[0001] The present invention relates to a movable floor levelling vehicle according to the
preamble of claim 1. An example of such a vehicle is disclosed by
US 3 409 330 A.
[0002] The flatness of floors is particularly important in warehouses, where forklift trucks
have to pass through small corridors between racks. When the floor of the corridor
is not flat in transversal direction of the forklift truck, there is a risk to sideways
tilting of the forklift truck such that its upper part may touch the rack or pullet,
or any other obstacle, leading to a possible damage to the rack or pallet, or to the
goods stacked thereon. Furthermore, undulations extending in longitudinal direction
of the corridor Involve up and down bouncing of the forklift truck and an unstable
movement thereof. It is clear that, in reality, both type of undulations always occur
together and adversely affect the displacement of a forklift truck.
[0003] Movable floor levelling vehicles with which floors with an uneven surface may be
levelled exist in the art. From
EP-B-0541657 a movable floor levelling vehicle is known to which a pair of grinding or polishing
tools is mounted on opposite sides of the longitudinal axis of the body, the distance
between the grinding or polishing tools being variable. Each grinding or polishing
tool comprises a grinding head, which is rotatable in a direction parallel to the
floor. The floor levelling vehicle disclosed in
EP-B-0541657 further comprises a control system for controlling the grinding depth of each grinding
or polishing tool with respect to the floor. The control system operates in response
to data received in it, which represent the contours of the floor as it is and the
desired final contours of the floor and its degree of flatness.
[0004] The disadvantage of this known movable floor levelling vehicle is that before any
floor levelling action can be started, the floor profile must be determined, or in
other words, the undulations need to be measured. This is time consuming.
[0005] US-A-3.409.330 describes a wheeled pavement surfacing machine, with an open main frame and an auxiliary
frame, to which front and rear rotary surfacing means are mounted, at a position between
the front and rear wheel means of the machine, for performing various surfacing operations
on a pavement. The front rotary surfacing means include laterally spaced front rotary
cutters which are relatively widely spaced. The rear rotary surfacing means either
include laterally spaced rear rotary cutters which are relatively narrowly spaced,
or comprise a surfacing drum for smoothening the surface that has been worked by the
front cutters. By pivoting the auxiliary frame upwardly and downwardly relative to
the main frame, the front and rear rotary surfacing means can be raised and lowered
as one unity. Movement of the surfacing machine is ensured by the presence of front
and rear wheels, which are connected to the main frame. The front wheels comprise
laterally spaced front wheels which are interconnected by a rotatable shaft and a
caster wheel. The caster wheel is located at a distance behind the front wheels and
is rotated about the same transversal axis as the front wheels. The rear wheels comprise
on opposite sides of the rear end of the main frame a tandem of rear-truck wheels.
The rear-truck wheels preferably run on a path leveled by the rotary surfacing means.
An analysis of the problems occurring with the device disclosed in
US-A-3.409.330 has shown that as it is moving over a small undulation, i.e. an undulation with a
wavelength smaller then the distance between the front wheels and the caster wheel,
the pavement surfacing machine will move up and down twice and cause the surfacing
means to follow that movement. As a result, new undulations are created on the floor.
[0006] The present invention now meets the needs of providing a floor levelling device with
an improved efficiency, in particular a floor levelling device with which the levelling
of an undulating floor may be carried out in a faster manner.
[0007] This is achieved according to the present invention with the technical features of
claim 1.
[0008] In the floor leveling device of this Invention, the frontside displacement means
are an elongated skate which extends in longitudinal direction of the vehicle body
and is arranged to slide over the tops of the undulations so as to reduce the up-
and downward movement of the frontside of the vehicle.
[0009] With the floor levelling vehicle of this invention, the time needed for levelling
a floor may be reduced from a few days to a few hours.
[0010] This effect is attributed to the combined action of the bulk part removing means
and the at least one grinding or polishing tool. The bulk part removing means first
remove the bulk part of the undulation in the moving direction of the vehicle. Due
to the nature of this bulk removing action, this may be done within a shortened period
of time, for example, by splintering the material forming the undulation into smaller
parts. However, the floor surface remaining after having been worked by the bulk part
removing means still shows small-scale roughness. This small-sale roughness is then
smoothened by the action of the at least one grinding or polishing tool.
[0011] In the present invention the basic function of the grinding or polishing tool comprises
smoothening of the floor surface worked by the bulk part removing means. By the combined
use of the bulk part removing means and the at least one grinding or polishing tool,
only a minor part of the material forming the undulation needs to be ground by the
at least one grinding or polishing tool and moulded to powder, which is time saving.
An analysis of the problems occurring with the prior art device showed the grinding
operation to be the time consuming one.
[0012] The grinding action of the prior art device comprises rotating the diamond grinding
discs in a direction parallel to the floor surface. The removed material is ground
into powder, the removed material serving to further grind the remaining part of the
undulation from the floor. This way of removing undulations is laborious and time
consuming, the action of moulding the removed material to powder requiring a lot of
energy.
[0013] In the device of this invention, the bulk part removing means extend in transversal
direction of the vehicle to allow a simultaneous levelling of a floor surface in a
transversal and longitudinal direction, or in other words in the moving direction
of the levelling vehicle as well as in a direction perpendicular to this moving direction.
[0014] The device of this invention is suitable for levelling a wide variety of floors which
may either be a new floor or an already existing floor.
[0015] Preferably, the bulk part removing means and the at least one grinding tool are positioned
at a position between the front- and backside displacement means. As such, the length
of the levelling vehicle can be kept limited, since the distance taken in longitudinal
direction the levelling vehicle between the front- and backside displacement means
is used to position the bulk part removing means and the grinding or polishing tool.
[0016] The bulk part removing means preferably have a width, which is equal to or larger
than the distance d
3 in transverse direction of the levelling vehicle between the centres of the backside
displacement means In transverse direction of the levelling vehicle. With this feature
it is ensured that the backside displacement means, in the preferred embodiment where
the bulk part removing means and the at least one grinding tool are positioned between
the frontside and backside displacement means, are moved over the surface area part
or trace that has been worked by the bulk part removing means and the at least one
grinding or polishing tool. This has the advantage that the risk that the backside
displacement means would have to take an undulation that had not been worked by the
bulk part removing means and the grinding or polishing tool in the course of the levelling
operation, may be minimised. In that way, the levelling operation is improved.
[0017] The bulk part removing means are preferably positioned at a first distance d
1 from the centre of the frontside displacement means and at a second distance d
2 from the centre of backside displacement means, d
1 ≥ d
2. This means that the bulk part removing means and the at least one grinding or polishing
tool are positioned shifted towards the rear part of the vehicle. In contrast to the
backside displacement means, which are moved over the levelled surface, the frontside
displacement means are moved over the original surface that still needs to be treated
and which still contains the undulations. The positioning of the bulk part removing
means shifted, towards the backside of the floor levelling device in the vicinity
of the backside displacement means, has the effect that the extent to which the magnitude
of the up- and downward movement of the front side of the vehicle is sensed at the
height of the bulk part removing means and the at least one grinding or polishing
tool may be reduced. As a result, when the frontside displacement means take an undulation,
the bulk part removing means and the at least one grinding or polishing tool are at
that moment lifted over a distance in height direction which is smaller than the distance
over which they would have been lifted in the case the bulk part removing means would
have been positioned closer to the front side. Thus, the influence of undulations
met by the frontside displacement means to the levelling operation may be minimised,
or In other words, the extent to which the undulations are sensed by the bulk part
removing means is levelled out. Consequently, the height over which undulations are
removed by the bulk part removing means at the time the frontside displacement means
take an undulation, is larger than in the case where the bulk part removing means
would have been positioned closer to the front side. Or in other words, the amplitude
of the undulation arising in the part of the floor worked by the at least one grinding
or polishing tool and bulk part removing means at the time the frontside displacement
means take an undulation, is not as high as in the case where the at least one grinding
or polishing tool/bulk part removing means would be positioned closer to the front
of the vehicle. The result is an improved removal of occurring undulations, according
to which undulations with a small and middle large wavelength are removed. The undulations
with a larger wavelength are however not completely removed: the amplitude or height
of these large-wavelength undulations is only levelled out to some extent. Such undulations
with a larger wavelength however do not adversely affect the movement of a forklift.
This contributes to the faster operation of the floor-levelling device of this invention.
[0018] An analysis of the problems associated with driving forklifts over the floor of long,
small corridors extending between high side walls such as in warehouses, has revealed
that there is no need for the floor to be completely horizontal and levelled out.
To prevent unwanted movements of a forklift it is sufficient that the floor is levelled
out to the extent it is sensed by the forklift. To minimise tilting of the forklift
in cross direction, the height difference between left and right side of the corridors
should be minimised. Pitching of a forklift in longitudinal direction of a corridor
appears to take place only with floor undulations having short and medium long wavelengths,
i.e. undulations having a length of between approximately 1 cm to 4 m in the moving
direction of a forklift, i.e. in longitudinal direction of a corridor. Undulations
with a longer length do not adversely affect the movement of a forklift, neither do
the very small undulations.
[0019] The ratio between the first and the second distance d
1/d
2 may vary within wide ranges, and is preferably between 1:1 and 40:1.
[0020] Undulations occurring in a direction perpendicular to the moving direction of a forklift,
i.e. in transversal direction of a corridor and of the vehicle, may be removed by
the presence of
- (a) a sensor for sensing a height difference between the right and left side of the
vehicle body, which is positioned in the vicinity of the bulk part removing means;
- (b) left and/or right backside displacement means, the position of which is adjustable
in height direction of the vehicle in response to a signal received from the sensor,
or in other words, the distance of the displacement means with respect to the vehicle
body may be adjusted in response to a signal received from the sensor.
[0021] These features ensure that the bulk part removing means and the at least one grinding
or polishing tool are maintained substantially horizontal in the course of the levelling
operation and that an improved levelling in cross direction of the vehicle may be
achieved. This can be explained as follows. When the bulk part removing means take
a transversally extending undulation, the levelling vehicle will no longer be in a
horizontal position and a height difference between the left and right side of the
vehicle will be sensed by the sensor positioned in the vicinity of the bulk part removing
means. In response to this signal, the distance between the vehicle body and one or
more of the backside displacement means will be increased or reduced to maintain the
vehicle body as horizontal as possible. It is possible to increase the distance between
the vehicle body and the backside displacement means at the lower side of the corridor,
or alternatively, to decease the distance between the vehicle body and the backside
displacement means at the elevated side of the corridor. Also, both can be done simultaneously.
Due to this increasing or decreasing the distance between the vehicle body and one
or more of the backside displacement means, the weight of the levelling vehicle will
be displaced towards the bulk part removing means at the elevated side of the corridor,
and the pressure exerted at the elevated side of the corridor will be larger as compared
to the other side. Because of the higher pressure, the height over which the undulation,
will be removed by the bulk part removing means at this side will be larger as compared
to the lower side. In that way a height difference between the left and right track
of the vehicle may be minimised. The same applies when the backside displacement means
take a transversally extending undulation. However, as the backside displacement means
will usually ride in the levelled tracks, only minor corrections are needed to maintain
the levelling vehicle substantially horizontal in the direction perpendicular to the
moving direction.
[0022] Preferably, the bulk part removing means comprise at least one sawing device. However,
any other suitable means for removing at least a bulk part of the undulation known
to the man in the art may also be used, such as for example a diamond stone capable
of splintering the material forming the undulation.
[0023] Preferably, the movement of the levelling vehicle is operated from a position remote
from the levelling vehicle. This entails the advantage that the levelling operation
can be done in an easier way.
[0024] The invention also relates to a method for levelling floors using the floor levelling
vehicle as described above. The method comprises breaking down and removing at least
a bulk part of the undulations in height direction thereof by the bulk part removing
means, and subsequently smoothening the surface area part worked by the bulk part
removing means by the at least one grinding or polishing tool.
[0025] In a preferred embodiment, the method for levelling floors comprises
- (a) a first step in which two parallel tracks are levelled by the combined action
of the bulk part removing means and the grinding tools during the movement of a levelling
vehicle comprising at least one pair of grinding tools, whereby the grinding or polishing
tools of the at least one pair of grinding tools are positioned at a distance from
each other on opposite sides of a central longitudinal axis of the vehicle body, whereby
the parallel tracks are levelled by the, combined action of the bulk part removing
means and the at least one pair of grinding tools, and whereby the backside displacement
means are displaced over the surface area part worked by the bulk part removing means
and the at least one pair of grinding or polishing tools, and
- (b) a second step in which the surface area part in between the two parallel tracks,
levelled in the first step, is levelled during the movement of a levelling , vehicle
wherein the at least one grinding tool is positioned at a position between the right
and left backside displacement means, whereby the surface In between the two parallel
tracks is levelled by the combined action of the bulk part removing means and the
at least one grinding tool, and whereby the backside displacement means are displaced
in the two parallel tracks levelled in the first step.
In the latter method of levelling floors, both the frontside and backside displacement
means move over substantially the same surface of the corridor in the first and second
step of the levelling operation. This feature allows avoiding height differences between
the two parallel tracks levelled in the first step and the track in between these
two tracks levelled in the second step.
[0026] The invention and further preferred embodiments are elucidated in the figures and
description of the figures.
Figure 1 shows a schematic side elevational view of a preferred embodiment of the
floor levelling vehicle of the present invention.
Figure 2 shows a top view of the floor levelling vehicle of Figure 1.
[0027] The floor levelling vehicle 1. shown in Figure 1 comprises a vehicle body 2 with
a front side 20 and a backside 21. The vehicle body 2 is supported by frontside and
backside displacement means 12, resp. 13. The floor levelling vehicle 1 further comprises
a pair of grinding or polishing tools 3 mounted in the vicinity of the backside displacement
means 13, and a bulk part removing means 4 positioned in front of the grinding or
polishing tools 3. The bulk part removing means (4) and the pair of grinding tools
(3) are positioned at a position between the frontside and backside displacement means
(12, 13). Alternatively, the bulk part removing means 4 and the grinding or polishing
tools 3 may be mounted in front of the frontside displacement means 12, whereby the
bulk part removing means 4 are positioned in front of the grinding or polishing tools
3.
[0028] Preferably, the bulk part removing means 4 extend over a length which is equal to
or larger than the distance d
3 in transverse direction of the levelling vehicle 1 between the centres 16 of the
backside displacement means 13 positioned on opposite sides of the vehicle body 2.
Alternatively, the bulk part removing means 4 may extend over a length smaller than
the distance d
3. When, in the latter case, it is desired to level a path having a width equal to
or larger than the width of the vehicle body 2, the levelling operation has to be
performed in subsequent steps (see below).
[0029] Preferably, the bulk part removing means 4 comprise at least one sawing device 4
as is shown in Figure 1. However, any other suitable means for removing at least a
bulk part of the undulation known to the man in the art may also be used.
[0030] The sawing device 4 is preferably located at a first distance d
1 from the centre 22 of the frontside displacement means 12 and at a second distance
d
2 from the centre 23 of backside displacement means 13, d
1 ≥ d
2. The first distance d
1 between the centre 22 of the frontside displacement means 12 of the vehicle and the
sawing device 4 is substantially larger than the second distance d
2 between the centre 23 of the backside displacement means 13 of the vehicle and the
sawing device 4. Preferably the ratio of d
1 with respect to d
2 varies from 1:1 to 40:1.
[0031] The sawing device 4 used in the device of this invention may be any sawing device
known to the man skilled In the art. A preferred sawing device comprises a plurality
of substantially circular sawing heads 7, mounted parallel to each other, onto a rotation
axis 8. The rotation axis 8 extends In transversal direction of the vehicle body 2.
The length of the rotation axis 8 may be smaller, equal or larger than the width of
the vehicle body 2. The outer circumference of these sawing heads 7 comprises for
instance teeth, or alternatively, small pins. However any other sawing device known
to the man skilled in the art may be used with the vehicle of the present invention.
It may for instance also be possible to perform the bulk part removing action by a
type of grinding stone.
[0032] It is possible to mount the sawing heads 7 over the entire length of the rotation
axis 8, if it is desired to ground one single path smaller, equal or larger than the
width of the vehicle body 2. If it is desired to level two narrower parallel tracks,
at the left and right side of the vehicle body a number of sawing heads 7 are mounted
each time over a length of the rotation axis 8 equal to the desired width of the track.
In the latter case, the central part of the rotation axis 8 remains free of sawing
heads 7 over a length equal to the desired distance between the two parallel tracks
in transverse direction of the vehicle. In an alternative embodiment of the levelling
vehicle for levelling two parallel tracks, two transversally extending rotation axes
are provided, one on the left and one at right side of the vehicle body 2. Each axis
extends over a part of the width of the vehicle body 2. A plurality of circular sawing
heads 7 is mounted to both axes. It is evident that any other arrangement of the circular
sawing heads 7 on the rotation axis 8 is also possible. It is also possible to add
or remove sawing heads 7. In that way it is possible to adjust the width of the path
or track to be levelled, and in the case two parallel tracks are levelled, to adjust
the distance in between the two parallel tracks. From the above it is clear that the
position and the length over which the sawing heads 7 are mounted with respect to
the vehicle body 2, will determine the width of the track or tracks that are levelled,
[0033] The sawing device 4 is provided to remove the bulk of the undulations sensed by it
from the floor surface. As the sawing heads 7 are rotated around their axis 8, the
material forming the undulation is splintered and in that way removed from the floor
surface. The removed material is received in a collector mounted on the vehicle. The
floor surface remaining after it has been worked by the sawing heads 7 is uneven,
somewhat toothed and needs to be further smoothened. This is done by the pair of grinding
or polishing tools 3, which pas over the part of the floor surface that has been previously
worked by the sawing heads 7. However if so desired and if the roughness of the floor
so requires, two or more sawing devices 4 may be mounted one behind the other in longitudinal
direction of the levelling vehicle 2.
[0034] The pair of grinding or polishing tools 3 is positioned further to the backside 21
of the vehicle body 2 as compared to the sawing device 4, rearward of the sawing device.
As such, they can smoothen the small-scale roughness in the surface remaining from
the bulk removing action of the sawing device. The grinding or polishing tool 3 comprises
at least one substantially circular grinding head 9 the surface of which extends in
a direction substantially parallel to the floor surface to be worked. This grinding
head 9 may be a diamond grinding disc. However any other grinding or polishing tool
known to the man skilled in the art may be used with the vehicle of the present invention.
The grinding or polishing tool 3 may for instance also comprise a type of grinding
stone.
[0035] As shown in Figure 1, a grinding or polishing tool 3 is positioned on each side of
the vehicle 2, i.e. on the right as well as on the left side of the vehicle, each
grinding or polishing tool 3 comprising one grinding head 9. It may however also be
possible to have more than one pair of grinding or polishing tools 3 positioned behind
each other. The grinding heads 9 of each grinding or polishing tool 3 are mounted
to a rotation axis, which extends in height direction of the vehicle 2. The grinding
heads 9 are rotated around the rotation axis by a driving (not shown). The diameter
of the grinding heads 9 is selected such that at least the width of the floor surface
area part worked by the sawing device 4 is smoothened by the grinding heads 9.
[0036] If it is desired to level only a small track in the middle of the corridor, there
may however be only one grinding or polishing tool 3 which is positioned in the middle
of the vehicle body 2 in transverse direction thereof. In this case, the sawing heads
7 are accordingly mounted in the middle with respect to the vehicle body to the rotation
axis 8 over a length of the rotation axis equal to the desired width of the track,
such that the grinding or polishing tool 3 passes over the surface area part that
has been previously worked by the sawing heads 7. Again, the diameter of the grinding
head 9 is selected such that at least the width of the floor surface area part worked
by the sawing device 4 is smoothened by the grinding head 9 of the grinding tool 3.
[0037] The grinding or polishing tool 3 may also comprise two grinding heads 9 supported
on both ends of a support arm fixed to the vehicle chassis by means of a rotation
axis which extends in height direction of the vehicle 2 (not shown). The support arm
is rotationally mounted around this axis to allow a different positioning of the grinding
heads in the same horizontal plane with respect to the floor. When the support arm
is positioned parallel to the longitudinal axis 10, both grinding heads are in line
with respect to each other. In this case, the track grinded by the grinding heads
is equal to the width of one grinding head. When, however, the support arm is positioned
under an angle α with respect to the longitudinal axis 10, such that both grinding
heads are in a staggered position with respect to each other in longitudinal direction
of the levelling vehicle, a track with a larger width is ground. The angle α under
which the support arm is positioned with respect to the longitudinal axis 10 is preferably
such that the track that is ground by one grinding head overlaps the track that is
ground by the other grinding head over a part of the width of the track.
[0038] If it is desired to ground a path equal or larger than the width of the vehicle body
2, it is possible to mount the sawing heads 7 over the entire length of the rotation
axis 8 (see above). In some cases, however, when the width of the track to be levelled
is too large, the levelling operation may not be done in one single step and has to
be performed in two subsequent steps. In the first step of the levelling operation,
at the left and right side of the vehicle body a number of sawing heads are mounted
to the rotation axis, each time over a certain maximal allowed distance, e.g. 500
mm. A pair of grinding or polishing tools are mounted behind these sawing heads such
that they can work the surface of the floor previously worked by the sawing heads.
The backside displacement means are in this first step displaced in the tracks worked
by bulk part removing means and the pair of grinding or polishing tools. In a second
step, the surface area part in between the two levelled parallel tracks needs to be
levelled. Thereto, a levelling vehicle is used whereby in the middle with respect
to the vehicle body a number of sawing heads are mounted to the rotation axis over
the required length for working the floor part in between the previously levelled
tracks. Rearward of the sawing device, a grinding or polishing tool is positioned
at a position between the left- and right backside displacement means. The backside
displacement means are in this second step not displaced over the surface area part
worked by the bulk part removing means and the grinding tool levelled in this second
step. Instead, they are displaced in the parallel tracks levelled in the first step.
Thus, both the frontside as well as the backside displacement means move over substantially
the same surface area of the corridor in this second step of the levelling operation
as they did in the first step. This feature allows to avoid height difference between
the two parallel tracks levelled in the first step and the track in between these
two tracks levelled in the second step.
[0039] As is shown in figure 1, the frontside displacement means 12 are positioned at the
front side 20 of the vehicle body 2. The frontside displacement means 12 preferably
have an elongated shape, they are mounted to the central longitudinal axis 10 of the
vehicle body 2 and extend in longitudinal direction of the vehicle 2. The central
mounting is preferred as this allows simplifying the device. It further allows reducing
the influence of undulations occurring in transversal direction of the levelling vehicle
1 to the result of the levelling operation. This allows improving the relative flatness
of the floor.
[0040] The frontside displacement means 12 are preferably independently suspended to the
vehicle body 2.
[0041] The frontside displacement 12 means are an elongated skate which extends in longitudinal
direction of the vehicle body 2, (Figure 1), It is also possible to have two parallel
rows of skates, whereby each row is on one side of the longitudinal axis 10 of the
levelling vehicle, surrounded by a rubber track to smoothen their movement when moving
over floor undulations. The elongated skate may comprise a sliding strip attached
to its bottom face to smoothen its movement, or may comprise a plurality of wheels
which extend through a central slit in the bottom face of the skate (Figure 1) that
is moving over the floor surface. However, any other displacement means known to the
man skilled in the art may be used.
[0042] Undulations extending in width direction of the vehicle body and undulations in the
moving direction always occur together. However, to allow explaining how each type
of undulations is removed, they are treated as they would occur separately.
[0043] The presence of an elongated skate as frontside displacement means allows reducing
the magnitude of the up-and downward movement of the front side of the vehicle when
taking the undulations in the moving direction of the vehicle at the position of the
sawing and grinding means. This has as a result that taken in the moving direction
of the vehicle, an improved removal of the material forming the undulations may be
achieved, or in other words that the removed height varies within small ranges. As
a result a levelled track may be obtained the level of which may contain remaining
undulations. The height of these undulations may however be within acceptable dimensions,
which are too small to cause pitching of a fork lift truck.
[0044] The presence of an elongated skate a as frontside displacement means allows removing
undulations, having short wavelengths in the moving direction. Because of its length,
the skate slides over the tops of the undulations and is virtually insensitive to
irregularities at small distance from each other. As a result, the up-and downward
movements of the front side of the vehicle will be reduced. The amount of up-and downward
movements sensed by the sawing device 4 and the at least one grinding or polishing
tool 3 will be reduced accordingly. This has the result that, taken in the moving
direction of the vehicle, a smoothening of the levelled track is obtained.
[0045] The backside displacement means 13 may, similar to the frontside displacement means
12, take different forms. The backside displacement means 13 differ from the frontside
displacement means 12 in that they are provided on opposite sides of the vehicle body
2, i. e. the left as well as on the right side of the vehicle body 2. The position
and distance between opposite backside displacement means 12 is preferably adjusted
such that the backside displacement means are moving in the tracks that have been
previously levelled by the sawing heads 7 and the grinding or polishing tools 3. In
Figure 1, on the left and right side of the vehicle body 2 one pair of wheels mounted
one behind the other in longitudinal direction of the levelling vehicle is present.
Each wheel pair is suspended by a suspension leg 17 to the vehicle.
[0046] To maintain the grinding area free of ground dust and other debris, clean water is
fed from an external source to the sawing and grinding device. Dirty water and debris
may be withdrawn from the grinding area by a vacuum pump 24.
[0047] The levelling vehicle may be provided with a power pack in the form of a diesel engine
coupled to a hydraulic pump which powers the hydraulics of the system through a controllable
valving arrangement. To the rear of the vehicle, a diesel fuel tank and a hydraulic
oil storage tank may be mounted (not shown).
[0048] The floor levelling device of this invention has features which ensure that the bulk
part removing means and the at least one grinding tool are maintained substantially
horizontal. This will in general be done in response to a signal received from a sensor,
which detects a height difference between the left and right side of the vehicle at
the position of the sawing device 4 in case one of these sides takes an undulation.
In response to this signal, one or more of the backside displacement means may be
sunk or lifted with respect to the vehicle body to maintain the vehicle body as horizontal
as possible. This may for example be achieved by means of a hydraulic or electrical
mechanism for adjusting the length of the suspension device 17 by which the backside
displacement means are suspended to the vehicle 1.
[0049] By the fact that the backside displacement means are constructed as a cascade of
wheel pairs or a skate, the inclination of the vehicle is reduced when the backside
displacement means take an undulation extending in the moving direction of the vehicle
that had not been worked by the bulk part removing means and the grinding or polishing
tool. As a result, the extent to which this undulation is sensed by the bulk part
removing means and the at least one grinding or polishing tool is reduced. Consequently,
the bulk part removing means and the at least one grinding or polishing tool are lifted
over a distance in height direction that is smaller than the distance over which they
would have been lifted in the case where the backside displacement wheels would comprise
one single wheel. Consequently, the height over which the floor, passed by the bulk
part removing means and the at least one grinding or polishing tool while the front
wheels ride over the irregularity, is ground by the bulk part removing means, is larger
as in the case where the sawing tools are positioned closer to the front wheels. Or
in other words, the amplitude of the undulation arising, i.e. the second undulation,
in that part of the floor ground by the at least one grinding or polishing tool/ bulk
part removing means at the time the backside displacement means ride over the first
irregularity, is not as high as it would have been the case when the backside displacement
means would comprise one single wheel, and has a lower amplitude than the first irregularity.
As the levelling vehicle proceeds and the rear wheels now arrive at the second undulation,
the same applies, and now a third irregularity arises having a smaller amplitude than
the second undulation, the latter being already smaller than the first undulation.
Thus, in this way, the recurrence of the same undulation in the ground track can be
avoided.
[0050] The level below the contact surface between the backside displacement means and the
floor surface to which the bulk part removing means/grinding or polishing tools level
the floor can be adjusted in function of the deepest 'hole' below a certain reference
level in the floor. This is termed the 'offset' of the levelling vehicle. The offset
can be adjusted by reducing or extending the length of the suspension legs of the
backside displacement means, such that the levelling vehicle is situated at a smaller
or larger distance to the floor surface. As the bulk part removing means are fixed
at the bottom side of the levelling vehicle, the bulk part removing means are consequently
pushed to a greater or lesser extent below the contact surface between the backside
displacement means and the floor surface. In the case the floor is undulating in a
regular way such that the depth of the holes below a certain reference level is more
or less the same over the entire floor surface to be levelled, the offset is adjusted
only once at the beginning of the levelling operation and kept constant during the
levelling operation. When the floor is however undulating in an irregular way such
that floor parts with deep holes alternate with floor parts with less deep holes,
the offset may be adjusted during the levelling operation. In this way it is prevented
that the sawing device grind the floor to an unnecessarily deep level below the contact
surface between the backside displacement means and the floor surface at places where
this is not required.
[0051] The final contour of the floor is determined by the physical relations within the
levelling vehicle. This in contrast to the levelling vehicle of the prior art, where
the final contour of the floor is pre-determined from the outside.
[0052] As the contours of the floor to be levelled are detected and worked by the bulk part
removing means in the course of the levelling operation, and as the operation of the
bulk part removing means is adjusted In response to any detected undulations, there
is no need to determine the contours of the floor prior to the levelling operation,
which is time saving.
[0053] The movement of the levelling vehicle may be operated from a position remote from
the vehicle. It may however also be done from the vehicle itself.
[0054] In warehouses, at one or both ends of the parallel corridors, a relatively small
corridor perpendicular to these parallel corridors is present. The so-called transfer
area allows the trucks to transfer from one corridor to another. The floor levelling
vehicle as such would be too long to get turned in this space in order to move to
another corridor. Thereto, the skate may be lifted from the ground and be pushed backwards
in longitudinal direction of the levelling vehicle underneath the vehicle body. Alternatively,
the skate is demounted from the levelling vehicle. As a result, the skate now extends
away from the vehicle body over only a minor part of its length, thereby reducing
the length of the levelling vehicle. At the same time, the castor wheels 19 present
at the left and the right side of the skate are extended in height direction. The
levelling vehicle now rests upon these castor wheels at the front side and can turn
on these wheels.
1. A mobile floor levelling vehicle (1) for levelling an undulating floor surface, the
floor levelling vehicle comprising
- a vehicle body (2) with a front side (20), a back side (21), a left side (23) and
a right side (24);
- frontside and backside (12, 13) displacement means for moving the vehicle (1);
- at least one grinding or polishing tool (3) supported by the vehicle body (2),
- bulk part removing means for removing at least a bulk part of the undulations (4),
the bulk part removing means (4) being positioned at a position in front of the at
least one grinding or polishing tool (3) in longitudinal direction of the levelling
vehicle (1), the bulk part removing means (4) extending in transversal direction of
the vehicle body (2) and being provided to work the undulations in height direction
thereof and to break down and remove at least a bulk part of the undulations, the
at least one grinding or polishing tool (3) being provided for smoothening a surface
area part after it has been worked by the bulk part removing means (4),
characterized in that
the at least one grinding or polishing tool (3) comprises a drive (5) for rotating
the grinding or polishing tool (3) in a direction substantially parallel to the floor
surface about an axis which extends in height direction of the vehicle body (2),
in that the bulk part removing means are rotatable about an axis which extends in transversal
direction of the vehicle body (2), and
in that the frontside displacement means (12) are an elongated skate which extends in longitudinal
direction of the vehicle body (2) and is arranged to slide over the tops of the undulations
so as to reduce the up- and downward movement of the frontside of the vehicle.
2. A mobile floor levelling vehicle as claimed in claim 1, characterised in that the bulk part removing means (4) and the at least one grinding tool (3) are positioned
at a position between the frontside and backside displacement means (12, 13).
3. A mobile floor levelling vehicle as claimed In claim 2, characterised in that each of the backside displacement means (13) have a centre (16) in transverse direction
of the levelling vehicle (1) and in that the bulk part removing means (4) have a length which is equal to or larger than the
distance d3 In transverse direction of the levelling vehicle (1) between the centres (16) of
the backside displacement means (13) positioned on opposite sides of the vehicle body
(2), such that the backside displacement means are displaced over the surface area
part worked by the bulk part removing means (4) and the at least one grinding tool
(3)
4. A mobile floor levelling vehicle as claimed in claim 2 or 3, characterised in that both the frontside (12) and the backside (13) displacement means (12) have a centre
(22, resp. 23) in longitudinal direction of the levelling vehicle, the bulk part removing
means (4) being positioned at a first distance d1 from the centre (22) of the frontside displacement means (12) and at a second distance
d2 from the centre (23) of the backside displacement means (13), d1 ≥ d2.
5. A mobile floor levelling vehicle as claimed in any one of claims 1-4, characterized in that the ratio between the first and the second distance d1/d2 is between 1:1 and 40:1.
6. A mobile floor levelling vehicle as claimed in any one of claims 1-5, characterised in that the vehicle body (2) comprises a sensor (6) for sensing a height difference with
respect to the floor surface between the right and left side of the vehicle body (2)
at the position of the bulk part removing means (4), and in that the position of the left and/or right backside displacement means (13) is adjustable
in height direction of the vehicle in response to a signal received from the sensor
(6).
7. A mobile floor levelling vehicle as claimed in any one of claims 1-6, characterised in that the backside displacement means (13) are suspended to the vehicle (1) through a suspension
device (17) which is extendible in height direction of the vehicle.
8. A mobile floor levelling vehicle as claimed in any one of claims 1-7, characterised in that the bulk part removing means (4) and the at least one grinding or polishing tool
(3) are adjusted so as to remove an undulation to a level to somewhat below the contact
surface between the backside displacement means (13) and the floor surface.
9. A mobile floor levelling vehicle as claimed in any one of claims 1-8, characterised in that the bulk part removing means (4) comprise at least one sawing device.
10. A mobile floor levelling vehicle as claimed in claim 9, characterised in that the at least one sawing device (4) comprises a plurality of parallel circular sawing
heads (7), rotationally mounted on a rotation axis (8) extending in transversal direction
of the vehicle body (2).
11. A mobile floor levelling vehicle as claimed in any one of claims 2-10, characterised in that the frontside displacement means (12) are positioned on a central longitudinal axis
(10) of the vehicle.
12. A mobile floor levelling vehicle as claimed in any one of claims 2-11, characterised in that the backside (13) displacement means are selected from the group of a sliding skate,
rolling wheel pairs, a caterpillar surrounding two or more wheels, a step mechanism
or a combination thereof.
13. A mobile floor levelling vehicle as claimed any one of claims 2-11, characterised in that the elongated skate is selected from the group of a sliding skate or a caterpillar
surrounding two or more wheels.
14. A mobile floor levelling vehicle as claimed in claim 12 or 13, characterized in that the skate comprises a plurality of wheels extending through a series of openings
in a bottom face of the skate, or a sliding strip attached to the bottom face of the
skate.
15. A mobile floor levelling vehicle as claimed any one of claims 1-14, characterized in that the movement of the levelling vehicle comprises a control system for operating the
vehicle from a position remote from the levelling vehicle.
16. A mobile floor levelling vehicle as claimed in claims 1-15, characterised in that the levelling vehicle comprises at least one pair of grinding or polishing tools
(3) supported by the vehicle body (2), the grinding or polishing tools (3) of the
pair of grinding tools (3) being positioned at a distance from each other on opposite
sides of a central longitudinal axis (a) of the vehicle body (2), the at least one
pair of grinding tools (3) being positioned at a position between the frontside and
backside displacement means (12, 13), in that the bulk part removing means (4) are positioned at a position between the frontside
displacement means and the at least one pair of grinding tools (3), in that the at least one pair of grinding or polishing tools (3) is provided for smoothening
a surface area part after it has been worked by the bulk part removing means, and
in that the backside displacement means (13) are positioned with respect to the at least
one pair of grinding or polishing tools (3) such that they are displaced over the
surface area part worked by the at least one pair of grinding or polishing tools (3)
and the bulk part removing means (4).
17. A method for levelling a floor using a floor levelling vehicle according to any one
of claims 1-16, characterized in that the method comprises breaking down and removing at least a bulk part of the undulations
in height direction thereof by the bulk part removing means (4), and subsequently
smoothening the surface area part worked by the bulk part removing means (4) by the
at least one grinding or polishing tool (3).
18. A method for levelling a floor according to claim 17,
characterized in that the method comprises
(a) a first step in which two parallel tracks are levelled by the combined action
of the bulk part removing means (4) and the grinding tools (3) during the movement
of a levelling vehicle (1) comprising at least one pair grinding tools (3), the grinding
or polishing tools (3) of the at least one pair of grinding tools being positioned
at a distance from each other on opposite sides of a central longitudinal axis (a)
of the vehicle body (2), the parallel tracks being levelled by the combined action
of the bulk part removing means (4) and the at least one pair of grinding tools (3),
the backside displacement means (13) being displaced over the surface area part worked
by the bulk part removing means (4) and the at least one pair of grinding or polishing
tools (3), and
(b) a second step in which the surface area part in between the two parallel tracks,
levelled in the first step, is levelled during the movement of a levelling vehicle
(1) wherein the at least one grinding tool (3) is positioned at a position between
the right and left backside displacement means (13), the surface in between the two
parallel tracks being levelled by the combined action of the bulk part removing means
(4) and the at least one grinding tool (3), the backside displacement means (13) being
displaced in the two parallel tracks levelled in the first step.
1. Verfahrbare Bodenschleifmaschine (1) zum Einebnen einer welligen Bodenfläche, wobei
die Bodenschleifmaschine das Folgende umfasst:
- ein Maschinengehäuse (2) mit einer Vorderseite (20), einer Rückseite (21), einer
linken Seite (23) und einer rechten Seite (24);
- Vorder- und Rückseiten-Verschiebungsmittel (12,13) zum Bewegen der Maschine (1);
- mindestens ein Schleif- oder Polierwerkzeug (3), welches von dem Maschinengehäuse
(2) getragen wird,
- Masseteil-Entfernungsmittel zum Entfernen zumindest eines Masseteils der Wellung
(4),
wobei die Masseteil-Entfernungsmittel (4) in Längsrichtung der Schleifmaschine (1)
in einer Position vor dem mindestens einen Schleif- oder Polierwerkzeug (3) angeordnet
sind, wobei sich die Masseteil-Entfernungsmittel (4) in Querrichtung des Maschinengehäuses
(2) erstrecken und dafür bereitgestellt sind, die Wellungen in Höhenrichtung zu bearbeiten
und zumindest ein Masseteil der Wellungen abzutragen und zu entfernen, wobei das mindestens
eine Schleif- oder Polierwerkzeug (3) dafür bereitgestellt ist, einen Flächenteil
zu glätten, nachdem er von den Masseteil-Entfernungsmitteln (4) bearbeitet worden
ist,
dadurch gekennzeichnet, dass
das mindestens eine Schleif- oder Polierwerkzeug (3) einen Antrieb (5) zum Drehen
des Schleif- oder Polierwerkzeugs (3) um eine Achse, welche sich in der Höhenrichtung
des Maschinengehäuses (2) erstreckt, in einer Richtung, die im Wesentlichen parallel
zur Bodenfläche verläuft, umfasst, die Masseteil-Entfernungsmittel um eine Achse drehbar
sind, welche sich in der Querrichtung des Maschinengehäuses (2) erstreckt, und dass
es sich bei den Vorderseiten-Verschiebungsmitteln (12) um eine längliche Kufe handelt,
welche sich in Längsrichtung des Maschinengehäuses (2) erstreckt und so angeordnet
ist, dass sie über die Kuppen der Wellungen gleitet, um die Auf- und Abwärtsbewegung
der Vorderseite der Maschine zu verringern.
2. Verfahrbare Bodenschleifmaschine nach Anspruch 1, dadurch gekennzeichnet, dass die Masseteil-Entfernungsmittel (4) und das mindestens eine Schleifwerkzeug (3) in
einer Position zwischen den Vorderseiten- und Rückseiten-Verschiebungsmitteln (12,
13) angeordnet sind.
3. Verfahrbare Bodenschleifmaschine nach Anspruch 2, dadurch gekennzeichnet, dass jedes der Rückseiten-Verschiebungsmittel (13) ein Zentrum (16) in Querrichtung der
Schleifmaschine (1) aufweist, und dass die Masseteil-Entfernungsmittel (4) eine Länge
aufweisen, welche größer oder gleich dem Abstand d3 in Querrichtung der Schleifmaschine (1) zwischen den Zentren (16) der Rückseiten-Verschiebungsmittel
(13) ist, die auf gegenüberliegenden Seiten des Maschinengehäuses (2) angeordnet sind,
derart, dass die Rückseiten-Verschiebungsmittel über dem Flächenteil, der von den
Masseteil-Entfernungsmitteln (4) und dem mindestens einen Schleifwerkzeug (3) bearbeitet
wird, verschoben werden.
4. Verfahrbare Bodenschleifmaschine nach Anspruch 2 oder 3, dadurch gekennzeichnet, dass sowohl die Vorderseiten- als auch die Rückseiten-Verschiebungsmittel (12,13) ein
Zentrum (22 bzw. 23) in Längsrichtung der Schleifmaschine aufweisen, wobei die Masseteil-Entfernungsmittel
(4) in einem ersten Abstand d1 von dem Zentrum (22) der Vorderseiten-Verschiebungsmittels (12) und in einem zweiten
Abstand d2 von dem Zentrum (23) der Rückseiten-Verschiebungsmittel (13) angeordnet sind, wobei
d1 ≥ d2.
5. Verfahrbare Bodenschleifmaschine nach einem der Ansprüche 1 bis 4, dadurch gekennzeichnet, dass das Verhältnis zwischen dem ersten und dem zweiten Abstand d1/d2 1:1 bis 40:1 beträgt.
6. Verfahrbare Bodenschleifmaschine nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, dass das Maschinengehäuse (2) einen Sensor (6) zum Erfassen eines Höhenunterschieds bezüglich
der Bodenfläche zwischen der rechten und linken Seite des Maschinengehäuses (2) auf
der Position der Masseteil-Entfernungsmittel (4) umfasst, und dass die Position der
linken und/oder rechten Rückseiten-Verschiebungsmittel (13) in Höhenrichtung der Maschine
in Reaktion auf ein Signal, das von dem Sensor (6) empfangen wird, angepasst werden
kann.
7. Verfahrbare Bodenschleifmaschine nach einem der Ansprüche 1 bis 6, dadurch gekennzeichnet, dass die Rückseiten-Verschiebungsmittel (13) über eine Vorrichtung (17) an der Maschine
(1) hängen, welche in Höhenrichtung der Maschine zu verlängern ist.
8. Verfahrbare Bodenschleifmaschine nach einem der Ansprüche 1 bis 7, dadurch gekennzeichnet, dass die Masseteil-Entfernungsmittel (4) und das mindestens eine Schleif- oder Polierwerkzeug
(3) so eingestellt werden, dass eine Wellung bis auf eine gewisse Höhe unterhalb der
Kontaktfläche zwischen den Rückseiten-Verschiebungsmitteln (13) und der Bodenfläche
entfernt wird.
9. Verfahrbare Bodenschleifmaschine nach einem der Ansprüche 1 bis 8, dadurch gekennzeichnet, dass die Masseteil-Entfernungsmittel (4) mindestens eine Sägevorrichtung umfassen.
10. Verfahrbare Bodenschleifmaschine nach Anspruch 9, dadurch gekennzeichnet, dass die mindestens eine Sägevorrichtung (4) mehrere parallele Kreissägeköpfe (7) umfasst,
welche drehbar auf einer Drehachse (8) befestigt sind, die sich in Querrichtung des
Maschinengehäuses (2) erstreckt.
11. Verfahrbare Bodenschleifmaschine nach einem der Ansprüche 2 bis 10, dadurch gekennzeichnet, dass die Vorderseiten-Verschiebungsmittel (12) auf einer zentralen Längsachse (10) der
Maschine angeordnet sind.
12. Verfahrbare Bodenschleifmaschine nach einem der Ansprüche 2 bis 11, dadurch gekennzeichnet, dass die Rückseiten-Verschiebungsmittel (13) aus der Gruppe, bestehend aus einer Gleitkufe,
Rollradpaaren, einer Raupenkette, welche zwei oder mehr Räder umgibt, einem Stufenmechanismus
und einer Kombination daraus, ausgewählt werden.
13. Verfahrbare Bodenschleifmaschine nach einem der Ansprüche 2 bis 11, dadurch gekennzeichnet, dass die längliche Kufe aus der Gruppe, bestehend aus einer Gleitkufe und einer Raupenkette,
welche zwei oder mehr Räder umgibt, ausgewählt wird.
14. Verfahrbare Bodenschleifmaschine nach Anspruch 12 oder 13, dadurch gekennzeichnet, dass die Kufe mehrere Räder, welche sich über eine Reihe von Öffnungen in einer Bodenfläche
der Kufe erstrecken, oder eine Schleifleiste umfasst, welche an der Bodenfläche der
Kufe befestigt ist.
15. Verfahrbare Bodenschleifmaschine nach einem der Ansprüche 1 bis 14, dadurch gekennzeichnet, dass die Bewegung der Schleifmaschine ein Steuerungssystem zum Bedienen der Maschine von
einer von der Schleifmaschine entfernten Position aus umfasst.
16. Verfahrbare Bodenschleifmaschine nach einem der Ansprüche 1 bis 15, dadurch gekennzeichnet, dass die Schleifmaschine mindestens ein Paar Schleif- oder Polierwerkzeuge (3) umfasst,
welche von dem Maschinengehäuse (2) getragen werden, wobei die Schleif- oder Polierwerkzeuge
(3) des Paars Schleifwerkzeuge (3) auf gegenüberliegenden Seiten einer zentralen Längsachse
(a) des Maschinengehäuses (2) in einem Abstand voneinander angeordnet sind, wobei
das mindestens eine Paar Schleifwerkzeuge (3) auf einer Position zwischen den Vorderseiten-
und Rückseiten-Verschiebungsmitteln (12,13) angeordnet ist, dass die Masseteil-Entfernungsmittel
(4) auf einer Position zwischen den Vorderseiten-Verschiebungsmitteln und dem mindestens
einen Paar Schleifwerkzeuge (3) angeordnet sind, dass das mindestens eine Paar Schleif-
oder Polierwerkzeuge (3) dafür bereitgestellt ist, einen Flächenteil zu glätten, nachdem
er durch die Masseteil-Entfernungsmittel (4) bearbeitet worden ist, und dass die Rückseiten-Verschiebungsmittel
(13) in Bezug auf das mindestens eine Paar Schleif- oder Polierwerkzeuge (3) derart
angeordnet sind, dass sie über dem Flächenteil, der von dem mindestens einen Paar
Schleif- oder Polierwerkzeuge (3) und den Masseteil-Entfernungsmitteln (4) bearbeitet
wird, verschoben werden.
17. Verfahren zum Einebnen eines Bodens unter Verwendung einer verfahrbaren Bodenschleifmaschine
nach einem der Ansprüche 1 bis 16, dadurch gekennzeichnet, dass das Verfahren das Abtragen und Entfernen zumindest eines Masseteils der Wellungen
in deren Höhenrichtung durch die Masseteil-Entfernungsmittel (4) und das darauf folgende
Glätten des Flächenteils, welcher von den Masseteil-Entfernungsmitteln (4) bearbeitet
wurde, durch das mindestens eine Schleif- oder Polierwerkzeug (3) umfasst.
18. Verfahren zum Einebnen eines Bodens nach Anspruch 17,
dadurch gekennzeichnet, dass das Verfahren das Folgende umfasst:
(a) einen ersten Schritt, in welchem zwei parallele Spuren durch die Kombinationswirkung
der Masseteil-Entfernungsmittel (4) und der Schleifwerkzeuge (3) während der Bewegung
einer Schleifmaschine (1) eingeebnet werden, welche mindestens ein Paar Schleifwerkzeuge
(3) umfasst, wobei die Schleif- oder Polierwerkzeuge (3) des mindestens einen Paars
Schleifwerkzeuge in einem Abstand voneinander auf gegenüberliegenden Seiten einer
zentralen Längsachse (a) des Maschinengehäuses (2) angeordnet sind, wobei die zwei
parallelen Spuren durch die Kombinationswirkung der Masseteil-Entfernungsmittel (4)
und des mindestens einen Paars Schleifwerkzeuge (3) eingeebnet werden, wobei die Rückseiten-Verschiebungsmittel
(13) über dem Flächenteil, der von den Masseteil-Entfernungsmitteln (4) und dem mindestens
einen Paar Schleif- oder Polierwerkzeuge (3) bearbeitet wird, verschoben werden, und
(b) einen zweiten Schritt, in welchem der Flächenteil zwischen den beiden parallelen
Spuren, die im ersten Schritt eingeebnet werden, während der Bewegung einer Schleifmaschine
(1) eingeebnet wird, wobei das mindestens eine Schleifwerkzeug (3) in einer Position
zwischen den rechten und linken Rückseiten-Verschiebungsmitteln (13) angeordnet wird,
wobei die Fläche zwischen den beiden parallelen Spuren durch die Kombinationswirkung
der Masseteil-Entfernungsmittel (4) und des mindestens einen Schleifwerkzeugs (3)
eingeebnet wird, wobei die Rückseiten-Verschiebungsmittel (13) in den beiden parallelen
Spuren verschoben werden, die im ersten Schritt eingeebnet werden.
1. Véhicule de nivellement de sol (1) mobile pour niveler une surface de sol ondulante,
le véhicule de nivellement de sol comprenant :
- un corps (2) de véhicule avec un côté avant (20), un côté arrière (21), un côté
gauche (23) et un côté droit (24) ;
- des moyens de déplacement du côté avant et du côté arrière (12, 13) pour mouvoir
le véhicule (1) ;
- au moins un outil de meulage ou de polissage (3) supporté par le corps (2) de véhicule,
- des moyens de dégrossissage (4) pour éliminer au moins une majeure partie de l'ondulation,
les moyens de dégrossissage (4) étant positionnés dans une position devant ledit au
moins un outil de meulage ou de polissage (3) dans le sens longitudinal du véhicule
de nivellement (1), les moyens de dégrossissage (4) s'étendant dans le sens transversal
du corps (2) de véhicule et étant prévus pour travailler les ondulations dans le sens
de la hauteur de celles-ci et pour réduire et éliminer au moins une majeure partie
des ondulations, ledit au moins un outil de meulage ou de polissage (3) étant prévu
pour lisser une partie de surface après que celle-ci a été travaillée par les moyens
de dégrossissage (4),
caractérisé en ce que
ledit au moins un outil de meulage ou de polissage (3) comprend un entraînement (5)
pour faire tourner l'outil de meulage ou de polissage (3) dans une direction sensiblement
parallèle à la surface du sol autour d'un axe qui s'étend dans le sens de la hauteur
du corps (2) de véhicule,
en ce que les moyens de dégrossissage peuvent tourner autour d'un axe qui s'étend dans le sens
transversal du corps (2) de véhicule, et
en ce que les moyens de déplacement du côté avant (12) sont un patin allongé qui s'étend dans
le sens longitudinal du corps (2) de véhicule et est agencé pour glisser sur le dessus
des ondulations afin de réduire le mouvement vers le haut et le bas du côté avant
du véhicule.
2. Véhicule de nivellement de sol mobile tel que revendiqué dans la revendication 1,
caractérisé en ce que les moyens de dégrossissage (4) et ledit au moins un outil de meulage (3) sont positionnés
dans une position entre les moyens de déplacement du côté avant et du côté arrière
(12, 13).
3. Véhicule de nivellement de sol mobile tel que revendiqué dans la revendication 2,
caractérisé en ce que chacun des moyens de déplacement du côté arrière (13) ont un centre (16) dans le
sens transversal du véhicule de nivellement (1) et en ce que les moyens de dégrossissage (4) ont une longueur qui est égale ou supérieure à la
distance d3 dans le sens transversal du véhicule de nivellement (1) entre les centres (16) des
moyens de déplacement du côté arrière (13) positionnés sur des côtés opposés du corps
(2) de véhicule, de sorte que les moyens de déplacement du côté arrière sont déplacés
sur la partie de la surface travaillée par les moyens de dégrossissage (4) et ledit
au moins un outil de meulage (3).
4. Véhicule de nivellement de sol mobile tel que revendiqué dans la revendication 2 ou
3, caractérisé en ce que les moyens de déplacement tant du côté avant (12) que du côté arrière (13) ont un
centre (respectivement 22 et 23) dans le sens longitudinal du véhicule de nivellement,
les moyens de dégrossissage (4) étant positionnés à une première distance d1 du centre (22) des moyens de déplacement du côté avant (22) et à une deuxième distance
d2 du centre (23) des moyens de déplacement du côté arrière (13), d1 ≥ d2.
5. Véhicule de nivellement de sol mobile tel que revendiqué dans l'une quelconque des
revendications 1 - 4, caractérisé en ce que le rapport entre la première et la deuxième distance d1 / d2 est compris entre 1 : 1 et 40 : 1.
6. Véhicule de nivellement de sol mobile tel que revendiqué dans l'une quelconque des
revendications 1 - 5, caractérisé en ce que le corps (2) de véhicule comprend un capteur (6) pour détecter une différence de
hauteur par rapport à la surface du sol entre le côté droit et le côté gauche du corps
(2) de véhicule au niveau de la position des moyens de dégrossissage (4), et en ce que la position des moyens de déplacement gauche et / ou droit du côté arrière (13) peut
être ajustée dans le sens de la hauteur du véhicule en réponse à un signal reçu en
provenance du capteur (6).
7. Véhicule de nivellement de sol mobile tel que revendiqué dans l'une quelconque des
revendications 1 - 6, caractérisé en ce que les moyens de déplacement du côté arrière (13) sont suspendus au véhicule (1) par
un dispositif de suspension (17) qui est extensible dans le sens de la hauteur du
véhicule.
8. Véhicule de nivellement de sol mobile tel que revendiqué dans l'une quelconque des
revendications 1 - 7, caractérisé en ce que les moyens de dégrossissage (4) et ledit au moins un outil de meulage ou de polissage
(3) sont ajustés de manière à éliminer une ondulation jusqu'à un niveau situé quelque
peu en dessous de la surface de contact entre les moyens de déplacement du côté arrière
(13) et la surface du sol.
9. Véhicule de nivellement de sol mobile tel que revendiqué dans l'une quelconque des
revendications 1 - 8, caractérisé en ce que les moyens de dégrossissage (4) comprennent au moins un dispositif de sciage.
10. Véhicule de nivellement de sol mobile tel que revendiqué dans la revendication 9,
caractérisé en ce que ledit au moins un dispositif de sciage comprend une pluralité de têtes de sciage
circulaires (7) parallèles, montées à rotation sur un axe de rotation (8) s'étendant
dans le sens transversal du corps (2) de véhicule.
11. Véhicule de nivellement de sol mobile tel que revendiqué dans l'une quelconque des
revendications 2 - 10, caractérisé en ce que les moyens de déplacement du côté avant (12) sont positionnés sur un axe central
longitudinal (10) du véhicule.
12. Véhicule de nivellement de sol mobile tel que revendiqué dans l'une quelconque des
revendications 2 - 11, caractérisé en ce que les moyens de déplacement du côté arrière (13) sont choisis dans le groupe composé
d'un patin de glissement, de paires de roues de roulement, d'une chenille entourant
deux ou plus de deux roues, d'un mécanisme pas à pas ou d'une combinaison de ceux-ci.
13. Véhicule de nivellement de sol mobile tel que revendiqué dans l'une quelconque des
revendications 2 - 11, caractérisé en ce que le patin allongé est choisi dans le groupe composé d'un patin de glissement et une
chenille entourant deux ou plus de deux roues.
14. Véhicule de nivellement de sol mobile tel que revendiqué dans la revendication 12
ou 13, caractérisé en ce que le patin comprend une pluralité de roues s'étendant à travers une série d'ouvertures
dans une face inférieure du patin, ou une bande de glissement attachée à la face inférieure
du patin.
15. Véhicule de nivellement de sol mobile tel que revendiqué dans l'une quelconque des
revendications 1 - 14, caractérisé en ce que le mouvement du véhicule de nivellement comprend un système de commande pour manoeuvrer
le véhicule à partir d'une position à distance du véhicule de nivellement.
16. Véhicule de nivellement de sol mobile tel que revendiqué dans les revendications 1
- 15, caractérisé en ce que le véhicule de nivellement comprend au moins une paire d'outils de meulage ou de
polissage (3) supportés par le corps (2) de véhicule, les outils de meulage ou de
polissage (3) de la paire d'outils de meulage (3) étant positionnés à une distance
l'un de l'autre sur des côtés opposés d'un axe central longitudinal (a) du corps (2)
de véhicule, ladite au moins une paire d'outils de meulage (3) étant positionnée dans
une position entre les moyens de déplacement du côté avant et du côté arrière (12,
13), en ce que les moyens de dégrossissage (4) sont positionnés dans une position entre les moyens
de déplacement du côté avant et ladite au moins une paire d'outils de meulage (3),
en ce que ladite au moins une paire d'outils de meulage ou de polissage (3) est prévue pour
lisser une partie de la surface après qu'elle a été travaillée par les moyens de dégrossissage,
et en ce que les moyens de déplacement du côté arrière (13) sont positionnés par rapport à ladite
au moins une paire d'outils de meulage ou de polissage (3) de telle manière qu'ils
soient déplacés sur la partie de la surface travaillée par ladite au moins une paire
d'outils de meulage ou de polissage (3) et les moyens de dégrossissage (4).
17. Procédé pour niveler un sol en utilisant un véhicule de nivellement de sol selon l'une
quelconque des revendications 1 - 16, caractérisé en ce que le procédé comprend la réduction et l'élimination d'au moins une majeure partie des
ondulations dans le sens de la hauteur de celles-ci par les moyens de dégrossissage
(4), et ensuite le lissage de la partie de la surface travaillée par les moyens de
dégrossissage (4) par ledit au moins un outil de meulage ou de polissage (3).
18. Procédé pour niveler un sol selon la revendication 17,
caractérisé en ce que le procédé comprend :
(a) une première étape au cours de laquelle deux pistes parallèles sont nivelées par
l'action combinée des moyens de dégrossissage (4) et des outils de meulage (3) pendant
le mouvement d'un véhicule de nivellement (1) comprenant au moins une paire d'outils
de meulage (3), les outils de meulage ou de polissage (3) de ladite au moins une paire
d'outils de meulage étant positionnés à une distance l'un de l'autre sur des côtés
opposés d'un axe central longitudinal (a) du corps (2) de véhicule, les pistes parallèles
étant nivelées par l'action combinée des moyens de dégrossissage (4) et de ladite
au moins une paire d'outils de meulage (3), les moyens de déplacement du côté arrière
(13) étant déplacés sur la partie de la surface travaillée par les moyens de dégrossissage
(4) et ladite au moins une paire d'outils de meulage ou de polissage (3), et
(b) une deuxième étape au cours de laquelle la partie de la surface entre les deux
pistes parallèles nivelées au cours de la première étape est nivelée pendant le mouvement
d'un véhicule de nivellement (1), dans lequel ledit au moins un outil de meulage (3)
est positionné dans une position entre les moyens de déplacement droit et gauche du
côté arrière (13), la surface entre les deux pistes parallèles étant nivelées par
l'action combinée des moyens de dégrossissage (4) et dudit au moins un outil de meulage
(3), les moyens de déplacement du côté arrière (13) étant déplacés dans les deux pistes
parallèles nivelées au cours de la première étape.