[0001] The invention relates to a plug-in connector.
[0002] Plug-in connectors of this type are used, for example, for attaching cables to devices
in electrical appliances, machines, motors, vehicles or the like.
[0004] With this plug-in connector, different plug-in connectors are required for different
plug-in contacts. In addition, the connection and attachment of a cable to a device
is problematic owing to the complex structure of the plug-in connector.
[0005] The object of the invention is to provide a plug-in connector which can be used for
different plug-in contacts and simplifies the process of connection and attachment
of a cable to a device.
[0006] To achieve this object, the invention provides the plug-in connector according to
claim 1, including: a pair of plugs housings with two connectable plug housings and
a pair of contact housings with two connectable contact housings, each plug housing
comprising at least one socket for a contact housing. With this arrangement, each
contact housing can have a size which is adapted to the plug housing socket and/or
standardised so contact housings equipped with different plug-in contacts can be inserted
into the same plug housing. The same plug-in connector can therefore be used for different
plug-in contacts. Owing to the modular construction of the plug-in connector, the
contact housings can be connected to cable-side and device-side terminals outside
the plug housing to simplify the connection process and the attachment of a cable
to a device.
[0007] It may prove helpful if the plug-in connector is configured in such a way that the
contact housings are brought into contact on connection of the plug housings. The
connection process and the attachment of the cable which is to be attached via the
plug connector to the device can be further simplified in this way.
[0008] It may prove advantageous if the plug housing is lockable with a locking device.
The locking device can prevent the plug housings from coming apart even under the
influence of forces of abrasions.
[0009] However, it may also prove practical if at least one of the plug housings is divisible,
so that a contact housing can be arranged in the socket. A contact housing can therefore
be arranged in the socket in a particularly simple and secure manner, thus simplifying
assembly of the contact housings in the plug housing.
[0010] It may also advantageous if each plug housing comprises at least one socket which
is shielded from electromagnetic radiation. The influence of electromagnetic radiation
from the environment can cause interference, in particular during signal transmission,
and this represents a considerable safety risk, especially in automotive applications
or in the aerospace sector. Preferably, the entire plug housing is shielded from electromagnetic
radiation. However, if power and signals can be transmitted, for example, simultaneously
via a plug-in connection, the power transmission can adversely affect the signal transmission.
It is therefore advantageous if a socket of a plug housing is also shielded from electromagnetic
radiation of which the origin is located in a different socket. For this purpose,
a socket of a plug housing and/or the plug housing itself is lined and/or clad with
a material, preferably metal, which acts as a shield against electromagnetic radiation,
or is constructed completely from this material.
[0011] It may however also prove desirable if each plug housing comprises at least one further
socket for a further contact housing. Power and signals can therefore be transmitted,
for example, simultaneously via the plug-in connection.
[0012] It may also be useful if the sockets of a plug housing are adjacent transversely
to a connection direction of the plug housings. The plug in connection can therefore
have any number of sockets for contact housings.
[0013] It may also be useful if a plug housing and/or a contact housing has a polygonal,
preferably substantially rectangular, more preferably substantially square cross-section.
A plurality of plug housings and/or contact housings can therefore be arranged particularly
densely next to one another.
[0014] It may also be helpful if a cross-section of a contact housing is adapted substantially
to a cross-section of a socket. The contact housing therefore has little play in the
socket for movement within the socket, for example during vibrations. The reliability
of the plug-in connection can thus be improved.
[0015] It may be useful if a contact housing can be fixed non-positively and/or positively
in a socket. The contact housing can therefore be held securely and rigidly in the
socket and has no play for movement within the socket, for example during vibrations.
The reliability of the plug-in connection can therefore be further improved.
[0016] It may prove advantageous if the plug-in connector can be fixed rotatably on a flange.
The direction in which a cable which is to be attached to a device can be guided away
from the device, can therefore be adjusted as desired.
[0017] It may also prove advantageous if the plug-in connector can be fixed or locked in
a rotational position relative to the flange. The plug-in connection can thus be prevented
from rotating unintentionally.
[0018] It may also prove advantageous if the plug-in connector is configured as an angle
plug-in connector. A cable which is to be attached to a device can thus be led away
from the device with slight spacing, and this has proven to be particularly practical,
in particular in a restricted space.
[0019] However, it may also be advantageous if a connection direction of the plug housing
is oriented along, parallel to or transversely to an axis of rotation of the plug-in
connector. These embodiments may also prove practical, in particular in a restricted
space. The term "transverse" as used in this description also includes the meanings
of the terms "oblique", "angled" and, in particular, "perpendicular".
[0020] It may also prove beneficial if one contact housing is configured as a plug pin and
one contact housing as a plug socket. The contact housings can therefore engage in
one another and be permanently connected.
[0021] A further preferred embodiment of the invention relates to plug-in connector including
a pair of plug housings with two connectable plug housings and a pair of plug-in contacts
with two connectable plug-in contacts, the plug-in connector comprising a locking
device for locking the plug housing and the plug-in contacts being brought into contact
when the plug housings are locked. The plug housings can therefore be connected with
a hand grip and at the same time locked.
[0022] It may be practical if the locking device is mounted movably on a plug housing. A
movement of the locking device relative to the plug housing can therefore be coupled
to prevent faulty assembly of the plug-in connector.
[0023] It may be beneficial if the locking device is held captive on a plug housing. The
risk of losing the locking device, for example during transportation, can also be
reduced in this way.
[0024] However, it may also be practical if the locking device is movable transversely to
a connection direction of the plug housings, for locking the plug housings.
[0025] This can prevent the locking device from being inadvertently released when a force
acts in the connection direction of the plug housings.
[0026] It may be advantageous if the locking device is movable in a plane of a housing division
for locking the plug housings. This can prevent the locking device from being inadvertently
released when a force acts transversely to the plane of the housing division.
[0027] It may prove helpful if the locking device is configured as a substantially U-shaped
hoop, surrounding the plug housing at least in some regions when locked. The plug
housings can therefore be held together in an interlocking secure manner.
[0028] It may also be beneficial if a movement of the locking device relative to at least
one of the plug housings is guided by a guide device. This enables the locking device
to be operated easily, even by inexperienced personnel.
[0029] However, it may also be advantageous if a movement of the locking device relative
to the first plug housing can be guided via a first link guide and a movement of the
locking device relative to the second plug housing by a second link guide. The plug
housings are thus guided particularly reliably and precisely relative to one another,
and the risk of a defective connection or the risk of damage to plug contacts by defective
connection is reduced.
[0030] It may also be practical if at least one guide link is constructed on the side of
the locking device. The guide link can be constructed particularly easily in the locking
device.
[0031] A further preferred embodiment of the invention relates to a plug-in connector system
including a plug-in connector according to any one of the preceding claims and at
least two pairs of contact housings with two respective connectable contact housings,
the pairs of contact housings being equipped with different pairs of plug-in contacts.
The same plug-in connector can therefore be combined with different pairs of contact
housings or pairs of plug-in contacts and is thus substantially more versatile than
a conventional plug-in connector.
[0032] Fig. 1 is a perspective view of a first embodiment of the plug-in connector according
to the invention for attaching a multi-wire cable for transmitting power and signals
to a motor, in the connected state.
[0033] Fig. 2 is an exploded view of the plug-in connector according to the invention from
Fig. 1.
[0034] Fig. 3 is a perspective view of a second embodiment of the plug-in connector according
to the invention for attaching a multi-wire cable for transmitting power and signals
to a motor, in the connected state.
[0035] Fig. 4 is an exploded view of the plug-in connector according to the invention from
Fig. 3.
[0036] Fig. 5 is a perspective view of a third embodiment of the plug-in connector according
to the invention for attaching a multi-wire cable for the transmitting of power and
signals to a motor, in the connected state.
[0037] The various features of the plug-in connector 1 according to the invention will first
be described with reference to the accompanying drawings. The features of the various
features of the plug-in connector 1 according to the invention can be combined in
any way.
[0038] A first feature of the invention relates to a plug-in connector 1 including a pair
of plug housings 5, 8 with two connectable plug housings 5, 8 and a pair of contact
housings 7, 10, with two connectable contact housings 7, 10, each plug housing 5,
8 comprising at least one socket 6, 9 for a contact housing 7, 10. The plug-in connector
1 is constructed in such a way that the contact housings 7, 10 are brought into contact
when the plug housings 5, 8 are connected.
[0039] Each plug housing 5,8 is produced with a polygonal, in particular substantially rectangular,
cross-section, preferably from metal and/or plastics material, and comprises two sockets
6, 9 each with a polygonal, in particular substantially rectangular, cross-section.
Each socket 6, 9 is adapted to receive a respective contact housing 7, 10. One socket
6, 9 of each plug housing 5, 8 is shielded from electromagnetic radiation. The sockets
6, 9 of a plug housing 5, 8 are arranged adjacent to one another transversely to a
connection direction of the plug housings 5, 8. The socket 6, 9 which is shielded
from electromagnetic radiation is intended for a contact housing 7, 10 for signal
transmission and the other socket 6, 9 is intended for a contact housing 7, 10 for
power transmission. Each plug housing 5, 8 is divisible so that the contact housings
7, 10 can be arranged in the sockets 6, 9.
[0040] One contact housing 7 of a contact housing pair 7, 10 is configured as a plug pin
and the other contact housing 10 of a contact housing pair 7, 10 as a plug socket.
Each contact housing 7, 10 is preferably configured as an injection-moulded plastics
component with a polygonal, in particular substantially rectangular cross-section,
the cross-section of the contact housing 7, 10 being adapted substantially to the
cross-section of an associated socket 6, 9 so the contact housing 7, 10 can be fixed
non-positively in the associated socket 6, 9. In addition, the contact housing 7,
10 can be fixed positively in the socket intended for it, and can also be, for example,
latched or screwed. Each contact housing 7, 10 is equipped with a plug-in contact,
an associated pair of contact housings 7, 10 receiving an associated pair of plug-in
contacts which is connected when the contact housing pair 7, 10 is connected. The
contact housing pairs 7, 10 are selected, for example, from the applicant's HVS (high
variable system) modular system.
[0041] The plug-in connector 1 can be attached to a cable 2 via a cable-side terminal 16
with a cable grip and can be fixed rotatably on a flange 4 via a device-side terminal
17. The plug-in connector 1 can be fixed relative to the flange 4 via a union nut
in a desired rotational position.
[0042] A connection direction of the plug housings 5, 8 can be oriented along, parallel
to or transversely to an axis of rotation of the plug-in connector 1, the most favourable
configuration being selected according to the preferred application. The embodiments
described hereinafter basically differ by the orientation of the connection direction
of the plug housings 5, 8 relative to the axis of rotation of the plug-in connector
1.
[0043] The plug-in connector 1 can be configured as an angle plug-in connector or as a linear
plug-in connector.
[0044] The plug housings 5, 8 can be brought together in a connection direction and be connected
and locked by a locking device 11. The locking device 11 represents part of the second
feature of the invention which will be described in more detail hereinafter.
[0045] A second feature of the present invention relates to a plug-in connector 1 including
a plug housing pair 5, 8 with two connectable plug housings 5, 8 and a plug-in contact
pair 7, 10 with two connectable plug-in contacts 7, 10, the plug-in connector 1 comprising
a locking device 11 for locking the plug housings 5, 8 and the plug-in contacts 7,
10 being brought into contact when the plug housings 5, 8 are locked.
[0046] According to the second feature of the invention, the plug housings 5, 8 can be equipped
directly with plug-in contacts 7, 10 (without contact housings), or the plug-in contacts
7, 10 can be integrated directly into the respective plug housings 5, 8. As in the
first feature of the invention, however, the plug-in contacts 7, 10 can be constructed
in contact housings 7, 10 which can in turn be received in plug housing sockets 6,
9. The last-mentioned variant is preferred, and only this variant will be described
for the sake of simplicity.
[0047] The locking device 11 is configured as a substantially U-shaped hoop surrounding
the plug housings 5, 8 at least in some regions when locked.
[0048] A movement of the locking device 11 relative to the plug housings 5, 8 is guided
by guide devices 12, 13. A movement of the locking device 11 relative to the cable-side
plug housing 5 is guided via a first link guide 12 and a movement of the locking device
11 relative to the motor-side plug housing 8 is guided via a second link guide 13.
The guide links of the link guides 12, 13 are constructed on the interior of the locking
device 11. Two guide projections 14 are constructed on the cable-side plug housing
5 and can be brought into engagement with the guide links 12. Two guide projections
15 are formed on the motor-side plug housing 8 and engage with the guide links 13
so as to hold the locking device 11 in a movable, captive manner on the motor-side
plug housing 8. For locking the plug housing 5, 8 transversely to a connection direction
of the plug housing 5, 8, the locking device 11 is movable in the plane of the housing
division, the plane of the hosing division being a dividing plane of the plug housings
5, 8.
[0049] The preferred embodiments of the plug-in connector 1 according to the invention will
be described hereinafter with reference to the accompanying drawings.
[0050] Fig. 1 is a perspective view of a first embodiment of the plug-in connector 1 according
to the invention for attaching a multi-wire cable 2 for transmitting power and signals
to an electric motor 3 in the connected state. Fig. 2 is an exploded view of the plug-in
connector 1 according to the invention from Fig. 1. The plug-in connector 1 of the
first embodiment of the invention shown in Figs. 1 and 2 is constructed as an angle
plug-in connector and includes the first and second features of the invention. The
connection direction of the plug housings 5, 8 is oriented perpendicularly to an axis
of rotation about which the plug-in connector 1 can be rotatably mounted on the motor
3 (arrow in Fig. 2).
[0051] Fig. 3 is a perspective view of a second embodiment of the plug-in connector 1 according
to the invention for attaching a multi-wire cable 2 for transmitting power and signals
to an electric motor 3, in the connected state. Fig. 4 is an exploded view of the
plug-in connector 1 according to the invention from Fig. 3. The plug-in connector
1 of the second embodiment of the invention according to Figs. 3 and 4 is constructed
as an angle plug-in connector and includes the first and second features of the invention.
The connection direction of the plug housings 5, 8 is orientated along or parallel
to the axis of rotation about which the plug-in connector 1 can be rotatably mounted
on the motor 3.
[0052] Fig. 5 is a perspective view of a third embodiment of the plug-in connector 1 according
to the invention for attaching a multi-wire cable 2 for transmitting power and signals
to an electric motor 3, in the connected state. The plug-in connector 1 of the third
embodiment of the invention is constructed as a linear plug-in connector and includes
the first and second features of the invention. The connection direction of the plug
housings 5, 8 is oriented along or parallel to the axis of rotation about which the
plug-in connector 1 can be rotatably mounted on the motor 3.
[0053] Assembly of the plug-in connector 1 according to the invention is described hereinafter.
[0054] For attaching the cable-side plug housing 5 and the cable-side contact housing 7,
the cable 2 (Fig. 1) is guided via the terminal 16 into the plug housing 5. The individual
strands of the cable 2 are connected to the contact housings 7, still arranged outside
the plug housing sockets 6, for transmitting power and signals via a cable grip (not
shown). The contact housing 7 for signal transmission is then arranged in the socket
6 of the plug housing 5, which is shielded from electromagnetic radiation, and the
contact housing 7 for power transmission is arranged in the adjacent socket 9 of the
plug housing 5.
[0055] A multi-wire motor feed cable (not shown) is guided via the terminal 17 into the
plug housing 5 for attaching the motor-side plug housing 8 and the motor-side contact
housing 10. The individual strands of the motor feed cable (not shown) are connected
to the contact housings 10, still arranged outside the plug housing sockets 9, for
transmitting power and signals via a cable grip (not shown). The contact housing 10
for signal transmission is then arranged in the socket 9 of the plug housing 8 which
is shielded from electromagnetic radiation and the contact housing 10 for power transmission
is arranged in the adjacent socket 9 of the plug housing 5.
[0056] The plug housings 5, 8 can be divided to simplify the arrangement of the contact
housings 7, 10 in the sockets 6, 9 of the plug housings 5, 8. The plug housing parts
are preferably brought together prior to connection of the plug housings 5, 8.
[0057] The terminal 17 of the motor-side plug housing 8 is then fastened rotatably on the
flange 4 which is fastened on the housing of the motor 3.
[0058] To connect the plug housings 5, 8, the guide projections 14 of the cable-side plug
housing 5 are introduced into the guide links 12 of the locking device 11 in the connection
direction of the plug housings 5, 8 (arrow in Fig. 2), and the locking device 11 is
actuated in the locking direction (arrow in Fig. 2) oriented perpendicularly or transversely
to the connection direction, in order to connect and lock the plug housings 5, 8 and
the contact housings 7, 10.
[0059] In the rotational position shown, the plug-in connector 1 is fixed relative to the
flange 4 by a union nut.
[0060] The sequence of assembly steps is not predetermined and can be varied as desired.
[0061] A plug-in connector system according to the invention includes a plug-in connector
1 according to the invention corresponding to one of the aforementioned embodiments
and at least two different contact housing pairs 7, 10 each with two connectable contact
housings 7, 10, the contact housing pairs 7, 10 being equipped with different plug-in
contact pairs. The same plug-in connector 1 can therefore be used in combination with
different contact housing pairs 7, 10 or plug-in contact pairs selected, for example,
from the applicant's HVS modular system.
LIST OF REFERENCE NUMERALS
[0062]
- 1
- plug-in connector
- 2
- cable
- 3
- motor
- 4
- flange
- 5
- housing (cable-side)
- 6
- socket in housing (cable-side)
- 7
- contact housing/ plug-in contact (cable-side)
- 8
- housing (motor-side)
- 9
- socket in housing (motor-side)
- 10
- contact housing/ plug-in contact (motor-side)
- 11
- locking device
- 12
- guide link for housing (cable-side)
- 13
- guide link for housing (motor-side)
- 14
- guide projection on housing (cable-side)
- 15
- guide projection on housing (motor-side)
- 16
- terminal (cable-side)
- 17
- terminal (motor-side)
1. Plug-in connector (1) including a plug housing pair (5, 8) with two connectable plug
housings (5, 8) and a contact housing pair (7, 10) with two connectable contact housings
(7, 10), each plug housing (5, 8) comprising at least one socket (6, 9) for a contact
housing (7, 10).
2. Plug-in connector (1) according to claim 1, wherein the plug-in connector (1) is constructed
in such a way that the contact housings (7, 10) can be brought into contact on connection
of the plug housings (5, 8).
3. Plug-in connector (1) according to any one of the preceding claims, wherein the plug
housings (5, 8) can be locked by a locking device (11).
4. Plug-in connector (1) according to any one of the preceding claims, wherein at least
one of the plug housings (5, 8) is divisible so that a contact housing (7, 10) can
be arranged in the socket (6, 9).
5. Plug-in connector (1) according to any one of the preceding claims, wherein each plug
housing (5, 8) comprises at least one socket (6, 9) which is shielded from electromagnetic
radiation.
6. Plug-in connector (1) according to any one of the preceding claims, wherein each plug
housing (5, 8) comprises at least one further socket (6, 9) for a further contact
housing (7, 10).
7. Plug-in connector (1) according to any one of the preceding claims, wherein the sockets
(6, 9) of a plug housing (5, 8) are adjacent transversely to a connection direction
of the plug housings (5, 8).
8. Plug-in connector (1) according to any one of the preceding claims, wherein a plug
housing (5, 8) and/or a contact housing (7, 10) has a polygonal, preferably substantially
rectangular, particularly substantially square cross-section.
9. Plug-in connector (1) according to any one of the preceding claims, wherein a cross-section
of a contact housing (7, 10) is adapted substantially to a cross-section of a socket
(6, 9).
10. Plug-in connector (1) according to any one of the preceding claims, wherein a contact
housing (7, 10) can be fixed non-positively and/or positively in a socket (6, 9).
11. Plug-in connector (1) according to any one of the preceding claims, wherein the plug-in
connector (1) can be fixed rotatably on a flange.
12. Plug-in connector (1) according to any one of the preceding claims, wherein the plug-in
connector (1) can be fixed or locked in a rotational position relative to the flange.
13. Plug-in connector (1) according to any one of the preceding claims, wherein the plug-in
connector (1) is constructed as an angle plug-in connector.
14. Plug-in connector (1) according to any one of the preceding claims, wherein a connection
direction of the plug housings (5, 8) is oriented along, parallel to or transversely
to an axis of rotation of the plug-in connector (1).
15. Plug-in connector (1) according to any one of the preceding claims, wherein a contact
housing (7) is constructed as a plug pin and a contact housing (10) as a plug socket.
16. Plug-in connector (1) including a plug housing pair (5, 8) with two connectable plug
housings (5, 8) and a plug-in contact pair (7, 10) with two connectable plug-in contacts
(7, 10), the plug-in connector (1) comprising a locking device (11) for locking the
plug housings (5, 8), the plug-in contacts (7, 10) being brought into contact when
the plug housings (5, 8) are locked.
17. Plug-in connector (1) according to any one of the preceding claims, wherein the locking
device (11) is mounted movably on a plug housing (8).
18. Plug-in connector (1) according to any one of the preceding claims, wherein the locking
device (11) is held in a captive manner on a plug housing (8).
19. Plug-in connector (1) according to any one of the preceding claims, wherein the locking
device (11) is movable transversely to a connection direction of the plug housings
(5, 8) for locking the plug housings (5, 8).
20. Plug-in connector (1) according to any one of the preceding claims, wherein the locking
device (11) is movable in a plane of a housing division for locking the plug housings
(5, 8).
21. Plug-in connector (1) according to any one of the preceding claims, wherein the locking
device (11) is constructed as a substantially U-shaped hoop surrounding the plug housings
(5, 8) at least in some regions when locked.
22. Plug-in connector (1) according to any one of the preceding claims, wherein a movement
of the locking device (11) relative to at least one of the plug housings (5, 8) is
guided by a guide device (12).
23. Plug-in connector (1) according to any one of the preceding claims, wherein a movement
of the locking device (11) relative to the first plug housing (5) can be guided via
a first link guide (12) and a movement of the locking device (11) relative to the
second plug housing (8) can be guided via a second link guide (13).
24. Plug-in connector (1) according to any one of the preceding claims, wherein at least
one guide link (12) is constructed on the side of the locking device (11).
25. Plug-in connector system including a plug-in connector (1) according to any one of
the preceding claims and at least two different contact housing pairs (7, 10) each
with two connectable contact housings (7, 10), wherein the different contact housing
pairs (7, 10) are equipped with different plug-in contact pairs.