Technical field of the invention
[0001] The object of the invention is a multi-stage electric pump formed from a suction-discharge
pump and an electric motor coupled together axially, of those widely used to lift
water.
Background of the invention
[0002] Multiple embodiments of multi-stage electric pumps of the aforementioned type are
known. Said electric pumps require the installation of operation control elements
which essentially comprise a non-return valve, which is used to prevent the emptying
of the water pipes below the installation, and a zero or minimum discharge detector
which has the purpose of halting the electric pump when the demand for water stops.
In addition to these control elements, the installation may have a pressure regulator
which, amongst other functions, detects a drop in pressure of the mains water system,
given by consumer demand, causing the electric pump to start-up.
[0003] In general, the non-return valve, the zero or minimum discharge detector and the
pressure regulator are arranged in an electric pump operation control unit assembled
upstream thereof, at a certain distance therefrom. This arrangement of the operation
control unit has the main drawback that its assembly in the water pipe requires accessories
adapted to the specific case of the application, specifically in accordance with the
existing relative position between the control unit and the electric pump, in addition
to a relatively long assembly time, all of which makes the cost of the installations
more expensive; furthermore, another drawback consists of the control unit not being
operative as regards the water pressure inside the electric pump, pressure that under
certain working conditions can reach a high level leading to malfunctioning of the
electric pump.
Explanation of the invention
[0004] The multi-stage electric pump object of the invention comprises a multi-stage pump
coupled axially to an electric motor, the multi-stage pump being essentially formed
from a tubular body which, at the end opposite that of the electric motor, is equipped
with a water inlet and a suction chamber and, at the other end beside the electric
motor, with a discharge chamber and a water outlet.
[0005] The multi-stage electric pump according to the invention is characterized in that
the water outlet is equipped with a pressure detector and a non-return valve equipped
with a zero or minimum discharge detector.
[0006] Another characteristic of the invention consists of the pressure detector essentially
comprising an elastic membrane which, on its outer face, establishes permanent hydraulic
communication with the water outlet, a spring which exerts a controllable reaction
on the other face of the membrane and a microswitch whose switching off and on is
determined by the membrane deformation, produced in accordance with the hydraulic
pressure in the water outlet and the load of the spring.
[0007] According to another characteristic of the invention, the non-return valve comprises
a rod arranged axially in relation to the water outlet, capable of axial displacement
in both directions through a bracket guide, the rod being equipped with a gasket adapted
to rest on a closing seat.
[0008] In accordance with another characteristic of the invention, the non-return valve
is equipped with a spring that permanently tends to place the rod in the closed position.
[0009] It is also a characteristic of the invention that the zero or minimum discharge detector
comprises a permanent magnet, which displaces with the non-return valve rod, and a
reed relay or a Hall-effect sensor.
[0010] The aforementioned characteristics of the multi-stage electric pump according to
the invention provide an innovative solution to the problems derived from the assembly
of an operation control unit external to the electric pump, as well as the problems
produced by the absence of pressure control inside the electric pump. Indeed, the
fact that the non-return valve is positioned in the electric pump water outlet and
the non-return valve is equipped with a zero or minimum discharge detector, permits
the control functions of these elements being integrated in the electric pump which,
in this way, does not require the assembly of external elements for said purpose;
on the other hand, the fact that the electric pump water outlet is equipped with a
pressure detector permits avoiding overpressure inside the electric pump.
Brief description of the drawings
[0011] In the attached drawings, an embodiment of a multi-stage electric pump, object of
the invention, is illustrated by way of non-limiting example. In said drawings:
- Fig. 1,
- is a longitudinal sectional view of the multi-stage electric pump of the invention;
- Fig. 2,
- is a sectional view of the pressure detector arranged in the electric pump discharge
chamber of Fig. 1; and
- Fig. 3,
- is a sectional view of the non-return valve equipped with zero or minimum discharge
detector, arranged in the electric pump water outlet of Fig. 1.
Detailed description of the drawings
[0012] In Fig.1 the multi-stage electric pump object of the invention is represented, described
as an example of embodiment. Therein it is observed that the electric pump, indicated
with reference 1, is formed from a multi-stage pump 2 and by an electric motor 3 coupled
coaxially. The multi-stage pump 2 comprises a tubular body 4 wherein a plurality of
impellers 5 are housed. At the far end of the electric motor 3, the tubular body 4
is equipped with a water inlet 6 and a suction chamber 7, while the other end, beside
the electric motor 3, is equipped with a discharge chamber 8 and a water outlet 9
to which a water pipe, not represented, can be coupled to feed the consumption points.
[0013] The water outlet 9 is equipped with a pressure detector 10, arranged in the tubular
body 4 of the multi-stage pump 2 and which permanently establishes hydraulic communication
thereto, and a non-return valve 11 equipped with a zero or minimum discharge detector
12, all of this as represented in the overall view of Fig. 1.
[0014] In Fig. 2 it is observed that the pressure detector 10 comprises a hollow detector
body 13 open at one of its ends and fixed to the electric motor 3; an elastic membrane
14 coupled to the open end of the detector body 13 and which, on its outer face 18,
establishes permanent hydraulic communication with the water outlet 9 by an orifice
19; and inside the detector body 13, a piston 15 capable of displacing in both directions
which rests on the inner face 20 of the elastic membrane 14, and a spring 16 equipped
with a load regulator, not represented, which permanently works by compression, resting
one of the ends against the piston 15 and its other end against a spring 16 guide-body
17. A microswitch, not represented, is mechanically linked to the piston 15 displacements.
[0015] The operation of the pressure detector 10 is disclosed below. The outer face 18 of
the elastic membrane 14 receives, through the orifice 19, the pressure in the water
outlet 9 of the multi-stage pump 2, while the inner face 20 receives the reaction
of the spring 16 by the piston 15. When the pressure in the water outlet 9 reaches
a pressure below that determined on the inner face 20 of the elastic membrane 14,
the subsequent piston displacement 15 causes the microswitch to be operated which
causes the electric motor 3 to start-up.
[0016] In Fig. 3 it is observed that the non-return valve 11 is axially positioned in relation
to the water outlet 9 and is essentially formed from a bracket guide 22 and by a rod
21. The bracket guide 22 has a general hollow cylindrical form, open at both ends
and it is fixed to the tubular body 4 by a nut 23, the outer end of the bracket guide
22 being equipped with a linear pitch 26 arranged at the intersection of a plurality
of radii 30. The rod 21 is essentially formed from a first cylindrical portion 27
adapted to be displaced axially in both directions through the linear pitch 26 of
the bracket guide 22, and by a second cylindrical portion 28 coaxial with the first
portion 27 and equipped with a gasket 29, adapted to be seated in a closing seat 24
made in the outlet 25 of the discharge chamber 8.
[0017] Said non-return valve 11 operates as described below. When the multi-stage electric
pump 1 is operating, the passage of water though the non-return valve 11, specifically
the passage of water through the interradial spaces defined between the radii 30,
positions the rod 21 in the open position shown in Fig. 3. When the water stops circulating,
due to closing the installation taps, the rod 21 slips downwards by gravity until
the gasket 29 is seated in the closing seat 24, preventing, in this way, the emptying
of the water pipes below the non-return valve 11. Optionally, and in those cases in
which the position of the multi-stage electric pump 1 so requires, the non-return
valve 11 can be equipped with a closing spring, not represented, arranged between
the radii 30 and the second cylindrical portion 28 of the rod 21, adapted so that
it permanently tends to place the rod 21 in the closed position, not represented.
[0018] In Fig. 3 it is observed that the zero or minimum discharge detector 12 on the non-return
valve 11 rod 21, comprises a permanent magnet 31 which displaces with the rod 21 and
a reed relay or alternatively a Hall-effect sensor, designated with reference 33.
[0019] The operation of the zero or minimum discharge detector 12 is disclosed below. The
permanent magnet 31 displaces with the rod 21, its position in relation to the reed
relay or the Hall-effect sensor is determinant of its action thereon; the rod 21 being
in the open position shown in Fig. 3, the permanent magnet 31 operating the reed relay
or Hall-effect sensor 33 which generates a corresponding electrical signal indicative
of the water circulation through the non-return valve, on the other hand, if the rod
21 is in the closed position, the permanent magnet 31 does perform any action on any
of said elements which, in turn, generates an electric signal complementary to that
of the previous, i.e. indicative that the water is not circulating through the non-return
valve 11.
1. Multi-stage electric pump (1), which comprises a multi-stage pump (2) coupled axially
to an electric motor (3), the multi-stage pump (2) being essentially formed from a
tubular body (4) which, at the end opposite that of the electric motor (3), is equipped
with a water inlet (6) and a suction chamber (7) and, on the other end beside the
electric motor (3), with a discharge chamber (8) and a water outlet (9), characterized in that the water outlet (9) is equipped with a pressure detector (10) and a non-return valve
(11) equipped with a zero or minimum discharge detector (12).
2. Multi-stage electric pump according to claim 1, characterized in that the pressure detector (10) essentially comprises an elastic membrane (14) which,
on its outer face (18), establishes permanent hydraulic communication with the water
outlet (9), a spring (16) which exerts a controllable reaction on the other face (20)
of the membrane (14) and a microswitch whose switching off and on is determined by
the deformation of the membrane (14), produced according to the hydraulic pressure
in the water outlet (9) and the load of the spring (16).
3. Multi-stage electric pump according to claim 1, characterized in that the non-return valve (11) comprises a rod (21) arranged axially in relation to the
water outlet (9) capable of being displaced axially in both directions through a bracket
guide (22), the rod (21) being equipped with a gasket (29) adapted to rest on a closing
seat (24).
4. Multi-stage electric pump according to claim 3, characterized in that the non-return valve (11) is equipped with a spring that permanently tends to place
the rod (21) in the closed position.
5. Multi-stage electric pump according to claims 3 or 4, characterized in that the zero or minimum discharge detector (12) comprises a permanent magnet (31), which
displaces with the non-return valve (11) rod (21), and a reed relay.
6. Multi-stage electric pump according to claims 3 or 4, characterized in that the zero or minimum discharge detector (12) comprises a permanent magnet (31), which
displaces with the non-return valve (11) rod (21), and a Hall-effect sensor.