BACKGROUND OF THE INVENTION
[0001] The present invention relates to a piston type compressor, in which a piston is reciprocated
in accordance with the rotation of a rotary shaft to draw refrigerant gas from a suction
pressure region to a compression chamber as well as to discharge the refrigerant gas
from the compression chamber to a discharge pressure chamber.
[0002] In a piston type compressor (cf. Unexamined
Japanese Patent Application Publication No. 2001-515174), refrigerant gas is introduced into a compression chamber. The temperature of the
introduced refrigerant gas in the compression chamber affects the performance of the
compressor. As the temperature is higher, the density of the refrigerant gas in the
compression chamber is lower, so that the performance of the compressor deteriorates.
On the other hand, as the temperature is lower, the density of the refrigerant gas
in the compression chamber is higher, so that the performance of the compressor improves.
[0003] By compressing the refrigerant gas, its temperature rises. Thus, heat is transmitted
from the compressed refrigerant gas to a wall that defines the compression chamber,
and the temperature of the wall rises. After compressing and discharging the refrigerant
gas, the refrigerant gas is newly introduced into the compression chamber. The newly
introduced refrigerant gas receives the heat from the wall, and its temperature rises.
Therefore, if the temperature of the wall substantially rises or the wall has high
heat conductivity, the temperature of the refrigerant gas in the compression chamber
substantially rises before compression, and the performance of the compression deteriorates.
[0004] US 2002/0056364 A1 discloses an axial piston compressor having a cylinder block and employing CO
2 as a coolant, the compressor further comprising a drive shaft and a piston in an
associated cylinder bore.
SUMMARY OF THE INVENTION
[0006] According to the present invention, there is provided a piston type compressor comprising:
a cylinder block and a cover housing connected to the cylinder block, a piston accommodated
in a cylinder bore, defined in the cylinder block, to define a compression chamber,
and a suction pressure region and a discharge pressure region defined in the cover
housing, the piston being reciprocable in the cylinder bore in accordance with rotation
of a rotary shaft of the compressor, so that, in use of the compressor, refrigerant
gas is drawn from the suction pressure region to the compression chamber and discharged
from the compression chamber to the discharge pressure region, wherein the compressor
further comprises a heat insulating structure comprising a heat insulating member
having a predetermined shape and included in the cylinder block, the heat insulating
member having an inner peripheral surface that defines the cylinder bore, the heat
insulating member being an annular block included in the cylinder block, the annular
block surrounding an axial line of the rotary shaft, the annular block having the
cylinder bore.
[0007] Advantageously, embodiments of the present invention can boost the heat insulating
characteristics of the compression chamber in a piston type compressor.
BRIEF DESCRIPTION OF THE DRAWINGS
[0008] To enable a better understanding of the present invention, reference will now be
made, by way of example only, to the accompanying drawings, in which:-
Fig. 1 is a longitudinal cross-sectional view of a compressor included by way of background
information;
Fig. 2 is a cross-sectional view of the compressor taken along the line I-I in Fig.
1;
Fig. 3 is a cross-sectional view of the compressor taken along the line II-II in Fig.
1;
Fig. 4 is a partially enlarged cross-sectional view of the compressor when a piston
is located at its top dead center;
Fig. 5 is a partially enlarged cross-sectional view of the compressor when the piston
is located at its bottom dead center;
Fig. 6 is a partially enlarged cross-sectional view of another compressor again included
by way of background information;
Fig. 7 is a partially enlarged cross-sectional view of a third compressor also included
by way of background information;
Fig. 8 is a partially enlarged cross-sectional view of a fourth compressor also included
by way of background information;
Fig. 9A is a partially enlarged cross-sectional view of a fifth compressor also included
by way of background information;
Fig. 9B is a cross-sectional view of the compressor taken along the line III-III in
Fig. 9A;
Fig. 10A is a partially enlarged cross-sectional view of one form of a compressor
in accordance with the invention;
Fig. 10B is a cross-sectional view of the compressor taken along the line IV-IV in
Fig. 10A;
Fig. 11 is a partially enlarged cross-sectional view of a compressor also included
by way of background information; and
Fig. 12 is a partially enlarged cross-sectional view of a compressor also included
by way of background information.
DETAILED DESCRIPTION
[0009] A piston type variable displacement compressor, useful for understanding the present
invention, will be described with reference to Figs. 1 through 5.
[0010] As shown in Fig. 1, the housing of a piston type variable displacement compressor
10 includes a cylinder block 11 of aluminum, a front housing 12 of aluminum and a
rear housing or cover housing 13 of aluminum. The front housing 12 is joined to the
front end of the cylinder block 11, and the rear housing 13 is joined to the rear
end of the cylinder block 11 through a valve plate 14 and gasket type valve forming
plates 15, 16. The cylinder block 11, the front housing 12 and the rear housing 13
are combined by a screw 53. As shown in FIGS. 4 and 5, the valve forming plate 15
includes a metallic plate 152 and rubber layers 153, 154 that are respectively provided
on the surfaces of the metallic plate 152. In a similar manner, the valve forming
plate 16 includes a metallic plate 162 and rubber layers 163, 164 that are respectively
provided on the surfaces of the metallic plate 162.
[0011] The front housing 12 and the cylinder block 11 define a pressure control chamber
121 and rotatably support a rotary shaft 18 through radial bearings 19, 20, respectively.
The rotary shaft 18 extends in the pressure control chamber 121 and protrudes to the
outside therefrom. The rotary shaft 18 receives driving power from a vehicle engine
17 as an external drive source through a pulley (not shown) and a belt (not shown).
[0012] A lug plate 21 is mounted on the rotary shaft 18, and a swash plate 22 is supported
on the rotary shaft 18 so as to slide in and incline with respect to the axial direction
of the rotary shaft 18. A connection member 23 is mounted on the swash plate 22, and
a guide pin 24 is mounted on the connection member 23. A guide hole 211 is formed
in the lug plate 21. The head portion of the guide pin 24 is slidably inserted into
the guide hole 211. The cooperation of the guide hole 211 and the guide pin 24 allows
the swash plate 22 to incline with respect to the axial direction of the rotary shaft
18 and to rotate together with the rotary shaft 18. The inclination of the swash plate
22 is guided by the slide guide relation between the guide hole 211 and the guide
pin 24 and the slide support of the rotary shaft 18.
[0013] As the middle part of the swash plate 22 moves toward the lug plate 21, an inclination
angle of the swash plate 22 is increased. The swash plate 22 comes into contact with
the lug plate 21 to restrict the maximum inclination angle. At the position of the
swash plate 22 indicated by the solid line in FIG. 1, the inclination angle of the
swash plate 22 is the maximum. As the middle part of the swash plate 22 moves toward
the cylinder block 11, the inclination angle of the swash plate 22 is decreased. At
the position of the swash plate 22 indicated by the two-dot chain line in FIG. 1,
the inclination angle of the swash plate 22 is the minimum.
[0014] As shown in FIGS. 1, 2 and 4, a plurality of holes 111 are formed through the cylinder
block 11 for forming compression chambers. A cylindrical-shaped heat insulating member
30 of synthetic resin is press-fitted into each of the hole 111. The inner peripheral
surface of the cylinder block 21 that defines the hole 111 is covered by the heat
insulating member 30.
[0015] A piston 25 of aluminum is accommodated in each of the heat insulating members 30.
Only one piston 25 is shown in FIG. 2. The piston 25 includes a cylindrical-shaped
head portion 252 and a neck portion 253 as shown in FIG. 1. The head portion 252 is
inserted into the heat insulating member 30, and the neck portion 253 is engaged with
the swash plate 22 through a pair of shoes 26. The rotational movement of the swash
plate 22 is converted into the reciprocating movement of the piston 25, and the piston
25 is reciprocated in the heat insulating member 25. The inside of the heat insulating
member 30 is a cylinder bore 43 for reciprocating the piston 25 therein, and the heat
insulating member 30 has an inner peripheral surface 431 that defines the cylinder
bore 43 as shown in FIGS. 2 and 3. A compression chamber 112 is defined by the piston
25, the heat insulating member 30 and the valve forming plate 15 in the inside of
the heat insulating member 30 (the cylinder bore 43) as shown in FIG. 1. FIG. 5 shows
a state where the piston 25 is located at its bottom dead center.
[0016] As shown in FIGS. 1 and 3, the rear housing 13 and the valve plate 14 define a suction
chamber or suction pressure region 27 and a discharge chamber or discharge pressure
region 28 that are separated by an annular partition wall 29. The suction chamber
27 is located on the radially outer side of the rear housing 13 and surrounds the
discharge chamber 28 around an axial line 181 of the rotary shaft 18. The compression
chamber 112 is separated from the suction chamber 27 and the discharge chamber 28
by the valve plate 14. The valve forming plates 15,16 and a retainer 31 are combined
with the valve plate 14 by a screw 32.
[0017] As shown in FIGS. 4 and 5, a suction port 141 is formed in the valve plate 14 and
the valve forming plate 16, and a discharge port 142 is formed in the valve plate
14 and the valve forming plate 15. A suction valve 151 is formed in the valve forming
plate 15, and a discharge valve 161 is formed in the valve forming plate 16. Gaseous
refrigerant in the suction chamber 27 pushes away the suction valve 151 and is drawn
into the compression chamber 112 through the suction port 141 by the movement of the
piston 25 from the right to the left as seen in FIG. 1.
[0018] A regulating recess 301 is formed on the end face of the heat insulating member 30
near the valve forming plate 15, and a metallic member 302 is mounted on the bottom
of the regulating recess 301. The suction valve 151 comes into contact with the metallic
member 302 at the bottom of the regulating member 301 to regulate its opening degree.
The drawn gaseous refrigerant in the compression chamber 112 pushes away the discharge
valve 161 and is discharged into the discharge chamber 28 through the discharge port
142 by the movement of the piston 25 from the left to the right as seen in FIG. 1.
The discharge valve 161 comes into contact with the retainer 31 to regulate its opening
degree.
[0019] As shown in FIG. 1, an inlet 33 for introducing the gaseous refrigerant into the
suction chamber 27 and an outlet 34 for discharging the gaseous refrigerant from the
discharge chamber 28 are formed in the rear housing 13. The inlet 33 and the outlet
34 is interconnected by an external refrigerant circuit 35 on which a heat exchanger
36 for obtaining heat from the refrigerant, a fixed throttle 37, a heat exchanger
38 for transmitting heat from the surrounding air to the refrigerant and an accumulator
39 are arranged. The accumulator 39 feeds the only gaseous refrigerant to the compressor
10. The refrigerant in the discharge chamber 28 flows into the suction chamber 27
via the outlet 34, the heat exchanger 36, the fixed throttle 37, the heat exchanger
38, the accumulator 39 and the inlet 33.
[0020] The discharge chamber 28 and the pressure control chamber 121 are interconnected
by a supply passage 40 formed in the cylinder block 11. The pressure control chamber
121 and the suction chamber 27 are interconnected by a bleed passage 41 formed in
the cylinder block 11 and the rear housing 13. The refrigerant in the pressure control
chamber 121 flows out to the suction chamber 27 through the bleed passage 41.
[0021] An electromagnetic displacement control valve 42 is arranged on the supply passage
40. When the displacement control valve 42 is de-energized, the displacement control
valve 42 is closed so that the refrigerant does not flow from the discharge chamber
28 to the pressure control chamber 121 through the supply passage 40. Since the refrigerant
in the pressure control chamber 121 flows out to the suction chamber 27 through the
bleed passage 41, the pressure in the pressure control chamber 121 falls. Therefore,
the inclination angle of the swash plate 22 is increased, and the displacement is
increased. When the displacement control valve 42 is energized, the displacement control
valve 42 is opened so that the refrigerant flows from the discharge chamber 28 to
the pressure control chamber 121 through the supply passage 40. Therefore, the pressure
in the pressure control chamber 121 rises, the inclination angle of the swash plate
22 is decreased and the displacement is decreased. In the first preferred embodiment,
carbon dioxide is used as the refrigerant.
[0022] In the example described above, the following advantageous effects are obtained.
(1-1) In accordance with the movement of the piston 25 from the right to the left
as seen in FIG. 1, the refrigerant gas in the suction chamber 27 is drawn into the
compression chamber 112 through the suction port 141. In accordance wit the movement
of the piston 25 from the left to the right as seen in FIG. 1, the refrigerant gas
in the compression chamber 112 is compressed and discharged into the discharge chamber
28 through the discharge port 142. As the refrigerant gas in the compression chamber
112 is compressed, the temperature thereof rises. However, synthetic resin or the
material for the heat insulating member 30 has heat conductivity lower than aluminum
or the material for the cylinder block 11. Thus, the heat insulating member 30 having
the inner peripheral surface 431 that defines the cylinder bore 43 is hard to be heated
by the refrigerant gas in the compression chamber 112, and the temperature of the
heat insulating member 30 substantially does not rise. Therefore, a small amount of
heat is transmitted from the heat insulating member 30 to the refrigerant gas that
is newly drawn into the compression chamber 112 after compressing and discharging
the previously drawn refrigerant gas. Namely, the temperature of the refrigerant gas
in the compression chamber 112 is substantially prevented from being increased by
the heat insulating member 30. The heat insulating member 30 enhances the heat insulating
characteristics of the compression chamber 112 and contributes to the improvement
in the performance of the piston type variable displacement compressor 10.
(1-2) The heat insulating member 30 having a predetermined shape or the cylindrical
shape is made thicker to enhance the heat insulation effectiveness.
(1-3) The heat insulation member 30 is made of synthetic resin that has low heat conductivity.
The heat insulating member 30 reduces the heat transmission from the cylinder block
11 of aluminum, which has high heat conductivity, to the refrigerant gas in the compression
chamber 112. Thus, the heat insulating member 30 contributes to the improvement in
the performance of the compressor.
(1-4) If the piston type variable displacement compressor 10 becomes unusable, the
heat insulating member 30 is removed from the hole 111 and is recyclable.
(1-5) Carbon dioxide is used as refrigerant under the pressure higher than when chlorofluorocarbon
is used. Thus, small flow rate is required. When the flow rate is small, it is important
to prevent the refrigerant gas in the compression chamber 112 from being heated. The
piston type variable displacement compressor 10 using carbon dioxide as the refrigerant
is suitable.
[0023] The following examples are practised as shown in Figs. 6 through 12. In these examples,
similar elements are referred to by the same reference numerals as the example above.
[0024] In an example of a piston type compressor as shown in Fig. 6, a heat insulating member
44 includes a cylindrical portion 441 and a flange 442 that is located at the end
of the cylindrical portion 441 near the valve plate 14 and is integrated with the
cylindrical portion 441. The cylindrical portion 441 is inserted into the hole 111,
and the flange 442 is sandwiched between the cylinder block 11 and the valve plate
14. Since the flange 442 is sandwiched between the cylinder block 11 and the valve
plate 14, the cylindrical portion 441 is held in the hole 111 without following the
reciprocating movement of the piston 25.
[0025] In another example of a piston type compressor as shown in Fig. 7, the cylinder block
11 is formed with a protrusion 114 on its inner peripheral surface that defines the
hole 111. A cylindrical-shaped heat insulating member 45 is inserted into the hole
111 and sandwiched between the protrusion 114 and the valve plate 14. Thus, the heat
insulating member 45 is held in the hole 111 without following the reciprocating movement
of the piston 25.
[0026] In another example of a piston type compressor as shown in Fig. 8, a valve forming
plate 15A is made of metal, and a seal ring 46 is interposed between the cylinder
block 11 and the valve forming plate 15A near the outer periphery of the cylinder
block 11 so as to surround the axial line 181 of the rotary shaft 18 and all of the
heat insulating members 44. The flange 442 of the heat insulating member 44 serves
to seal the compression chamber 112, so that the refrigerant gas is prevented from
leaking along the surface of the valve forming plate 15A from the compression chamber
112 to a hole 115 that is formed in the cylinder block 11 for inserting the rotary
shaft 18 therein. The seal ring 46 prevents the refrigerant gas from leaking along
the surface of the valve forming plate 15A from the compression chamber 112 to the
outside of the compressor.
[0027] In another example of a piston type compressor as shown in Figs. 9A and 9B, a heat
insulating member 47 includes a cylindrical portion 471 and an end wall 472. The cylindrical
portion 471 is inserted into the hole 111, and the end wall 472 is in contact with
the valve forming plate 15A of metal and faces the top end surface of the piston 25.
The heat insulating member 47 is sandwiched between the protrusion 114 and the valve
plate 14. Thus, the heat insulating member 47 is held in the hole 111 without following
the reciprocating movement of the piston 25. The end wall 472 has formed therein a
suction hole 473 facing the suction port 141 and a discharge hole 474 facing the discharge
port 142. The refrigerant gas in the suction chamber 27 is drawn into the compression
chamber 112 through the suction port 112 and the suction hole 473 while the refrigerant
gas in the compression chamber 112 is discharged into the discharge chamber 28 through
the discharge hole 474 and the discharge port 142. The end wall 472 further improves
the heat insulating characteristics of the compression chamber 112.
[0028] In a first disclosed embodiment forming part of the invention as shown in Figs. 10A
and 10B, a cylinder block 11 A includes an annular base block 48 of aluminum and an
annular block 49 of synthetic resin. The base block 48 includes a radially outer portion
481, a radially inner portion 482 and an end wall 483, and the annular block 49 is
interposed between the radially outer portion 481 and the radially inner portion 482
to surround the axial line 181 of the rotary shaft 18. A plurality of the cylinder
bores 43 are formed in the annular block 49. Namely, the annular block 49 or a heat
insulating member of synthetic resin has the inner peripheral surface 431 that defines
the cylinder bore 43. The end wall 483 has formed therein a through hole 484 corresponding
to each of the cylinder bore 43. The piston 25 is inserted into the cylinder bore
43 through the through hole 484. The above structure, in which a plurality of the
cylinder bores 43 are formed in the annular block 49 of heat insulating material or
synthetic resin, is more productive than a structure in which a plurality of cylinder
bores are respectively formed in a plurality of heat insulating members.
[0029] In an example of a piston type compressor, useful for understanding the present invention,
shown in Fig. 11, the peripheral surface of the head portion 252 of the piston 25
is covered with a coating layer 50 made of the same material as the heat insulating
member 45. The structure, in which the heat insulating member 45 and the coating layer
50 are made of material having the same coefficient of linear expansion, facilitates
control of the clearance between the inner peripheral surface 431 of the heat insulating
member 45 and the surface of the coating layer 50 in thermal expansion.
[0030] In another example of a piston type compressor, useful for understanding the present
invention, shown in Fig. 12, a disc-shaped heat insulating member 51 is bound to a
top end surface 251 of the piston 25 to cover the top end surface 251. The heat insulating
member 51 further improves the heat insulating characteristics of the compression
chamber 112.
[0031] In modified embodiments of the present invention, the following alternative arrangements
may be practicable.
- (1) A coating layer 50 may be provided on the outer peripheral piston surface, made
of material that has abrasive resistance higher than the heat insulating member or
sliding characteristics better than the heat insulating member, so that the lifetime
of the compressor improves.
- (2) Hard rubber or ceramics may be used as the material for the heat insulating member
having the inner peripheral surface that defines the cylinder bore.
- (3) The piston type compressor may have a discharge chamber defined on the outer peripheral
side of the rear housing 13 so as to surround the suction chamber around the axial
line 181 of the rotary shaft 18.
- (4) The compressor may be a piston-type fixed displacement compressor.
- (5) The compressor may be a compressor in which refrigerant other than carbon dioxide
is used.
[0032] The examples and embodiments disclosed herein are to be considered as illustrative
and not restrictive, and the invention is not limited to the details given herein
but may be modified within the scope of the appended claims.
1. A piston type compressor (10) comprising:
a cylinder block (11A) and a cover housing (13) connected to the cylinder block (11A)
;
a piston (25) accommodated in a cylinder bore (43), defined in the cylinder block,
to define a compression chamber (112); and
a suction pressure region (27) and a discharge pressure region (28) defined in the
cover housing (13), the piston (25) being reciprocable in the cylinder bore (43) in
accordance with rotation of a rotary shaft (18) of the compressor, so that, in use
of the compressor, refrigerant gas is drawn from the suction pressure region (27)
to the compression chamber (112) and discharged from the compression chamber (112)
to the discharge pressure region (28);
wherein the compressor further comprises a heat insulating structure comprising a
heat insulating member (49) having a predetermined shape and included in the cylinder
block, the heat insulating member having an inner peripheral surface that defines
the cylinder bore,
characterized by
the heat insulating member being an annular block included in the cylinder block,
the annular block surrounding an axial line (181) of the rotary shaft (18), the annular
block (49) having the cylinder bore.
2. The piston type compressor according to claim 1, wherein a hole is formed in the cylinder
block (11A), for forming the compression chamber (112), the heat insulating member
(49) having a cylindrical shape and being inserted into the hole.
3. The piston type compressor according to claim 1 or 2, wherein a valve plate (14) is
interposed between the cylinder block (11A) and the cover housing(13) to separate
the compression chamber (112) from the suction pressure region (27) and the discharge
pressure region (28), the heat insulating member (49) including a flange at its end
near the valve plate, the flange being sandwiched between the cylinder block (11A)
and the valve plate (14).
4. The piston type compressor according to claim 1, 2 or 3, wherein a valve forming plate
of metal (15A) is interposed between the valve plate (14) and the cylinder block (11),
a seal ring (46) being interposed between the valve forming plate (15A) and the cylinder
block (11) so as to surround an axial line (181) of the rotary shaft (18) and the
heat insulating member (49).
5. The piston type compressor according to any one of the preceding claims, wherein a
valve plate (14) is interposed between the cylinder block (11A) and the cover housing
(13) to separate the compression chamber (112) from the suction pressure region (27)
and the discharge pressure region (28), a protrusion being formed on the inner peripheral
surface of the cylinder block that defines the hole, the heat insulating member (49)
being sandwiched between the protrusion and the valve plate (14).
6. The piston type compressor according to any one of the preceding claims, wherein the
cylinder bore (43), defined in heat insulating member (49) includes an end wall (472)
that faces a top end surface of the piston (25).
7. The piston type compressor according to any one of the preceding claims, wherein the
heat insulating member (49) is made of synthetic resin.
8. The piston type compressor according to any one of the preceding claims, wherein the
heat insulating member (49) is made of one of hard rubber and ceramics.
9. The piston type compressor according to any one of the preceding claims, wherein a
top end surface (251) of the piston (25) is covered with another heat insulating member
(51).
10. The piston type compressor according to any one of the preceding claims, wherein the
piston (25) includes a head portion having a peripheral surface, the peripheral surface
of the head portion (252) is covered with a coating layer (50) made of the same material
as the heat insulating member (49).
11. The piston type compressor according to any one of the preceding claims, wherein the
compressor is configured to use carbon dioxide as the refrigerant gas.
1. Kolbenkompressor (10) mit:
einem Zylinderblock (11A) und einem Abdeckgehäuse (13), das mit dem Zylinderblock
(11A) verbunden ist;
einem Kolben (25), der in einer Zylinderbohrung (43) untergebracht ist, welche in
dem Zylinderblock definiert ist, um eine Kompressionskammer (112) zu definieren; und
einem Saugdruckbereich (27) und einem Auslassdruckbereich (28), die in dem Abdeckgehäuse
(13) definiert sind, wobei der Kolben (25) in der Zylinderbohrung (43) gemäß der Drehung
einer Welle (18) des Kompressors hin und her beweglich ist, so dass während der Verwendung
des Kompressors Kühlgas aus dem Ansaugdruckbereich (27) zu der Kompressionskammer
(112) gezogen wird und aus der Kompressionskammer (112) hin zu dem Auslassdruckbereich
(28) ausgelassen wird;
wobei der Kompressor außerdem eine wärmeisolierende Struktur mit einem wärmeisolierenden
Element (49) aufweist, das eine vorbestimmte Gestalt hat und in dem Zylinderblock
beinhaltet ist, wobei das wärmeisolierende Element eine Innenumfangsfläche hat, die
die Zylinderbohrung definiert,
dadurch gekennzeichnet, dass
das wärmeisolierende Element ein ringförmiger Block ist, der in dem Zylinderblock
beinhaltet ist, welcher ringförmige Block eine axiale Linie (181) der Welle (18) umgibt
und welcher ringförmige Block (49) die Zylinderbohrung hat.
2. Kolbenkompressor nach Patentanspruch 1, bei welchem eine Öffnung in dem Zylinderblock
(11A) ausgebildet ist, um die Kompressionskammer (112) zu bilden, wobei das wärmeisolierende
Element (49) eine zylindrische Gestalt hat und in die Öffnung eingesetzt ist.
3. Kolbenkompressor nach Patentanspruch 1 oder 2, bei welchem eine Ventilplatte (14)
zwischen dem Zylinderblock (11A) und dem Abdeckgehäuse (13) vorgesehen ist, um die
Kompressionskammer (112) von dem Ansaugdruckbereich (27) und dem Auslassdruckbereich
(28) zu trennen, wobei das wärmeisolierende Element (49) einen Flansch an seinem Ende
nahe der Ventilplatte beinhaltet, welcher Flansch zwischen dem Zylinderblock (11A)
und der Ventilplatte (14) sandwichartig angeordnet ist.
4. Kolbenkompressor nach Patentanspruch 1, 2 oder 3, bei welchem eine Ventilausbildeplatte
aus Metall (15A) zwischen der Ventilplatte (14) und dem Zylinderblock (11) vorgesehen
ist, wobei ein Dichtring (46) zwischen der Ventilausbildeplatte (15A) und dem Zylinderblock
(11) vorgesehen ist, um eine axiale Linie (181) der Welle (18) und des wärmeisolierenden
Elements (49) zu umgeben.
5. Kolbenkompressor nach einem der vorangehenden Patentansprüche, bei welchem eine Ventilplatte
(14) zwischen dem Zylinderblock (11A) und dem Abdeckgehäuse (13) vorgesehen ist, um
die Kompressionskammer (112) von dem Ansaugdruckbereich (27) und dem Auslassdruckbereich
(28) zu trennen, wobei ein Vorsprung an der Innenumfangsfläche des Zylinderblocks
ausgebildet ist, die die Öffnung definiert, wobei das wärmeisolierende Element (49)
zwischen dem Vorsprung und der Ventilplatte (14) angeordnet ist.
6. Kolbenkompressor nach einem der vorangehenden Patentansprüche, bei welchem die Zylinderbohrung
(43), die in dem wärmeisolierenden Element (49) definiert ist, eine Abschlußwand (472)
beinhaltet, die zu einer oberen Endfläche des Kolbens (25) hinweist.
7. Kolbenkompressor nach einem der vorangehenden Patentansprüche, bei welchem das wärmeisolierende
Element (49) aus Kunstharz gemacht ist.
8. Kolbenkompressor nach einem der vorangehenden Patentansprüche, bei welchem das wärmeisolierende
Element (49) aus hartem Gummi oder Keramik gemacht ist.
9. Kolbenkompressor nach einem der vorangehenden Patentansprüche, bei welchem eine obere
Endfläche (251) des Kolbens (25) mit einem weiteren wärmeisolierenden Element (51)
bedeckt ist.
10. Kolbenkompressor nach einem der vorangehenden Patentansprüche, bei welchem der Kolben
(25) einen Kopfbereich mit einer Außenumfangsoberfläche beinhaltet, welche mit einer
Beschichtung (50) bedeckt ist, die aus dem gleichen Material gemacht ist wie das wärmeisolierende
Element (49).
11. Kolbenkompressor nach einem der vorangehenden Patentansprüche, welcher Kompressor
dazu ausgestaltet ist, Kohlendioxid als Kühlgas zu verwenden.
1. Compresseur de type à piston (10), comprenant :
un bloc-cylindres (11A) et un boîtier de recouvrement (13) raccordé au bloc-cylindres
(11A) ;
un piston (25) logé dans un alésage de cylindre (43), défini dans le bloc-cylindres,
afin de définir une chambre de compression (112) ; et
une région de pression d'aspiration (27) et une région de pression de refoulement
(28) définies dans le boîtier de recouvrement (13), le piston (25) pouvant effectuer
un mouvement de va-et-vient dans l'alésage de cylindre (43) en fonction de la rotation
de l'arbre rotatif (18) du compresseur, de telle sorte que, lors de l'utilisation
du compresseur, un gaz réfrigérant est aspiré à partir de la région de pression d'aspiration
(27) jusqu'à la chambre de compression (112) et refoulé à partir de la chambre de
compression (112) jusqu'à la région de pression de refoulement (28) ;
dans lequel le compresseur comprend en outre une structure thermo-isolante comprenant
un élément thermo-isolant (49) ayant une forme prédéterminée et inclus dans le bloc-cylindres,
l'élément thermo-isolant ayant une surface périphérique interne qui définit l'alésage
de cylindre,
caractérisé en ce que
l'élément thermo-isolant est un bloc annulaire inclus dans le bloc-cylindres, le bloc
annulaire entourant une ligne axiale (181) de l'arbre rotatif (18), le bloc annulaire
(49) ayant l'alésage de cylindre.
2. Compresseur de type à piston selon la revendication 1, dans lequel un trou est formé
dans le bloc-cylindres (11A), afin de former la chambre de compression (112), l'élément
thermo-isolant (49) ayant une forme cylindrique et étant inséré dans le trou.
3. Compresseur de type à piston selon la revendication l'ou 2, dans lequel une plaque
porte-soupape (14) est intercalée entre le bloc-cylindres (11A) et le boîtier de recouvrement
(13) afin de séparer la chambre de compression (112) de la région de pression d'aspiration
(27) et de la région de pression de refoulement (28), l'élément thermo-isolant (49)
incluant un flasque au niveau de son extrémité proche de la plaque porte-soupape,
le flasque étant intercalé entre le bloc-cylindres (11A) et la plaque porte-soupape
(14).
4. Compresseur de type à piston selon l'une quelconque des revendications 1, 2 ou 3,
dans lequel une plaque formant soupape métallique (15A) est intercalée entre la plaque
porte-soupape (14) et le bloc-cylindres (11), une bague d'étanchéité (46) étant intercalée
entre la plaque formant soupape (15A) et le bloc-cylindres (11) de manière à entourer
une ligne axiale (181) de l'arbre rotatif (18) et de l'élément thermo-isolant (49).
5. Compresseur de type à piston selon l'une quelconque des revendications précédentes,
dans lequel une plaque porte-soupape (14) est intercalée entre le bloc-cylindres (11a)
et le boîtier de recouvrement (13) afin de séparer la chambre de compression (112)
de la région de pression d'aspiration (27) et de la région de pression de refoulement
(28), une saillie étant formée sur la surface périphérique interne du bloc-cylindres
qui définit le trou, l'élément thermo-isolant (49) étant intercalé entre la saillie
et la plaque porte-soupape (14).
6. Compresseur de type à piston selon l'une quelconque des revendications précédentes,
dans lequel l'alésage de cylindre (43), défini dans l'élément thermo-isolant (49)
inclut une paroi d'extrémité (472) qui fait face à une surface d'extrémité supérieure
du piston (25).
7. Compresseur de type à piston selon l'une quelconque des revendications précédentes, dans lequel l'élément thermo-isolant
(49) est constitué de résine synthétique.
8. Compresseur de type à piston selon l'une quelconque des revendications précédentes,
dans lequel l'élément thermo-isolant (49) est constitué d'ébonite et de céramique.
9. Compresseur de type à piston selon l'une quelconque des revendications précédentes,
dans lequel une surface d'extrémité supérieure (251) du piston (25) est recouverte
d'un autre élément thermo-isolant (51).
10. Compresseur de type à piston selon l'une quelconque des revendications précédentes,
dans lequel le piston (25) inclut une section de tête ayant une surface périphérique,
la surface périphérique de la section de tête (252) est recouverte d'une couche de
revêtement (50) constituée du même matériau que l'élément thermo-isolant (49).
11. Compresseur de type à piston selon l'une quelconque des revendications précédentes,
dans lequel le compresseur est configuré de manière à utiliser du dioxyde de carbone
comme gaz réfrigérant.