[0001] The present invention relates to a mobile device for treating a surface making use
of a liquid which is sprayed thereon under high pressure using at least one spray
head, comprising at least one optionally self-propelling chassis with a first reservoir
for the liquid, first pumping means for guiding the liquid under increased pressure
from the first reservoir to the at least one spray head, recovery means for taking
up used liquid and a second reservoir for at least temporarily storing recovered liquid.
[0002] Such devices are utilized in many ways and for diverse applications, varying from
cleaning surfaces, for instance of walls, outside walls, floors, pavements, runways
and roads, to the pre-treatment and roughening of surfaces. This may for instance
involve local removal of chewing gum and graffiti, but also total surface reconditioning
such as in streets and roads, wherein particularly rubber from tyres must be removed.
Particularly asphalt, and in particular the very open asphalt concrete (ZOAB) which
is being applied increasingly on provincial and national roads, requires a regular
surface treatment to reopen clogged pores therein and/or to roughen the surface. A
mobile cleaning device, optionally on a self-propelling vehicle, can herein be employed
wholly autonomously, i.e. without necessary fixed connections, to perform the desired
surface treatment on site. For this purpose the vehicle has available a first reservoir,
the so-called clean water tank, from which water can be drawn which is sprayed on
the surface under high pressure to remove deposits and other dirt or to modify the
surface as such. Recovery means are usually also provided to take up water from the
surface once it has been used and to store it temporarily in a second reservoir, the
so-called contaminated water tank, for discharge upon return of the vehicle.
[0003] The advantage of the described autonomy of the device does however also have a drawback.
Owing to the absence of fixed connections the vehicle is totally reliant on its own
supply of liquid, which is thereby inevitably limited or at least finite. As soon
as the clean water tank is empty or the contaminated water tank is full, the device
must be taken out of operation to be (re)filled or emptied. This takes time and thereby
slows down the work.
[0004] The present invention has for its object, among others, to provide a device of the
type stated in the preamble which obviates this drawback without relinquishing the
described advantages of a mobile device.
[0005] In order to achieve the intended object, a device of the type stated in the preamble
has the feature according to the invention that the recovery means comprise a purifying
installation for making recovered liquid suitable for re-use, that the purifying installation
comprises at least first filter means for filtering particles having at least a first
size and second filter means for filtering particles having at least a second, smaller
size, that an inlet of the first filter means is coupled to the second reservoir,
that a filtrate outlet of the second filter means is coupled to the first reservoir,
and that a buffer reservoir is arranged between a filtrate outlet of the first filter
means and an inlet of the second filter means. The placing of such a purifying installation
in the device enables the device to use at least a significant part of the liquid
a number of times, so that the maximal operating cycle of the device is extended significantly.
The distribution of the purification over at least a first, relatively coarse filter
and a second, relatively fine filter allows a sufficiently high filtration throughput,
wherein mutually differing throughput times of both filters are compensated by interposing
the buffer reservoir. Both filters can thus each be operated at their optimal throughflow.
[0006] For the cleaning of asphalt and concrete in particular, exceptionally high pressures
are found in practice to be most effective. This involves for instance a water pressure
at the extremity of the spray head in the order of typically about 1000-2500 bar.
Spray heads and pumps which can produce such a high pressure are highly sensitive
to solid particles in the liquid, which may not therefore be larger than the order
of 1 µm when they occur. In order to also provide for re-use of liquid in such extremely
high pressure applications, a particular embodiment of the device according to the
invention has the feature that the first filter means comprise at least one relatively
coarse screen filter and the second filter means a microfiltration filter. More particularly
a further embodiment of the device herein has the feature that the first size is in
the order of 100-1000 micrometres and the second size is in the order of a maximum
of 1-10 micrometres. The screen filter herein removes the coarse contaminants from
the taken-up liquid, while the microfiltration filter can remove particles in the
order of tenths of microns from the recovered liquid, and can be adjusted to the requirements
of the spray head. The resulting filtrate is then sufficiently pure to enable safe
feedback to the spray head.
[0007] In a further particular preferred embodiment, the device according to the invention
has the feature that the second size lies below 0.1 micrometre, and in particular
is in a range of 10-20 nanometres. Because the filtration using the second filter
means is herein performed to a region of the size of bacteria and viruses, the fed
back liquid is thus substantially free of germs which, particularly in sewer cleaning
and other less hygienic applications, is an important factor in avoiding or at least
reducing contamination of persons involved therein.
[0008] A preferred embodiment of the device according to the invention has the feature that
at least one of said filters comprises a longitudinal filter with a main inlet and
a main outlet for a main liquid flow on a first side of a filter surface and a filtrate
outlet for an obtained filtrate on a second side of the filter surface. The main flow
of such a longitudinal filter not only provides a continuous supply of liquid for
filtering, but moreover ensures a cleaning action on the filter surface so that premature
clogging thereof can be avoided. The filtrate is drawn off on an opposite side of
the filter surface. Owing to this self-cleaning action such filters are highly suitable
for the present mobile application, wherein fully continuous operation is desired.
[0009] In a further particular preferred embodiment, the device according to the invention
has the feature that a multi-stage valve is coupled to a filtrate outlet of at least
the longitudinal filter and has at least two exits, one of which leads to a main flow
through the filter. A shunt safety is hereby provided at the filtrate outlet and the
flow through the filter does not have to be interrupted or tempered when there is
insufficient filtrate demand, so that the filter can always be operated in an optimum
state.
[0010] The used liquid, after being used, can be removed per se from the surface in different
ways, for instance by scooping or mopping and the like. Particularly good results
have however been achieved with a further particular embodiment of the device according
to the invention, characterized in that the recovery means comprise at least one suction
mouthpiece for suctioning used liquid from the surface. The suction mouthpiece can
herein be held at a small distance from the surface and do its work in contact-free
manner. This reduces the chance of wear and damage.
[0011] A preferred embodiment of the device according to the invention has the feature that
the first filter means are coupled to an outlet of second liquid pumping means, that
the second filter means are coupled to an outlet of third liquid pumping means, and
that during operation the second and third pumping means exert a mutually differing
liquid flow rate on a filtrate flow out of the first filter means and a main flow
through the second filter means. By thus providing each of the filter means with their
own liquid pumping means, the flow through the filters can be individually controlled
and thus adjusted optimally to the relevant filter. Owing to the presence of the buffer
reservoir the filters can nevertheless be applied successively if desired.
[0012] The invention will now be further elucidated on the basis of an exemplary embodiment
and an associated drawing. In the drawing:
- figure 1
- shows a schematic representation of an exemplary embodiment of the device according
to the invention.
[0013] The figure is purely schematic and not drawn to scale. Some dimensions in particular
may be exaggerated to a greater or lesser extent for the sake of clarity. Corresponding
parts are generally designated with the same reference numeral.
[0014] Figure 1 shows a cross-section of a mobile device for treating a surface 1, in this
example a washing vehicle, with which the surface of asphalt, concrete and in particular
very open asphalt concrete (ZOAB) of roads can be thoroughly cleaned and roughened.
The washing vehicle comprises a more or less standard truck chassis 2 with a driver's
cab 3 on which is placed a washing device 4. Use is made in this embodiment of a double-axle
chassis, but chassis with more or fewer axles also lie within the scope of the invention.
Instead of a self-propelling chassis as in this embodiment, it is also possible to
opt for a truck-semi-trailer or truck-trailer combination in accordance with the desired
transport capacity, and the device can also be divided over a number of chassis.
[0015] Washing device 4 comprises a first reservoir 401 in the order of five thousand litres,
in which a supply of liquid can be stored. Use is made in this embodiment of cleaning
with water under high pressure, wherein the liquid consists simply of clean water,
optionally supplemented with a herbicide, soap or other additive. First reservoir
401 will therefore be designated hereinbelow as clean water tank to distinguish this
tank from a second reservoir 402 to which used and therefore contaminated water is
returned. This latter reservoir will be designated hereinbelow as contaminated water
tank.
[0016] The surface cleaning takes place by spraying water from clean water tank 401 onto
the surface under extremely high pressure using one or more spray heads 500, in this
embodiment three. This is here a rotating spray head 403 which delivers a pressure
at its outer end in the order of about 1000-1500 bar at a flow rate in the order of
about 135 litres per minute. In order to provide this water pressure, first pumping
means in the form of a pump-filter combination 501-504 adapted to this pressure are
accommodated in a pump space 6 of the device. This pump/filter combination is actuated
via a hydraulic valve 501 and, in addition to a pre-pump 502 and an end pump 504 which
provides the final pressure, comprises a filter 503 which is able to effectively stop
solid particles from a size of 1 µm in the unlikely event these are present in the
liquid. End pump 504 and spray head 500 are generally extremely susceptible to wear
as a result of such solid particles in the liquid of a size from typically 1-10 µm,
depending on the type of pump, and thus retain their normal lifespan as a result of
filter 503. For filter 503 is applied a commercially available cross-filter which
meets these specifications. An inlet 505 of pumping means 501-504 is coupled to clean
water tank 401, while an outlet 506 leads to spray heads 500.
[0017] The device further comprises recovery means which comprise, among other parts, a
suction mouthpiece 7 with which liquid, which has been sprayed on the surface with
spray heads 500, can be taken up from this same surface using pumping means (not further
shown). The surface is thus more or less dried after being cleaned. The collected,
contaminated water is discharged to contaminated water tank 402 which in this embodiment
has a volume of about 12000 litres.
[0018] In order to increase the range of the vehicle, the device according to the invention
is equipped with a purifying installation which is added to the recovery means to
make the contaminated water taken up from the surface therewith once again suitable
for re-use. The purifying installation comprises in the first instance first filter
means 700,701 which are coupled to the contaminated water tank and are formed in this
embodiment by a relatively coarse drum screen 700 in combination with a finer hydrocyclone
filter 701. Drum screen 700 prevents solid particles any larger than typically about
300-1000 µm in the contaminated water from leaving the contaminated water tank 402.
The contaminated water is carried to hydrocyclone filter 701 via drum screen 700 using
second pumping means 602 provided for this purpose. This process is controlled by
means of a hydraulic valve 604 which is arranged in the supply line and which is in
an opened position during operation.
[0019] The hydrocyclone filter is of the so-called longitudinal type, which has an inlet
711 and outlet 712 for a main liquid flow on a first side of the actual screen filter
surface 710 and a filtrate outlet 713 for filtrate on a second side thereof. The contaminated
water is thus pumped around continuously over cyclone filter 701 and fed back to the
contaminated water tank, wherein a filtrate is drawn off at filtrate outlet 713. Owing
to the continuous circulation of a main flow of contaminated water the filter surface
is cleaned continuously, and such a longitudinal filter can hereby be employed fully
continuously for a relatively long time before the surface becomes clogged. This type
of filter is therefore highly suitable for the present application, where continuous
operation is desired with relatively heavily contaminated water.
[0020] Cyclone filter 701 is able to effectively filter solid particles having a size of
typically in the order of a hundred to several hundred microns, so that the filtrate
is at least practically free thereof. Although the worst contamination is hereby removed
from the contaminated water by means of first filter means 700,701, the filtrate is
not yet suitable for feeding to the spray nozzle. The lance 5 and first pumping means
504 applied here do not tolerate particles of a size greater than about 1-10 µm, and
would break down in a short time under the influence of the filtrate from first filter
means 701. The filtrate therefore undergoes a second filtration with second filter
means 702, which here comprise a (sub)micromembrane filter and are able to perform
a microfiltration wherein, depending on the filter membrane applied, particles larger
than about 0.01-10 µm can be removed effectively. In this embodiment an ultrafiltration
membrane which filters out solid particles from 10-20 nanometres has been chosen in
respect of membrane filter 702.
[0021] Membrane filter 702 is also of the longitudinal type, which means that a main flow
of relatively contaminated water is guided continuously thereover along a first membrane
side, while a clean filtrate is drawn off at a filtrate outlet 723 on a second, opposite
membrane side. The main flow herein runs over a main inlet 721 of the membrane filter
and is fed back via a main outlet 722 and herein kept moving by means of third pumping
means 603 in combination with a hydraulic valve 605 which is open during operation.
[0022] In the present embodiment the membrane filter comprises a long bundle of hollow tubes,
the wall of which is formed from membrane material. Due to this specific form, such
filters are also designated as straw filters. The main flow herein runs through the
interior of the tubes, while the filtrate is drawn off on an outer side of the straws.
The main flow pumped around continuously over the filter herein keeps the membrane
relatively clean, so that relatively long operation is also possible for this filter.
[0023] The longitudinal filters used here require a relatively strong main flow to prevent
rapid clogging of the surface. The main flow of the second filter means is however
fed by the drained filtrate from the first filter means, which has a markedly lower
rate of flow in order to maintain the desired filtration quality. According to the
invention a buffer reservoir 403, which in the present embodiment has a volume of
about 9000 litres, is therefore arranged between filtrate outlet 713 of first filter
means 700,701 and main inlet 721 of second filter means 702. Filtrate from first filter
means 701 is collected in this reservoir before being guided over second filter means
702. Upon departure of the vehicle, the clean water tank 401, contaminated water tank
402 and buffer reservoir 403 are filled at least partly with clean water so that the
vehicle has available from the outset a relatively large supply of liquid, wherein
this supply is continually replenished with recovered filtrate from the first filter
means. An exceptionally long fully-continuous operation of the mobile device is thus
possible.
[0024] For safety reasons both the first filter means 700,701 and the second filter means
702 are provided at a filtrate outlet 713, 723 respectively with an optionally self-thinking,
hydraulic multi-stage valve 606, 607 respectively. As soon as there is no (more) demand
for filtrate, this valve opens towards the main flow of the relevant filter 701,702
so that the filtrate is entrained in the main flow. This occurs for instance when
buffer reservoir 403 or clean water tank 401 is completely full, so that the filter
cannot dispose of the filtrate. Such a situation can be determined in reliable manner
by means of a flow-rate meter in the filtrate line. The filter does not therefore
need to be taken out of operation when such a situation occurs, which enhances operation
thereof.
[0025] Although the invention is further elucidated above with reference to only a single
embodiment, it will be apparent that the invention is by no means limited thereto.
On the contrary, many other variations and embodiments are still possible within the
scope of the invention for a person with ordinary skill in the art. In the shown embodiment
use is for instance made of first filter means divided over two stages, i.e. the screen
filter and the hydrocyclone filter, while the second filter means comprise a single
stage in the form of the membrane filter. Instead the first filter means can in some
circumstances also be embodied in a single stage or, conversely, more stages can be
used in respect of both filter means.
[0026] The embodiment is based on a cleaning vehicle for cleaning a street surface. The
device according to the invention is also suitable instead for cleaning other surfaces
and, owing to the high operating pressure which can be obtained therewith, also for
more drastic surface treatments wherein the surface is roughened or otherwise modified.
In addition, the device can advantageously be applied for cleaning or otherwise treating
walls of sewers, storage tanks and other installations which may or may not be underground.
1. Mobile device for treating a surface making use of a liquid which is sprayed thereon
under high pressure using at least one spray head, comprising at least one optionally
self-propelling chassis with a first reservoir for the liquid, first pumping means
for guiding the liquid under increased pressure from the first reservoir to the at
least one spray head, recovery means for taking up used liquid and a second reservoir
for at least temporarily storing recovered liquid, characterized in that the recovery means comprise a purifying installation for making recovered liquid
suitable for re-use, that the purifying installation comprises at least first filter
means for filtering particles having at least a first size and second filter means
for filtering particles having at least a second, smaller size, that an inlet of the
first filter means is coupled to the second reservoir, that a filtrate outlet of the
second filter means is coupled to the first reservoir, and that a buffer reservoir
is arranged between a filtrate outlet of the first filter means and an inlet of the
second filter means.
2. Device as claimed in claim 1, characterized in that the first filter means comprise at least one relatively coarse screen filter and
the second filter means a microfiltration filter.
3. Device as claimed in claim 2, characterized in that the first size is in the order of 100-1000 micrometres and the second size is in
the order of a maximum of 1-10 micrometres.
4. Device as claimed in claim 3, characterized in that the second size lies below 0.1 micrometre, and in particular is in a range of 10-20
nanometres.
5. Device as claimed in one or more of the foregoing claims, characterized in that at least one of said filters comprises a longitudinal filter with a main inlet and
a main outlet for a main liquid flow on a first side of a filter surface and a filtrate
outlet for an obtained filtrate on a second side of the filter surface.
6. Device as claimed in claim 5, characterized in that a multi-stage valve is coupled to a filtrate outlet of at least the longitudinal
filter and has at least two exits, one of which leads to a main flow through the filter.
7. Device as claimed in one or more of the foregoing claims, characterized in that the recovery means comprise at least one suction mouthpiece for suctioning used liquid
from the surface.
8. Device as claimed in one or more of the foregoing claims, characterized in that the first filter means are coupled to an outlet of second liquid pumping means, that
the second filter means are coupled to an outlet of third liquid pumping means, and
that during operation the second and third pumping means exert a mutually differing
liquid flow rate on a filtrate flow out of the first filter means and a main flow
through the second filter means.