'autre et rétractés par rapport à la première
citée, en étant guidés par une paire de guides stationnaires (28, 29) prévus entre
les roues de lances associées (13) et l'armure, respectivement, via des rotations
réciproques desdites roues de lances (13) pour insérer de cette manière un fil de
trame dans et à travers ladite armure,
caractérisé en ce que ledit appareil d'insertion de fil de trame comprend en outre :
un premier élément de réglage de la position (17) prévu en association avec chacune
desdites roues de lances (13), le premier élément de réglage de la position (17) possédant
une surface de guidage linéaire (171) qui s'étend de manière linéaire en direction
de ladite tête de lance (11) à partir d'un endroit situé à proximité d'une première
limite d'entrée/sortie (K1) entre une plage d'ourdissage (E) dans laquelle ladite
bande de lance (12) est enroulée autour de la roue de lance (13) et une plage de non-ourdissage
(H) dans lequel ladite bande de lance (12) n'est pas enroulée autour de ladite roue
de lance (13), ladite surface de guidage linéaire (171) étant positionnée pour régler
la position de ladite bande de lance (12) par rapport à la surface circonférentielle
de la roue de lance, de façon à supprimer le flottement de ladite bande de lance (12)
par rapport à ladite roue de lance (13), ladite première limite d'entrée/sortie (K1)
étant disposée à une position proche de ladite tête de lance (11) ;
un deuxième élément de réglage de la position (18) prévu en association avec chacune
desdites roues de lances (13) et possédant une surface de guidage linéaire (181) qui
règle le flottement de ladite bande de lance (12) par rapport à la surface circonférentielle
de la roue de lance, à un endroit situé à proximité d'une deuxième limite d'entrée/sortie
(K2) entre ladite plage d'ourdissage (E) et ladite plage de non-ourdissage (H), ladite
deuxième limite d'entrée/sortie (K1) étant disposée à distance de ladite tête de lance
(11) ; et
un troisième élément de réglage de la position (19) prévu en association avec chacune
desdites roues de lances (13) et possédant une surface de guidage curviligne (191)
s'étendant de manière curviligne le long de la surface circonférentielle de ladite
roue de lance (13) sur une portion de ladite plage d'ourdissage depuis une position
correspondant à ladite première limite d'entrée/sortie (K1) ou située à proximité
de cette dernière de façon à régler la position de ladite bande de lance (12), ledit
troisième élément de réglage de la position (19) étant séparé dudit premier élément
de réglage de la position (17) de telle sorte que sa position (19) par rapport à ladite
roue de lance (13) peut être réglée de manière indépendante audit premier élément
de réglage de la position (17),
dans lequel la position de ladite bande de lance (12) par rapport à la surface
circonférentielle de ladite roue de lance (13) est réglée par la coopération dudit
premier élément de réglage de la position (17), dudit deuxième élément de réglage
de la position (18) et dudit troisième élément de réglage de la position (19).
2. Appareil d'insertion de fil de trame pour un métier à tisser à lance selon la revendication
1, caractérisé en ce que ladite bande de lance (12) contient des fibres de carbone à des fins de renforcement
de ladite bande.
3. Appareil d'insertion de fil de trame pour un métier à tisser à lance selon la revendication
1 ou 2, caractérisé en ce que ladite bande de lance (12) s'enroule autour de ladite roue de lance (13) dans ladite
plage d'ourdissage (E) de manière essentiellement égale à une plage angulaire de 180
degrés et s'étend depuis ladite plage d'ourdissage (E) de manière linéaire au-delà
desdites limites d'entrée/sortie (K1, K2), respectivement, en étant guidée par des
guides stationnaires (28, 29), respectivement.
4. Appareil d'insertion de fil de trame pour un métier à tisser à lance selon l'une quelconque
des revendications 1 à 3, caractérisé en ce que ladite surface de guidage curviligne (191) dudit troisième élément de réglage de
la position (19) possède une longueur qui ne dépasse pas la moitié de la longueur
de ladite plage d'ourdissage (E).
5. Appareil d'insertion de fil de trame pour un métier à tisser à lance selon la revendication
4, caractérisé en ce que ledit troisième élément de réglage de la position (23) possède une surface d'introduction
linéaire (232) s'étendant en continu depuis ladite surface de guidage curviligne (231)
dans une direction opposée à ladite première limite d'entrée/sortie (K1).
6. Appareil d'insertion de fil de trame pour un métier à tisser à lance selon la revendication
4 ou 5, caractérisé en ce que ledit troisième élément de réglage de la position (19) est disposé de façon à pouvoir
effectuer un mouvement alternatif par rapport à la surface circonférentielle de ladite
roue de lance (13).
7. Appareil d'insertion de fil de trame pour un métier à tisser à lance selon l'une quelconque
des revendications 1 à 6, caractérisé en ce qu'un détecteur d'anomalie de position de défilement (20) est disposé à proximité d'une
voie de défilement de ladite bande de lance à l'intérieur de ladite plage d'ourdissage
(E) à un endroit situé entre ledit troisième élément de réglage de la position (19)
et ladite deuxième limite d'entrée/sortie (K2).