[0001] This invention relates to an apparatus for forming a stack of sheet-like objects,
in particular but not exclusively a stack of banknotes formed in a cashbox.
[0002] Various devices are known for forming stacks of banknotes. One such device is described
in published European patent application No. 0684929. This discloses an apparatus
which incorporates a pusher plate with which a banknote may be pushed from the plane
along which the banknote is transported to the stacking mechanism (transport plane),
into a cashbox situated adjacent to the banknote plane. The pusher plate is connected
by a pivoted lever arrangement via a cam, to a drive motor. The pivoted lever arrangement
operates with a "scissors action" to cause the pusher plate to push the banknote into
the cashbox against the action of a spring mounted stack surface. The banknotes are
retained in a stack in the cashbox, when the pusher plate is withdrawn, by flanges
which abut the ends of the uppermost surface of the banknote stack.
[0003] Other stackers with a vertical scissors arrangement driving a pusher are disclosed
in US 4807736, EP 0751487, US 4809966, US 5344135, US 5421443, US 4765607, US 5419423,
and US 4784274.
[0004] Although this type of arrangement provides an efficient method of stacking banknotes,
the required depth of stroke of the pusher plate is linked to the size of the aperture
through which the banknote is pushed. Thus, a short depth of stroke is only possible
if the aperture is relatively large. However, cashboxes with relatively large apertures
suffer from the disadvantage of being difficult to make secure (i.e. self closing)
on detachment from the stacking device. Also, where the cashbox is used with multiple
denominations of notes (having different widths), the aperture must be significantly
shorter than the width of the shortest banknote to be stacked. This is in order that
the flanges at the ends of the aperture may retain even the shortest banknotes. This
results in a minimum length of pusher plate stroke being further increased in order
to successfully stack the widest banknotes through the same aperture size and hence
a corresponding increase in the depth of the cashbox.
[0005] The cashbox aperture may be made smaller by increasing the depth of stroke of the
pusher plate. However, an increased depth of stroke results in an increased cashbox
depth for any given size of banknote stack. As space is often at a premium in such
circumstances, for example in combined banknote validator and stacker devices, this
too is an undesirable consequence.
[0006] US 4809967 and US 5014857 disclose a stacking device of the piston type which aims
to address the problem of ensuring that banknotes flatten correctly on the stack surface
during the stacking process. These disclosures teach to incorporate pivotally mounted
"unfolding" plates in the piston assembly. These are arranged to displace horizontally
as the piston stroke increases in the vertical direction; thus assisting in flattening
a banknote against the stack.
[0007] However despite assisting with flattening banknotes in the stacking procedure the
device of US 4809967 and US 5014857 suffers from the same drawback as that of EP 0684929A,
in that a short depth if stroke is only possible of the cashbox aperture is relatively
large; or, conversely a small aperture is only achievable if the stroke length is
relatively long.
[0008] US 6244589 shows a stacker which is arranged to stack through a relatively narrow
aperture (thus providing enhanced security) with a relatively short stroke (thus making
efficient use of cashbox volume), using, in one embodiment, a pair of rotor arms.
[0009] The present invention is intended to provide a stacker capable of operating through
a narrow aperture, with a short stroke, and having a compact construction. These objects,
separately or together, are achieved by the aspects of the invention defined in the
claims.
[0010] Other aspects and embodiments of the invention, with corresponding objects and advantages,
will be apparent from the following description and claims.
[0011] The invention will now be illustrated, by way of example only, with reference to
the accompanying drawings, in which:
Figure 1 illustrates a banknote handling machine including a cashbox with which a
stacking mechanism according to the present invention may be used; and
Figure 2 illustrates a sectional view through a portion of Figure 1;
Figure 3a is an isometric view of a cashbox and stacker arrangement according to a
first embodiment of the invention;
Figure 3b is an end elevation showing the end not visible in Figure 3a;
Figure 3c is a side elevation showing the side not visible in Figure 3a, and to the
same scale as Figure 3b; and
Figure 3d is a further end elevation to the same scale as Figures 3b and 3c, showing
the end visible in Figure 3a;
Figure 4a is an isometric view of lateral elements of a pusher forming part of the
first embodiment of Figures 3a-d in a retracted condition; and
Figure 4b is a corresponding isometric view of the same components in an extended
condition;
Figure 5a is an isometric view showing the lateral elements of Figure 4 within the
pusher of the first embodiment in an initial state of the pusher cycle;
Figure 5b is an isometric view showing the pusher extended to full depth with the
lateral portions beginning to extend; and
Figure 5c shows the lateral portions fully extended (corresponding to Figure 4b);
Figure 6 is a schematic diagram showing the stack support structure of the first embodiment
within the stacker;
Figure 7 (comprising Figure 7a and Figure 7b) shows schematically the cam tracks of
two cams of Figure 3 when projected onto a flat surface;
Figure 8a is a schematic sectional side elevation (along the length of the banknote
path) showing the stacker in an initial position; and
Figure 8b is a corresponding sectional end elevation (across the banknote path) in
the initial position;
Figures 9a and 9b correspond to Figures 8a and 8b in a second stage of the stacker
stroke;
Figures 10a and 10b correspond to Figures 8a and 8b in a third stage of the stacker
stroke in which the stacker is fully extended;
Figures 11a and 11b correspond to Figures 8a and 8b in a fourth stage of the stacker
stroke;
Figures 12a and 12b correspond to Figures 8a and 8b and show the stacker in a fifth
and final stage of the stacker stroke;
Figure 13 is a sectional end elevation of a stacking mechanism according to a second
embodiment of the invention;
Figure 14 is an isometric view of the piston part of the stacking mechanism of the
second embodiment in a first position;
Figure 15 corresponds to Figure 14 and shows the piston part in a second position;
Figure 16 corresponds to Figure 14 and shows the piston part in a third position;
Figure 17 corresponds to Figure 14 and shows the piston part in a fourth position;
and
Figure 18 is an isometric view of the second embodiment.
FIRST EMBODIMENT
[0012] Referring to Figures 1 and 2, a banknote stacking system according to the first embodiment
of the invention is shown. The system comprises a banknote transport system, a stacking
mechanism and a cashbox 5. The stacking mechanism and the transportation mechanism
are housed in a banknote handling apparatus, such as a validator, to which a cashbox
5 is removably attached.
[0013] Referring to Figure 1, a banknote validating machine 100 is shown in conjunction
with a cashbox 5. Referring now to Figure 2, an idealised sectional view through the
machine 100 is shown. This shows a banknote 1 on the point of being inserted into
an aperture 101 from where it is transported along a banknote transportation system
102 by a drive unit 103 and validated by a validation apparatus 104. The transportation
system 102 then transports the banknote 1 to a stacking arrangement 105 so that the
banknote 1 may be stacked in the cashbox 5 as will be described. The stacking arrangement
105 may be located in the validator 100 as it is shown in Figure 2 or alternatively
in the cashbox 5 itself.
Banknote transport system
[0014] A banknote 1 is transported to the stacking mechanism in a direction perpendicular
to the plane of the diagram by the transportation mechanism, which comprises opposing
pairs of rollers 2a, 2b and 3a, 3b. The banknote 1 is engaged by transportation rollers
2a, 2b, 3a, 3b parallel to its lengthwise edges. That is to say it is transported
in the direction of its longitudinal axis. The spacing between the pairs of rollers
2a, 2b and 3a, 3b is arranged such that even the minimum size of banknote for which
the mechanism is designed may be securely held and transported.
[0015] The rollers 2a, 2b, 3a, 3b position the banknote 1 above an aperture 7 of the cashbox
5. In this embodiment, the aperture 7 is approximately half of the width of the banknote;
i.e. approximately 37mm across. This is suitable for banknote widths of 62-85mm. The
position of the leading edge of the banknote 1 is sensed using photosensors (not shown),
or other suitable position sensing devices, which are occluded by the banknote 1 when
it is in the correct position. The output from the photosensors is then used to inhibit
further transport of the banknote 1.
[0016] The rollers 2a, 2b, 3a, 3b are located on either side of the aperture 7, such that
the banknote 1 is gripped with a positive force and held flat and parallel to the
aperture 4 prior to being stacked.
Stack support mechanism
[0017] Referring to Figure 6, as shown schematically therein, the stack support mechanism
for supporting notes in the cashbox 5 comprises a stack support surface 9 located
inside the cashbox and biased towards the aperture 7 by a compression spring 10. Notes
are retained in the cashbox by upper retaining walls 6a, 6b at the top of the cashbox,
the edges of which define the aperture 7.
Stacking mechanism
[0018] Referring to Figure 3, and in particular to Figure 3a, the cashbox 5 of Figure 6
is mounted beneath a plate 18 which carries the stacker assembly.
[0019] Mounted to an outer wall 19 of the cashbox 5 is a motor 20, the output of which is
coupled to a drive shaft 22 driving a gear wheel 24 which meshes with a second gear
wheel 26 which in turn meshes with a third gear wheel 28.
[0020] The gear wheels 26, 28 (which are therefore driven to rotate in opposite senses by
the output gear wheel 24) respectively mesh with toothed rings 27, 29, each of which
is solid and co-axial with a respectively rotary cam, 30, 32.
[0021] The cams 30, 32 each carry a similarly shaped cam surface in the form of a continuous
cam track distributed around the cylindrical radius of the cams 30, 32. The track
comprises a recessed groove. The tracks (projected onto a flat surface), and the corresponding
timing relationships between the extension strokes of the pusher and its lateral portions,
are shown in Figures 7a and 7b respectively.
[0022] The first cam 30 is employed to move the pusher into the cashbox 5 (as will be discussed
in greater detail below). The track it carries comprises a first radial portion 31a
distant from the body of the cashbox; a second radial portion 31b closer to the body
of the cashbox 5; and, connecting the two radial portions, a pair of spiral portions
31c, 31d spiralling in opposite senses around the axis of the cylindrical cam.
[0023] The cam track on the second cam 32 comprises a first radial portion close to the
body of the cashbox; a second radial portion (much shorter than that of the first
cam) distant from the body of the cashbox 5; and, connecting the two radial portions,
a pair of spiral portions spiralling in opposite senses around the axis of the cylindrical
cam.
[0024] Engaging with each of the cam tracks is a respective cam follower 34, 36 which comprises
a pin or peg, located above the cam bodies 30, 32, each of the pins 34, 36 being arranged
to slide within its respective cam track.
[0025] It will be apparent from inspection of Figures 3a-3c that the operation of driving
the motor 20 causes the cams 30, 32 to rotate in opposite senses, and that as the
rotation takes place, the cam followers are displaced from their initial position
(close to the cashbox 5) in which they lie within the first radial portion of the
track, to an extended position as they follow the first spiral portion to the second
radial portion, and then to return back to the initial position as they follow the
second spiral portion back to the first radial portion.
[0026] Each stroke of the stacker is executed by causing one rotation of the cams 30, 32
(corresponding to several rotations of the drive shaft since the gears execute a reduction).
[0027] The first cam 30 will cause the pusher to be displaced into the cashbox (as described
in greater detail below); to remain in the cashbox for a time corresponding to the
time the cam follower 34 lies within the second radial portion of the spiral tracks;
and to return out of the cashbox.
[0028] The second cam 32 drives laterally extended portions of the pusher, as will be described
below in greater detail. The cam track on the second cam 32 is radially positioned
(i.e. positioned in rotational phase) relative to that on the first cam 30, such that
the first and second spiral portions and second radial portion of the second cam 32
is occupy the same rotational position as the second radial portion of the first cam
30. The first radial portion of the second cam 32 therefore occupies the same radial
portion as the first radial portion of the first cam and the two spiral portions thereof.
[0029] Between the pairs of rollers 2a, 2b; 3a, 3b there is a note path passing from an
input opening at a first end of the cashbox (visible in Figures 3a and 3d) to a position
in which the note directly overlies the aperture 7 in the cashbox 5.
[0030] Above the note path, and between the pairs of rollers 2a, 2b; 3a, 3b, is the stacker
arrangement. The stacker arrangement comprises an upper portion 105a which remains
above the note path, and a lower portion 105b which descends into the cashbox. A pair
of vertically acting scissors linkages interconnects the two.
[0031] Referring to Figures 4a, and 4b, the lower portion comprises a lower plate 52 carrying
a pair of end walls 54a, 54b. The width of the lower plate and half plates in the
retracted positioned is 29mm, which is slightly less than the aperture 7 (to allow
a clearance with a banknote 1 at either side).
[0032] Above the lower plate 52 is a lateral extension structure comprising a pair of half
plates 56a, 56b each of lengths slightly less than the lower plate 52, and having
half (or slightly less than half) the width of the lower plate 52, so that in the
retracted position shown in Figure 4a, the half plates 56a, 56b occupy no greater
width than the lower plate 52, and sit directly above it and within the end walls
54a, 54b.
[0033] At their outer sides, the lower plates 56a, 56b carry lengthwise running shallow
walls 58a, 58b; the outer edges between the lower plates 56 and their respective outer
walls 58 are smoothly chamfered with a relatively large radius to allow them to move
out over a banknote and smooth the note down without tearing.
[0034] At the centre of the lower plate 52, it carries an upright stub, which is mounted
through the centre holes of a pair of cross arms 62a, 62b forming a horizontally-acting
scissors linkage for extending the half-plates 56a, 56b.
[0035] At each end of the two arms 62a, 62b (which are symmetrical about the central stub
60) are slots 64a-64d which are slideably mounted on stubs 66a-66d carried on the
half-plates 56a, 56b.
[0036] Towards one end of the half-plates 56a, 56b, a pair of the stubs 66a, 66d are interconnected
by helical tension springs 67. The spring 67 operates to bias the half plates 56a,
56b together into the retracted position of Figure 4a.
[0037] Towards the other end, the two arms 62a, 62b are interconnected by a linkage comprising
pair of elongate links 69a, 69b, one end of which is pivotally connected to a respective
arm 64a, 64b, and the other ends of which are pivotally connected together. The lower
plate 52 carries a stub 72 which prevents the two links from reaching alignment in
a straight line.
[0038] The two plates can be moved to the extended position of Figure 4b by providing a
force acting on the interconnection point between the two links 69a, 69b, in the direction
of the centre stub 60 of the lower plate 52.
[0039] This will open the two plates 56a, 56b until the two links 69a, 69b impinge upon
the abutment stub 72 to provide the extended position shown in Figure 4b, at which
the width between the edges of the half plate 56a, 56b corresponds to the width of
the widest banknote to be spread onto the stack.
[0040] Referring to Figures 5a-5c, in which surrounding parts have been omitted for clarity,
the upper plate 18 carries the upper part of the stacker in the form of a rectangular
raised wall comprising upper end walls 64a, 64b and side walls 64c, 64d. In the fully
retracted position of the pusher stroke, the lower portion of the pusher (shown in
Figures 4a and 4b) is retained within the upper portion comprising the four walls
64a-64d so as to lie above the banknote plane. Lower portion end walls 54a, 54b lie
just within, and aligned with, upper portion end walls 64a, 64b.
[0041] A pair of vertically acting scissor linkages interconnects the upper and lower portion
end walls. The upper end of each scissor linkage is supported by one of the upper
portion end walls 64a, 64b and the lower end by one of the lower portion end walls
54a, 54b.
[0042] Each of the linkages comprises a pair of arms 66, 68; 70, 72. Each pair is pivotally
connected together at a centre point 74, 76. As the linkages are identical, only the
linkage 66, 68 which is shown in Figure 5 will be discussed further, it being understood
that the same comments apply to the other linkage.
[0043] One end (the left hand end shown in Figures 5-5c) of each of the arms 66, 68, is
connected at a pivot point at one of the upper or lower end walls, and the other carries
a pin which slides in a horizontal slot in the other of the end walls. In the fully
retracted position of Figure 5a, the arms 66, 68, 70, 72 lie almost horizontally,
with the pins at the outer ends of the slots, and in the fully extended state, shown
in Figure 5c, the arms extend downwards at approximately 70° from the horizontal,
with the pins at the inner ends of the slots.
[0044] Referring once more to Figures 3a-3d, the actuation mechanisms for the scissors linkages
of the stacker system will now be described.
[0045] The first cam follower 34 is connected to an elongate plate 36 running lengthwise
along the note path. The movement of the first cam follower 34 longitudinally inwards
of the cashbox, at the beginning of the pusher stroke, causes the elongate plate 36
to slide longitudinally, which pushes two pivoting links 78a, 78b laterally, which
in turn push the upper ends of arms 68, 72 laterally in their slots, to extend the
scissors linkage and extend the lower portion downwards into the cashbox.
[0046] Likewise, as the elongate plate 76 is driven back longitudinally outwards to the
position shown in Figure 3a at the end of the stroke, the upper ends of the arms 68,
70 are pulled back to the outer edges of the slot by the links 78a, 78b, restoring
the lower portion to the initial (retracted) state of Figure 5a.
[0047] The second cam follower 36 is connected to a sliding link 40 comprising a pair of
side walls 42a, 42b interconnected by an upper cross bar 44. Each of the side walls
42, 42b carries a pin which extends inwardly through a lengthwise slot (not shown
in Figures 5a-5c) in one of the side walls 64c, 64d of the upper portion.
[0048] Within the upper portion, interconnected the sliding link 40 with the actuating linkage
69a, 69b, is a Y shaped link 46. The ends of the two arms of the Y shaped linkage
46 are connected through the slots in the side walls 64c, 64d to the pins carried
by the sliding link 44. At its other end, the leg of the Y shaped link 46 is connected
to the pivot point connecting the lower portion scissors-actuating links 69a, 69b.
[0049] As shown in Figure 3a, in the fully retracted position of the stacker assembly, the
Y shaped link 46 lies flat on top of the arms 62a, 62b defining the horizontally-acting
scissors linkage with extends the lateral portions of the stacker.
[0050] Referring to Figures 8 to 12, the operation of the stacker will now be described
during a stacking stroke.
[0051] A banknote note 1 to be stacked is moved by the transport system comprising the pairs
of rollers 2a, 2b, 3a, 3b to a position in which it overlies the aperture 7 and underlies
the stacker.
[0052] As shown in Figures 8a and 8b, the stacker is now in the initial state shown in Figure
3, 4a, and 5a. The lower portion is retracted within the upper portion, and the stacker
is above the banknote 1.
[0053] At this point, the control unit of the document handling system (not shown) actuates
the motor 20 to start driving. This causes the cams 30, 32 to rotate. The cam follower
34 which is initially in the outer radial portion 31a of the track enters the first
spiral portion 31c and consequently drives the elongate plate 76 longitudinally away
from the cam 30.
[0054] This actuates the pivoted linkages 78a, 78b to act on the legs of the vertically
acting scissors linkages, to extend those linkages and move the lower portion downwards
into the cashbox into a position shown in Figures 9a and 9b and Figure 5b, engaging
the note stack 4. The lower leg of the Y shaped link 46 has descended with the lower
portion of the stacker, and the upper arms remain within the upper portion, so that
the link lies diagonally as shown in Figure 9a. The central portion of the banknote
1 has been pushed into the cashbox 5 onto the stack 4, and the sides of the banknote
1 extend around the lower portion and protrude from the aperture 7.
[0055] It will be seen that the lower portion needs to descend only to a depth sufficient
to allow the lateral portions to be extended beneath the upper walls 6a, 6b of the
cashbox.
[0056] Having reached the second radial region 31b of the cam track, the cam follower 34
remains at a constant longitudinal position and the lower portion therefore remains
at a constant depth within the stacker for an interval of time corresponding to the
length of the second radial portion 31b.
[0057] At this point, however, the second cam follower 36 enters the first spiral portion
33c of the cam track of the second cam 32 and thus causes the sliding link 40 to be
progressively displaced towards the cam 32. The sliding link 40 in turn pulls the
two arms of the Y shaped link 46 laterally, which act upon the links 69a, 69b to straighten
the links and force apart the arms 62a, 62b making up the horizontally-acting scissors
linkage, to the position shown in Figures 10a and 10b, corresponding to Figures 4b
and 5c.
[0058] The progressive displacement of the half plates 56a, 56b over the projecting sides
of the banknote 1 pushes the banknote entirely through the aperture 7 and substantially
flat against the stack 4 as shown in Figure 10b.
[0059] Next, the cam follower 36 enters the second spiral region 33d, driving the sliding
link 40 back, together with the Y shaped link 46, so as to release the pressure on
the links 69a, 69b to allow the lower scissor arms 62a, 62b to close again under the
influence of the spring 67.
[0060] The stacker thus reaches the position shown in Figures 11a and 11b (corresponding
to Figures 4a and 5b). The note 1 now forms the top of the stack 4. The cam follower
36 re-enters the first radial region 33a.
[0061] The cam follower 34 now enters the second spiral region 31d of the cam track of the
first cam 30, retracting the vertical scissors linkages to draw the lower portion
back up inside the upper portion and out of the cashbox 5 through the aperture 7,
to reach the position shown in Figure 12a and 12b when the cam follower 36 re-enters
the first radial portion 31a of the first cam track.
[0062] At this point, the stacker stroke is complete, and when a further note is positioned
over the aperture 7, the stacker is ready to repeat the stacker stroke.
[0063] It will be apparent from the foregoing that the above-described embodiment provides
a stacker which can operate through a relatively narrow cashbox aperture 7 (providing
good security) with a relatively short stroke length (making efficient use of the
volume of the cashbox 5).
[0064] Furthermore, it does so using a stacker structure which occupies a very low volume
above the banknote path, and consequently reduces the total size of the cash handling
device into which it is fitted.
[0065] This is achieved in particular by providing that the pusher comprises a lower portion
which nests into an upper portion, without connecting walls between the two, so that
the maximum length of the stacker is dictated by the depth of the lower portion rather
than corresponding to the maximum stroke length of the stacker.
[0066] This is further achieved by a providing a scissor linkage as the drive mechanism
for vertical displacement of the stacker, since such a linkage can fold up to occupy
a narrow vertical extent (corresponding to the width of the scissor arms) when retracted.
[0067] This is further achieved by providing that the laterally extending portions are driven
by a horizontally acting scissors linkage (or, in more general terms, one which acts
transverse to the stacking direction of the pusher and roughly parallel to the plane
of the note stack and aperture).
[0068] This is substantially flat and therefore has relatively little vertical extent, but
can provide a wide displacement of the lateral portions of the stacker. It will be
clear that the wider the extension of the lateral portions of the stacker, the shorter
is the necessary maximum length of the vertical stroke (for a given width of cashbox
aperture 7).
SECOND EMBODIMENT
[0069] In this embodiment, like parts are given similar reference numerals to those of the
first embodiment and will not be discussed further.
[0070] Referring to Figure 14, the stacking arrangement 105 of this embodiment consists
of two parts; a vertically operable piston portion 205 which is operated with a scissors
linkage 206, and driven from above the cashbox, and a horizontally acting roller portion
210 mounted on the lower (i.e. inner) end 205b of the piston, which is driven by an
actuator system 220 within the cashbox.
[0071] The scissors linkage 206 comprises a pair of arms 206a, 206b running lengthwise of
the piston (along the length of the banknote) joined together at a pivot point 207
halfway along the arms. At their upper ends, the arms are driven together and apart
in turn to create the piston extension and retraction cycle, by a cam arrangement
similar to that of the first embodiment. At their lower ends, the first arm 206a is
pivotally connected to the lower (i.e. inner) end 205b of the piston, and the second
arm 206b is connected to the lower end 205b of the piston via a pin 208 running in
a slot 209 on the piston.
[0072] Referring to Figure 15, initially a banknote 1 arrives at the stacking position,
driven by rollers 2a, 2b, 3a, 3b forming part of the banknote transport system. In
this initial state, the piston lies above, and closer to one side 1a of, the banknote
1. On the side of the piston which is further from the banknote edge, an axle 212
is mounted parallel to the length of the banknote. The axle 212 carries a set of spaced
rollers 214 (214a, 214b,...), on bearings allowing the rollers 214 freely to rotate
around the axle.
[0073] At either end of the lower portion 205b of the piston, the axle 212 is supported
in a sliding linkage consisting of a link 216 sliding in a slot 218. The length of
the link 216 is slightly less than the width of the lower portion 205b of the piston.
The axle 212 projects past the sliding linkage at either end.
[0074] In the cashbox, at either end wall, a rotary actuator 220 (220a, 220b shown in Figure
18 in isometric view) is positioned. Each rotary actuator consists of a planar member
222 having a central pivot 224, and a toothed circular arc 226 concentric with the
pivot 224 which meshes with a gear wheel 228 to allow the planar member 222 to be
rotated about the pivot 224 on rotation of the gear wheel 228, from a first (retracted)
position through an arc to a second (extended) position.
[0075] At its upper side, the planar member 222 has an L-shaped slot 230. The slot is a
little wider than the diameter of the axle, and has a first portion 232, open to the
upper side, which is vertical in the retracted position. A second portion 234 of the
slot connects to the first. The second portion 234 of the slot is arcuate, and concentric
with the central pivot. It lies just above the maximum depth to which the stacker
extends into the cashbox; in other words, just above the plane of the topmost bill
in the bill stack.
[0076] With the axle in the retracted position, as shown in Figure 14, the scissors linkage
206 is actuated to cause the lower portion 205b of the piston to descend into the
cashbox, carrying the note 1 below it. The piston engages the bill stack, and reaches
its maximum depth as shown in Figure 15. At this stage, a portion 1b of the banknote
1 still extends above the surface of the cashbox, through the entry slot. In its descent,
the extending ends 212a, 212b of the axle 212 descend into the first portion 232 of
the slots of the actuator 220, and reach the second, arcuate portion 234 of the slots.
[0077] At this position, as in the first embodiment, the depth of the piston is held constant
whilst lateral extension occurs. The cam tracks (not shown but as in the first embodiment)
then drive the gear wheels 228 at each end to rotate, entraining the planar members
222. In the first part of the arc, the axle 212 remains stationary, sliding within
the second portion 234 of the respective slot. In the second part of the arc, the
axle 212 engages the rear end of each slot 234 and is then carried to the extended
position, moving away from the piston 205b. The rollers 214 roll the banknote 1 smoothly
out onto the top surface of the bill stack, pulling the side edge 1b of the banknote
1 down through the entry slot in the top of the cashbox to the position shown in Figures
13 and 16. Gravity and the resilience of the note then cause the free portions 1a,
1b of the note 1 to descend flat onto the bill stack.
[0078] Next, the cam tracks (not shown) drive the gear wheels 228 to rotate in the reverse
direction with the planar member 222. The side of the first portion 232 of the slot
engages the axle 212, causing it to slide back in towards the piston 205b, rolling
along the bill stack, guided by the link 216 moving along the track 218. When it is
fully retracted, and as shown in Figure 17, the axle 212 again lies vertically within
the first portion 232 of the slot. The piston 205 is then retracted from the cashbox,
lifting the axle 212 out of the slot at the same time, and returning to the initial
position of Figure 14 ready to stack the next note.
[0079] It will be seen that this embodiment has a number of advantages relative to the state
of the art. Firstly, as in the first embodiment, the arrangement allows a narrow slot
in the top of the cashbox (which assists in security of the cashbox) to be combined
with a short depth of stroke of the piston (which reduces the amount of wasted space
in the top of the cashbox). If the minimum depth of descent is D, and the width of
the slot (and hence the bottom of the piston) is W, and the relevant dimension (in
this case, the width) of the banknote is L, then the arrangement may allow a note
to be stacked if L<2(D+W), so that the minimum depth possible DMin = (L/2)-W, since
in the extended state, less than D of the banknote must project at either side of
the piston (to get the note entirely into the cashbox and thus prevent it extending
through the slot) and the base of the piston has effectively been doubled due to the
extension of the axle.
[0080] Although not necessary in this embodiment, it will be clear that the principle could
further be extended to allow the piston to extend to multiples of (just less than)
W, by adopting a telescopic sliding linkage in which one sliding link slides in a
track carried by another and so on.
[0081] Another advantage of the present embodiment is that the actuating system for the
horizontally acting axle is held in situ within the cashbox, so that the force to
actuate the axle does not need to pass through the vertically extended piston. This
allows a more robust and simple drive arrangement to be used, such as the rotating
planar member shown. Other arrangements achieving these advantages will readily be
apparent to the skilled reader.
FURTHER EMBODIMENTS
[0082] The skilled reader will understand that a banknote stacking apparatus according to
the present invention may be used in various applications, particularly those where
banknotes are automatically accepted and validated such as in automated vending machines
and banknote changing machines.
[0083] It will be apparent from the forgoing that various modifications and variations may
be employed in relation to the above-described embodiments without departing from
the spirit or scope of the present invention. In particular, features of the embodiments
described may be employed individually or in individual combinations without departing
from the scope of the invention.
[0084] For example the skilled reader will appreciate that the present invention could be
used to insert documents, such as banknotes, loosely through an aperture; thus obviating
the need for any stack supporting means.
[0085] Although in a preferred embodiment the lateral extension takes place whilst the pusher
is held at a constant depth portion of its stroke, it will be appreciated that the
beginning and/or end of lateral extension could take place whilst the pusher is still
moving vertically, provided that most of the lateral extension takes place whilst
the pusher is stationary. Naturally, minor vertical movements of the pusher such as
to approximate constant depth behaviour are also within the scope of the invention.
[0086] Furthermore, the skilled reader will appreciate that by adjusting the clearance between
the upper and the lower halves of the banknote transport mechanism, the present invention
could be used to stack bundles of banknotes, which have been held, for example, in
a temporary storage device such as an escrow.
[0087] The skilled reader will also appreciate that various modifications may be made to
the drive mechanism. For example, the banknote transport mechanism may be arranged
to deliver banknotes for stacking at predetermined intervals, allowing the continuous
operation of the stacking mechanism. Although rollers are used in the present embodiment
for the transportation of the banknotes, a belt driven transportation system could
alternatively be used.
[0088] Although banknotes are described, other flat sheets having a value (for example,
predetermined value payment coupons) could be employed.
[0089] Although a pair of lateral extending portions are described, a single such portion
on one side could be used, the pusher then being positioned to the other side of the
note. Many other variants and modifications are possible.
1. A stacker for stacking value sheets from a sheet path into a receptacle having a sheet
retaining plane, comprising a pusher operating to push a sheet with a stroke operating
into the receptacle, generally transverse to the plane, and carrying one or more lateral
portions proximate to its distal end, operable to extend parallel to the plane to
spread a value sheet within the receptacle, and a drive system for driving the stacker,
in which the drive system drives the pusher so that said stroke pushes the value sheet
only partially below the plane, and the or each lateral portion starts to extend only
when a portion of the sheet lies below the plane.
2. A stacker according to claim 1, in which the drive system drives the or each lateral
portion to extend so that the extension takes place predominantly whilst the pusher
is at the maximum extension of its stroke.
3. A stacker according to claim 1 or claim 2, in which the pusher stroke comprises an
extension interval during which the pusher extends progressively into the receptacle,
a holding interval during which the pusher remains at a substantially constant depth
within the stacker, and a retraction interval during which the pusher retracts progressively
out of the receptacle.
4. A stacker according to claim 3, in which the drive system causes the or each lateral
portion to extend during the holding interval.
5. A stacker according to any preceding claim, in which the drive system comprises a
scissors linkage operable to create said pusher stroke.
6. A stacker according to any preceding claim, in which the drive system comprises a
scissors linkage operable to move said lateral portions.
7. A stacker according to any preceding claim, in which the drive system comprises a
first cam surface and cam follower arrangement for said pusher, and a second cam surface
and cam follower arrangement for said one or more lateral portions.
8. A stacker for stacking value sheets from a sheet path into a receptacle having a sheet
retaining plane, comprising a pusher operating to push a sheet with a stroke operating
into the receptacle, generally transverse to the plane, and carrying one or more lateral
portions proximate to its distal end, operable to extend parallel to the plane to
spread a value sheet within the receptacle, and a drive system for driving the stacker,
in which the drive system comprises a scissors linkage operable to move said lateral
portions.
9. A stacker according to claim 8, in which the drive system comprises a scissors linkage
operable to create said pusher stroke.
10. A stacker according to any preceding claim, in which the or each lateral portion comprises
a pair of lateral portions located at the distal end of the pusher, each comprising
an outer flat surface, the flat surfaces abutting when the lateral portions are in
a retracted state, and the pusher carries a scissors linkage arrangement behind the
flat surfaces and extendable in a plane parallel thereto to separate the surfaces
whilst extending the lateral portions.
11. A stacker comprising at least one first scissors linkage acting to extend a pusher
into a cashbox, and at least one second scissors linkage acting transversely to said
first to extend a lateral portion of said pusher to flatten a sheet in the cashbox.
12. A stacker for stacking value sheets from a sheet path into a receptacle having a sheet
retaining plane, comprising a stacking member operating to push a sheet with a stroke
operating into the receptacle, generally transverse to the plane, onto a stack, and
in a second direction transverse to the first to flatten the sheet against the stack,
the stacking member comprising a transversely extending member, the system further
comprising at least one transverse actuator for moving the transversely extending
member in the second direction, in which the actuator is positioned to the side of
the note stack and, when said stacking member moves in said first direction, the transversely
extending member is thereby moved into engagement with the actuator.
13. A system according to claim 12, in which the transversely extending member comprises
at least one roller arranged to roll transversely over the note, and a roller support
member.
14. A system according to claim 13, in which the roller support member is an axle on which
the or each roller is rotatably mounted.
15. A system according to claim 12, in which the transversely extending member engages
with at least one guide on the or each transverse actuator.
16. A system according to claim 15, in which the guide is a slot into which the transversely
extending member engages and by which it is entrained.
17. A system according to claim 12, in which the or each transverse actuator is located
within the cashbox.