[0001] The invention relates to a method for the dyeing treatment of textile articles and
to a machine with rotating drum for implementing this method.
[0002] It is known that, in the industrial sector, the washing or dyeing treatment of textile
articles is normally performed using rotating-drum machines. These machines essentially
consist of a frame which sugports a tank inside which a drum is rotated by suitable
drive means, said drum receiving the textile articles to undergo the washing or dyeing
treatment.
[0003] The rotating drum has a plurality of through-holes through which the treatment bath
contained in the tank flows.
[0004] Moreover, the rotating drum usually has inwardly directed longitudinal vanes which
keep the textile articles in movement while the drum rotates. In rotating-drum machines
of the known type, therefore, the washing or dyeing of the garments is performed during
rotation of the drum by the action of the longitudinal vanes which lift the textile
articles above the treatment bath and release them once they reach the top part of
the rotating drum so that they fall by means of gravity into the treatment bath.
[0005] The rotating drum washing or dyeing machines of the known type mentioned above have
the drawback that the mechanical action exerted on the textile articles by the impact
against the bath during falling causes wear of the garments, in some cases to an unacceptable
degree.
[0006] A further drawback consists in the fact that, in order to perform effective treatment
of the articles, it is necessary to adopt during operation bath ratios (understood
as meaning the ratio between the weight of the textile articles and the weight of
the treatment bath) which are fairly high, i.e. of about 1:10 to 1:30.
[0007] These drawbacks have been overcome by means of a rotating-drum machine - forming
the subject of Italian patent No. VI96A000142 filed in the name of the same Applicant
of the present invention - which performs the dyeing or washing treatment by immersing
the textile articles in the bath while they are kept in contact with the side surface
of the rotating drum by the centrifugal force and spraying them with the treatment
bath when they emerge again from the bath during rotation of the drum.
[0008] Essentially the treatment is performed by combining the spraying action with immersion
of the garments in the treatment bath, while the garments remain constantly in contact
with the rotating drum.
[0009] This method eliminates falling of the garments into the bath, with the advantage
of reducing considerably the degree of wear to which they are subject.
[0010] By adopting this procedure, it is also possible to reduce the bath ratios since,
with the garments being distributed over the whole surface of the rotating drum, the
number of them immersed per unit of time inside the bath is less than in the known
art.
[0011] It is therefore possible to employ during operation bath ratios which reach values
of 1:5 or less.
[0012] In addition to this, the high speed of rotation of the drum, which is decidedly greater
than that used in the known art, increases the frequency of immersion and extraction
of the garments into/from the bath per unit of time, improving the quality of the
treatment.
[0013] The treatment performed in accordance with the teachings of the abovementioned patent
nevertheless has a series of drawbacks.
[0014] A first drawback consists in the fact that the bath which is sprayed encounters a
varied resistance in the zones of the articles making contact with the side surface
of the rotating drum where there are no holes and the zones of the articles positioned
opposite the holes in the side surface of the rotating drum. In fact in the first
case there is a greater tendency to retain the bath and this results in a non-uniform
finish of the garment at the end of treatment.
[0015] This drawback is made worse by the fact that the garments, during treatment, remain
in contact with the rotating drum always in the same position.
[0016] Another drawback consists in the fact that the presence of ducts for conveying and
recirculating the bath to the spraying devices results in use of part of the overall
dyeing bath, a larger quantity of which must therefore be used compared to that strictly
necessary.
[0017] Therefore, immersion of the garments, in accordance with this solution of the known
type, is practically absent and cleaning or dyeing thereof is essentially performed
by the spraying action alone, as claimed in the said patent.
[0018] A further drawback which may be encountered in the solution contained in the patent
No. VI96A000142 is that of not defining in a sufficiently precise manner the peripheral
speed of the rotating drum.
[0019] The sole reference to the speed is that regarding the speed of rotation, which is
considered to be slightly lower than the centrifuging speed which is used for wringing.
[0020] Last but not least, another drawback consists in the fact that some times the suction
pump connected to the recirculating ducts supplies the spraying devices in an irregular
manner and this constitutes a further factor which adversely affects the quality of
treatment.
[0021] It is also known from patents EP 404 047, DE 43 10 595, JP 2000 051563 and JP 1 017689
to wash textile articles in a drum by immersing and extracting said textile articles
in/from a bath in accordance with treatment cycles, which envisage rotation of the
drum during which the textile articles are kept in contact with the side surface of
the drum by the centrifugal force imparted to them by the speed of rotation of said
drum.
[0022] The present invention proposes overcoming the abovementioned drawbacks.
[0023] In particular the main object of the present invention is to provide a method for
dyeing textile articles in a machine with rotating drum which is able to achieve a
better quality of the finished product compared to the methods of the known art.
[0024] Another object is that the method according to the invention should be able to achieve
a further reduction in the values of the bath ratios compared to those of the known
art.
[0025] A further object is to reduce the cost of manufacturing rotating-drum machines.
[0026] Said objects are achieved by a method for the dyeing treatment of textile articles
in a machine with rotating drum according to claim 1 and by a machine with rotating
drum according to claim 8.
[0027] According to a preferred mode of application of the method of the invention, the
treatment cycle envisages reversals in the direction of rotation of the drum with
a pause between one rotation and the next during which the textile articles adhering
to the drum and situated above the bath fall as a result of gravity into the said
bath.
[0028] According to a further applicational variant, the rotation of the drum is performed
always in the same direction, with periodic variations from a maximum value to a minimum
value of the speed of rotation of the drum, while keeping the garments always in contact
with the side surface of the drum for the whole of the treatment time.
[0029] The rotating-drum machine according to independent apparatus claim 8 implements the
method according to the invention.
[0030] Advantageously, the method according to the invention allows the dyeing treatment
of the textile articles to be performed more efficiently, employing bath ratios even
lower than those required by machines which envisage spraying of the bath.
[0031] In an equally advantageous manner, the method according to the invention allows a
reduction in the wear to which the garments are subject during treatment, improving
the quality of the final product.
[0032] Even more advantageously, the rotating-drum machine according to the invention has
a cost which is lower than that of equivalent rotating-drum machines nowadays commercially
available.
[0033] Said objects and advantages will be indicated more clearly during the description
of preferred embodiments of the invention which are provided by way of a nonlimiting
example with reference to the accompanying plates of drawings in which:
- Fig. 1 shows a longitudinal section through the rotating-drum machine, also forming
the subject of the invention, which implements the method according to the invention;
- Fig. 2 shows a cross-section along the plane II-II of the machine shown in Fig. 1;
- Fig. 3 illustrates, in the form of a velocity/time diagram, a treatment cycle of the
method according to the invention;
- Fig. 4 illustrates, in the form of a velocity/time diagram, another treatment cycle
of the method according to the invention.
[0034] The rotating-drum machine which is used to implement the method according to the
invention is shown in Figures 1 and 2, where it is denoted overall by 1 and where
the rotating drum associated with it is denoted by 6.
[0035] The method according to the invention envisages introducing the textile articles,
denoted overall by 7, into the drum 6; causing rotation of the drum 6 with the textile
articles 7 inside a bath B containing in solution form dyeing products for performing
the treatment, and then discharging the bath B after a predetermined period of time.
[0036] According to the invention, this dyeing treatment is performed by immersing and extracting
the textile articles 7 into/from the bath B in accordance with treatment cycles which
envisage rotation of the drum 6 during which the textile articles 7 are kept in contact
with the side surface 9 of the drum 6 by the centrifugal force imparted to them by
the rotation of the drum 6. More particularly, this treatment is performed with a
ratio between the centrifugal acceleration acting on the articles or on the side surface
of the drum and the acceleration of gravity equal to a compensation value n=a
c/g within the range of 1.1 - 4.
[0037] In greater detail, if v indicates the tangential velocity of the drum, ω the angular
velocity of the drum, r the radius of the drum, d the diameter of the drum, a
c the centrifugal acceleration of the drum, g the acceleration of gravity, and n the
abovementioned compensation ratio equal to n= a
c/g, as is known, the following physical relations exist: v= ωr; a
c=ω
2r=v
2/r.
[0038] According to the invention, the articles are made to adhere by the centrifugal force
to the internal surface of the drum with the correct compression avoiding wear of
the articles against the said surface, in particular avoiding the formation of different
treatment zones opposite the holes in the drum and the smooth parts. The said centrifugal
force is able to ensure that the articles have a sufficient degree of softness or
looseness or on the other hand an optimum compaction in order to allow correct penetration
of the liquid cleaning or dyeing product.
[0039] It should be noted that this acceleration has been designed to achieve an optimum
rate of penetration of the liquid, which must not be excessively high, in order to
avoid damaging the garments, creating for example the unattractive napped effect,
and must not be too low, in order to avoid the liquid not penetrating correctly throughout
the fibre of the articles.
[0040] The tangential velocity of the drum 6 during the abovementioned treatment cycles
for achieving optimum penetration of the product into the articles, as explained above,
advantageously assumes values in the range of between 2.5 and 4.5 m/s.
[0041] Moreover, the abovementioned velocity, taking into account the dimensions of the
drums, is related to the corresponding acceleration values so as not to produce either
falling of the articles, with their consequent mechanical wear, or excessive compaction,
which is also responsible for damage to the articles.
[0042] According to the preferred mode of application of the method according to the invention,
described here, the treatment cycle C
1, shown in the diagram of Fig. 3, envisages a pause t
P between one rotation and the next, during which the textile articles 7 adhering to
the drum 6 and situated above the bath B fall owing to the force of gravity into the
said bath B.
[0043] The rotation of the drum 6 is performed, preferably, but not necessarily, in clockwise
directions O and anticlockwise directions A, which are separated by a pause t
P of short duration, during which the drum 6 is at a standstill.
[0044] It should be noted that, for each rotation, there is also a start-up time t
a, also of short duration, for bringing the drum 6 to the programmed rotation condition
N in which it remains for a time period t
o before reversal in the direction of rotation.
[0045] Obviously the number of revolutions N for rotation and the time intervals are chosen
by the user.
[0046] Stoppage of the drum 6 causes the textile articles to fall as a result of gravity
into the bath B since there is not sufficient centrifugal force to keep them in contact
with the side surface 9 of the drum 6.
[0047] This allows the articles to modify their position when rotation resumes in the opposite
direction, favouring homogenization of the treatment over the entire surface of the
garments.
[0048] A variation in the treatment cycle consists of the cycle C
2, shown in Fig. 4, which differs from that .in Fig. 3 owing to the fact that it envisages
the rotation of the rotating drum 6 always in the same direction (clockwise or anticlockwise)
with cyclical and continuous decelerations from a maximum speed N
max to a minimum speed N
min.
[0049] These speeds must nevertheless be such as to keep the textile articles always in
contact with the rotating drum.
[0050] In this way the garments being treated are subject to a continuous compressing and
expanding action which reproduces substantially the working conditions which are obtained
with washing by hand.
[0051] The machine 1 with rotating drum 1 which implements the method according to the invention
and itself forms the subject of the invention comprises, in addition to the rotating
drum 6 inside which the textile articles 7 are introduced, a frame 2 provided with
first resilient means 4 and second resilient means 5 which support a tank 3 inside
which the treatment bath B is contained.
[0052] The rotating drum 6 is housed inside the tank 3 and has a plurality of through-holes
- indicated overall by 8 - formed and distributed uniformly over its side surface
9.
[0053] The machine 1 according to the invention also comprises supporting and rotating means,
denoted overall by 10 and consisting of a shaft 16 fixed by means of screws 17 to
the rotating drum 6 and connected to drive means, not shown in the accompanying figures,
which cause rotation of the drum 6.
[0054] According to the invention, the bottom 18 of the tank 3 is provided with flow-breaking
means, which are denoted overall by 11 and are designed to oppose the rotational entrainment
of the treatment bath B and in this way produce swirling and atomization of the treatment
liquid such as to allow the latter to treat the articles by penetrating correctly
into their fibres.
[0055] For this purpose, according to the invention the articles are subject to optimum
conditions with the drum 6 which rotates during treatment so as to produce a ratio
between the centrifugal acceleration and the acceleration of gravity equal to a compensation
value of n=a
c/g in the range of 1.1 to 4, as specified in the description relating to the method
of treatment.
[0056] In greater detail, the tangential velocity of the drum 6 during the treatment is
in the range of between 2.5 and 4.5 m/s.
[0057] Advantageously, optimum tangential velocities in the ranges of 3.0 to 4.5 m/s, 3.0
to 4.5 m/s, 2.8 to 4.5, 2.5 to 3.8 m/s, respectively, for drums 6 distinguished by
diameters in the ranges of 1.7 to 1.9 m, 1.5 to 1. 7 m, 1.2 to 1.5 m and 0.8 to 1.0
m have been recorded.
[0058] The table shows below the drum values for five preferred embodiments of machines,
relating to the diameter, the angular velocity, the compensation ratio and the tangential
velocity which have proved to be particularly advantageous for optimum treatment of
the garments, under the conditions specified above:
D [m] |
ω [revs/minute] |
N |
V [m/s] |
1.8 |
40 |
1.61 |
3.77 |
1.6 |
45 |
1.81 |
3.77 |
1.3 |
50 |
1.81 |
3.40 |
1.3 |
55 |
2.20 |
3.74 |
0.9 |
70 |
2.47 |
3.30 |
[0059] According to the preferred embodiment described here, the flow-breaking means 11
consist of a lowered zone 12 formed in the bottom 18 of the tank 8 and provided with
an inclined base 14 converging towards a pipe 15 for discharging the bath B.
[0060] In Figures 1 and 2 it can be seen moreover that the rotating drum 6 has, preferably
but not necessarily, three inwardly projecting longitudinal vanes, each denoted by
13, for moving the textile articles 7.
[0061] Operationally speaking, after introducing the articles to be treated into the rotating
drum 6 and the treatment bath B into the tank 3, the treatment is started by causing
rotation of the rotating drum 6 in accordance with any one of the cycles C
1, C
2 or another cycle chosen by the user.
[0062] During treatment, the textile articles 7, which are kept in contact with the rotating
drum 6 by the centrifugal force, pass through the bath B present in the bottom 18
of the tank 3, being exposed to treatment.
[0063] During rotation, the rotating drum 6 would tend' to cause rotation of the bath B,
this being opposed instead by the lowered zone 12 which stops it, producing atomization
of the bath B which advantageously assists treatment of the textile articles 7 when
they are in the position extracted from the bath B.
[0064] The longitudinal vanes 13 allow easier movement of the,textile articles 7, in particular
during raising of the latter from the bath B.
[0065] The dyeing treatment may be performed with bath ratios which are lower than those
of machines of the known type and for treatment of the same quantities of product.
[0066] Moreover, it also possible to achieve the object of improving the final quality of
the textile articles, in terms of more uniform distribution of treatment and lesser
wear.
[0067] On the basis of that stated above it can be understood therefore that the method
according to the invention and the machine which implements it achieve the objects
and obtain the advantages listed above.
[0068] During realization, modifications may be made both to the method of the invention
and to the rotating-drum machine which implements it.
[0069] Thus, for example, the treatment cycles may be varied according to the user's requirements,
while the machine may undergo modifications aimed at improving the treatment of the
products or simplifying its construction.
[0070] As regards moreover the machine, the lowered zone formed on the bottom of the tank
could have any form and dimensions different from those shown in the figures below.
[0071] All the variants mentioned and not shown in the accompanying illustrative plates,
should they fall within the scope of the claims which follow, must be regarded as
protected by the present patent.
1. Method for the dyeing treatment of textile articles (7) in a machine (1) with rotating
drum (6), comprising the following operations:
- introducing, said textile articles (7) into said drum (6);
- causing rotation of said drum (6) with said textile articles (7) inside a bath (B)
containing in solution form dyeing products for performing said treatment;
- discharging said bath (B) after a predetermined period of time, characterized in that said treatment is performed:
- by immersing and extracting said textile articles (7) in/from said bath (B) in accordance
with treatment cycles (C1; C2) which envisage rotation of said drum (6) during which said textile articles (7)
are kept in contact with the side surface (9) of said drum (6) by the centrifugal
force imparted to them by the speed of rotation of said drum (6); and.
- by passing said textile articles (7) through an atomization and a swirling of the
bath realized by means of flow-breaking means consisting in a lowered zone (18) formed
in the bottom of the tank (3), and supplied with a form able to oppose the rotational
entrainment of said treatment bath and able to cause an atomization and swirling of
the treatment liquid coming against said lowered zone (18) of the tank (3) such as
to allow the treatment liquid of the bath to treat the articles by penetrating correctly
into their fibres.
2. Method according to Claim 1, characterized in that the ratio between centrifugal acceleration of said drum (6), namely of said articles,
and the acceleration of gravity is equal to a compensation value n=ac/g in the range of 1.1 to 4.
3. Method according to Claim 1 or 2, characterized in that said treatment is performed by immersing and extracting said textile articles (7)
in/from said bath (B) in accordance with treatment cycles (C1; C2) distinguished by a tangential velocity of said drum (6) in the range of between
2.5 and 4.5 m/s.
4. Method according to any one of the preceding claims, characterized in that said treatment cycle (C1) envisages reversals in the direction of rotation of said drum (6) with a pause (tP) between one rotation (O) and the next (A), during which the textile articles (7)
adhering to said drum (6) and situated above said bath (B) fall as a result of gravity
into said bath (B).
5. Method according to any one of Claims 1 to 3, characterized in that said treatment cycle (C2) envisages the rotation of said rotating drum (6) always in the same direction with
repeated deceleration of the speed of rotation from a maximum value (Nmax) to a minimum value (Nmin).
6. Method according to Claim 5, characterized in that said textile articles (7) remain in contact with the side surface (9) of said drum
(6) for the whole of the treatment time.
7. Method according to any one of Claims 1 to 5, characterized in that each of said treatment cycles (C1; C2) has a start-up time (ta; t'a) of short duration.
8. Machine (1) with rotating drum (6), for the dyeing treatment of textile articles (7)
according to the method of any of claims 1-7, comprising:
- a frame (2) provided with resilient means (4, 5) which support a tank (3) inside
which a treatment bath (B) is contained;
- a rotating drum (6) intended to receive textile articles (7), housed inside said
tank (3) and having a plurality of through-holes (8) formed in the side surface (9)
of said drum;
- means (10) for supporting and rotating said drum (6), connected to drive means,
characterized in that said drum rotates during said dyeing treatment with a ratio between the centrifugal
acceleration ac and the acceleration of gravity g equal to a compensation value n=ac/g in the range of 1.1 to 4, for keeping said textile articles (7) in contact with
the side surface (9) of said drum (6) by the centrifugal force imparted to them by
the speed of rotation of said drum (6); and characterized in that it comprises flow-breaking means (11) consisting in a lowered zone (18) formed in
the bottom of the tank (3), and supplied with a form able to oppose the rotational
entrainment of said treatment bath and able to cause an atomization and swirling of
the treatment liquid coming against said lowered zone (18) of the tank (3).
9. Machine (1) according to Claim 8, characterized in that the tangential velocity of said drum (6) is in the range of between 2.5 and 4.5 m/s.
10. Machine (1) according to Claim 9, characterized in that said drum (6) is distinguished by a diameter in one of the following ranges: 1.7
to 1.9 m; 1.5 to 1.7 m; 1.2 to 1.5 m; 0.8 to 1.0 m and correspondingly is provided
with a tangential velocity in the following ranges: 3.0 to 4.5 m/s; 3.0 to 4.5 m/s;
2.8 to 4.5; 2.8 to 3.8 m/s.
11. Machine (1) according to Claim 10, characterized in that said drum (6) has one or more inwardly projecting longitudinal vanes (13) for moving
said textile articles (7).
12. Machine (1) according to Claim 8, characterized in that said lowered zone (12) has an inclined base (14) converging towards an opening for
attaching a discharge pipe (15).
1. Procédé pour le traitement par teinture d'articles textiles (7) dans une machine (1)
ayant un tambour rotatif (6), comprenant les opérations suivantes :
- introduire lesdits articles textiles (7) dans ledit tambour (6) ;
- mettre en rotation ledit tambour (6) avec lesdits articles textiles (7) dans un
bain (B) contenant sous forme de solution des produits de teinture pour réaliser ledit
traitement ;
- évacuer ledit bain (B) après une période de temps prédéterminée,
caractérisé en ce que ledit traitement est réalisé :
- en immergeant et en extrayant lesdits articles textiles (7) dans ledit/dudit bain
(B) selon des cycles de traitement (C1 ; C2) qui prévoient la rotation dudit tambour (6) durant laquelle lesdits articles textiles
(7) sont maintenus en contact avec la surface latérale (9) dudit tambour (6) par la
force centrifuge imprimée sur eux par la vitesse de rotation dudit tambour (6) ; et
- en faisant passer lesdits articles textiles (7) à travers une atomisation et un
brassage rotatif du bain réalisés par l'intermédiaire de moyens à rupture d'écoulement
consistant en une zone surbaissée (12) formée dans le fond du réservoir (3), et ayant
une forme capable de s'opposer à l'entraînement rotatif dudit bain de traitement et
capable d'entraîner une atomisation et un brassage rotatif du liquide de traitement
venant contre ladite zone surbaissée (12) du réservoir (3) de façon à permettre au
liquide de traitement du bain de traiter les articles en pénétrant correctement dans
leurs fibres.
2. Procédé selon la revendication 1,
caractérisé en ce que le rapport entre l'accélération centrifuge dudit tambour (6), c'est-à-dire desdits
articles, et l'accélération de la gravité est égal à une valeur de compensation n
= ac/g dans la plage de 1,1 à 4.
3. Procédé selon la revendication 1 ou 2,
caractérisé en ce que ledit traitement est réalisé en immergeant et en extrayant lesdits articles textiles
(7) dans ledit/dudit bain (B) selon des cycles de traitement (C, ; C2) se distinguant par une vitesse tangentielle dudit tambour (6) dans la plage entre
2,5 et 4,5 m/s.
4. Procédé selon une quelconque des revendications précédentes,
caractérisé en ce que ledit cycle de traitement (C1) prévoit des inversions du sens de rotation dudit tambour (6) avec une pause (tp) entre une rotation (O) et la suivante (A), durant laquelle les articles textiles
(7) adhérant audit tambour (6) et situés au-dessus dudit bain (B) tombent par gravité
dans ledit bain (B).
5. Procédé selon une quelconque des revendications 1 à 3,
caractérisé en ce que ledit cycle de traitement (C2) prévoit la rotation dudit tambour rotatif (6) toujours dans le même sens avec une
décélération répétée de la vitesse de rotation d'une valeur maximale (Nmax) à une valeur minimale (Nmin).
6. Procédé selon la revendication 5,
caractérisé en ce que lesdits articles textiles (7) restent en contact avec la surface latérale (9) dudit
tambour (6) durant la totalité du temps de traitement.
7. Procédé selon une quelconque des revendications 1 à 5,
caractérisé en ce que chacun desdits cycles de traitement (C1 ; C2) a un temps de mise en route (ta; t'a) de courte durée.
8. Machine (1) avec tambour rotatif (6), pour le traitement par teinture d'articles textiles
selon le procédé de l'une quelconque des revendications 1-7, comprenant :
- un bâti (2) muni de moyens élastiques (4, 5) qui supportent un réservoir (3) à l'intérieur
duquel est contenu un bain de traitement (B) ;
- un tambour rotatif (6) destiné à recevoir les articles textiles (7), logé à l'intérieur
dudit réservoir (3) et ayant une pluralité de trous débouchants (8) formés dans la
surface latérale (9) dudit tambour ;
- des moyens (10) pour supporter et faire tourner ledit tambour (6), reliés à des
moyens d'entraînement,
caractérisée en ce que ledit tambour tourne durant ledit traitement de teinture avec un rapport entre l'accélération
centrifuge a
c et l'accélération de la gravité g égal à une valeur de compensation n=a
c/g dans la plage de 1,1 à 4, pour maintenir lesdits articles textiles (7) en contact
avec la surface latérale (9) dudit tambour (6) par la force centrifuge imprimée sur
eux par la vitesse de rotation dudit tambour (6) ; et
caractérisée en ce qu'elle comprend des moyens à rupture d'écoulement (11) consistant en une zone surbaissée
(12) réalisée dans le fond du réservoir (3) et ayant une forme capable de s'opposer
à l'entraînement rotatif dudit bain de traitement et capable d'entraîner une atomisation
et un brassage rotatif du liquide de traitement venant contre ladite zone surbaissée
(12) du réservoir (3).
9. Machine (1) selon la revendication 8,
caractérisée en ce que la vitesse tangentielle dudit tambour (6) est dans la plage entre 2,5 et 4,5 m/s.
10. Machine (1) selon la revendication 9,
caractérisée en ce que ledit tambour (6) est remarquable par un diamètre dans l'une des plages suivantes
: 1, 7 à 1,9 m ; 1, 5 à 1, 7 m ; 1,2 à 1, 5 m ; 0,8 à 1,0 m et de façon correspondante
est muni d'une vitesse tangentielle dans les plages suivantes : 3,0 à 4,5 m/s ; 3,0
à 4,5 m/s ; 2,8 à 4,5 m/s ; 2,8 à 3,8 m/s.
11. Machine (1) selon la revendication 10,
caractérisée en ce que ledit tambour (6) a une ou plusieurs ailettes longitudinales faisant saillie vers
l'intérieur (13) pour déplacer lesdits articles textiles (7).
12. Machine (1) selon la revendication 8,
caractérisée en ce que ladite zone surbaissée (12) a une base inclinée (14) convergeant vers une ouverture
pour fixer un tuyau d'évacuation (15).
1. Verfahren für die Pärbebehandlung von Textilartikeln (7) in einer Maschine (1) mit
einer rotierenden Trommel (6), welches die folgenden Vorgänge aufweist:
- Eingeben der Textilartikel (7) in die Trommel (6);
- Rotieren lassen der Trommel (6) mit den Textilartikeln (7) innerhalb eines Bads
(B), welches in gelöster Form Färbeprodukte zum Durchführen der Behandlung enthält;
- Ablassen des Bads (B) nach einer vorbestimmten Zeitdauer, dadurch gekennzeichnet, dass die Behandlung durchgeführt wird:
- indem die Textilartikel (7) in Übereinstimmung mit Behandlungszyklen (C1; C2), welche Rotation der Trommel (6) vorsehen, während denen die Textilartikel (7) durch
die Zentrifugalkraft, die auf diese durch die Rotationsgeschwindigkeit der Trommel
(6) übermittelt wird, in Kontakt mit der Seitenfläche (9) der Trommel (6) gehalten
werden, in das Bad (B) eingetaucht werden und aus diesem entnommen werden; und
- indem die Textilartikel (7) durch eine Zerstäubung und eine Verwirbelung des Sades
geführt werden, die durch strömungsunterbrechende Mittel bewirkt werden, die in einem
abgesenkten Bereich (18), der in dem Boden des Behälters (3) gebildet ist, bestehen
und mit einer Form vergehen sind, die in der Lage ist, der Rorationsmitnahme des Behandlungsbads
entgegenzuwirken, und in der Lage ist, eine Zerstäubung und Verwirbelung der Behandlungsflüssigkeit
zu bewirken, die gegen den abgesenkten Bereich (18) des Behälters (3) kommt, um es
somit der Behandlungsflüssigkeit des Bades möglich zu machen, die Artikel zu behandeln,
indem diese richtig in deren Fasern eindringt.
2. Verfahren gemäß Anspruch 1, dadurch gekennzeichnet, dass das Verhältnis zwischen Zentrifugalbeschleunigung der Trommel (6), und zwar der Artikel,
und der Beschleunigung der Schwerkraft gleich einem Ausgleichswert n=ac/g im Bereich von 1,1 bis 4 ist.
3. Verfahren gemäß Anspruch 1 oder 2, dadurch gekennzeichnet, dass die Behandlung durchgeführt wird, indem die Textilartikel (7) in Übereinstimmung
mit Behandlungszyklen (C1; C2), welche sich durch eine tangentiale Geschwindigkeit der Trommel (6) im Bereich zwischen
2,5 und 4,5 m/s unterscheiden, in das Bad (B) eingetaucht werden und aus diesem entnommen
werden.
4. Verfahren gemäß einem der vorausgegangenen Ansprüche, dadurch gekennzeichnet, dass der Behandlungszyklus (C1) Umkehrungen in der Rotationsrichtung der Trommel (6) mit einer Pause (tp) zwischen einer Rotation (O) und der nächsten (A) vorsieht, während der die Textilartikel
(7), die an der Trommel (6) anhaften und über dem Bad (B) angeordnet sind, als Folge
der Schwerkraft in das Bad (B) fallen.
5. Verfahren gemäß einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, dass der Behandlungszyklus (C2) die Rotation der Trommel (6) immer in der gleichen Richtung mit wiederholter Minderung
der Rotationsgeschwindigkeit von einem Maximalwert (Nmax) zu einem Minimalwert (Nmin) vorsieht.
6. Verfahren gemäß Anspruch 5, dadurch gekennzeichnet, dass die Textilartikel (7) während der gesamten Behandlungsdauer in Kontakt mit der Seitenfläche
(9) der Trommel (6) bleiben.
7. Verfahren gemäß einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, dass die Behandlungszyklen (C1; C2) nur eine kurze Anlaufdauer (ta; t'a) aufweisen.
8. Maschine (1) mit einer rotierenden Trommel (6) für die Färbebehandlung von Textilartikeln
(7) entsprechend dem Verfahren gemäß einem der Ansprüche 1 bis 7, welches aufweist:
- einen Rahmen (2), der mit elastischen Mitteln (4, 5) ausgestattet ist, die einen
Behälter (3) tragen, in dem ein Behandlungsbad (B) enthalten ist;
- eine rotierende Trommel (6), welche dazu bestimmt ist, Textilartikel (7) aufzunehmen,
sich in dem Behälter (3) befindet und eine Vielzahl von Durchgangslöchern (8) aufweist,
die in der Seitenfläche (3) der Trommel gebildet sind;
- Mittel (10) zum Tragen und Rotieren der Trommel (6), die mit den Antriebsmitteln
verbunden sind, dadurch gekennzeichnet, dass die Trommel während der Färbebehandlung mit einem Verhältnis zwischen der Zentrifugalbeschleunigung
ac und der Beschleunigung der Schwerkraft g gleich einem Ausgleichswert n=ac/g im Bereich von 1,1 bis 4 rotiert, um die Textilartikel (7) in Kontakt mit der Seitenfläche
(9) der Trommel (6) durch die Zentrifugalkraft, die auf diese durch die Rotationsgeschwindigkeit
der Trommel (6) übermittelt wird, zu halten; und dadurch, dass diese strömungsunterbrechende
Mittel (11) aufweist, die in einem abgesenkten Bereich (18), der in dem Boden des
Behälters (3) gebildet ist, bestehen und mit einer Form versehen sind, die in der
Lage ist, der Rotationsmitnahme des Behandlungsbads entgegenzuwirken, und in der Lage
ist, eine Zerstäubung und Verwirbelung der Behandlungsflüssigkeit zu bewirken, die
gegen den abgesenkten Bereich (18) des Behälters (3) kommt.
9. Maschine (1) gemäß Anspruch 8, dadurch gekennzeichnet, dass die tangentiale Geschwindigkeit der Trommel (6) im Bereich zwischen 2,5 und 4,5 m/s
liegt.
10. Maschine (1) gemäß Anspruch 9, dadurch gekennzeichnet, dass sich die Trommel (6) durch einen Durchmesser in einem der folgenden Bereiche unterscheidet:
1,7 bis 1,9 m; 1, 5 bis 1, 7 m; 1,2 bis 1,5 m; 0,8 bis 1,0 m und dementsprechend mit
einer tangentialen Geschwindigkeit in den folgenden Bereichen versehen ist: 3,0 bis
4,5 m/s; 3,0 bis 4,5 m/s; 2,8 bis 4,5 m/s; 3,0 bis 4,5 m/s; 2,8 bis 3,8 m/s.
11. Maschine (1) gemäß Anspruch 10, dadurch gekennzeichnet, dass die Trommel (6) einen oder mehrere nach innen vorstehende Längsflügel (13) zum Bewegen
der Textilartikel (7) aufweist.
12. Maschine (1) gemäß Anspruch 8, dadurch gekennzeichnet, dass der abgesenkte Bereich (12) einen schrägen Grund (14) aufweist, welcher zu einer
Öffnung zum Anbringen eines Auslassrohrs (15) konvergiert.