[0001] Object of the present invention is a device for handling the upper moving table carrying
the punch in a bending press.
[0002] As known, the bending presses have a structure that is mainly composed of a lower
table on which tools (matrix dies) rest and an upper table that supports the punches
to perform a bend on the sheet that is placed onto the matrix die.
[0003] The upper table is moved by thrust actuators consisting in two hydraulic cylinders
controlled by an hydraulic unit.
[0004] The thrust actuators must carry out an approaching stroke of the two tables at high
speed in order to reduce the time necessary for approaching to a minimum.
[0005] In the currently marketed bending presses with hydraulic actuators composed of two
cylinders, the quick approaching phase exploits the force of gravity in order to make
the upper table fall; during the pressing operation, the slow speed is realised by
suitably dimensioning flow rate and pressure of the hydraulic unit pump.
[0006] The handling system of the hydraulic type has several inconveniences, among which:
- due to the internal friction effect of thrust cylinders, the upper table free fall
occurs with very low accelerations, with consequent loss of time;
- the hydraulic system provides for the use of high amounts of oil with great burdens
for user customers as regards maintenance, installation and spent oil disposal.
[0007] Object of the present invention is completely removing all inconveniences due to
the use of an hydraulic system by realising an handling device of the upper table
of the electro-mechanical type.
[0008] This and other objects are fully obtained by the device of the present invention,
that is characterised in that it provides what is stated in the below-listed claims,
and particularly in that, for every pillar guiding the vertical translation of the
punch-carrying upper table, it comprises a main lever axially hinged to the pillar
and whose driving arm is hinged onto means translating along a bar hinged to the head
and it further comprises a crank, a connecting rod, hinged to the upper table, being
hinged to the crank eccentric, the crank being rotated by the main lever resisting
arm.
[0009] These and other characteristics will be better pointed out by the following description
of a preferred embodiment, shown merely as a non-limiting example in the enclosed
tables of drawing, in which:
- figure 1 schematically shows the bending press in a front elevation view
- figures 2 and 2A show the press and its related detail with the handling device in
its top dead center in the approaching starting step;
- figures 3 and 3A show the press and its related detail in the speed change point during
the pressing starting step;
- figures 4 and 4A show the press and its related detail in the pressing ending point
and at the beginning of the return step to the top dead center.
[0010] With reference to figure 1, number 1 shows a lower table of a bending press designated
as a whole as 2.
[0011] The lower table has a matrix die 3 on which a sheet foil to be bent is rested.
[0012] Number 4 designates an upper table that can vertically translate along guiding pillars
5 in order to go from a top dead center to a bottom dead center and vice versa.
[0013] The tool or punch 6, adapted to press onto the sheet next to the below matrix die
to perform the bending, is assembled onto the upper table.
[0014] Number 7 designates two perfectly identical devices for moving the upper table.
[0015] Each one of said devices comprises a threaded bar 8 that can be rotated by an electric
ratio-motor, not shown.
[0016] A scroll 9, adapted to translate along the threaded bar when this latter one is rotated,
is inserted on the threaded bar.
[0017] The threaded bar rotates free with respect to a U-bolt 15 hinged to the upper table
in a central position 16 with respect to the guiding bars.
[0018] The threaded bar is a rod hinged to the upper table along which displacing means
of a main lever 10 car slide.
[0019] The driving arm 10a of the main lever 10, hinged in 11 next to the driving pillar
5 axis, is hinged to the scroll.
[0020] A crank 12 is hinged to the resisting arm 10b of the main lever 10, such crank 12
having an eccentric 13 to which a connecting rod 14 is hinged, such connecting rod
transforming the crank rotating motion into a rectilinear translating motion and transmitting
this latter one to the upper table in the way that will be described below with reference
to figures 2, 2A, 3,3A ,4 and 4A.
[0021] With reference to figures 2 and 2A, the upper table is in the top dead center in
the starting position of the quick approach step.
[0022] By rotating the threaded bar, the upper table of the bending press will perform the
quick descent step, such descent being controlled by the threaded bar and by the connecting
rod-crank system, till the connecting rod is taken into a substantially vertical position
axial with the driving risers. During this quick descent step, the main lever is not
subjected to rotations, but a simple vertical translation by moving its rotating point
only, as shown in figures 3 and 3A.
[0023] The pressing step then begins through the action of the main lever that highly reduces
the table descent speed, highly increasing the thrust force.
[0024] As can be noted, the two main lever arms are in a ratio of about 8-10 so that a thrust
multiplication of this ratio on the table will be obtained.
[0025] A further advantage of the present invention is that the two threaded bars directly
push onto the upper table in a substantially central position, thereby reducing the
table flexure, during the pressing step.
[0026] Moreover, since two different mechanical systems are provided for the two table movements
(quick and slow ones), from the machine safety point of view, active optical barriers
can be provided for the high approaching speed and the lack of protection at the slow
pressing speed.
[0027] The threaded bar with scroll could be replaced by other translating means of the
main lever resisting arm, such as, for example a slider sliding along a rack.
[0028] According to a possible embodiment variation, not shown, the eccentric could be replaced
by a rod hinged on one side to the connecting rod and on the other side to the crank.
[0029] Obviously, the ratio between main lever driving arm and resisting arm can change
depending on the thrust that has to be exerted onto the upper table.
1. Device for moving the movable upper table carrying the punch of a bending press and
slidable along two guiding pillars (5)
characterised in that it comprises, for every guiding riser:
a main lever (10) hinged next to the vertical axis of its related driving pillar and
whose driving arm (10a) is hinged to means translating along a rod hinged to the upper
table;
a crank (12) hinged, through an eccentric (13), to a connecting rod (14) adapted to
transmit the rectilinear translating motion to the upper table, said crank being rotated
by the resisting arm (10b ) of the main lever (10).
2. Device according to claim 1, characterised in that the translating means are composed of a scroll (9) slidable along a threaded bar
rotated by a ratio-motor.
3. Device according to claim 1, characterised in that the two threaded bars are placed substantially in a central table area with respect
to the table driving pillars in order to reduce the table flexure during the pressing
step.
4. Device according to claim 1, characterised in that the ratio between main lever driving arm and main lever resisting arm is about 8-
10 times.
5. Device according to claim 1, characterised in that it comprises a joint connection rod placed between crank (12) and connecting rod
(14).