[0001] The present invention relates to a differentiating machine for packaging comprising
a characterisation element according to the type of product contents.
[0002] The problem of correct disposal and/or recycling of packaging is becoming ever more
urgent and pressing. Various regulations regarding the recycling of packaging have
been introduced that envisage direct involvement of the local authorities and also
of manufacturers, retailers and end users. In particular, for the packaging of hazardous
products, a restriction is applied according to which, once the respective products
have been removed, the packaging must not be disposed of in the environment but according
to particular procedures established by specific laws. Phytopharmaceutical products
represent one type of hazardous product and disposal of the related packaging is governed
by specific regulations.
[0003] Although these regulations exist, compliance with these is in fact often very complex
and, therefore, not very efficient.
[0004] In fact, there is no physical differentiation between packaging according to its
contents, nor are there any automated controls able to prevent the presence of hazardous
products in the packaging to be disposed of or incorrect allocation of the different
types of packaging also according to the products they contain. For this reason, at
the moment, the effectiveness and correctness of disposal procedures is based exclusively
on the public spirit and good will of those involved in the disposal chain.
[0005] The present invention relates to a "key-lock" differentiation system with technical
characteristics such as to overcome the drawbacks of the prior art in a simple, economical
manner, characterising the packaging according to its physical characteristics.
[0006] The present invention relates to a differentiation system of which the main characteristics
are indicated in claim 1, and of which the preferred and/or auxiliary characteristics
are indicated in claims 2-9.
[0007] In order to better understand the present invention, a non-limiting preferred embodiment
thereof will now be described by way of example with reference to the attached drawing
in which:
figure 1 is a schematic view of a differentiating machine comprised in the system
of the present invention; and
figure 2 is a block diagram that illustrates functioning of the machine of figure
1.
[0008] In figure 1, designated as a whole by number 1 is a differentiating machine of the
recycling system of the present invention. The machine 1 comprises packaging receiving
means 2, and recognition means 3 connected to the receiving means 2 and characterised
by a plurality of different "locks" 4, each defined by a specific shape and able to
recognise a corresponding plug of a packaging.
[0009] For that purpose, the packaging must be provided with a plug with a specific shape
according to the type of product contained. In this way, the packaging is classified
according to the product contained and/or the type of packaging, for example the material
used to manufacture the packaging, and packaging of the same class is characterised
by the fact that it comprises a specific plug.
[0010] In this way, the plug will represent an effective "differentiation key" for the packaging
insofar as it must be recognised by a corresponding "lock".
[0011] To prevent the possibility of the plug of one class of packaging being replaced with
that of a different class, each type of plug is characterised by a thread with a specific
pitch different from that of the plugs of different packaging classes.
[0012] The differentiating machine 1 comprises emptying detection means 5 arranged close
to the locks 4. The emptying detection means 5 may envisage optical reading or other
technologies. In order for such emptying detection means 5 to function, the packaging
must comprise at least a reading window close to the plug or in the plug so that once
the packaging has been placed vertically with the plug facing down so as to engage
the respective lock 4, any product still present in the packaging is conveyed towards
the plug and detected by the emptying detection means 5.
[0013] The machine 1 comprises emptying and rinsing means 6, useful when the emptying detection
means 5 detect the presence of product in the packaging. The differentiating machine
1 comprises product quantification means 6a, placed upstream of the emptying and rinsing
means 6 with the task of checking whether or not the product contained in the packaging
exceeds a specific quantity. If the product contained in the packaging exceeds a pre-established
quantity, the packaging is rejected by the differentiating machine 1 as it can still
be used for its intended purpose.
[0014] The machine 1 also comprises packaging stocking sites 7 connected to the respective
locks by means of packaging conveyor channels 8. Crushing means 9 able to release
the selected packaging that has been crushed and that has therefore already been partially
processed and is easier to stock, are connected to the stocking sites 7.
[0015] Lastly, the machine 1 comprises a residual product stocking site 10 and a rinsing
stocking site 11, both connected to the emptying and rinsing means 6.
[0016] Differently to what has been described above, the machine according to the present
invention may comprise a single lock and, therefore, a single packaging stocking site
and possibly a single residual product stocking site and rinsing stocking site.
[0017] In figure 2 number 12 indicates a flow chart showing the steps performed by the machine
1.
[0018] The flow chart 1 comprises a first step F1 of receiving the packaging, followed by
a second step F2 of recognition by means of lock-plug correspondence, followed by
a third emptying detection step F3 performed by the emptying detection means 5.
[0019] At this point, if step F3 is positive (absence of residual product), step F3 is followed
by the stocking step F4 and subsequently by the crushing step F5. Otherwise, if step
F3 is negative (presence of residual product), step F3 is followed by a product quantification
step F6a and, subsequently, by the emptying and rinsing step F6, after which it initiates
steps F4 and F5.
[0020] According to the present invention, the recognition step F2 can be carried out with
different recognition means 3 from those indicated above, provided that they are able
to guarantee certain recognition of the packaging relating to one class from the packaging
of other classes.
[0021] The system according to the present invention permits efficient, safe differentiation
of various classes of packaging, thereby ensuring correct disposal of packaging that
has come into contact with hazardous or other products, and which cannot therefore
be disposed of in the environment. Furthermore, the system also guarantees correct
disposal of any residual product still present in the packaging and of the rinsing
water.
[0022] The presence of crushing means makes it possible to carry out a first disposal phase
already in the differentiating machine.
1. Differentiation system (1) for packaging comprising a characterisation element according
to the type of product contained; said differentiating machine comprising receiving
means (2) of the packaging to be differentiated, recognition means (3) able to differentiate
the packaging according to said characterisation element and at least one packaging
stocking site (7) connected to the respective recognition means (3); said differentiating
machine being characterised in that said recognition means (3) comprise at least one "lock" (4) defined by its own specific
shape able to recognise a corresponding plug of a packaging.
2. Differentiation system according to Claim 1, characterised in that it comprises a plurality of locks (4), each defined by its own specific shape and
able to recognise a corresponding plug of a packaging and a plurality of packaging
stocking sites (7), each connected to a specific lock (4).
3. Differentiation system according to Claim 1 o 2, characterised in that it comprises emptying detection means (5) able to detect the presence of residual
product in the packaging to be disposed of.
4. Differentiation system according to Claim 3, characterised in that said emptying detection means (5) comprise an optical reading device; said packaging
comprising at least a reading window close to or on the plug.
5. Differentiation system according to Claim 3 or 4, characterised in that it comprises product quantification means (6a), able to verify whether or not the
remaining product in the packaging exceeds a pre-established quantity.
6. Differentiation system according to any of the Claims from 3 to 5, characterised in that it comprises emptying and rinsing means (6) useful in case the emptying detection
means (5) detect the presence of product in the packaging.
7. Differentiation system according to Claim 6, characterised in that it comprises a stocking site of residual products (10) and a rinsing stocking site
(11); both said stocking sites (10, 11) being connected to the emptying and rinsing
means (6).
8. Differentiation system according to any one of the previous Claims, characterised in that said differentiating machine comprises crushing means (9) connected to said stocking
sites (7).
9. Differentiation system of packaging comprising a characterisation element according
to the type of product contained; said system being characterised in that it comprises a differentiating machine according to any one of the previous Claims
and in that each plug having a particular shape comprises a thread with a different pitch from
that of plugs of different shapes.