[0001] The invention that we are requesting an industrial patent registration for involves
a procedure for making underground diaphragm walls with control and adjustment of
the verticality and the diaphragm wall so manufactured.
TECHNICAL FIELD
[0002] The application field for this invention is geotechnical engineering for special
foundations for constructions underground and in particular the construction of diaphragm
walls.
BACKGROUND ART AND TECHNICAL PROBLEM TO BE SOLVED
[0003] In geotechnics, underground diaphragm walls have been used for years as supports
for the dig walls and/or waterproofing the land.
[0004] Traditional procedures involve constructing single elements, called panels, which
can be made by casting concrete in a dig of the same size as the panel, and which
usually has metal reinforcement.
[0005] The single panels are then lined up along the longest side, either in sequence or
alternated.
[0006] The current techniques used for making the diaphragm walls are:
- a) Diaphragm wall with a normal, temporary joint, made between a succession of panels
with a shaped pipe or metal sections of various shapes;
- b) Diaphragm wall with a joint between the succession of panels, waterproofed by injecting
various types of mixtures in various manners on the outside of the diaphragm wall
at the point of the joint;
- c) Diaphragm wall with a joint between the succession of panels, waterproofed by injecting
various types of mixtures in the cavity that is made vertically in correspondence
with the join, which is made by perforating the diaphragm walls or by burying pipes
in the cast.
- d) Diaphragm wall with a joint between successive panels, waterproofed by burying
a waterproof element of varying shape, size and material in the cast in correspondence
with the join.
[0007] The solutions given above all have critical points, which, generally and in certain
conditions, make the product ineffective.
Solution a) is characterised by the fact that the joints are, in fact, an "interruption
in the cast" which, under the deformation pressure induced in the diaphragm panels,
during the digging work and/or after the construction is in place, could create water
percolation from outside the diaphragm wall,
Solution b) first of all has a technical-quality problem: the fact the waterproofing
substance does not penetrate inside the joint, and the waterproofing substance does
not adhere perfectly to the wall of the diaphragm meaning that the joints are not
guaranteed as efficient.
[0008] It is also a very costly operation, as it is lengthy to carry out and involves working
in a number of phases.
[0009] Solutions c) and d) are theoretically practicable, but require four conditions for
them to be effective, which traditional procedures do not guarantee:
- 1. The panels must be vertical;
- 2. The faces of the joint must be clean;
- 3. The surfaces of the joint must be smooth;
- 4. The drilling and pipe burying is performed with very narrow geometric tolerances.
[0010] If one or more of these conditions is not satisfied, the joint could be faulty and
therefore be the cause of leaks even of a certain entity, with the possible removal
of the fine part of the soil, with the risk of collapse in the areas and buildings
situated near to the intervention point.
[0011] In all cases, the solutions do not consider the geometric tolerances in applying
the intervention in the areas of the joint. In cases c) and d), the material the joint
is made of is not flexible which is needed to absorb the deformation in the diaphragm
wall during the various digging phases.
AIM OF THE INVENTION
[0012] The technique used to make the diaphragm wall using the procedure provided by the
invention, would guarantee continuous diaphragm walls, as they are made controlling
the verticality and laying flexible joints.
[0013] The effectiveness of the joints is guaranteed by the following features of the diaphragm
wall: verticality and coplanarity of the panels, clean even surfaces on the joints
between adjacent panels.
[0014] The effectiveness of the joints is also guaranteed even when the diaphragm wall is
subject to stress which could cause deformation, thanks to the flexibility of the
joint which adapts to the deformation without breaking.
PROCEDURE AND DESCRIPTION OF THE DRAWINGS
[0015] The construction sequence provides the following phases, which are shown in the diagram
in figure 1:
PHASE (1): Dig the opening panel using the special digging equipment; Figure 1 (1);
PHASE (2): Lay the special metal equipment in the dig (joint holder) which carries
the joint; Figure 1 (2)
PHASE 3: Lay the reinforcement and cast the diaphragm wall panel; Figure 1 (3)
PHASE 4: Dig the adjacent diaphragm wall panel in the same manner as phase 1, controlling
and adjusting the verticality using the joint holder which is fitted with a control
device that continuously controls the verticality and another device to adjust it
if needed; Figure 1 (4);
PHASE 5: Removal of the joint holder when the dig is finished, releasing the flexible
joint and leaving a clean surface in contact with the constructed panel, ready for
casting the next one. Along the opposite shorter side, position the joint holder with
a new joint as described in the procedure in phase 2; Figure 1 (5);
PHASE 6: lay the reinforcement and cast the concrete; Figure 1 (6).
[0016] This diaphragm wall has the verticality controlled and adjusted and has the following
technical advantages:
- 1) Continuity in the various diaphragm wall panels
- 2) Correct and even adhesion of the concrete in the area around the joint on the previously
constructed panel;
- 3) Long-lasting watertight diaphragm walls around the joint, thanks to the very strong
flexible vertical joint, which resists even when the diaphragm walls deform.
1. Procedure for the construction of continuous vertical diaphragm walls formed of panels
that are made with control and adjustment of the verticality of the dig, using the
metal joint holder on the shorter side.
2. Procedure according to claim 1), characterised by the fact that the dig is made using a hydraulic bucket with a metal guide on the
bottom side of the dig, adjacent to the previously constructed panel; the metal device
follows the entire depth of the dig.
3. Procedure according to claim 2, characterised by the fact the verticality is controlled and adjusted during the digging phases using
a metal guide (joint holder) which has devices installed for controlling the verticality
and adjusting the geometry.
4. Procedure according to claim 1) characterised by the fact that it provides digging the ground down to the planned depth, removing
the joint holder by an oil-pressure device when the digging is finished, and repositioning
the joint holder on the opposite side of the dig.
5. Procedure according to claim 1) characterised by the fact that it provides a flexible joint in the joint holder, positioning the joint
holder in the dig on the short side opposite the previously constructed panel and
releasing the joint after the concrete has been cast and hardened.
6. Diaphragm wall made according to the procedure described in claims 1-2-3-4-5 characterised by the fact the final product has the following features: vertical panels; coplanar
panels; clean faces on the joint between adjacent panels; even surfaces on the joint.
7. Diaphragm wall made according to the procedure described in claims 1-2-3-4-5 characterised by the fact the diaphragm wall is continuous because a flexible joint is laid joined
to the two adjacent panels.
Amended claims in accordance with Rule 86(2) EPC.
1. Procedure for the construction of continuous vertical diaphragms formed of panels
(Fig. 1) that are made with the control and adjustment of the verticality of the dig,
using a metal guide joint holder (Fig. 2) on the short side of the dig. The dig is
made using a hydraulic bucket with the metal guide joint holder on the shortest side
of the dig, following the entire depth of the dig, adjacent to the previously constructed
panel, characterised by the fact that verticality is regulated and controlled using the metal guide joint
holder, which is equipped with special continuous measuring instruments for the dig
verticality and another device that adjusts the verticality when required; this device
is formed of oil-pressure jacks (or other types of actuators) that can change the
position of the metal guide joint holder during the digging phases.
2. Procedure according to claim 1, characterised by the fact that the metal guide joint holder is formed of: a) a metal structure, figure
2 (1) of a suitable shape to cover the entire width of the dig (shorter side) and
hold all the measuring and adjustment devices; b) continuous measuring instruments
for the verticality, placed on the bottom of the metal guide joint holder - figure
2 (2); c) oil-pressure devices (or any sort of actuators) for adjusting the verticality
of the metal guide joint holder inside the dig - Figure 2 (3).