[0001] The present invention relates to a coin delivery device which sorts coins of a plurality
of denominations having different diameters one by one for delivery to a subsequent
process.
[0002] The present invention also relates to a coin delivery device of a coin processing
apparatus which sorts coins having different diameters one by one for transfer to
a conveyer of the coins.
[0003] It is to be noted that the "coin" used in the present specification includes a monetary
coin, a token, a medal and the like, and includes circular and polygonal shapes.
[0004] A first known prior art includes hooking coins by pins fixed to an upper surface
of a rotary disk to sort the coins one by one, and transferring the coins to a conveyer
for a subsequent process (e.g., refer to Patent document 1).
[0006] In the first prior art, the one-by-one sorting of the coins is regulated only by
the space between the pins.
[0007] Thus, when a difference between the diameters of a maximum diameter coin and a minimum
diameter coin is great, the maximum diameter is 28.5 mm of a two-pound coin and the
minimum diameter is 18 mm of a five-pence coin, for example, in the case of English
currency.
[0008] As the pin space is set considering enough room for accommodation, two minimum diameter
coins can slip between a pair of pins, which causes a problem that they are not sorted
one by one.
[0009] In the second prior art, since the coin is received in the fan-shaped concave portion,
two minimum diameter coins do not enter the concave portion.
[0010] However, gravity is utilized for the transfer to the conveyer for the subsequent
process, so that the position of a coin dispensing slot cannot be freely set, leading
to a problem of limitation in layout.
[0011] A first object of the present invention is to provide a coin delivery device which,
even when coins of a plurality of denominations having a large difference in diameter
are mixed, can sort the coins one by one for delivery.
[0012] A second object of the present invention is to provide a coin delivery device in
which a dispensing position of a coin can be freely set.
[0013] A third object of the present invention is to provide a small coin delivery device.
[0014] To attain these objects, a coin delivery device according to claim 1 or claim 4 is
provided.
[0015] In a coin delivery device of a coin processing apparatus which holds coins in sorting
concave portions arranged in an upper surface of a rotary disk to sort the coins one
by one, and then transfers the coins to a coin conveyer, a moving member is provided
which forms the concave portion and which is movable in a diametrical direction of
the rotary disk, and wherein the moving member is moved in the diametrical direction
of the rotary disk when the coin is transferred to the coin conveyer.
[0016] In this configuration, the coins are received in the concave portions and thus sorted
one by one.
[0017] That is, only one coin can be positioned in the concave portion, so that two minimum
diameter coins are not together held in the sorting concave portion.
[0018] When the concave portion moves to a position for transfer to the coin conveyer, the
moving member forming a concave portion moves in the diametrical direction of the
rotary disk.
[0019] This movement causes the coin held in the concave portion to actively move in the
diametrical direction of the rotary disk, so that the coin can be transferred to the
coin conveyer at its moving portion.
[0020] In other words, there is an advantage that the dispensing position is not limited
since the dispensing position of the coin can be controlled by the moving position
of the moving member.
[0021] The invention according to claim 2 concerns, in the invention according to claim
1, the coin delivery device of the coin processing apparatus characterized in that
the concave portion of the rotary disk is fan-shaped so as to be free on an upper
surface side of the rotary disk and to be open on a peripheral surface side of the
rotary disk, and has a coin pushing portion at one part thereof, and in that the moving
member is positioned at a side of the pushing portion when the coin is received, and
moved to the peripheral surface opening side when the coin is transferred.
[0022] In this configuration, since the concave portion is open on the upper side and peripheral
surface side of the rotary disk, the coins in a retention bowl at which the disk is
positioned are stirred by the rotation of the rotary disk, such that one coin is received
in the concave portion.
[0023] In other words, the fan-shaped concave portion is sectioned by its edge and a retention
ring so as not to hold two minimum diameter coins.
[0024] Furthermore, the coin is moved by the concave coin pushing portion.
[0025] The moving member then moves toward the peripheral surface opening side at a predetermined
position, and pushes out the coin from the lateral side to the peripheral surface
opening side.
[0026] The pushed-out coin is received by the coin conveyer, and conveyed to a subsequent
process.
[0027] As the pushing portion to push the coin is formed in the rotary disk, it can be made
of a material having durability.
[0028] Furthermore, the moving member pushes the coin from the lateral side and thus no
great force is required, thereby allowing a size reduction.
[0029] Therefore, there is an advantage that the coin delivery device can be reduced in
size.
[0030] The invention according to claim 3 concerns, in the invention according to claim
2, the coin delivery device of the coin processing apparatus wherein the moving member
is arc-shaped and attached to the rotary disk so as to be able to pivot on one end,
and a moved member attached to the moving member is inserted in a groove cam located
under the rotary disk.
[0031] In this configuration, because the moving member is arc-shaped, its concave portion
accepts a circular peripheral edge of the coin.
[0032] The moving member and the moved member move together with the rotary disk, and the
moved member is guided by the fixed groove cam, thus providing an advantage that no
extra driver is needed.
[0033] Furthermore, by properly setting the shape of the groove cam, the moving member can
be moved at the predetermined position in the diametrical direction of the rotary
disk, so that the coin retained in the concave portion can be delivered at the predetermined
position.
[0034] Therefore, the coin delivery device can be reduced in size and is inexpensive.
[0035] The invention according to claim 4 concerns a coin delivery device including: a rotary
disk whose axis line is inclined at a predetermined angle; a sorting concave portion
whose upper side and peripheral surface side are open in an upward surface of the
rotary disk and in which at least one minimum diameter coin is positioned and two
minimum diameter coins are unacceptable; a moving member which is attached to the
concave portion of the rotary disk in a manner to be able to pivot and which is movable
between a receiving position to form the sorting concave portion and a moving position
where the moving member is moved to the opening side; a moved member attached to the
moving member; and a groove cam disposed under the rotary disk and receiving the moved
member.
[0036] In this configuration, the moving member is located at the receiving position except
when the coin is dispensed, so that the coins are received in the sorting concave
portions and held one by one.
[0037] That is, at least one minimum diameter coin can be only positioned in the concave
portion, and therefore, two minimum diameter coins are not positioned together.
[0038] When the coin is dispensed, the moving member moves to the moving position, and the
coin held in the concave portion is thus moved by the moving member in the diametrical
direction of the rotary disk.
[0039] This movement causes the coin held in the concave portion to actively move toward
the peripheral surface of the rotary disk, so that the coin can be delivered from
the rotary disk at the predetermined portion.
[0040] In other words, there is an advantage that the dispensing position is not limited
since the dispensing position of the coin can be controlled by the position of the
moving member.
[0041] The invention according to claim 5 concerns, in the invention according to claim
4, the coin delivery device characterized in that the moving member is attached to
a pivot shaft located closer to a peripheral edge side of the rotary disk than the
moved member.
[0042] In this configuration, since a pivot shaft of the moving member is attached to the
pivot shaft located closer to the peripheral edge side of the rotary disk than the
moved member, the moved member is positioned in the groove cam after the rotary disk
has been rotated.
[0043] In other words, the pivot shaft moves prior to the moved member, and the moved member
is moved by the groove cam at such a position as to trail the pivot shaft.
[0044] Therefore, great force is not applied to the moved member, and there is thus an advantage
that the coin delivery device can be reduced in size and can be made inexpensively.
[0045] A coin delivery device which holds coins in sorting concave portions arranged in
an upper surface of a rotary disk where at least one minimum diameter coin can only
be positioned, so as to sort the coins one by one, and then transfers the coins to
a coin conveyer, the coin delivery device including: the rotary disk whose axis line
is inclined at a predetermined angle; the sorting concave portion whose upper side
and peripheral surface side are open in an upward surface of the rotary disk and in
which at least one minimum diameter coin is positioned and two minimum diameter coins
are unacceptable; a moving member which is attached in a manner to be able to pivot
to form the concave portion of the rotary disk and which is movable between a receiving
position located at a side portion of the sorting concave portion and a moving position
where the moving member is moved to the opening side; a moved member attached to the
moving member; and a groove cam disposed under the rotary disk and receiving the moved
member, wherein the moving member is moved in a peripheral surface direction when
the coin is transferred to the coin conveyer.
[0046] FIG. 1 is a schematic front view of a coin delivery device in an embodiment of the
present invention.
[0047] FIG. 2 is a schematic view of a conveyer of the coin delivery device in the embodiment
of the present invention.
[0048] FIG. 3 is a front view of the coin delivery device in the embodiment of the present
invention.
[0049] FIG. 4 is a sectional view along the line A - A in FIG. 3.
[0050] FIG. 5 is a front view to explain the operation in the embodiment of the invention.
[0051] The present embodiment concerns a coin delivery device of a coin processing apparatus
which processes coins of eight denominations in English currency: 2 pounds, 1 pound,
50 pence, 20 pence, 10 pence, 5 pence, 2 pence and 1 penny.
[0052] In FIG. 1, a coin processing apparatus 100 includes a coin delivery device 102, a
coin conveyer 104 and a coin screening device 106.
[0053] That is, the coin delivery device 102 sorts and delivers coins 110 one by one to
transfer them to the coin conveyer 104, and the coin screening device 106 separates
the coins by denomination while they are being conveyed on a predetermined path by
the coin conveyer 104.
[0054] First, the coin delivery device 102 will be described referring to FIG. 3 and FIG.
4.
[0055] The coin delivery device 102 has a function to sort mixed coins of a plurality of
denominations one by one for delivery.
[0056] The coin delivery device 102 includes a rotary disk 112, a concave portion 114 formed
between protruding portions 122, a moving member 116 to move the coin 110, and a driver
117 for the moving member.
[0057] First, the rotary disk 112 will be described.
[0058] The rotary disk 112 has a function to stir a large number of coins and to receive
the coins 110 in concave portions 138 described later one by one for sorting.
[0059] The rotary disk 112 has a shape of a circular plate, is disposed such that its rotation
axis line 118 is inclined at a predetermined angle, and has an upward surface 120.
[0060] It has six radially extending protruding portions 122 in the upward surface 120,
and a push-out disk 126 is fixed in which the concave portions 114 are formed between
the protruding portions 122.
[0061] A slightly concave coin pushing portion 128 is formed on a front surface of the protruding
portion 122 in a rotation direction of the rotary disk 112.
[0062] A concave moving member receiving portion 130 is formed in a rear surface, in the
rotation direction, of the protruding portions 122, where the arc-shaped moving member
116 is disposed.
[0063] The rotary disk 112 and the push-out disk 126 can be integrally molded by a sintered
metal or a resin having antifriction properties.
[0064] Next, the moving member 116 will be described.
[0065] The moving member 116 has a function to move, at a predetermined position, the coin
110 held in the sorting concave portion 138 in the diametrical direction of the rotary
disk 112.
[0066] Therefore, the moving member 116 can have an alternative configuration as long as
this function is satisfied.
[0067] The moving member 116 is attached, in a manner to be able to pivot, to a pivot shaft
134 protruding at the moving member receiving portion 130 on a peripheral edge side
of the rotary disk 112.
[0068] This moving member 116 is preferably made of a metal or a resin in view of antifriction
properties and mechanical strength.
[0069] The concave portion 114 and an internal edge 136 of the moving member 116 constitute
the fan-shaped sorting concave portion 138.
[0070] The concave portion 138 is a flat ditch opening on an upper surface and peripheral
surface sides.
[0071] The depth of the concave portion 138, in other words, the thickness of the push-out
disk 126 is formed to be slightly smaller than the thickness of the thinnest coin
among those of eight denominations described above.
[0072] This is intended that two coins are not held on top of the other.
[0073] Furthermore, the concave portion 138 is fan-shaped and the distance between an internal
surface 140 of a retention ring 140 described later and a deepest portion of the concave
portion 138 is twice or less than the diameter of a minimum diameter coin, such that
two minimum diameter coins are not held side by side in the concave portion 138.
[0074] This is because the length in the circumferential and diametrical direction of the
concave portion 138 is less than twice the minimum diameter coin.
[0075] When the moving member 116 is positioned in the receiving portion 130, it is positioned
at a receiving position RP.
[0076] The rotary disk 112 is disposed at the bottom of the cylindrical retention ring 140
to retain the coin.
[0077] An opening 142 is provided at a portion of the retention ring 140 for transfer to
the conveyer 104 so that the coin 110 can pass through.
[0078] A retention bowl 144 is further attached to the retention ring 140, and a retention
portion 146 is provided opposite to the rotary disk 112.
[0079] Therefore, the coin 110 thrown in this retention portion 146 is guided toward the
rotary disk 112.
[0080] Next, the driver 117 of the moving member 116 will be described.
[0081] The driver 117 has a function to move, at a predetermined position, the moving member
116 from the receiving position RP to a moving position MP.
[0082] Therefore, the configuration of the driver 117 can be changed to configurations other
than that in the embodiment as long as this function is satisfied.
[0083] The driver 117 includes a moved member 154 and a cam 157.
[0084] First, the moved member 154 will be described.
[0085] An arc-shaped through-hole 148 is formed around the pivot shaft 134 in the rotary
disk 112, through which a pin 150 fixed at the midpoint of the moving member 116 is
penetrated.
[0086] A roller 152 is rotatably attached to a lower end of the pin 150.
[0087] This roller 152 is the moved member 154.
[0088] Next, the cam 157 will be described.
[0089] The moved member 154 is movably inserted in a groove cam 158 formed in an upper surface
of an inward flange 156 formed in a ring shape from the inner peripheral surface toward
the center of the retention ring 140.
[0090] In the groove cam 158, there are formed a circular receiving groove 160 around a
rotation center of the rotary disk 112; a moving groove 162 which has a larger diameter
than that of the receiving groove 160 and which holds the moving member 116 at the
moving position MP; a deliver process groove 164 in the process of moving from the
receiving groove 160 to the moving groove 162; and a return process groove 166 returning
from the moving groove 162 to the receiving groove 160.
[0091] Therefore, when the moved member 154 is positioned in the receiving groove 160, the
moving member 116 is held in the receiving portion 130, and is at the receiving position
RP.
[0092] Thus, the moving member 116 forms the fan-shaped sorting concave portion 138 together
with the concave portion 114.
[0093] As shown in FIG. 5, the sorting concave portion 138 is such that a bottom B (in the
embodiment, the tip of the moving member 116) closest to a rotation shaft 180 is located
slightly farther away from the internal surface of the retention ring 140 than the
diameter of a maximum diameter coin 110L.
[0094] Furthermore, this distance is less than double the diameter of a minimum diameter
coin 110S.
[0095] Therefore, two minimum diameter coins 110S are not received side by side in the sorting
concave portion 138, in other words, between the retention ring 140 and the bottom
B, in the diametrical direction of the rotary disk 112.
[0096] Furthermore, the sorting concave portion 138 is fan-shaped, so that two minimum diameter
coins 110S are not received side by side in the circumferential direction of the rotary
disk 112.
[0097] When the moved member 154 is positioned in the deliver process groove 164, the moving
member 116 is caused to pivot clockwise on the pivot shaft 134.
[0098] Then, when the moved member 154 is positioned in the moving groove 162, the moving
member 116 moves to the moving position MP.
[0099] Subsequently, the moved member 154 is positioned at the return process groove 166,
and the moving member 116 is thus rotated counterclockwise on the pivot shaft 134
and returned to the receiving position RP.
[0100] Thus, the cam 157 is not limited to the groove cam 158, but when the groove cam 158
is used, an auxiliary device is not needed to move the moved member 154 along the
cam 157, thereby providing advantages such as structural simplification, possible
size reduction and low costs.
[0101] Next, the coin conveyer 104 will be described.
[0102] The coin conveyer 104 has a function to receive the coins 110 delivered one by one
from the coin delivery device 102, and convey them to a predetermined coin processing
apparatus, such as the coin screening device.
[0103] The coin conveyer 104 includes an endless proceed member 163, and pins 164 attached
at predetermined intervals to the endless proceed member 163.
[0104] The endless proceed member 163 is a flexible loop member, and is a chain 166 having
a predetermined length in the embodiment.
[0105] However, the endless proceed member 163 can be changed to a belt.
[0106] The endless proceed member 163 is guided by a plurality of sprockets, and circulates
on an L-shaped loop path.
[0107] That is, the path of the endless proceed member 163 comes closest to the top of the
rotary disk 112 at the lowest sprocket 168 portion, and then goes upward at a steep
angle, and thus proceeds in a first screening portion 170 which is a gentle upward
slope. Next, it proceeds substantially vertically, and then proceeds in a second screening
portion 172 which is located above the first screening portion 170 and which is a
gentle upward slope, and thus returns to the sprocket 168 portion.
[0108] The pins 164 are fixed at predetermined intervals to a side surface of the endless
proceed member 162 so as to hook the coins 110, one by one, delivered from the coin
delivery device 102.
[0109] Therefore, the sprocket 168 rotates in conjunction with the rotary disk 112.
[0110] That is, a gear 174 to which the sprocket 168 is fixed engages with a gear 176 disposed
under the rotary disk 112.
[0111] In other words, the gear 176 is rotatably attached to the shaft 180 fixed to a base
178, and the rotary disk 112 is fixed to the gear 176.
[0112] The gear 174 engages with a gear 182 on its side, and the gear 182 is driven by an
unshown electric motor at a predetermined velocity.
[0113] Therefore, the rotary disk 112 and the sprocket 168 rotate and move at a predetermined
velocity ratio.
[0114] In other words, the sorting concave portion 138 moves in a corresponding manner to
the pins 164.
[0115] It is to be noted that a notch 181 is formed at an outer peripheral edge of the protruding
portion 122 of the rotary disk 112 so that the transfer from the moving member 116
to the pin 164 is smoothly performed, and the pin 164 can enter the notch 181.
[0116] The first plate-shaped coin guide 182 is disposed along the endless proceed member
163 in the vicinity of the sprocket 168, and a second coin guide 184 is disposed along
the first screening portion 170, and a third coin guide 186 is disposed along the
second screening portion 172.
[0117] Thus, the coin 110 hooked by the pin 164 is moved to a predetermined position by
the endless proceed member 163 while being guided by these coin guides 182, 184, 186.
[0118] Next, the operation of the present embodiment will be described also referring to
FIG. 5.
[0119] When the coin 110 is thrown into the retention portion 146, it is moved to the rotary
disk 112 side due to the inclination of the bowl 144, and contacts the rotary disk
112 and the push-out disk 126.
[0120] The rotary disk 112 is automatically rotated by detecting the throwing of the coin,
or is constantly rotating.
[0121] The rotation of the rotary disk 112 causes the coins 110 to be stirred by the protruding
portion 122 and to enter the sorting concave portions 138.
[0122] At positions other than the position in the vicinity of the coin conveyer 104, the
moving member 116 is positioned in the receiving portion 130, and is thus at the receiving
position RP.
[0123] In other words, the concave portion 138 is fan-shaped.
[0124] Therefore, only one coin 110 is held in the sorting concave portion 138 defined by
the pushing portion 128 of the protruding portion 122 and by the arc-shaped surface
of the moving member 116.
[0125] That is, the outer periphery of the coin 110 is guided by the retention ring 140,
so that only one maximum diameter coin 110 is held in the concave portion 138 which
is formed slightly more deeply than the diameter of the maximum diameter coin 110L.
[0126] Furthermore, as its depth is less than double the diameter of the minimum diameter
coin 110S, two minimum diameter coins 110S cannot enter in the diametrical direction
of the rotary disk 112.
[0127] Moreover, the concave portion 138 is fan-shaped, so that two minimum diameter coins
110S cannot be arranged side by side in the circumferential direction of the rotary
disk 112.
[0128] Therefore, only one minimum diameter coin 110S is held in the sorting concave portions
138.
[0129] The rotation of the rotary disk 112 causes the coin 110 held in the concave portion
138 to move to the conveyer 104 side.
[0130] In other words, the coin 110 is moved upward.
[0131] At this point, the coin 110 is pushed and moved by the pushing portion 128, and almost
no force is applied to the moving member 116.
[0132] When the moving member 116 has moved near the coin conveyer 104, the moved member
154 moves the deliver process member 164, so that the moved member 154 is moved in
the diametrical direction of the rotary disk 112.
[0133] Thus, the moving member 116 is caused to pivot clockwise on the pivot shaft 134.
[0134] Therefore, the moving member 116 pushes the coin 110 positioned in the receiving
concave portion 138 from the lateral side in the diametrical direction of the rotary
disk 112, thereby pushing out the coin 110 from the receiving concave portion 138.
[0135] Then, when the moved member 154 is positioned in the moving groove 162, the moving
member 116 moves to the moving position MP, so that the coin 110 passes through the
opening 142 and is pushed out to the moving path of the pin 164.
[0136] Immediately after being pushed out, the coin 110 is pushed by the pin 164, and guided
by the first coin guide 182, the second coin guide 184, the third coin guide 186 and
the like, thus being conveyed to the subsequent process.
[0137] The present invention can be used for a coin delivery device which moves, at a predetermined
position, a coin to a predetermined position.
[0138] Therefore, it has been used to transfer the coin to a coin conveyer in the embodiment
described above, but the present invention can also be employed for the coin delivery
device to dispense the coins one by one at a predetermined position, a so-called coin
hopper.