FIELD OF APPLICATION
[0001] This invention concerns a coiling line for rolled stock, particularly bars, plate,
or rods (smooth or ribbed) of hot-rolled metal material, with a cross-section either
round, square, rectangular, hexagonal or otherwise.
[0002] To be more exact, the invention concerns a coiling line located downstream of a traditional
rolling train, equipped with drawing rollers and shears, wherein the rolled stock
is wound into spirals to form coils which are subsequently tied to be stored or moved.
BACKGROUND OF THE INVENTION
[0003] Coiling lines which are known to the state of the art are substantially divided into
two categories, according to whether the relative coiling machine has its axis of
rotation vertical or horizontal.
[0004] Coiling machines with a vertical axis of rotation are based mainly on coiling inside
containing cylinders, where the spirals are formed with the help of spiral-forming
tools equipped with relative motion with respect to the containing cylinder.
[0005] This type of coiling machine generally does not ensure that a compact coil is formed,
since the reciprocal movement of the spiral-forming tool and the containing cylinder
is quite uncontrolled and since the stock which is being coiled is not subjected to
a controlled tension.
[0006] Coiling machines with a horizontal axis of rotation normally allow to obtain much
more compact coils, since the product to be coiled is wound on a central reel or mandrel,
which is made to rotate by a motor organ. In such coiling machines, the coil is made
by means of successive, superimposed rings or layers, which are coaxial to the reel,
and thus compact coils are obtained.
[0007] The state of the art includes a coiling line associated with a rolling train wherein
the rolled stock is coiled in a coiling machine with a horizontal axis and wherein,
at the end of the line, there is a single assembly to collect and transport the already-formed
coils arriving from the said line or from another coiling line.
[0008] This coiling line has the disadvantage that it does not guarantee a compact coil
and that it has a relatively low productivity, since the time to remove, tie and move
the already-formed coil must be added to the time needed to form the coil.
[0009] The state of the art also includes a rolling plant for the continuous production
of iron bars, wire or round pieces, wherein a single plane product, obtained during
a first rolling step, is divided into a plurality of profiles which are given the
desired shape in subsequent rolling operations. In this plant the rolled products
thus obtained travel parallel to each other towards stationary winding assemblies
with a horizontal axis of rotation, which provide to coil them simultaneously, or
in parallel, so as to form a plurality of coils on the same reel or mandrel.
[0010] This plant has the disadvantage that several profiles, which may even be different
from each other, are wound onto the same winding or coiling assembly, and therefore
each coil formed is neither compact nor in the least controlled while it is being
formed.
[0011] Moreover, coiling lines which are known to the state of the art do not guarantee
a uniform temperature over the whole stock which has been rolled and coiled, with
differences at the leading and trailing end and the centre; this gives a lack of uniformity
of the metallurgical aspect over the whole coil of rolled stock.
[0012] Document US-A-3,985,313 discloses an apparatus in which a single rotatable housing
has two circumferentially spaced mandrels extending therefrom, parallel to the central
axis thereof. A gear is provided in the housing for each mandrel and each mandrel
can be clutched to the housing or to the respective gear. A first motor drives a central
gear meshing with the two mentioned gears, while a second motor is provided for causing
the rotation of the housing with respect to a stationary frame. The arrangement permits
each mandrel to be positioned selectively in a reeling up position for winding up
a reel, while the other mandrel is positioned in a discharging position for discharging
a reel previously wound up thereon. The apparatus comprises also a lifting carriage
movable on rails in a direction parallel to the axle of mandrel for pulling off the
finish wound from the same winding mandrel. This is a well known apparatus of the
so called carousel type, which is able to simultaneously position each mandrel in
two different positions in such a manner that while one mandrel is in the reeling
up position, the other mandrel is in the discharging position.
[0013] Document US-A-3,796,389 discloses an apparatus for winding one strip of thin band
plate arranged in a slitting line, which comprises a vertical shaft rotatably mounted
on a fixed support, a pair of driven shafts horizontally supported on opposite sides
of the vertical shaft in symmetric relation with respect thereto. The driven shafts
are associated to two corresponding winding mandrels. Motor means are provided to
selectively rotating one of the paired driven shafts. When one of the driven shaft
is in the winding position, connected via clutch means to the motor means, the other
driven shaft is in the transfer position wherein the already formed coils are transferred
onto a table. Also this apparatus is able to simultaneously position each driven shaft
and the associated winding mandrel in two different positions in such a manner that
while one mandrel is in the winding position, the other mandrel is in the discharging
or transfer position.
[0014] Document DE-A-40 35 193, which forms the basis for the preamble of claim 1, discloses
an apparatus to wind in at least two different winders the rolled material coming
from a rolling mill, wherein the rolled material, before its winding, is firstly switched
and then caused to form a horizontal loop by a looper. The draw tension applied by
the winding action is compensated at preceding assemblies. A braking/feeding system
with peripheral contact on the rolled material is provided to support the catch process
at each winder and is set to a forward rotary motion in a drive action and, when the
rolled material is caught, it is switched to a braking mode where the nominal rotary
speed is reduced in relation to the travel speed of the rolled material. The current
for the advance drive and the preset speed level acts as a guide drive matching the
winder rotary speed. The position of each loop is controlled by variations in the
corresponding winder rotary speed. The loop control starts when the rolled material
has been caught and ceases when the end of the rolled material has passed through
the looper. After the rolled material has emerged, the rotary speed of the looper
drive is shifted to a nominal value, and then switched back after intermediate braking
to direct the low speed material into the winder and then finally stopped. This is
a very complicated and complex system to control the speed of the rolled material
and the loop formed before and during its winding on a plurality of winders.
[0015] The present applicant has designed, tested and embodied this invention to overcome
the shortcomings of the state of the art and to obtain further advantages.
SUMMARY OF THE INVENTION
[0016] The coiling line according to this invention is set forth and characterised in the
main claim, while the dependent claims describe other characteristics of the main
embodiment.
[0017] The main purpose of the invention is to achieve a coiling line which will allow to
continuously coil the rolled stock emerging from a rolling train, without any dead
times or waiting times, so that the line has a very high productivity.
[0018] In accordance with this purpose, the coiling line according to the invention, which
is located downstream of a rolling train provided with shears suitable to selectively
shear the rolled stock, comprises downstream of the shears a first coiling machine
suitable to coil the rolled stock so as to achieve a corresponding first coil, a second
coiling machine suitable to coil the rolled stock so as to achieve a corresponding
second coil and selection means to take the rolled stock to wind alternatively either
onto the first or onto the second coiling machine.
[0019] To be more exact, in accordance with a first form of embodiment, the coiling line
according to the invention comprises a switching device, located downstream of the
shears, to switch the rolled stock alternatively either to the first coiling machine
or to the second coiling machine.
[0020] In accordance with a second form of embodiment, the coiling line according to the
invention comprises a rotary support on which the coiling machines are mounted, rotation
means to rotate the support and selectively take one of the coiling machines in correspondence
with a device to distribute the spirals and simultaneously another of the coiling
machines in correspondence with a coil-handling assembly suitable to remove the coil
of rolled stock from the corresponding coiling machine.
[0021] In accordance with a third form of embodiment, the coiling line according to the
invention comprises a rotary element on which each coiling machine is mounted rotatable,
motor means to make said element rotate and selectively take each of the coiling machines
either in correspondence with a device to distribute the spirals or in correspondence
with a coil-handling assembly suitable to remove the coil of rolled stock from the
corresponding coiling machine. In this third form of embodiment, a pair of coiling
machines is associated with the same coil-handling assembly, so that while one coiling
machine of the pair is winding the rolled stock, the other coiling machine coupled
thereto is discharging the already-coiled coil onto the coil-handling assembly.
[0022] In this way, irrespective of the form of embodiment, while one coil is removed from
one coiling machine and sent for weighing and storing, at least a second coil is forming
on another coiling machine.
[0023] It is thus possible to coil rolled stock travelling at speeds of more than 40 metres
per second, with an hourly production in the order of 100-110 tonnes per hour.
[0024] A second purpose of the invention is to achieve a coiling line wherein upstream of
each coiling machine there is a device which keeps the rolled stock under tension
and controls the resistant traction of each rolled product while it is being coiled.
[0025] A third purpose of the invention is to achieve a coiling line wherein upstream of
each coiling machine there is a device which guides the formation of the spirals of
the coil, both lengthwise so as to form rings of spirals with a predetermined packing,
and also in a transverse direction, that is to say, ring after ring or layer after
layer.
[0026] Another purpose of the invention is to achieve a coiling line wherein, for each coiling
machine, means are provided to maintain the coil uniformly compact, so as to guarantee
uniformity of temperature and of metallurgical features over the whole rolled and
coiled stock, without appreciable differences between the leading end, the centre,
and the trailing end thereof.
[0027] A further purpose of the invention is to achieve a coiling line wherein, for each
coiling machine, there are means to remove the formed coil without unravelling the
spirals and ruining the outer layers, and wherein there are means to transport each
coil quickly and safely, each coil being able to reach a weight in the order of 3.5
tonnes, towards a tying station first and a weighing and storing station later.
BRIEF DESCRIPTION OF THE DRAWINGS
[0028] These and other characteristics of the invention will become clear from the following
description of a preferred form of embodiment, given as a non-restrictive example,
wherein:
- Fig. 1
- is a view from above, in diagram form, of a coiling line according to the invention
in accordance with a first form of embodiment;
- Fig. 2
- is a view from above, enlarged, of the coiling line shown in Fig. 1;
- Fig. 3
- is a view from above, in diagram form, of a variant of a coiling line as shown in
Fig. 1;
- Fig. 4
- is a view from above of an enlarged detail of the coiling lines according to the invention;
- Fig. 5
- is a view along a line from A to A of Fig. 4;
- Fig. 6
- is a view along a line from B to B of Fig. 4, with the coiling line according to the
invention in a first working position;
- Fig. 7
- is a view of Fig. 6, with the coiling line according to the invention in a second
working position;
- Fig. 8
- is a view from above, in diagram form, of a coiling line according to the invention
in accordance with a second form of embodiment;
- Fig. 9
- is a view from above, in diagram form, of a coiling line according to the invention
in accordance with a third form of embodiment; and
- Fig. 10
- is a view from above, in diagram form, of a variant of the coiling line shown in Fig.
9.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0029] With reference to Fig. 1, a coiling line 10 according to the invention is suitable
to be arranged downstream of a rolling train 11 for hot rolled stock 12, such as bars,
plate, or rods (smooth or ribbed) of metal material, with a cross-section either round,
square, rectangular, hexagonal or otherwise.
[0030] The rolling train 11 can be of any known type, for example of the type described
in the application for a patent of industrial invention n°. UD97A000105 which this
Applicant filed on 5 June 1997, and comprising drawing rollers 13, conveying channels
14 and a series of four stages of controlled water cooling 15 (water boxes), suitable
to remove heat and to cool the rolled stock 12, arresting their tempering, before
the coiling step.
[0031] Downstream from the last water cooling stage 15 there is a shears 16 suitable to
shear to size the rolled stock 12 to be coiled, and to crop the leading and trailing
end, and also to possibly perform the emergency scrapping of the rolled stock 12 if
necessary.
[0032] The coiling line 10 according to the invention is suitable to coil rolled stock with
diameters of between 8 and 52 mm or, in the case of bars or plate, with a section
of between 60 mm
2 ( for example 20 mm by 3 mm) and 1400 mm
2 (for example 70 mm by 20 mm).
[0033] The coiling line 10 comprises a switching device 17, of the hydraulic type, arranged
at the outlet of the shears 16 and suitable to selectively and alternatively switch
the individual rolled product 12 either to a first coiling machine 21 or to a second
coiling machine 22.
[0034] According to a variant, shown in Fig. 3, the switching device 17 is able to switch
the rolled stock 12 also to a third and a fourth coiling machine 121 and respectively
122.
[0035] This embodiment can be used in the event that two products emerge from the rolling
train 11 obtained by splitting a single original product.
[0036] In this case, there is a real doubling of the coiling line, especially in terms of
productivity.
[0037] Between the switching device 17 and each of the coiling machines 21, 22, 121 and
122 there is a loop forming assembly 23 (looper), of a known type, suitable to regulate
the flow of rolled stock 12 towards the coiling machine 21, 22, 121 and 122 and to
make it correctly perform the increase in diameter step, during the same coiling operation.
The looper 23 thus fulfils a function of a buffer for the rolled stock 12 before it
is coiled.
[0038] Between each looper 23 and each coiling machine 21, 22, 121 and 122 there is a device
to distribute spirals 25 (Figs. 2, 4 and 5) comprising a tubular guide 26, about 5.5
meters long and with one end 27 pivoting on the base and one end 28 mounted on a distribution
trolley 29 movable horizontally, under the command of a low inertia electric motor
30 and an appropriate connection by a screw/nut screw, not shown in the drawings.
[0039] The end 28 of the guide 26 is also movable vertically on the trolley 29 so that it
can pass from one ring of spirals to the following one with a larger diameter and
thus perform the increase in diameter step within the same coiling cycle. A balancing
device 34 of a pneumatic type is connected to the end 28 of the guide 26 to facilitate
the increase in diameter step and the variation thereof during coiling.
[0040] Each coiling machine 21, 22, 121 and 122 is of the precision type, that is to say,
of the type in which the individual spirals are formed under the guidance of mechanical
means which regulate their packing, their density, and their tension. To be more exact,
each coiling machine 21, 22, 121 and 122 comprises a reel or mandrel 31 with a horizontal
axis of rotation, mounted cantilevered, rotatable on a stationary structure 32 and
commanded by an electric motor 33.
[0041] A cylindrical plate 35 is suitable to cooperate with the mandrel 31 and pivots on
a shaft 36 so as to be able to move from a working position, wherein it is arranged
substantially orthogonal to the axis of rotation of the mandrel 31 and cooperating
therewith, to an inactive position, shown in Fig. 5, wherein it is distanced and lowered
with respect to the mandrel 31 and arranged substantially horizontal.
[0042] The mandrel is formed by four expansion elements, radially movable so as to facilitate
the removal of the just-formed coil. The radial movement of the four elements is obtained
with a hydraulically commanded and water cooled mechanism 37.
[0043] Downstream of each coiling machine 21, 22, 121 and 122 there is a coil-handling assembly
40 (Figs. 6 and 7), which is suitable to remove the coil of just-formed rolled stock
12 and to position it on a coil-transport assembly 50 located downstream thereof.
[0044] The coil-handling assembly 40 comprises a trolley 41 movable horizontally on fixed
rails, by means of a hydraulic command.
[0045] On a pin 42 of the trolley 41 a supporting frame 43 pivots, on which four idler rollers
45 are mounted rotatable and parallel to each other to contain the spirals of the
coil, and also a fork-type device 46, suitable to remove and support the coils during
a step when they are turned over through 90° to take them from the forming position,
with a horizontal axis, to the moving position, with a vertical axis.
[0046] The supporting frame 43 and the fork-type device 46 are commanded hydraulically to
perform the steps of gripping, removing, turning over and releasing each coil which
has formed on the respective coiling machine 21, 22, 121 or 122.
[0047] The rollers 45 are also suitable to cooperate with the trailing end of the rolled
stock 12 during the final step of coiling.
[0048] The coil-transport assembly 50 comprises a bench 51 movable vertically and commanded
hydraulically. The bench 51 is provided with four movable grippers 52, also commanded
hydraulically, which are suitable to grip the coil arranged by the handling assembly
40 with the axis in the vertical position, to prevent the spirals of the coil from
unravelling.
[0049] The coil-transport assembly 50 also comprises a tying and strapping station 53, wherein
the coils of rolled stock 12 are tied in known manner. The bench 51 is also able to
rotate on itself through 90°, together with the coil which it is carrying, so that
the tying station 53, although it has only two tying machines, one opposite the other,
is able to perform at least four tying operations for each coil.
[0050] The coil-transport assembly 50 also comprises a chain transporter 55, provided with
a weighing bascule 56 (Figs. 2 and 3) to weigh the coils.
[0051] The transporter 55 is suitable to discharge and store the coils formed on each of
the coiling machines 21, 22, 121 and 122.
[0052] The coiling line 10 as described heretofore functions as follows:
[0053] The rolled stock 12 (Fig. 1) arriving from the rolling train 11 and possibly from
the hardening line passes through the controlled cooling stages 15. The drawing rollers
13 ensure that the rolled stock 12 is kept under tension along the whole line of passage.
[0054] After the shears 16 has optionally cropped the leading end of the rolled stock 12,
the switching device 17, according to one characteristic of the invention, alternatively
directs the rolled stock 12 to one of the coiling machines 21, 22 and, in the event
of two rolled products, 121 and 122 (Figs. 2 and 3), in such a way that at least one
of the coiling machines is always in the coiling stage while the just-formed coil
is being removed from the other coiling machine.
[0055] At this point we shall describe only how the coiling machine 21 functions, since
all the others function in the same way.
[0056] The drawing rollers 13 of the looper 23 ensure that the rolled stock 12 is kept under
tension and is coiled onto the mandrel 31 of the coiling machine 21 under traction.
They also form the loop needed to accumulate rolled stock 12 to be supplied quickly
to the coiling machine 21 during the increase in diameter step of one coil. The drawing
rollers 13 brake the trailing end of the rolled stock 12, to keep it at the desired
tension when the mandrel 31 decelerates and stops at the end of the coiling step.
[0057] The rolled stock 12 is then guided to the coiling machine 21 by the tubular guide
26. At first the guide 26 of the spiral distributor 25 is substantially arranged on
the horizontal plane, displaced towards the inside of the mandrel 31. The first spirals
are formed with the aid of spiral forming devices of a known type, after which the
inner end 28 of the guide 26 is displaced horizontally, backwards and forwards, by
the trolley 29 and upwards at the end of every ring of spirals, controlled by the
balancing device 34. It is thus possible to obtain a rational and controlled distribution
of the spirals both on every single ring and also on the different coaxial rings which
form the coil.
[0058] With every ring of spirals the mandrel 31 is made to rotate by the motor 33 at a
speed temporarily below that of the drawing rollers 13 of the looper 23. The rolled
stock 12 is released by the looper 23 at the moment when one ring of spirals is completed
and the subsequent ring is started. At this moment the peripheral coiling speed increases
in ratio to the change of diameter and the motor 33 adapts its angular speed.
[0059] The speed of rotation of the reel or mandrel 31 is controlled by the loop formed
by the looper 23, by means of a rotary probe and the motor 33 is torque controlled,
and therefore guarantees at every moment the desired coiling traction, irrespective
of the speed of the rolled stock 12.
[0060] Layer after layer, or ring after ring, the coil is formed until the rolled stock
12 has been completely coiled.
[0061] The shears 16 is commanded to shear to size the rolled stock 12 which is coiling
on the coiling machine 21, in such a way that the dimensions and weight of the coil
are predefined.
[0062] After the trailing end of the rolled stock 12, sheared by the shears 16, has passed
beyond the switching device 17, the latter is activated to switch the rolled stock
12 towards the second coiling machine 22.
[0063] In the meantime, the first coiling machine 21 completes coiling the rolled stock
12. In particular the motor 33 is rapidly decelerated, so that the mandrel 31 stops
in a very short time.
[0064] During this deceleration step, when the speed of rotation is low and before the trailing
end of the rolled stock 12 emerges from the rollers of the drawing assembly 13 located
upstream of the spiral distributor 25, the cylindrical plate 36 is distanced from
the mandrel 31 and the handling assembly 40 is taken towards the coiling machine 21,
with its four idler rollers 45 coaxial to the coil which is just being completed.
[0065] The rollers 45 close on the rotating coil and thus prevent the last spirals of the
coil from unravelling. In this way the rollers 45 also collaborate in the final step
of coiling the trailing end of the compact coil.
[0066] When the motor 33 has completely stopped and the coil of rolled stock 12 is stationary,
the forks of the support 43 are inserted between the coil and stationary plate to
contain the spirals, orthogonal to the mandrel 31, to ensure that the coil is supported
while it is removed and rotated by 90°.
[0067] The trolley 41 is then translated horizontally so that the coil is removed horizontally
from the mandrel 31, which at the same time retracts radially, commanded by the mechanism
37.
[0068] The support 43 is then rotated by 90°, together with the coil which is attached thereto,
in such a way as to take the coil itself above the bench 51 which is already prepared
in a raised position.
[0069] The grippers 52 grip the coil of rolled stock 12 to prevent it from unravelling,
the bench 51 is made to descend towards the tying and strapping station 53 where the
coil is tied.
[0070] The chain transporter 55 then provides to transport the coil towards the weighing
bascule 56 and subsequently to a storage zone where it may be moved further.
[0071] In accordance with a second form of embodiment, shown in Fig. 8, the two coiling
machines 21 and 22, instead of being stationary as they are in the embodiment as described
heretofore, are mounted on diametrically opposite sides of a support 117 rotating
on a shaft 60 with a vertical axis of rotation.
[0072] In this embodiment the switching device 17 is not provided, because it is not necessary;
however, the embodiment does provide a single channel to convey the rolled stock 12
downstream of the shears 16, a single device 25 to distribute spirals, a single looper
23 upstream of the spiral distributor 25, a single coil-handling assembly 40 and,
consequently, a single coil-transport assembly 50.
[0073] To be more exact, the spiral distributor 25 and the assemblies 40 and 50 are positioned
on opposite sides of the rotary support 117, so that while one of the coiling machines
(for example the one indicated by the reference number 21) is in correspondence with
the spiral distributor 25, the other coiling machine (for example, the one indicated
by the reference number 22) is in correspondence and aligned with the coil-handling
assembly 40 and the coil-transport assembly 50.
[0074] Drive means 61 are connected to the shaft 60 to selectively rotate by 180° the support
117 around its vertical axis and thus to execute the change in the angular position
of the two coiling machines 21 and 22.
[0075] A device 62 including idler rollers is provided on each coiling machine 21 and 22
to prevent the just-formed coil from unravelling.
[0076] Synchronisation means, of a mechanical or electronic type, are provided to synchronise
the various command organs of the coiling line.
[0077] The coiling line according to this form of embodiment functions as follows:
[0078] Initially the rolled stock 12 is coiled onto the coiling machine 21, in a manner
identical to that described for the first embodiment.
[0079] When the coil is complete, the device 62 is actuated to prevent the spirals of the
coil from unravelling, and the drive means 61 are actuated which make the support
117 quickly rotate by 180°, thus achieving the change in angular position of the two
coiling machines 21 and 22.
[0080] The coiling machine 21 is thus taken in correspondence with the coil-handling assembly
40, which will provide to manage and move the coil which has just formed, in the manner
we have already described.
[0081] At the same time, the coiling machine 22, which is empty, is taken opposite the spiral
distributor 25, which will thus provide to form a coil of rolled stock 12.
[0082] While the support 117 is rotating, which it does very quickly, the looper 23 is actuated
to slow down the rolled stock 12 and prevent the leading end thereof from coming into
contact with the space occupied by the coiling machines which are rotating with the
support 117.
[0083] In order to optimise the working times, the support 117 can even begin to rotate
when the coil forming in the coiling machine 21 is not yet completely finished, but
the trailing end of the rolled stock 12 has in any case passed beyond the drawing
rollers 13.
[0084] Alternately, associated with each coiling machine 21 and 22, mounted on the support
117, the embodiment provides to mount a segment of guide channel, which can move transversely
to the longitudinal axis of the mandrel of the coiling machine 21, in synchronisation
with the movement of the end 28 of the spiral distributor 25, for example by means
of crossed-pitch twin screws.
[0085] In accordance with a third form of embodiment of the invention, shown in Fig. 9,
each of the four coiling machines 21, 22, 121 and 122 is associated with a single
spiral distributor 25, exactly as provided in the variant shown in Fig. 3. Unlike
that variant, however, in this third form of embodiment each pair of coiling machines
21, 22 and respectively 121, 122 is associated with a single coil-handling assembly
40, with a coil-transport assembly associated 50.
[0086] To be more exact, each coiling machine 21, 22, 121 and 122 is mounted on its own
rotating vertical pin 70, commanded by an electric motor of a known type and not shown
in the drawings. Each coiling machine 21, 22, 121 and 122 is thus suitable to rotate
on a horizontal plane between a first working or coiling position, wherein the relative
reel 31 is arranged in correspondence with the spiral distributor 25 associated therewith,
and a second working position, or coil discharge position, wherein the axis of rotation
of the reel 31 is rotated by about 60° and aligned with the corresponding coil-handling
assembly 40.
[0087] According to a variant of this third form of embodiment, shown in Fig. 10, each coiling
machine 21, 22, 121 and 122 can be rotated by 90° around its own pin 70. In this case,
in the second working position, each reel 31 has its own axis of rotation aligned
with the coil-handling assembly 40. In its turn, the latter is mounted sliding on
longitudinal 71 and transverse 72 guides to collect the coils formed on the corresponding
reel 31 and to transfer them to the assembly 50.
[0088] It is obvious that modifications and additions may be made to the device to remove
and move coils of rolled stock coiled by a corresponding coiling machine as described
heretofore, without departing from the scope of the invention as defined by the appended
claims.
1. A coiling line located downstream of a rolling train (11) provided with shears (16)
suitable to shear the rolled stock (12) coming from the rolling train (11), comprising
a first coiling machine (21) having a first rotatable mandrel (31) connected to a
corresponding drive means (33) for winding the rolled stock (12) to realise a corresponding
first coil, at least a second coiling machine (22) having a second rotatable mandrel
(31) connected to a corresponding drive means (33) for winding the rolled stock (12)
to realise a corresponding second coil, selection means (17, 117) disposed downstream
of said shears (16) to deviate the rolled stock (12) alternatively towards said first
or said at least second coiling machine (21, 22), characterised in that means are provided for actuating said drive means (33) one at a time, while all the
other drive means (33) are maintained stopped, and in that each of said coiling machines (21, 22) comprises a corresponding coil-handling assembly
(40) associated to the mandrel (31) to axially remove the already-completed coil from
the mandrel (31) while the drive means (33) connected thereto are maintained stopped
and for transferring said coil to coil-transport means (50) disposed downstream of
said coil-handling assembly (40).
2. A coiling line as in claim 1, characterised in that said selection means (17, 117) are able to deviate the rolled stock (12) to coil
selectively onto a third and a fourth coiling machine (121, 122), each of which is
able to wind the rolled stock (12) to realise a corresponding third and fourth coil.
3. A coiling line as in claim 1 or 2, characterised in that said coiling machines (21, 22) are disposed in fixed positions with respect to said
shears (16) and that said selection means comprise a switching device (17) arranged
downstream of said shears (16) to selectively deviate the rolled stock (12) either
to said first coiling machine (21) or to another coiling machine (22).
4. A coiling line as in claim 3, characterised in that a loop-forming assembly (23) for said rolled stock (12) is disposed between said
switching device (17) and each of said coiling machines (21, 22 - 121, 122).
5. A coiling line as in claim 3, characterised in that a spiral distributor (25) is disposed in front of each of said coiling machines (21,
22 - 121, 122).
6. A coiling line as in claim 1, wherein each of said mandrels (31) has a horizontal
rotational axis, characterised in that each of said coil-handling assembly (40) comprises a trolley (41) horizontally movable
and supporting a supporting frame (43).
7. A coiling line as in claim 6, characterised in that said supporting frame (43) is pivotally mounted on said trolley (41) and comprises
a fork-type device (46) suitable to remove the corresponding coil from said mandrel
(31) and to support said coil during a rotation of 90° to move said coil from the
horizontal forming position on said mandrel (31), to the transport position on said
coil-transport means (50), with a vertical axis.
8. A coiling line as in claim 1, characterised in that a tying and strapping station (53) for the coils is disposed downstream of each of
the coiling machines (21, 22).
9. A coiling line as in claim 1 or 2, characterised in that lifting means (56) are disposed downstream of each of the coiling machines (21, 22
- 121, 122) to lift and weigh said coils.
10. A coiling line as in claim 1 or 2, characterised in that a tying and strapping station (53) for said coils is provided downstream of said
coil-handling assembly (40), and in that lifting means (56) are provided downstream of said tying and strapping station (53)
to lift and weigh said coils.
11. A coiling line as in claim 1 or 2, characterised in that said selection means comprise a rotary support (117) on which said coiling machines
(21, 22) are mounted, and in that rotation means (61) are provided to rotate said rotary support (117) and selectively
take one of said coiling machines (21) in correspondence with a spiral distributor
device (25) and at the same time another of said coiling machines (22) in correspondence
with a coil-handling assembly (40) for removing the coil of rolled stock from the
corresponding coiling machine.
12. A coiling line as in claim 11, characterised in that said first and second coiling machine (21, 22) are mounted on diametrically opposite
sides of a rotary support (117).
13. A coiling line as in claim 11, characterised in that synchronisation means are provided to synchronise the rotation of said rotary support
(117) with the coiling step of the rolled stock (12) on the corresponding coiling
machine (21, 22).
14. A coiling line as in claim 1, characterised in that each of said coiling machines (21, 22) is mounted on a rotary element (70) able to
be selectively displaced between a first working position, wherein the corresponding
mandrel (31) is disposed in correspondence with a spiral distributor device (25) and
a second working position, and wherein said mandrel (31) is disposed in correspondence
with a coil-handling assembly (40) suitable to remove the coil of rolled stock from
said mandrel (31).
1. Eine Wickelanlage, angeordnet stromabwärts einer Walzstrasse (11) ausgestattet mit
Schermitteln (16), welche dazu geeignet sind das Walzgut (12) zu schneiden, welches
von der Walzstraße (11) kommt, umfassend eine erste Wickelmaschine (21), welche einen
drehbaren Aufspanndorn (31) aufweist, welcher verbunden ist mit korrespondierenden
Antriebsmitteln (33), für das Aufwickeln des Walzgutes (12), zur Realisierung eines
korrespondierenden, ersten Wickels, wenigstens eine zweite Wickelmaschine (22), welche
einen zweiten drehbaren Aufspanndom (31) aufweist, welcher verbunden ist mit einem
korrespondierenden Antriebsmittel (33), für das Aufwickeln des Walzgutes (12), um
einen korrespondierenden, zweiten Wickel zu realisieren, Auswahlmittel (17, 117),
angeordnet stromabwärts besagter Schermittel (16), um das Walzgut (12) alternativ
gegen besagte, erste oder besagte, wenigstens zweite Wickelmaschine (21, 22) umzulenken,
gekennzeichnet darin, dass Mittel zur Verfügung gestellt sind, für die Aktivierung besagter Antriebsmittel (33),
eines zu einer Zeit, während alle anderen Antriebsmittel (33) in gestoppten Zustand
verbleiben, und darin, dass jede von besagten Wickelmaschinen (21, 22) beinhalten,
eine korrespondierende Wickelrollen-Handhabungsvorrichtung (40), welche mit dem Aufspanndorn
(31) verbunden ist, um axial den gerade fertiggestellten Wickel von dem Aufspanndorn
(31) zu entnehmen, während das damit verbundene Antriebsmittel (33) in seinem stillstehenden
Zustand beibehalten wird, um die Transferierung von besagtem Wickel zu einer Transportvorrichtung
für die Wickel (50) durchzuführen, welche stromabwärts von besagter Wickelrollen-Handhabungsvorrichtung
angeordnet ist.
2. Eine Wickelanlage, wie beansprucht in Anspruch 1, gekennzeichnet darin, dass besagte Auswählmittel (17, 117) dazu geeignet sind das Walzgut (12) umzulenken, um
dieses selektiv auf eine dritte und vierte Wickelmaschine (121) und (122) aufzuwickeln,
wobei jede von ihnen dazu geeignet ist das Walzgut (12) aufzuwickeln, um einen korrespondierenden,
dritten und vierten Wickel zu realisieren.
3. Eine Wickelmaschine, wie beansprucht in Anspruch 1 oder 2, gekennzeichnet darin, dass
besagte Wickelmaschinen (21, 22) in festen Positionen in Bezug zu besagen Schermitteln
(16) angeordnet sind, und dass besagte Auswählmittel eine Stellvorrichtung (17) aufweisen,
angeordnet stromabwärts von besagten Schermitteln (16), zur selektiven Umlenkung des
Walzgutes (12), entweder auf besagte erste Wickelmaschine (21) oder auf eine andere
Wickelmaschine (22).
4. Eine Wickelanlage, wie beansprucht in Anspruch 3, gekennzeichnet darin, dass eine Schleifen-Formvorrichtung (23) für besagtes Walzgut (12) angeordnet ist, zwischen
besagter Stellevorrichtung (17) und jeder der besagten Wickelmaschinen (21, 22 - 121,
122).
5. Eine Wickelanlage, wie beansprucht in Anspruch 3, gekennzeichnet darin, dass ein Spiralverteiler (25) angeordnet ist, vor jeder der besagten Wickelmaschinen (21,
22 - 121, 122).
6. Eine Wickelanlage, wie beansprucht in Anspruch 1, worin jeder von besagten Aufspanndornen
(31) eine horizontale Rotationsachse aufweist, gekennzeichnet darin, dass jede der besagten Wickelrollen-Handhabungsvorrichtungen (40) einen Wagen (41) aufweist,
welcher horizontal beweglich ist und einen Stützrahmen (43) stützt.
7. Eine Wickelanlage, wie beansprucht in Anspruch 6, gekennzeichnet darin, dass besagter Stützrahmen (43) drehbar montiert ist, auf besagtem Wagen (41), und eine
gabelartige Vorrichtung (46) aufweist, welche dazu geeignet ist die korrespondierenden
Wickel von besagtem Aufspanndorn (31) abzunehmen und besagten Wickel während dessen
Drehung um 90° zu stützen, so dass besagter Wickel aus der horizontalen Herstellungsposition,
auf besagtem Aufspanndorn (31), in die Transportposition von besagter Transportvorrichtung
für Wickel (50) bewegt wird, welche eine vertikale Achse aufweist.
8. Eine Wickelanlage, wie beansprucht in Anspruch 1, gekennzeichnet darin, dass eine Erfassungs- und Festhaltestation (53) für die Wickel stromabwärts von jeder
Wickelmaschine (21, 22) angeordnet ist.
9. Eine Wickelanlage, wie beansprucht in Anspruch 1 oder 2, gekennzeichnet darin, dass Hebemittel (56) stromabwärts von jeder der Wickelmaschinen (21, 22 - 121, 122) angeordnet
sind, um besagte Wickel zu heben und zu wiegen.
10. Eine Wickelanlage, wie beansprucht in Anspruch 1 oder 2, gekennzeichnet darin, dass eine Erfassungs- und Festhaltestation (53) für besagte Wickel stromabwärts von besagter
Wickelrollen-Handhabungsvorrichtung (40) zur Verfügung gestellt sind, und darin, dass
Hebemittel (56) stromabwärts von besagter Erfassungs- und Festhaltestation (53) zur
Verfügung gestellt sind, um besagte Wickel zu heben und zu wiegen.
11. Eine Wickelanlage, wie beansprucht in Anspruch 1 oder 2, gekennzeichnet darin, dass besagte Auswählmittel eine drehbare Stütze (117) aufweisen, auf welcher besagte Wickelmaschinen
(21, 22) montiert sind, und darin, dass Antriebsmittel (61) zur Verfügung gestellt
sind, um besagte drehbare Stütze (117) zu drehen, und selektiv eine von besagten Wickelmaschinen
(21) in Korrespondenz mit einer Spiralverteilungsvorrichtung (25) zu nehmen, und zur
selben Zeit eine weitere von besagten Wickelmaschinen (22) in Korrespondenz mit einer
Wickelrollen-Handhabungsvorrichtung (40) für die Abnahme des Wickels des Walzgutes
von der korrespondierenden Wickelmaschine zu bringen.
12. Eine Wickelanlage, wie beansprucht in Anspruch 11, gekennzeichnet darin, dass besagte erste und zweite Wickelmaschinen (21, 22) an diametral gegenüberliegenden
Seiten einer drehbaren Stütze (117) montiert sind.
13. Eine Wickelanlage, wie beansprucht in Anspruch 11, gekennzeichnet darin, dass Synchronisationsmittel zur Verfügung gestellt sind, zur Synchronisierung der Drehung
von besagter, drehbarer Stütze (117), mit den Wickelschritten des Walzgutes (12),
an der korrespondierenden Wickelmaschine (21, 22).
14. Eine Wickelanlage, wie beansprucht in Anspruch 1, gekennzeichnet darin, dass jede der besagten Wickelmaschinen (21, 22) montiert ist, auf einem drehbaren Element
(70), welches dazu geeignet ist, selektiv versetzt zu werden, zwischen einer ersten
Arbeitsposition, in welcher der korrespondierende Aufspanndorn (31) in Korrespondenz
mit einer Spiralverteilungsvorrichtung (25) angeordnet ist, und einer zweiten Arbeitsposition,
und wobei besagter Aufspanndorn (31) angeordnet ist in Korrespondenz mit einer Wickelrollen-Handhabungsvorrichtung
(40), welche dazu geeignet ist den Wickel des Walzgutes von besagten Aufspanndorn
(31) abzunehmen.
1. Ligne de bobinage située en aval d'un train de laminoirs (11) pourvue de cisailles
(16) adaptées pour cisailler le produit de laminage (12) provenant du train de laminoirs
(11), comprenant une première machine de bobinage (21) comportant un premier mandrin
rotatif (31) relié à des moyens d'entraînement (33) correspondants pour enrouler le
produit de laminage (12) afin de réaliser une première bobine correspondante, au moins
une deuxième machine de bobinage (22) comportant un deuxième mandrin rotatif (31)
relié à des moyens d'entraînement (33) correspondants pour enrouler le produit de
laminage (12) afin de réaliser une deuxième bobine correspondante, des moyens de sélection
(17, 117) disposés en aval desdites cisailles (16) afin de dévier le produit de laminage
(12) alternativement vers ladite première ou ladite au moins deuxième machine de bobinage
(21, 22), caractérisée en ce que des moyens sont prévus pour actionner lesdits moyens d'entraînement (33), un à la
fois, tandis que tous les autres moyens d'entraînement (33) sont maintenus à l'arrêt,
et en ce que chacune desdites machines de bobinage (21, 22) comprend un ensemble de manipulation
de bobine (40) correspondant associé au mandrin (31) pour retirer axialement la bobine
déjà achevée du mandrin (31) tandis que les moyens d'entraînement (33) reliés à celui-ci
sont maintenus à l'arrêt et pour transférer ladite bobine vers des moyens de transport
de bobine (50) disposés en aval dudit ensemble de manipulation de bobine (40).
2. Ligne de bobinage selon la revendication 1, caractérisée en ce que lesdits moyens de sélection (17, 117) sont capables de dévier le produit de laminage
(12) à enrouler sélectivement sur une troisième et une quatrième machines de bobinage
(121, 122), chacune d'elles étant capable d'enrouler le produit de laminage (12) afin
de réaliser une troisième et une quatrième bobines correspondantes.
3. Ligne de bobinage selon la revendication 1 ou 2, caractérisée en ce que lesdites machines de bobinage (21, 22) sont disposées dans des positions fixes par
rapport auxdites cisailles (16) et en ce que lesdits moyens de sélection comprennent un dispositif de commutation (17) agencé
en aval desdites cisailles (16) afin de dévier sélectivement le produit de laminage
(12) soit vers ladite première machine de bobinage (21) soit vers une autre machine
de bobinage (22).
4. Ligne de bobinage selon la revendication 3, caractérisée en ce qu'un ensemble de formation de boucles (23) pour ledit produit de laminage (12) est disposé
entre ledit dispositif de commutation (17) et chacune desdites machines de bobinage
(21, 22 - 121, 122).
5. Ligne de bobinage selon la revendication 3, caractérisée en ce qu'un dispositif de distribution de spires (25) est disposé devant chacune desdites machines
de bobinage (21, 22 - 121, 122).
6. Ligne de bobinage selon la revendication 1, dans laquelle chacun desdits mandrins
(31) a un axe de rotation horizontal, caractérisée en ce que chacun desdits ensembles de manipulation de bobine (40) comprend un chariot (41)
mobile horizontalement et supportant une structure support (43).
7. Ligne de bobinage selon la revendication 6, caractérisée en ce que ladite structure de support (43) est montée de manière pivotante sur ledit chariot
(41) et comprend un dispositif du type à fourches (46) adapté pour retirer la bobine
correspondante dudit mandrin (31) et pour supporter ladite bobine pendant une rotation
de 90° afin de déplacer ladite bobine de la position de formation horizontale sur
ledit mandrin (31) dans la position de transport sur lesdits moyens de transport de
bobine (50), avec un axe vertical.
8. Ligne de bobinage selon la revendication 1, caractérisée en ce qu'un poste de liage et de cerclage (53) pour les bobines est disposé en aval de chacune
des machines de bobinage (21, 22).
9. Ligne de bobinage selon la revendication 1 ou 2, caractérisée en ce que des moyens de levage (56) sont disposés en aval de chacune des machines de bobinage
(21, 22 - 121, 122) pour lever et peser lesdites bobines.
10. Ligne de bobinage selon la revendication 1 ou 2, caractérisée en ce qu'un poste de liage et de cerclage (53) pour lesdites bobines est prévu en aval dudit
ensemble de manipulation de bobine (40), et en ce que des moyens de levage (56) sont prévus en aval dudit poste de liage et de cerclage
(53) pour lever et peser lesdites bobines.
11. Ligne de bobinage selon la revendication 1 ou 2, caractérisée en ce que lesdits moyens de sélection comprennent un support rotatif (117) sur lequel lesdites
machines de bobinage (21, 22) sont montées, et en ce que des moyens de rotation (61) sont prévus pour faire tourner ledit support rotatif
(117) et mettre sélectivement une desdites machines de bobinage (21) en correspondance
avec un dispositif de distribution de spires (25) et en même temps une autre desdites
machines de bobinage (22) en correspondance avec un ensemble de manipulation de bobine
(40) pour retirer la bobine de produit de laminage de la machine de bobinage correspondante.
12. Ligne de bobinage selon la revendication 11, caractérisée en ce que lesdites première et deuxième machines de bobinage (21, 22) sont montées sur des
côtés diamétralement opposés d'un support rotatif (117).
13. Ligne de bobinage selon la revendication 11, caractérisée en ce que des moyens de synchronisation sont prévus pour synchroniser la rotation dudit support
rotatif (117) avec l'étape de bobinage de produit de laminage (12) sur la machine
de bobinage (21, 22) correspondante.
14. Ligne de bobinage selon la revendication 1, caractérisée en ce que chacune desdites machines de bobinage (21, 22) est montée sur un élément rotatif
(70) capable d'être déplacé sélectivement entre une première position de travail,
dans laquelle le mandrin (31) correspondant est disposé en correspondance avec un
dispositif de distribution de spires (25), et une deuxième position de travail, et
dans laquelle ledit mandrin (31) est disposé en correspondance avec un ensemble de
manipulation de bobine (40) adapté pour retirer la bobine de produit de laminage dudit
mandrin (31).