[0001] The invention relates to an apparatus particularly suitable for rotating-arm or rotating-load
wrapping machines, for fixing, without welding, the tail end of the wrappings of palletized
loads, formed using stretch film and/or other elastic or plastic material. The Applicant
is the owner of the United States patent described in the document US 6 453 643 B1
which describes a method for performing the said mechanical fixing of the tail end
of the wrapping formed with wrapping machines of any type and characterized by the
sequence of following operating steps:
- during the final stages of the wrapping cycle, a straight and vertical counter means
is brought up to a wall of the load, at the correct distance from it, and the last
turn or turns of the wrapping cycle are rested on it so as to create in the said wrapping
a pocket of suitable amplitude in which the said last turns are sufficiently spaced
from the load;
- the tail end of the wrapping is transversely compressed into a bundle and the bundle
of film is retained by a main gripper and a secondary gripper which are situated at
a small distance from each other, the secondary gripper being situated closer to the
load;
- the bundle of film is cut along the section comprised between the said two grippers
so as to define the tail end of the wrapping which is retained by the secondary gripper
and the front end of the next wrapping which is retained by the main gripper;
- the secondary gripper with the tail end of the wrapping is inserted into the said
pocket formed during the first stage of the cycle in question, following which this
gripper is opened and extracted from the pocket, while in synchronism, from the said
pocket, extraction of the said counter means which initially formed it is effected
so that, owing to the elastic memory effect of the wrapping film, the pocket rapidly
closes and firmly retains inside it the tail end of the wrapping, without the need
for performing conventional heat-welding and without leaving in the wrapping projecting
parts which could be interpreted as imperfections in the formation of the said wrapping
by quality control means often operating along the unloading line of a wrapping machine.
[0002] The patent mentioned in the introduction describes and illustrates an apparatus which
implements the aforementioned method which is however particularly suitable for ring
wrapping machines. The invention intends to protect an apparatus which fundamentally
also implements the aforementioned method which is however suitable for rotating-arm
or rotating-pallet wrapping machines.
[0003] The characteristic features of the apparatus in question and the advantages arising
therefrom will become obvious from the following description of a preferred embodiment
thereof, illustrated purely by way of a non-limiting example in the figures of the
accompanying illustrative plates in which:
- Figs 1 and 2 are respectively a plan view and side elevation view of the main components
of the apparatus during the first stages of the processing cycle;
- Fig. 3 is a side view as can be seen in Figure 2, which shows more clearly the movement
means of the main operating components of the apparatus in question;
- Fig. 4 shows a front elevation view, with parts sectioned, of the components shown
in Figure 3;
- Fig. 5 shows a perspective view of the movable gripper of the apparatus;
- Figs 6 and 7 show a top plan view of the apparatus during the steps involving gripping
of the tail end of the wrapping by the secondary gripper and intervention of the main
gripper of the means which cut the film situated between the two grippers and which
prepare the secondary gripper for insertion of the tail end of the wrapping into the
pocket created in the said wrapping by the appropriate means;
- Figs 8 and 9 show a front elevation view, during the steps of Figure 7, of insertion
of the secondary gripper into the pocket of the wrapping during the subsequent return
movement upwards and during the final step of neutralization of the pocket forming
means, with closing of the said pocket and fixing of the tail end of the wrapping;
- Figs 10 and 11 show respectively a side and top perspective view of the primary gripper
with the associated cutting means;
- Fig. 12 is a top plan view of a variant of the means which perform rotation of the
secondary gripper about an axis parallel to the longitudinal axis of the said gripper.
[0004] In Figure 1, C, C' denote respectively in continuous lines and broken lines the loads
of different sizes which may be processed by the wrapping machine which for the moment
is assumed to be of the rotating-arm type. The load is positioned underneath the gantry
of the machine, in the correct wrapping position, by a parallel-chain or motorized-roller
conveyor T, as in the example in question. The direction of travel of the product
is preferably that indicated by the arrow F (see below), but may also be in the opposite
direction.
[0005] Laterally with respect to the conveyor T, fixed to one of the sides of the said conveyor
or fixed on the ground or to one side of the stationary load in the wrapping station,
any suitable frame 1 is provided, the said frame supporting the various components
of the apparatus in question, which, when in the rest position, must not interfere
with the bottom edge B of the wrapping A formed by means of unwinding of the film
from the reel Z mounted so as to be able to be raised and lowered on the upright of
the arm in the form of an overturned L of the wrapping machine, known and not shown,
which rotates about a vertical axis substantially coinciding with the centre of the
load C or C'. D denotes the direction of rotation, about the load, of the reel Z.
In Figure 2, the operating means of the apparatus have been shown in broken lines
when they are in the rest position indicated by the arrow K and it may be noted how
the said means are all located at a height lower than the edge B of the wrapping.
With reference to Figures 1 to 4 it can be seen how the apparatus comprises on the
top of the frame 1 a support 2, for example in the form of a fork member, which is
able to rotate about its vertical axis 102 and which comprises means so that it can
be fixed with a correct orientation during installation of the said apparatus. The
support 2 pivotably supports on a horizontal shaft 3 the bottom end of the counter-rod
4 which usually has a round cross section and a length proportional to the height
of the turns of the load wrapping film (see below) and is preferably provided on its
free end with a roller 104 in the form of a cap, with a rounded top end, which is
rotatably fitted over a top section of the said rod and which rotates idly about an
axis coinciding with the longitudinal axis of the said rod 4. The pivoting shaft 3
of the rod 4 or the rod itself is connected to a pivoting actuator which must bring
this rod from the horizontal, lowered, rest position into the vertical, raised, working
position and vice versa and which for example comprises a fluid pressure cylinder
5 which is secured with the base of its body at 105 to the support frame 1 and hinged
with the end of its stem to a lever 6 fixed at right angles for example on one end
of the said shaft 3. Suitable means, not shown, may be envisaged for damping and stopping
the end-of-travel strokes of the actuator 5 and/or the lever 6 so as to keep the rod
4 stable in the two different positions, all of which in a manner which can be deduced
and easily realized by persons skilled in the art. When the rod 4 is in the horizontal,
lowered, rest position, as indicated by broken lines in Figure 1, the said rod is
oriented in the direction of the plan projection of the load C, C', is situated underneath
the ideal horizontal plane which contains the bottom edge B of the wrapping and is
such as not to interfere with the said load, with the pallet P, with the conveyor
T or with the associated base. When the load has been wrapped, the rod 4 is raised
vertically as shown in continuous lines in Figures 1 and 2 and in this position the
said rod is located at a suitable distance from the load and is such as to support
at least one last turn of the wrapping so as to form therewith a pocket S of suitable
amplitude. The last turn of the film for wrapping the load may be provided with a
height which if appropriate is lower than that of the other turns, owing to the intervention
of means which operate, for example, on the carriage of the wrapping machine with
the reel Z. This possible condition would allow a notable constructional and functional
simplification of the apparatus in question as will be understood further below.
[0006] Still with reference to Figures 1 to 4, it can be seen that laterally with respect
to the counter-rod 4, in a position such as to be located on the outside of the pocket
S formed in the wrapping by the said rod, a plate 7 is provided, the said plate being
pivotably mounted at one of its ends on a horizontal shaft 8 perpendicular to the
direction of travel of the product on the conveyor T and supported at its ends by
a pair of support brackets 9 fixed to the aforementioned structure 1. One end of the
shaft 8 projects from the associated support bracket 9 and has, fixed thereto, a right-angled
lever 10 which is hinged for example with the stem of a fluid pressure cylinder 11
which is secured at 111 to support brackets fixed to the frame 1. By means of the
actuator 11, the plate 7 may be brought from the vertical rest position oriented downwards,
into the horizontal active position, as illustrated by means of broken lines and continuous
lines in Figures 2 and 3. Special damping and end-of-travel means are envisaged for
stopping the plate correctly in the said limit positions. In Figure 3, 12 for example
denotes a stop integral with the frame 1, for stopping the plate 7 in the horizontal
active position. The plate 7 has, rotatably mounted thereon, about a shaft 13 perpendicular
to the said plate a further plate 14 provided for example laterally with an appended
part 114 hinged with the stem of a fluid pressure cylinder 15 which, with its body,
is hinged at 115 with an arm 107 integrally joined in cantilever fashion to and coplanar
with the plate 7. By means of the actuator 15, the plate 14 may be brought from the
rest position where it is aligned with the underlying plate 7, as illustrated in Figures
1 to 4, into a position rotated through 90 with respect to this plate (Fig. 7), and
in this case also special damping and end-of-travel means are envisaged for stopping
the plate 14 in the two different positions. In Figure 4, 16 denotes for example a
stop integral with the plate 7 and useful for stopping the plate 14 in the rest position.
The rotation of the plate 14 about the shaft 13 may be performed using means different
from those described above, for example using means located even underneath the primary
plate 7 and comprising a rack-and-pinion assembly 113 with the associated fluid pressure
cylinder 15' for alternately actuating the rack. This solution is more suitable than
the previous solution for varying, according to requirements, the rotational amplitude
of the plate 14 and in particular involves volumes with a smaller projection relative
to the pivoting fulcrum 8 and situated underneath this fulcrum and the associated
primary plate 7 so as to form a substantial counterweight for the operating means
mounted on the secondary plate 14, with advantages also of the dynamic type, as will
appear more clearly in the remainder of the description.
[0007] The plate 14 has fixed, perpendicularly with respect thereto, a straight guide 17,
for example of the tubular type, with a polygonal cross section and height slightly
greater than the height of the turns forming the pocket S, inside which there slides,
with the aid of means having a low coefficient of friction, for example ball bearings
or lateral rollers 18 (Fig. 2), a rod-shaped slide 19 which may be extended or retracted
by means of a fluid pressure cylinder 20 also fixed via its body onto the plate 14
and integral, via its stem, with a lateral and upper appended part 120 of the said
slide, which supports rigidly and with the possibility of adjustment along perpendicular
axes an arm 119 which is in the form of an overturned L having a section which is
parallel to and arranged alongside the said slide 19 and on the bottom of which an
assembly 21, more clearly illustrated in Figure 5, is mounted. From this figure it
can be seen that the assembly 21 comprises a body 121 which is fixed onto the bottom
end of the arm 119 with the possibility of being oriented in the correct position
with rotation about the longitudinal axis of the said arm and being able to be locked
in the most suitable position. In the example in question, the body 121 has two flat
and facing surfaces, with longitudinal grooves inside which the ends of a pair of
fork members 221 are inserted and fixed using suitable means, the said fork members
being formed for example by a round metal bar, diverging downwards and being identical
and parallel to each other. The body 121 carries, hinged at the bottom, the pair of
jaws 321 of a secondary gripper, which are actuated with a symmetrical movement by
a stem which slides axially inside the said body 121 designed to function also as
a fluid pressure cylinder. When the jaws 321 are in the open position, their active
and preferably toothed surface is raised with respect to the internal overturned V-shaped
part of the fork members 221, whereas, when they are closed, the said jaws project
from this V-shaped part of the fork members and are arranged in the middle of the
latter so as to grip the material gathered in this same V-shaped part (see below).
[0008] When the apparatus is in the horizontal rest position, the assembly 17, 19, 119 lies
in a vertical ideal plane and is in the contracted position. After formation of the
pocket S, the machine stops with the arm which carries the reel Z in a predetermined
and constant angular position (Fig. 1), with the last section of the film connected
to the said reel, namely the tail end of the wrapping, situated at a short distance
from the counter-rod 4 which has formed the said pocket S and which for this reason
is located in the correct position for gripping by the unit 21, as described further
below. In synchronized sequence the cylinder 11 is retractably actuated so as to raise
the plate 7 with rotation through 90 until it is arranged horizontally and during
this step the cylinder 20 is actuated extendably so as to extend the assembly 17,
19, 119 with the unit 21, so that, at the end of this step, the said assembly is in
a vertical position, with the unit 21 raised and above the tail end of the wrapping,
as shown in broken lines in Figure 2 and as shown in Figure 6. From these same figures
it can be seen that, in synchronized sequence, the assembly 19, 119 is lowered with
retraction of the cylinder 20 so that the pair of fork members 221 moves down onto
the tail end of the film and bundles it together along its bottom edge B, as shown
with continuous lines in Figure 2, and at the end of this step, closing of the jaws
321 is performed so that the secondary gripper situated on the unit 21 retains the
tail end of the wrapping.
[0009] At a short distance from the unit 21, the bottom edge B of the tail end of the wrapping
is supported by a counter-guide 24 which is for example fixed to the frame 1 (Figs
2, 6).
[0010] At this point it is obvious that, if the tail end of the film were conditioned beforehand
by means on the arm of the wrapping machine, which restrict it transversely in a symmetrical
manner, the downward stroke of the unit 21 would be shorter than that shown in Figure
2. This same result could be obtained, as an alternative to that stated above, by
providing, longitudinally sliding on the guide 17, a means (not shown) which normally
is in the bottom part of this guide and, when the latter is raised, is arranged underneath
the tail end of the film and which, via associated means, may be raised while the
unit 21 is lowered, so that bundling of the tail end inside the fork member 221 is
performed with a smaller or minimum downwards stroke of the unit 21. According to
another embodiment, similar advantages could be obtained by associating with raising
and lowering means the aforementioned counter-guide 24 which was assumed to be fixed
to the frame 1.
[0011] Following closing of the jaws 321 of the secondary gripper, it is envisaged closing
at a short distance from the latter, onto the section of film situated between the
said secondary gripper and the reel of film Z, a primary gripper 22 which is also
mounted for example on the frame 1 and which, as shown in the detail of Figures 10
and 11, comprises a jaw 122 which is fixed to the said frame, situated underneath
and transversely with respect to the bottom edge B of the said section of film and
comprises a movable jaw 222 which, with one of its ends, is for example fixed laterally
with respect to a pinion 25 located at the end of the jaw 122 which is directed towards
the load C and means are envisaged for alternate rotation of the said pinion, so that
the movable jaw 222 passes from the horizontal removed position longitudinally aligned
with the jaw 122, as shown in Figure 11 by broken lines, into the closed position
where it is arranged on top of the fixed jaw, as shown in Figures 11 and 12 in continuous
lines. For this purpose the pinion 25 meshes for example with a larger-diameter pinion
27, the shaft 127 of which is also rotatably supported by the plate 26 and this pinion
is used as a crank, being hinged at 28 with the stem of a double-acting pneumatic
cylinder 29 in turn hinged, via its body, at 30 with a support arm 126 integral with
the said plate 26 and fixed to the frame 1. From Figure 10 it can be seen how the
assembly of the primary gripper 22 is substantially horizontal, with a slight gradually
upward inclination in the direction of the load, in order to avoid damaging interference
between the fixed jaw 122 and the bottom edge B of the tail end of the wrapping film.
Following closing of the jaw 222 onto the jaw 122, the gripper 22 retains the section
of film which will form the front end Y of the future wrapping performed by the wrapping
machine. According to a further constructional variant of the apparatus, it may be
envisaged that the aforementioned action of bundling together upwards the tail end
of the wrapping may be performed, as an alternative to the solutions already mentioned,
by the same primary gripper 22 which, before closing, is made to perform a raising
movement suitable for the abovementioned objects.
[0012] The primary gripper 22, on the side thereof directed towards the secondary gripper
321, is provided with cutting means 23 consisting for example of a blade with sawteeth,
directed upwards and integral with a carriage 31 (Figs 10, 11) which slides inside
a tubular guide 32 parallel to the fixed jaw 122 and also fixed for example to the
said plate 26. This guide houses internally and has hinged therewith at 34, via its
body, the double-acting pneumatic cylinder 33 connected via its stem to the said carriage
31 with the saw 23 which projects from the guide 32 through a longitudinal window
132 and which, in the rest position, is protected inside a bridge-piece 35. After
closing of the primary gripper 22, the blade 23 is moved away from the load, as shown
in Figure 11, and interferes with the section of film which lies between this gripper
and the secondary gripper of the unit 21, so as to separate the tail end X of the
wrapping retained by the said secondary gripper 321, from the front end Y of the future
wrapping which is retained by the said primary gripper 22. In strict synchronized
sequence the blade 23 returns into the rest position underneath the bridge-piece 35.
[0013] The cylinder 15 is activated in synchronized sequence and causes rotation, through
ninety degrees, of the assembly 21 with the secondary gripper about its vertical axis
and in the direction of the wrapped load, as illustrated in Figures 7 and 8, so that
the said secondary gripper 321 is positioned above the pocket S. In synchronized sequence
the cylinder 20 is retractably actuated so as to insert the secondary gripper into
the pocket S, as shown by broken lines in Figure 8. At this point it must be pointed
out that, if the downward stroke of the secondary gripper outside the pocket S, for
gripping the tail end of the film, were shorter than that shown in Figure 2, owing
to the presence of the already mentioned alternative solutions, the downward stroke
of the said secondary gripper inside the pocket would be shorter than that shown in
Figure 8. It must be pointed out, however, if necessary, that it will be possible
to vary the magnitude of the two different downward strokes of the secondary gripper
321, outside and inside the pocket S, using on the body of the cylinder 20 special
reed-type sensors which are actuated by a permanent magnet located in the piston of
this cylinder or using, instead of the single cylinder 20, two cylinders arranged
one after the other and designed for simultaneous or selective actuation.
[0014] Following insertion of the secondary gripper into the pocket S, with consequent insertion
of the tail end of the wrapping inside it, the secondary gripper 321 is opened and
then the entire assembly 21 is raised as shown in continuous lines in Figure 9, while
in strict synchronized sequence the counter-rod 4 is lowered and extracted from the
pocket S which closes owing to the elastic effect of the wrapping film and firmly
retains inside it the tail end X of the said wrapping. From the sequence shown in
Figures 8 and 9 it can be seen how extraction of the assembly 21 with the secondary
gripper from the pocket S is facilitated by the presence, integral with the arm 119,
of a sliding shoe 36 which prevents damaging interference between the turn which forms
the said pocket, after the rod 4 has moved away, and the said assembly 21.
[0015] In synchronized sequence the assembly 17, 19, 119 with the secondary gripper 321
rotates through ninety degrees, as indicated by broken lines in Figure 9, and then
the whole assembly is retractably actuated and at the same time rotated through ninety
degrees downwards and brought back into the start of cycle condition.
[0016] If the wrapped load is removed from the wrapping machine in the direction of the
arrow F in Figure 1, the same load may commence the removal movement in synchronism
with lowering of the rod 4. Otherwise, once lowering of the rod 4 has been completed,
the load is removed from the wrapping station and is replaced by a new load. The primary
gripper 22 remains temporarily in the active state in which it was left with reference
to Figure 7, and the arm with the reel Z starts to rotate about the load, remaining
temporarily at the bottom with the said reel and before the latter performs a complete
rotation, the said primary gripper 22 opens and a static blower bar 37 (Fig. 1) situated
between this gripper and the load is activated, the said bar with an ascending jet
of air pushing against the load C the front end Y of the wrapping film previously
retained by the said gripper 22, so that this front end is fully overlapped by the
first turn of the said wrapping film, remaining completely incorporated within the
said wrapping which is thus correctly formed also during the initial steps. If necessary,
alternative means may be envisaged for ensuring that, at the start of each working
cycle, the primary gripper 22 pivots closed in the direction of the load so as to
move the front end of the film towards the latter and then the upper jaw of the jaws
of the said gripper rotates 180 so as to open with respect to the other jaw which
remains in its existing position, while in synchronism the said blowing means are
activated so as to push the front end of the wrapping against the load. It is understood
that opening of the primary gripper may be activated after the first revolution of
the reel Z, so that the front end of the wrapping is trapped between the first and
the second turn of the said wrapping. It is understood that the apparatus described
here for rotating-arm wrapping machines may also be used on rotating-load or pallet
wrapping machines, in which case at least the counter-rod 4 with the associated actuating
means is mounted on the periphery of the carousel carrying the load.
1. Apparatus for fixing, without welding, the tail end of the wrapping of palletized
loads, formed using stretch film and/or other elastic and/or plastic material, in
particular for rotating-arm or rotating-load wrapping machines,
characterized in that it comprises:
- a straight counter-rod (4) which during the final stage of the wrapping cycle is
raised, arranged vertically and brought up alongside the bottom part of the load,
at the correct distance from the latter, so as to ensure that at least the last turn
of the wrapping rests on this rod so as to create in the side and bottom part of the
said wrapping a pocket (S) of suitable amplitude which is open both upwards and downwards
and inside which a portion of the said last turn is sufficiently spaced from the load;
- means for stopping the wrapping machine when the tail end of the wrapping, which
is wholly or partly overlapped by the turn forming the pocket, is at a small distance
or touches the said pocket (S) with the associated internal forming rod (4);
- means (21, 24) for transversely compressing into a bundle at least one section of
the tail end of the wrapping, and a secondary gripper (321) and a primary gripper
(22) for retaining successive portions of the said bundle of film, these grippers
being situated at a small distance from each other and the secondary gripper being
closer to the wrapped load;
- means (23) for cutting the section of film along the section comprised between the
said two grippers (321, 22) so as to define the tail end of the wrapping (X) which
is retained by the secondary gripper (321) and the front end (Y) of the future wrapping
which is retained by the main gripper (22);
- means for inserting the secondary gripper (321) with the tail end of the wrapping
into the said pocket (S), with insertion from the top part of the said pocket, and
means being envisaged for opening this gripper and for extracting it from the pocket
and bringing it back into the rest position;
- means which in synchronism with the means according to the previous point extract
from the bottom part of the pocket the rod (4) which formed it, bringing this rod
into the rest position such that, owing to the elastic memory effect of the wrapping
film, the pocket is closed and eliminated, becoming a compressed part of the wrapping
and retaining inside it the tail end of the said wrapping.
2. Apparatus according to Claim 1, in which a base frame (1) is provided laterally with
respect to the wrapping station of the wrapping machine and laterally with respect
to the travel path of the loads to be wrapped, the said base frame in rotating-arm
wrapping machines supporting all the components of the said apparatus in question
and in rotating-load wrapping machines supporting all the components of this apparatus,
with the exception of the counter-rod (4) for forming the pocket (S) in the wrapping,
which is mounted on the periphery of the carousel which rotates the load, the location
of the said frame being such that the components of the apparatus, in their rest position,
do not interfere with the load to be wrapped and with the bottom turns of the wrapping
of the said load.
3. Apparatus according to Claim 1, in which the counter-rod (4) which determines the
formation of the pocket (S) in the bottom part of the wrapping usually has a round
cross section, has a length which is proportional to the height of the last turn of
the wrapping film and with its bottom end is hinged on a horizontal shaft (3) rotatably
supported by a support (2) mounted on the base frame (1) with the possibility of adjusting
the orientation about a vertical axis (102), so as to ensure that, during installation
of the apparatus, the said rod (4), when it is in the horizontal rest position, is
directed towards the load and forms with the latter an acute angle having an amplitude
such as to limit the interference of the said rod with the pocket (S) when the said
rod is brought from the active position into the rest position, the said pivoting
shaft (3) of the rod (4) being connected via a lever (6) to a pivoting actuator (5)
which brings the said rod from the horizontal, lowered, rest position into the vertical,
raised, working position and vice versa.
4. Apparatus according to Claim 3, in which the free end of the rod (4) for forming the
pocket (S) in the wrapping has mounted thereon a roller (104) freely rotatable about
an axis substantially coinciding with the longitudinal axis of the said rod, this
roller being provided in order to facilitate disengagement of the rod from the pocket
during the last stages of the working cycle of the apparatus.
5. Apparatus according to Claim 4, in which the roller (104) of the counter-rod (4) has
rounded edges.
6. Apparatus according to Claim 5, in which the roller (104) of the counter-rod (4) has
the top end rounded in the form of an ogive and has a cap shape so as to circumscribe
rotationally an upper section of the said rod.
7. Apparatus according to Claim 3, in which special damping and end-of-travel means are
envisaged for controlling and limiting the displacement of the counter-rod (4) and/or
the associated movement means (5, 6).
8. Apparatus according to Claim 1, characterized in that a primary plate (7) is provided laterally with respect to the counter-rod (4), in
a position such as to be located on the outside of the pocket (S) formed in the wrapping
of the said rod, said plate with its end being pivotably mounted on a horizontal shaft
(8) perpendicular to the load during wrapping and rotatably supported by support brackets
(9) fixed to the base (1) of the apparatus and having fixed at one end a right-angled
lever (10) hinged with the stem of an alternating movement actuator (11) mounted on
the said base, all of which so that, by means of this actuator (11), the said primary
plate (7) can be brought from the vertical rest position with a downwards orientation,
into the horizontal active position, there being mounted on this plate with a secondary
plate (14) arranged in between the means (221) for bundling together the tail end
of the wrapping and at least the secondary gripper (321) which retains the said tail
end of the wrapping so that, depending on the vertical or horizontal positioning of
the said plate, these means are respectively in the lowered rest position or in the
raised working position.
9. Apparatus according to Claim 8, in which special damping and end-of-travel means are
envisaged for stopping correctly the pivoting plate (7) in the vertical rest position
or in the horizontal working position.
10. Apparatus according to Claim 8, in which the said primary pivoting plate (7) has mounted
thereon, parallel thereto and rotatable about an axis (13) perpendicular to this plate,
a secondary plate (14) on which the means (221) for bundling together the tail end
of the wrapping and at least the secondary gripper (321) which retains the said tail
end of the wrapping are mounted, the said secondary plate being provided for example
laterally with an appended part (114) connected to an actuator for performing an alternating
rectilinear movement (15), mounted on an arm (107) of the said primary plate (7),
all of which so that the operating means mounted on the secondary plate may, upon
actuation, be made to rotate for example through ninety degrees or by a suitable amount
about their longitudinal axis or about a parallel axis, so as to pass from the rest
position where they are located in an ideal vertical plane parallel to the load into
an active position where they are located in a substantially vertical ideal plane
perpendicular to the said load.
11. Apparatus according to Claim 10, in which special damping and end-of-travel means
are envisaged for correctly stopping the secondary plate (14) in the two different
positions angularly spaced from each other at ninety degrees.
12. Apparatus according to Claim 10, in which the rotation of the secondary plate (14)
about its perpendicular axis (13) may be performed using means other than the lever
arm with the associated pivoting actuator, for example using a rack-and-pinion assembly
(113) with associated fluid pressure cylinder (15') for alternately actuating the
said rack, these means being located underneath the primary plate (7) so as to form
a substantial counterweight for the operating means mounted on the said secondary
plate (14), with advantages of the dynamic type, also because these means are characterized by a plan volume having a small projection relative to the pivoting fulcrum (8) of the
said primary plate (7).
13. Apparatus according to Claim 10, characterized in that the secondary plate (14) has, fixed perpendicularly thereon, at least one straight
guide (17), for example of the tubular type, with a polygonal cross section and height
slightly greater than the height of the turns forming the pocket (S) in the wrapping
of the load, inside which a rod-shaped and adjustable slide (19) telescopically slides
with the aid of means (18) having a low coefficient of friction, the said slide being
able to be extended or retracted by means of a rectilinear actuator (20) fixed also,
via its body, onto the secondary plate (14) and acting on an upper part of the said
slide which rigidly carries an arm (119) in the form of an overturned "L" which has
a section parallel to and alongside the said slide (19) and on the bottom end of which
an operating unit (21) for bundling together the tail end of the wrapping film is
mounted.
14. Apparatus according to Claim 13, in which the said operating unit (21) comprises a
body (121) which is fixed on the bottom end of the arm (119) with the possibility
of being mounted in the correct position with rotation about the longitudinal axis
of the said arm and of being able to be locked in the most suitable position, the
said body being designed to support the ends of a pair of fork members (221) which
are made for example from a round metal bar and which project from the bottom part
of the said body, which diverge downwards and which are identical and parallel to
each other, the said body (121) being designed to carry, hinged at the bottom, between
the said pair of fork members (221), the pair of jaws (321) of a secondary gripper
which are actuated with a self-centring movement by an actuator which is housed in
the said body (121), it being envisaged that, when the jaws (321) are in the open
position, their active and preferably toothed surface is raised with respect to the
overturned V part of the said fork members (221), whereas, when they are closed, the
said jaws project from this V-shaped part and are arranged in the middle of the latter,
so as to grip the bundle of the tail end of the wrapping gathered in this same V-shaped
part of the fork members (221).
15. Apparatus according to Claim 14, characterized in that it comprises means for ensuring that, when the said apparatus is in the horizontal
rest position, the hook-shaped telescopic assembly (17, 19, 119) which carries the
unit (21) with the bundling fork members and the secondary gripper lies in an ideal
vertical plane and is in the contracted position, there being provided means for ensuring
that, once the pocket (S) has been formed in the wrapping, the wrapping machine stops
with the arm carrying the reel (Z) in a predetermined and constant angular position,
with the tail end of the wrapping which is situated at a short distance from the counter-rod
(4) which forms the said pocket (S) and which for this reason is located in a correct
position for gripping by the said unit (21), means being envisaged so that in synchronized
sequence the said telescopic assembly (17, 19, 119) is raised into a vertical position
and is simultaneously extended so that, at the end of the raising stroke, the unit
(21) with the fork members and the secondary gripper is located above the tail end
of the wrapping, and finally means being envisaged for ensuring that this unit is
subsequently lowered so that its pair of fork members (221) moves down onto the tail
end of the film and bundles it together along its bottom edge (B) which rests on a
counter means (24) which is for example fixed, and at the end of this step it being
envisaged closing the jaws (321) of the secondary gripper so that the latter retains
the tail end of the wrapping.
16. Apparatus according to Claim 15, characterized in that the carriage of the wrapping machine which carries the reel (Z) of wrapping film
may be provided with means which at least during the final stages of formation of
the bottom pocket (S) in the said wrapping reduce substantially and symmetrically
the width of the wrapping film.
17. Apparatus according to Claim 15, characterized in that a variable positioning means may be slidably mounted on the guide (17) of the telescopic
assembly which carries the unit (21) with the bundling fork members (221) and with
the secondary gripper (321), the said means normally being in the bottom part of the
said guide and, when the latter is raised, being arranged underneath the tail end
of the film and by associated means being raised while the unit (21) is lowered so
that bundling of the tail end of the wrapping inside the fork members (221) is performed
with a smaller or minimum downward stroke of the said unit (21).
18. Apparatus according to Claim 15, characterized in that the said counter-means (24) against which the bottom edge (B) of the tail end of
the wrapping rests during bundling together in the fork members (221) associated with
the secondary gripper (321) may be mounted on raising and lowering means so as to
be able to be raised in synchronism with lowering of the said secondary gripper so
that bundling together of the tail end of the wrapping in the said fork members (221)
is performed with a smaller or minimum downward stroke of the said unit (21).
19. Apparatus according to Claim 14, characterized in that means are envisaged for ensuring that, following closing of the jaws (321) of the
secondary gripper, closing, at a short distance from the latter, onto the section
of the tail end of film situated between the said secondary gripper and the supply
reel (Z), of a primary gripper (22) is activated, the said primary gripper being also
mounted for example on the fixed frame (1) and provided with means which normally
keep it in an open position where it does not interfere with the wrapping film and
which, upon actuation, bring it into a position for closing its jaws, in order to
grip the said section of film which will form the front end of the future wrapping
performed by the wrapping machine and which, after intervention of the gripper in
question, will be separated from the tail end of the wrapping being performed, by
the activation of cutting means (23).
20. Apparatus according to Claim 19, characterized in that the primary gripper (22) may be provided with means which, before closing, raise
it so as to contribute to bundling together of the tail end of the wrapping and so
as to reduce the stroke of the upper unit (21) which carries the pair of fork members
(221) for bundling together the film and the secondary gripper (321).
21. Apparatus according to Claim 19, in which the primary gripper (22) comprises a jaw
(122) fixed transversely and with a substantially horizontal arrangement underneath
the bottom edge (B) of the tail end of the film and comprises a jaw (222) which in
the rest position is aligned longitudinally with respect to the fixed jaw, is remote
from the latter and with its end consecutive thereto is fixed onto a horizontal and
perpendicular rotational shaft (125) which may be pivoted for example by means of
a gear wheel (25, 27) actuated by a rectilinear actuator (29) so that the said pivoting
jaw (222) can be brought from the said rest position into the active position arranged
on top of the fixed jaw, in order to retain the future front end of the wrapping film
(Y).
22. Apparatus according to Claim 19, in which the cutting means (23) consist for example
of a blade with sawteeth which is directed upwards and is integral with a carriage
(31) which slides inside a tubular guide (32) parallel and alongside the fixed jaw
(122) of the primary gripper (22), a rectilinear actuator (33) being housed and hinged
with its body inside the said guide, the said actuator moving the said carriage (31)
with the saw (23) which projects from the said guide (32) through a longitudinal window
(132) and which in the rest position is protected inside a bridge-piece (35), it being
envisaged that, after closing of the primary gripper (22), the blade (23) is moved
away from the said protection bridge so as to interfere with the section of film which
lies between this gripper and the secondary gripper, in order to separate the tail
end (X) of the wrapping retained by the said secondary gripper (321), from the front
end (Y) of the future wrapping which is retained by the said primary gripper (22).
23. Apparatus according to Claim 22, in which after separation of the tail end (X) of
the wrapping in progress, retained by the secondary gripper, from the front end (Y)
of the future wrapping, retained by the primary gripper (22), means are envisaged
for raising the telescopic assembly with the secondary gripper (321) and then rotating
this assembly through ninety degrees about its vertical axis so as to bring the secondary
gripper above the pocket of the film (S), after which means are envisaged for lowering
the assembly in question, so as to insert the secondary gripper into the said pocket
and then open this gripper, so as to leave the tail end of the wrapping (X) inside
the pocket (S), there thus being envisaged means which effect raising of the assembly
of the secondary gripper and its return into the rest position with movements opposite
to those of the active step, and means being envisaged for effecting lowering into
the rest position of the counter-rod (4) which formed the pocket so that the latter
elastically closes in order to retain the tail end (X), while in synchronized sequence
suitable means perform the removal of the load wrapped by the wrapping station.
24. Apparatus according to Claim 23, in which the arm (119) of the slide (19) which carries
the unit (21) with the secondary gripper (321) supports a guide or sliding shoe (36)
which extends in bridge fashion from the gripper so as to form a protection which,
during insertion of this gripper into the said pocket (S) of the wrapping, is directed
outwards so as to come into contact with the film which forms the said pocket when
the secondary gripper is extracted from the said pocket so as to avoid damaging interference
between the gripper and the film.
25. Apparatus according to Claim 19, characterized in that, at the start of each successive working cycle of the wrapping machine, means are
envisaged for ensuring that the primary gripper (22) remains temporarily in the active
state and the arm of the wrapping machine with the reel (Z) starts to rotate about
the load, remaining temporarily in the low position with the said reel and, before
the latter performs a complete revolution, means are envisaged for ensuring that the
said primary gripper opens and is arranged in the rest position where it does not
interfere with the unwrapping path of the film from the reel, and there being envisaged
activating means (37) which with an air jet push upwards and against the load the
front end of the wrapping film (Y) retained beforehand by the said gripper, so that
this front end is overlapped by the first turns of the wrapping film and remains completely
incorporated within the said wrapping which in this way is correctly formed also during
the initial stages.
26. Apparatus according to Claim 25, characterized in that, in a different embodiment, means may be envisaged for ensuring that, before the
start of each working cycle, the primary gripper (22) pivots closed in the direction
of the load so as to move the front end of the film towards the load and that the
upper jaw of the jaws of the said gripper then rotates through 180 so as to open with
respect to the other jaw which remains in its existing position, while in synchronism
the said blowing means are activated so as to push the front end of the wrapping against
the load so that it is overlapped by the first turns forming the said wrapping.
27. Apparatus according to Claim 25, characterized in that means may be envisaged for ensuring that opening of the primary gripper is activated
after the first revolution of the reel (Z) about the load to be wrapped so that the
front end of the winding is tucked in between the first and second turn of the said
wrapping.